rockwool 3
Post on 14-Apr-2018
231 Views
Preview:
TRANSCRIPT
-
7/29/2019 Rockwool 3
1/16
1
Marine & Offshore Insulation
- products and constructions April 2008
-
7/29/2019 Rockwool 3
2/16
Marine and offshoreinsulation worldwide
For many years ROCKWOOL Marine & Oshore has been one o theleading suppliers marine and oshore insulation worldwide. ROCKWOOL
Marine & oshore is part o the ROCKWOOL group, which is the world
largest manuacturer o stone wool.
ROCKWOOL markets a wide range o specially developed products and
constructions which have been tested and approved according to the latest
standards and by all major classication societies, just as ROCKWOOL is
certied according to the latest MED directive. As Notied Body ROCKWOOL
has chosen Det Norske Veritas, which consequently guarantees our quality.
There are stringent requirements o insulation materials to be used in the
marine & oshore sector. For the sake o both saety and unctionality it is
o particularly great importance that the products have good properties
in respect o re insulation, water repellence and sound reduction.
ROCKWOOL Marine & Oshore insulation is made o stone wool,
which possesses superior properties in these very elds.
2
-
7/29/2019 Rockwool 3
3/16
Rockwool insulation all over
3
ContentA-constructions, steel 4
A-constructions, alu 6
H-constructions 7
Comfort insulation 8
Technical insulation 10
Facings 11
Accessories 11
Aquaduct - Thermal Insulation of Sub-Sea pipelines 12
Product selector 13
Product overview 14
On account o the unique properties and specially developed products
ROCKWOOL insulation can be used everywhere. This applies e.g. to
A & H constructions, Bulkhead and Deck constructions, engine rooms,
pipe and air ducts, doors and panels, foating foors and sub-sea pipelines.
Our products are constantly being developed to be abreast with the
requirements o the market.
In this brochure you will nd a presentation o approved products and
solutions rom ROCKWOOL Marine & Oshore.
-
7/29/2019 Rockwool 3
4/16
A-constructions steel Bulkhead
Product Marine Batts 45
Density 45 kg/m3
Thickness Level 50 mm
Stiener 25 mm
Product Marine Wired Mat 90
Density 90 kg/m3
Thickness Level 50 mm
Stiener 30 mm
Advantages
A-30 MED-B-4134
A-30 MED-B-4134
Advantages
Product Marine Firebatts 100
Density 100 kg/m3
Thickness Level 60 mm
Stiener 25 mm
Product Marine Firebatts 130
Density 130 kg/m3
Thickness Level 2x30 mm
Stiener 30 mm
Advantages
A-60 MED-B-4188
A-60 MED-B-4188
Advantages
Product Marine Firebatts 100
Density 100 kg/m3
Thickness Level 40 mm
Stiener 40 mm
Product Marine Firebatts 130
Density 130 kg/m3
Thickness Level 50 mm
Stiener 50 mm
Advantages
A-60 restricted MED-B-4188
A-60 restricted MED-B-4188
Advantages
Product Marine Wired Mat 90
Density 90 kg/m3
Thickness Level 2x45 mm
Stiener 45 mm
Product Marine Wired Mat 105
Density 105 kg/m3
Thickness Level 75 mm
Stiener 30 mm
Advantages
A-60 MED-B-4188
A-60 MED-B-4188
Advantages
4
-
7/29/2019 Rockwool 3
5/16
5
A-constructions steel Deck
Product Marine Batts 45
Density 45 kg/m3
Thickness Level 50 mm
Stiener 30 mm
Product Marine Wired Mat 90
Density 90 kg/m3
Thickness Level 30 mm
Stiener 30 mm
Advantages
A-30 MED-B-4186
A-30 MED-B-4186
Advantages
Product Marine Firebatts 100
Density 100 kg/m3
Thickness Level 40 mm
Stiener 25 mm
Product Marine Firebatts 130
Density 130 kg/m3
Thickness Level 40 mm
Stiener 40 mm
Advantages
A-60 MED-B-4189
A-60 MED-B-4189
Advantages
Product Marine Wired Mat 90
Density 90 kg/m3
Thickness Level 45 mm
Stiener 45 mm
A-60 MED-B-4189
Advantages
Product Marine Slab 200
Density 200 kg/m3
Thickness 2x30 mm
Top plate Min. 2 mm steel plate
Note: Top layer according to the static calculations
A-60 Floating Floor MED-B-4189
Advantages
One layersolution
The construction is based on a solution wherethe construction is made with one product inone layer. This leads to a aster installat ion.
Low construction
weight
The construction is based on products with alow density and/or low thickness which leadsto a low total construction weight.
Fastinstallation
The construction is based on Mats which re-duces the cutting especially around stieners,and consequently aster installation time.
Safesolution
The constructions are based on a multiple,typical two layer solution which results in moresae solution especially due to staggered joints.
Optimal soundproperties
The construction is based on products with higherdensity and/or more thickness which results inbetter sound properties
Easyhandling
The constructions are based on Batts, where thesmall size and xed structure o the products givean easy handling in respect to cutting and installation.
Please note that the drawings are only intended as a guide
5
-
7/29/2019 Rockwool 3
6/16
6
A-constructions alu Bulkhead
Product Marine Firebatts 130
Density 130 kg/m3
Thickness Level 2x30*, 2x30** mm
Stiener 2x30 mm
Product Marine Firebatts 130
Density 130 kg/m3
Thickness Level 2x30 mm
Stiener 2x30 mm
Advantages
A-60 restricted MED-B-4190
Product Marine Batts 45/ Wired Mat 90
Density 45/90 kg/m3
Thickness Level 50 mm
Stiener 45 mm
Advantages
A-30 MED-B-4187
Product Marine Firebatts 130
Density 130 kg/m3
Thickness Level 2x30 mm
Stiener 2x30 mm
Advantages
A-60 MED-B-4191
A-60 MED-B-4190
Advantages
A-constructions alu Deck
*Insulation thickness on the side of stiffener, **Insulation thickness on the other side
-
7/29/2019 Rockwool 3
7/16
Prot steel, 1.6 mm thick
Marine Hydrocarbon Slab (HC Firebatts 150)
- inll to troughs
2x50 mm Marine Hydrocarbon Slab (HC Firebatts 150)
Reinorced alu oil to Slab
Welded steel pins, 3 mm - 300 mm (max) ctrs along troughs
H-constructions Bulkhead
Prot steel, 1.6 mm thick
HC Firebatts 150 (Firebatt 150) - inll to troughs
3x50 mm HC Firebatts 150 (Firebatt 150)
Reinorced alu oil to Slab
Welded steel pins, 3 mm
- 300 mm (max) ctrs along troughs
1
2
3
4
67
7
Product HC Firebatts 150 (Firebatt 150)
Density 150 kg/m3
Thickness Level 50+50 mm
Stiener 50+50 mm
Product HC Firebatts 150 (Firebatt 150)
Density 150 kg/m3
Thickness Level 65+65 mm
Stiener 65+65 mm
Advantages
H-120 restricted
H-60 restricted
Advantages
Product HC Firebatts 150 (Firebatt 150)
Density 150 kg/m3
Thickness Level 50+50 mm
Stiener 50+50 mm
Product HC Firebatts 150 (Firebatt 150)
Density 150 kg/m3
Thickness Level 65+65 mm
Stiener 65+65 mm
Advantages
H-120
H-60
Advantages
H-60 Non load bearing cladding system
H-120 Non load bearing cladding system
1
2
3
4
6
7
H-constructions Deck
One layersolution
The construction is based on a solution wherethe construction is made with one product inone layer. This leads to a aster instal lation.
Low construction
weight
The construction is based on products with alow density and/or low thickness which leadsto a low total construction weight.
Fastinstallation
The construction is based on Mats which re-duces the cutt ing especially around stieners,and consequently aster installation time.
Safesolution
The constructions are based on a multiple,typical two layer solution which results in moresae solution especially due to staggered joints.
Optimal soundproperties
The construction is based on products with higherdensity and/or more thickness which results inbetter sound properties
Easyhandling
The constructions are based on Batts, where thesmall size and xed structure o the products givean easy handling in respect to cutting and installation.
Please note that the drawings are only intended as a guide
Advantages
Advantages
5
5
Wire Netting
Steel washers, 38 mm
Wire Netting
Steel washers, 38 mm
1
2
34
5
6
7
1
2
3
45
6
7
-
7/29/2019 Rockwool 3
8/16
Steel Plate 1,5 mm
Steel Plate 2 mm
Marine Slab 200, 30 mm
Marine Slab 200, 30 mm
Steel Deck
Comfort Insulation
The requirements of the indoor climate and comfort have becomemore stringent during the recent years The insulation constitutes an
important factor of this, as it ensures obtaining the correct temperature
as comfort insulation
The great advantage o the Rockwool products is that the high level o thermal
insulation can be combined with excellent noise reduction capabilities and oten
also re protection constructions will act as thermal comort insulation.
All ROCKWOOL Marine & Oshore products will ull the IMO rules o non-
combustibility and low fame spread and besides this the products have
excellent water repellent properties which are also important as comort insu-
lation oten is placed directly up against the outer construction with changing
temperatures.
Floating Floors
To obtain a good comort a good noise reduction is required between the indivi-
dual decks. To prevent noise particularly impact sound and structure borne noise
rom travelling rom one cabin to another you must use an insulation solution
which has the necessary rigidity, elasticity and noise reduction/absorption. For
this purpose ROCKWOOL Marine & Oshore has developed and or many years
marketed the Rockwool Marine Slab 140 with an excellent track record. This
product is widely used by dedicated foating foor companies as the core mate-rial, combined with dierent types o load spreading top layers and base layers.
These solutions are extensively used
on cruise liners where stringent require-
ments are made in order or people to
be able to enjoy their cruise without
being bothered by noise.
At the same time many o these foating
foor constructions are made as approved
A-60 Deck Fire Protection Solutions.
ROCKWOOL Marine & Oshore alsosupplies solutions or foating foor,
approved or A-60 Deck Fire Protection.
Please see our technical guideline 10.20.
for construction built-up.
8
-
7/29/2019 Rockwool 3
9/16
9
Panels
Throughout the accommodation
areas o a vessel or living quarter, it is
required to have B-Class re restriction
zones and re protection between each
cabin. And at the same time it is needed to
have comort and noise insulation between each
cabin, towards public areas etc.
For this purpose the Rockwool Marine Slab range o products has proven to
be highly successul.
ROCKWOOL Marine & Oshore has together with the customers developed
a great number o special products possessing high compressive and
delaminating strength as well as great re resistance, which has been
approved as non-combustible according to latest IMO regulations.
The panel and door manuacturers here-by have an outstanding core material
or the abrication o sandwich constructions.
Sound Solutions
Today an increasing ocus on noise reduction is present, which extents arbeyond the rules o national marine authorities and IMO, such as res A.468(XII).
The technical aspects in this area are quite complex and oten requires spe-
cialist companies to perorm sound design work, calculations and nal onboard
measurements.
Rockwool products have excellent properties as; sound absorbers, stopping
structural borne noise (i.e. with foating foor and bulkhead constructions)
and as noise reduction by panels.
ROCKWOOL Marine & Oshore is assisting in the battle against noise.
A large range o basic product measurements has been perormed, to create
the necessary data or the urther calculations.
A series o typical constructions have also been tested or the noise reduction
capabilities.
Please see our web site
wwwrockwool-marinecom
for dedicated specialist
information and
measuring results
Typical Rockwool products
for comfort insulation
Marine Batts 32/45
Marine Slab 60/80
Marine Slab 120-250
-
7/29/2019 Rockwool 3
10/16
10
Technical Insulation
Pipe InsulationPipe insulation is rarely visible, but oten decisive or the comort and saety on
board.
The saety rules o SOLAS (Chp II-2) regarding hot suraces in engine rooms
have to be ullled. Pipe insulation is also necessary to reduce the surace tem-
perature on the pipes so that people working in the vicinity are not injured by
contact with hot pipes.
To prevent corrosion and blockage o pipes or heavy oil, cargo lines or prod-
uct tankers etc. it can urther more be decisive to avoid too great a heat loss
rom the pipes.
ROCKWOOL Marine & Oshore has a wide selection o marine approved solu-
tions or pipe insulation, which satisy all these requirements, or large pipes as
well as small pipes.
Ridged pipe sections are available both with and without reinorced aluminium
oil covering.
Also available is the Universal Pipe Section; a lower density and very fexible
pipe section, which ensures a quick and eective installation without cutting,
even when doing >90 degrees elbows.
The Rockwool Pipe Sections are especially suitable or ambient to very high
temperatures, but can also be utilised or chilled medias.
Please see the web site where a calculation application can be downloaded, to
determine heat loss, surace temperatures, and required thicknesses.
Technical Installations
For a large range o technical equipment onboard a vessel or oshore installa-
tion, there will be requirements or insulation. This will oten be a combination
o thermal control, noise reduction and re saety. For these purposes
ROCKWOOL Marine & Oshore will be able to supply a perect solution.
Also or odd size and shape installations.
Air Ducts
Today, many requirements are made on air ducts. Most important is that the
comort on board the vessels or platorm living quarters is considered and that
no compromises are made to the demands on re saety.
In connection with ventilation o cabins and other rooms it must urthermore
be ensured that no condensation is ormed and that the required temperature
is maintained all the time. This is obtained by using one o the ROCKWOOL
Marine & Oshore products.
Typical Rockwool products
for technical insulation
Marine Wired Mat 80/90/105
Marine Lamella Mat 32
Marine Firebatts 110
Pipe Sections
-
7/29/2019 Rockwool 3
11/16
FacingsThere are many reasons or choosing insulation products with acings. It is gen-
erally done to obtain a vapour barrier, which prevents ormation o condensa-
tion on the cold side o a construction. ROCKWOOL Marine & Oshore can or
this purpose oer a number o products aced with a reinorced alu oil, which
ensures a strong surace. In addition to this, ROCKWOOL Marine & Oshore can
oten provide products with a glass abric, which oten provides a cheaper and
lighter construction. These products are typically used or car decks, aircondi-
tioning, plants, engine rooms, lit sharts or the like.
Others
Accessories
Accessories or the installation work are alsoavailable rom ROCKWOOL Marine & Oshore.
The product range covers i.e.
Copper coated mild steel pins.
Stainless steel pins. Available also with alu tip.
Spring washers, plain or with white cap.
Stainless steel washers, plain or with white cap.
Rockwool knives.
Aluminium tape.
Glass Fabric , white 210 gr/m2.
Adhesive or glass abric.
1 Galvanised Wire Mesh.
Other accessories available upon request.
11
-
7/29/2019 Rockwool 3
12/16
12
Aquaduct CL are special pat-
ented Rockwool products where
the vertical direction o the bres
provides an excellent compres-
sion resistance at low thicknesses
(down to 10 mm thickness). Thebres are bonded to a reinorced aluminium oil outer acing
and the product can be supplied with very low tolerances.
In most cases Aquaduct CL will be the optimal choice or
Pipe in Pipe solutions.
Aquaduct Sections are rigid
pre-ormed circular units o
Rockwool insulation supplied
with or without an outer covering.
Aquaduct sections are available
in almost any combination o dia-meter, thickness and length and can be adapted to
individual needs and specications. Aquaduct Sections
are the optimal choice or bigger sizes o pipe.
Aquaduct PSM is
a rigid Rockwool
slab having a glass
scrim or reinorced
aluminium oil acing
bonded to one side
and triangular grooves in the other.
The grooves allow the slab to wrap
around and closely t specied large
diametres.
Aquaduct Bevelled
Lags are trapezoidal
strips o Rockwool
rigid slab designed
to contour specied
large diametres. The
lags can be supplied
loose or bonded to a reinorced
oil or metal outer sheet. The use o
Aquaduct Bevelled Lags oers the
designer the acility to incorporate
inset strips o varying thicknesses.
Aquaduct Loose Fill
is a specially graded,
granular insulation
designed to in-ll
around pipe bundles
and to ully ll irregu-
lar voids. Aquaduct
Loose Fill can be installed at a wide
range o densities, either by hand
packing or by use o specially de-
signed blowing equipment.
Aquaduct - Thermal Insulationsolutions for Sub-Sea Pipeline
ROCKWOOLs unique product properties within re resistance, water and mois-ture repellent, sound reduction and thermal conductivity, which traditionally have
been used e.g. within the marine and oshore sector, can now with benet be
used or thermal insulation o Sub-Sea Pipelines.
The increased eciency improvement
when drilling or oil and use o the worlds oil
reserves mean that we operate on deeper
ocean depths with increasing temperatures
o the crude oil as a consequence. Precisely
here, the combination o ROCKWOOLs
capability to resist high temperatures and
good insulating qualities appears.
Aquaduct has already been used success-
ully in Sub-Sea projects world wide or se-
veral years. We oer individual and custom-
ised solutions to match the specic condi-
tions and needs: Pipe-in-pipe system, Pipe
Bundles, Field Joints and Bespoke solution.
Advantages
Resistant to high temperatures
Resilient; good recovery
ollowing deormation
Free from HFCs and other
glowing gases
Unaffected by welding of
eld joints
Easy to handle and install
Reliable performance;
thermal conductivity cannot
degrade due to loss o
entrapped gas
Recyclable
Product RangeAquaduct Insulation system incorporate a number of different
Rockwool products which can be tailor made for the individual
project and purpose Some of the products are described below:
-
7/29/2019 Rockwool 3
13/16
13
Product Selector
ROCKWOOL Marine & Oshore has developed a special range o marineproducts, which meets the requirements o IMO's regulation at any time.
For every constructions there is consequently a ROCKWOOL solution that has
the required approval.
The below table gives a general idea o the applications o the ROCKWOOL
products in dierent constructions.
P
roducts
Fields of applicationMarineBatts32,3
2RL
,45*
MarineSlab60
MarineSlab80
MarineSlab150,2
00
MarineSlab140
MarineFirebatts100
MarineFirebatts130
MarineFirebatts110
HCFirebatts150(Firebatt150)
MarineLamellaMat32
MarineWiredMat80
,90,1
05
PipeSections
UniversalPipeSectio
nw.
tape
Bulkhead and decks
A constructions
H constructions
Fire
Fire
Comfort
Floating floors
Pipes
250C
Tanks
Air ducts
Fire
Comort insulation
Exhaust pipes
* Fire only Marine Batts 45
-
7/29/2019 Rockwool 3
14/16
14
Product overview
Product Application lengthmm
width
mm
thickness
mm
Marine Batts 32 Semi-rigid slab for comfort insulation. 1000 600 50, 75, 100
Marine Batts 32w. reinforced alu on 1 side
Semi-rigid slab for comfort insulation. Supplied with
reinforced alu on 1 side
1000 600 50, 100
Marine Batts 32 RLw. reinforced alu on 1 side
Semi-rigid slab delivered as highly compressed roll. Used for
comfort insulation. Supplied with reinforced alu on 1 side.
4000 1000 50, 75, 100
Marine Batts 45 Semi-rigid slab for comfort insulation and approvedA-constructions.
1000 600 25-100
Marine Batts 45w. reinforced alu on 1 side
Semi-rigid slab for comfort insulation and approved
A-constructions. Supplied with reinforced alu on 1 side.1000 600 25, 30, 50
Marine Batts 45GW 200
Semi-rigid slab for comfort insulation and approved
A-constructions. Supplied with glass fabric on 1 side.
1000 600 25, 30, 50
Marine Slab 60 Rigid slab for e.g. sound insulation. 1000 600 50
Marine Slab 80 Rigid slab for e.g. sound insulation. 1000 600 30, 50
Marine Slab 140 Special product for insulation offloating floors only.
1000 600 30, 40, 50
Marine Slab 150 Strong and rigid slabs for e.g. floating decks or to be cut intolamellas and used for panels.
1000 600 50, 100
Marine Slab 200 Strong and rigid slabs for e.g. floating decks or to be cut intolamellas and used for panels. Approved for A-60 Floating floor.
1000 600 30, 50, 60
Marine Firebatts 100 Rigid slab for fire insulation in approved A-constructions. 1000 600 25, 40, 60
Marine Firebatts 100w. reinforced alu on 1 side
Rigid slab for fire insulation in approved A-constructions.
Supplied with reinforced alu on 1 side.
1000 600 25, 40, 60
Marine Firebatts 100GW 200
Rigid slab for fire insulation in approved A-constructions.
Supplied with glass fabric on 1 side used as the final surface on
e.g. a car deck.
1000 600 25, 40, 60
Marine Firebatts 110 Rigid slab for high temperatures and fire insulation 1000 600 25, 50
Marine Firebatts 130 Rigid slab for fire insulation in approved A-constructions. 1000 600 30-100
Marine Firebatts 130w. reinforced alu on 1 side
Rigid slab for fire insulation in approved A-constructions.Supplied with reinforced alu on 1 side.
1000 600 30-65
Marine Firebatts 130GW 200
Rigid slab for fire insulation in approved A-constructions.
Supplied with glass fabric on 1 side used as the final surface on
e.g. a car deck.
1000 600 30, 40, 50
-
7/29/2019 Rockwool 3
15/16
15
Product Application length
mm
width
mm
thickness
mm
Marine Lamella Mat 32
w. reinforced alu on 1 side
Lamellas placed edgewise on alu (roll).
For insulation of pipes, tanks and ventilation ducts.
8,000 1000 20, 30
Marine Wired Mat 80,90,105 Flexible mat, one side is faced with wire netting.
Used for pipes and penetrations in connection with
A-constructions. Wired Mat 90 and 105 to be used
in approved A-constructions.
2-7000 1000 30-80
Marine Wired Mat 105
w. reinforced alu on 1 side
Flexible mat, one side is faced with wire netting and
reinforced alu on the outside. To be used in approved
A-constructions.
2-7000 1000 30, 50, 75
Marine Wired Mat 90,105GW 400, GB 200
Flexible mat, one side is faced with wire netting and
glass fabric on the outside. To be used in approved
A-constructions as the final surface.
2-7000 1000 30-90
HC Firebatts 150 (Firebatt 150) Special product used for insulation of
H-constructions only
1000 600 50, 65
Pipe Sections 850 Rigid Pipe Sections for steam and process pipes. 1000 17-356 20-100
Alu Pipe Sections 864 Rigid Pipe Sections for steam and process pipes.
With reinforced alu
1000 17-356 20-100
Marine Universal
Pipe Sections w. tape
Flexible Pipe Section easy to work with. Can be used
for elbows without preparation. Delivered with rein-
forced alu as facing and selfadhesive tape.
1000 15-114 Depending on
inner diameter
Accessories
Alu tape, glass fabric, wired
mesh tape, pins and washers
50, 75
-
7/29/2019 Rockwool 3
16/16
To learn more visitwww.rockwool-marine.com
ROCKWOOL Marine & Oshore web site has now existed or several years and
is every day used by many people all over the world. Our web site is regularly
updated so that you will always nd the latest inormation about products,
constructions and approvals.
top related