operating & maintenance instructions
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Model SeriesCovered in
This Manual
110400111400113400120400121400123400124400125400126400127400128400201400202400203400204400205400206400207400210400
Operating & MaintenanceInstructions
Model Type Code
Month Day YearNote: General Model Series numbers noted above include many specific numberslike the ones on your engine. To get replacement parts or technical assistance inthe future, write your engine Model, Type, Code and date of purchase here.
TABLE OF CONTENTSSafety 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Information 6. . . . . . . . . . . . . . . . . . . . . . . . Oil 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel and Starting Information 8. . . . . . . . . . . . . . . Starting and Stopping 9-10. . . . . . . . . . . . . . . . . . . Maintenance 11-13. . . . . . . . . . . . . . . . . . . . . . . . . Adjustments 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts and Service & Storage 15-16. . . . . . . . . . . . Warranty Information 17. . . . . . . . . . . . . . . . . . . . .
WARNINGBriggs & Stratton does not approve or authorize the use ofthese engines on 3-wheel All Terrain Vehicles (ATVs), motorbikes, aircraft products or vehicles intended for use incompetitive events. Use of these engines in such applicationscould result in property damage, serious injury (includingparalysis), or even death.
Need assistance? Go to www.briggsandstratton.comfor detailed information regarding
Briggs & Stratton engines.Or call, 1-800-233-3723, (U.S.A. and Canada)
to hear a menu of pre-recorded messages offering engine maintenance information.
PRINTED IN U.S.A. Copyright 2001 by Briggs & Stratton Corporation FORM NO. 275092-5/01
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The Power That Works For You.
Look For Relevant Emissions Durability Period andAir Index Information On Your Engine Emissions Label
Engines that are certified to meet the California Air Resources Board (CARB) Tier 2 Emission Standards must displayinformation regarding the Emissions Durability Period and the Air Index. Briggs & Stratton makes this information availableto the consumer on our emission labels.The Emissions Durability Period describes the number of hours of actual running time for which the engine is certified tobe emissions compliant, assuming proper maintenance in accordance with the Operating & Maintenance Instructions. Thefollowing categories are used:Moderate: Engine is certified to be emission compliant for 125 hours of actual engine running time.Intermediate: Engine is certified to be emission compliant for 250 hours of actual engine running time.Extended: Engine is certified to be emission compliant for 500 hours of actual engine running time.For example, a typical walk-behind lawn mower is used 20 to 25 hours per year. Therefore, the Emissions DurabilityPeriod of an engine with an intermediate rating would equate to 10 to 12 years.The Air Index is a calculated number describing the relative level of emissions for a specific engine family. The lower theAir Index, the cleaner the engine. This information is displayed in graphical form on the emissions label.
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After July 1, 2000, Look For Emissions Compliance Period OnEngine Emissions Compliance Label
After July 1, 2000 certain Briggs & Stratton engines will be certified to meet the United States Environmental ProtectionAgency (USEPA) Phase 2 emission standards. For Phase 2 certified engines, the Emissions Compliance Period referredto on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown tomeet Federal emission requirements. For engines less than 225 cc displacement, Category C = 125 hours, B = 250 hoursand A = 500 hours. For engines of 225 cc or more, Category C = 250 hours, B = 500 hours and A = 1000 hours.The displacement of Model Series 200000 engine is 305 cc, Model Series 210000 engine is 342 cc.
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BEFORE OPERATING ENGINE
• Read entire Operating & Maintenance Instructions ANDthe instructions for the equipment this engine powers.*
• Failure to follow instructions could result in serious injuryor death.
THE OPERATING & MAINTENANCE INSTRUCTIONSCONTAIN SAFETY INFORMATION TO• Make you aware of hazards associated with engines• Inform you of the risk of injury associated with those hazards, and• Tell you how to avoid or reduce the risk of injury.
275092
The safety alert symbol ( ) is used to identify safetyinformation about hazards that can result in personal injury.
A signal word (DANGER, WARNING, or CAUTION) isused with the alert symbol to indicate the likelihood and thepotential severity of injury. In addition, a hazard symbolmay be used to represent the type of hazard.
DANGER indicates a hazard which, if notavoided, will result in death or serious injury.
WARNING indicates a hazard which, if notavoided, could result in death or serious injury.
CAUTION indicates a hazard which, if notavoided, might result in minor or moderateinjury.
CAUTION, when used without the alert symbol,indicates a situation that could result in damageto the engine.
HAZARD SYMBOLS AND MEANINGS
Explosion
Toxic Fumes
Moving Parts
Shock
Hot Surface
Kickback
Fire
WARNINGThe engine exhaust from this prod-uct contains chemicals known to theState of California to cause cancer,birth defects, or other reproductiveharm.
* Briggs & Stratton does not necessarily know what equipment this engine will power. For that reason, you should carefullyread and understand the operating instructions for the equipment on which your engine is placed.
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SAFETY
WARNING
Gasoline and its vapors are extremely flammableand explosive.
Fire or explosion can cause severe burns or death.
WHEN ADDING FUEL• Turn engine OFF and let engine cool at least 2
minutes before removing gas cap.• Fill fuel tank outdoors or in well-ventilated area.• Do not overfill fuel tank. Fill tank to approximately
1-1/2 inches below top of neck to allow for fuelexpansion.
• Keep gasoline away from sparks, open flames,pilot lights, heat, and other ignition sources.
• Check fuel lines, tank, cap, and fittings frequentlyfor cracks or leaks. Replace if necessary.
WHEN STARTING ENGINE• Make sure spark plug, muffler, fuel cap and air
cleaner are in place.• Do not crank engine with spark plug removed.• If fuel spills, wait until it evaporates before starting
engine.• If engine floods, set choke to OPEN/RUN position,
place throttle in FAST and crank until engine starts.
WHEN OPERATING EQUIPMENT• Do not tip engine or equipment at angle which
causes gasoline to spill.• Do not choke carburetor to stop engine.
WHEN TRANSPORTING EQUIPMENT• Transport with fuel tank EMPTY or with fuel shut-off
valve OFF.
WHEN STORING GASOLINE OR EQUIPMENTWITH FUEL IN TANK
• Store away from furnaces, stoves, water heaters orother appliances that have pilot light or otherignition source because they can ignite gasolinevapors.
WARNING
Unintentional sparking can result in fire or electricshock.
Unintentional start-up can result in entanglement,traumatic amputation, or laceration.
BEFORE PERFORMING ADJUSTMENTS ORREPAIRS
• Disconnect spark plug wire and keep it away fromspark plug.
• Disconnect battery at negative terminal (onlyengines with electric start).
WHEN TESTING FOR SPARK• Use approved spark plug tester.• Do not check for spark with spark plug removed.
WARNING
Rapid retraction of starter cord (kickback) will pull handand arm toward engine faster than you can let go.
Broken bones, fractures, bruises or sprains couldresult.
• When starting engine, pull cord slowly untilresistance is felt, then pull rapidly.
• Remove all external equipment/engine loadsbefore starting engine.
• Direct coupled equipment components such as,but not limited to, blades, impellors, pulleys,sprockets, etc., must be securely attached.
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SAFETY
WARNING
Engines give off carbon monoxide, an odorless,colorless, poison gas.
Breathing carbon monoxide can cause nausea,fainting or death.
• Start and run engine outdoors.• Do not start or run engine in enclosed area, even if
doors or windows are open.
WARNING
Running engines produce heat. Engine parts,especially muffler, become extremely hot.
Severe thermal burns can occur on contact.
Combustible debris, such as leaves, grass, brush,etc. can catch fire.
• Allow muffler, engine cylinder and fins to coolbefore touching.
• Remove accumulated combustibles from mufflerarea and cylinder area.
• Install and maintain in working order a sparkarrester before using equipment on forest-covered,grass-covered, brush-covered unimproved land.The state of California requires this (Section 4442of the California Public Resources Code). Otherstates may have similar laws. Federal laws applyon federal land.
WARNING
Rotating parts can contact or entangle hands, feet,hair, clothing, or accessories.
Traumatic amputation or severe laceration canresult.
• Operate equipment with guards in place.• Keep hands and feet away from rotating parts.• Tie up long hair and remove jewelry.• Do not wear loose-fitting clothing, dangling
drawstrings or items that could become caught.
WARNING
Starting engine creates sparking.
Sparking can ignite nearby flammable gases.
Explosion and fire could result.
• If there is natural or LP gas leakage in area, do notstart engine.
• Do not use pressurized starting fluids becausevapors are flammable.
THE INTERNATIONAL SYMBOLS USEDON THE ENGINE OR
IN THIS MANUAL INCLUDE:
On Off
Fuel Shutoff
Read Owner’sManual
StopFuelChoke
Safety Alert Oil
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ENGINE PARTS
1. Spark plug2. Air cleaner3. Choke4. Carburetor5. Fuel shut-off valve
(if equipped)6. Rope handle7. Finger guard8. Stop switch/OIL GARD light
(if equipped)9. Fuel fill
10. Fuel tank11. Oil fill/Dipstick
(if equipped)12. Blower housing13. Oil drain plug14. Oil fill cap15. Engine Model Type Code
xxxxx xxxx xx xxxxxxxx16. Muffler/(Muffler guard, if equipped)/
(Spark arrester, if equipped)
1
2
3
4
5
6
8
13
11
12
10
14
16
7
9
15
GENERAL INFORMATIONENGINE MODELThis is a single cylinder, overhead valve (OHV), air-cooledengine. It is a low emissions engine.
In the state of California, OHV Model Series 110000 and120000 engines are certified by the California Air Re-sources Board to meet emissions standards for 125 hours.OHV Model Series 200000, 210000 engines are certifiedby the California Air Resources Board to meet emissionsstandards for 250 hours. Such certification does not grantthe purchaser, owner or operator of this engine anyadditional warranties with respect to the performance oroperational life of this engine. This engine is warrantedsolely according to the product and emissions warrantiesstated elsewhere in this manual.
Note: For practical operation, horsepower loading shouldnot exceed 85% of rated horsepower. Engine power will de-crease 3-1/2% for each 1,000 feet (300 meters) above sealevel and 1% for each 10° F (5.6° C) above 77° F (25° C).Engine will operate satisfactorily at an angle up to 15°.MODEL SERIES 110000Bore 2-11/16 in. (68 mm). . . . . . . . . . . . . . . . . . . . . . . . . . .
Stroke 2-3/64 in. (52 mm). . . . . . . . . . . . . . . . . . . . . . . . . .
Displacement 11.58 cu. in. (190 cc). . . . . . . . . . . . . . . . . .
MODEL SERIES 120000Bore 2-11/16 in. (68 mm). . . . . . . . . . . . . . . . . . . . . . . . . . .
Stroke 2-13/64 in. (56 mm). . . . . . . . . . . . . . . . . . . . . . . . .
Displacement 12.48 cu. in. (206 cc). . . . . . . . . . . . . . . . . .
MODEL SERIES 200000Bore 3.120 in. (79.23 mm). . . . . . . . . . . . . . . . . . . . . . . . . .
Stroke 2.438 in. (61.67 mm). . . . . . . . . . . . . . . . . . . . . . . .
Displacement 18.64 cu. in. (305 cc). . . . . . . . . . . . . . . . . .
MODEL SERIES 210000Bore 3.300 in. (83.81 mm). . . . . . . . . . . . . . . . . . . . . . . . . .
Stroke 2.438 in. (61.67 mm). . . . . . . . . . . . . . . . . . . . . . . .
Displacement 20.85 cu. in. (342 cc). . . . . . . . . . . . . . . . . .
TUNE-UP SPECIFICATIONS Model 110000/120000Armature air gap 0.010 – 0.014 in. (0.25 – 0.36 mm). . .
Spark plug gap 0.030 in. (0.76 mm). . . . . . . . . . . . . . . . . .
Valve clearance with valve springs installed and piston 1/4 in.(6 mm) past top dead center (check when engine is cold).See Repair Manual P/N 274008.Intake 0.004 – 0.006 in. (0.10 – 0.15 mm). . . . . . . . . . . . .
Exhaust 0.009 – 0.011 in. (0.23 – 0.28 mm). . . . . . . . . . .
TUNE-UP SPECIFICATIONS Model 200000/210000Armature air gap 0.008 – 0.012 in. (0.20 – 0.30 mm). . .
Spark plug gap 0.030 in. (0.76 mm). . . . . . . . . . . . . . . . . . Valve clearance with valve springs installed and piston 1/4 in.(6 mm) past top dead center (check when engine is cold).See Repair Manual P/N 274008.Intake 0.004 – 0.006 in. (0.10 – 0.15 mm). . . . . . . . . . . . .
Exhaust 0.004 – 0.006 in. (0.10 – 0.15 mm). . . . . . . . . . .
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OIL275092
CAUTION: This engine is shipped from Briggs &Stratton without oil. Check oil level before startingengine. If you start the engine without oil, theengine will be damaged beyond repair and will notbe covered under warranty.
Note: If this engine is equipped with gear reduction, gearreduction case must be filled with oil prior to operating en-gine. See gear reduction oil filling instructions on page 12.
OIL CAPACITY
Model 110000 and 120000 series engines hold approxi-mately 5/8 quart (20 ounces; 0.6 liter).
Model series 200000 and 210000 engines hold approxi-mately 7/8 quart (28 ounces; 0.8 liter).
TYPE OF OIL TO USE
• Use a high quality detergent oil classified “For ServiceSF, SG, SH, SJ” or higher, such as Briggs & Stratton30W, Part Number 100005 (20 oz) or 100028 (48 oz).
• Do not use special additives.
• Choose a viscosity according to the table opposite.
Note: Synthetic oil meeting ILSAC GF-2, APIcertification mark and API service symbol(shown at left) with “SJ/CF ENERGY CON-SERVING” or higher, is an acceptable oil at alltemperatures. Use of synthetic oil does notalter required oil change intervals.
°F -20 0 20 40 60 80 100
°C -30 -20 -10 0 10 20 30 40
STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
*
**
32
* CAUTION: Air cooled engines run hotter than automotiveengines. The use of non-synthetic multi-viscosity oils(5W-30, 10W-30, etc.) in temperatures above 40° F (4° C)will result in higher than normal oil consumption. When usinga multi-viscosity oil, check oil level more frequently.
** CAUTION: SAE 30 oil, if used below 40° F (4° C), will resultin hard starting and possible engine bore damage due toinadequate lubrication.
SAE Viscosity Grades
CHECKING AND ADDING OIL• Check oil level before starting the engine.• Check level daily, or after every eight (8) hours.• Keep oil level at FULL.• Do not overfill.
CAUTION: OIL GARD (if equipped) on thisengine model will not shut down engine if low on oil.See page 8.
[1] Place engine level andclean around oil fill area.
[2] Remove dipstick and wipe with cleancloth. Replace and tighten dipstick.Remove and check oil level.
HighOil Fill(if equipped)
FULL
[3] Pour oil slowly. Fill to FULL line ondipstick – recheck.
[4] Replace and tighten dipstick.
[1] Place engine level andclean around oil fill area.
[2] Remove oil fillcap or dipstick.
LowOil Fill
OIL LEVEL
[3] Pour oil slowly. Fill topoint of overflowing.
[4] Replace and tightenoil fill cap.
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8
OIL
CHECKING AND ADDING OIL
[1] Remove dipstickand wipe withclean cloth.
LowOil Fillwith Dipstick
[2] Insert dipstick,but DO NOTTIGHTEN. Remove andcheck oil level.
[3] Pour oil slowly.Fill to FULLmark on dip-stick. Replaceand tighten dip-stick.
FULL OILLEVEL
FUEL
TYPE OF FUEL TO USE• Use clean, fresh, regular unleaded gasoline with a
minimum of 85 octane. Fresh fuel prevents gum fromforming in the fuel system or on essential carburetor parts.Purchase fuel in quantity that can be used within 30 days.
• Do not use gasoline which contains Methanol.• Do not mix oil with gasoline.• For engine protection use Briggs & Stratton Gasoline
Additive available from your Authorized Briggs &Stratton Dealer (P/N 5041 or single use pouch).
• This engine is certified to operate on gasoline. ExhaustEmission Control System: EM (Engine Modifications).
CAUTION: Some fuels, called oxygenated or reformu-lated gasoline, are gasoline blended with alcohols orethers. Excessive amounts of these blends can damagethe fuel system or cause performance problems. If anyundesirable operating symptoms occur, use gasolinewith a lower percentage of alcohol or ether.
ADDING FUEL
Fuel FillWARNING
[1] Remove cap. Fill tank to approximately 1-1/2inches below top of neck to allow for fuelexpansion. Be careful not to overfill.Briggs & Stratton Smart-fill� fuel can fills to thecorrect level and automatically shuts off, reduc-ing spills and emissions.
[2] Replace cap before starting.
• Turn engine OFF and let engine cool at least 2minutes before removing gas cap.
• Fill fuel tank outdoors or in well-ventilated area.• Keep gasoline away from sparks, open flames,
pilot lights, heat, and other ignition sources.• If fuel spills, wait until it evaporates before
starting engine.
STARTING
STARTING AND OPERATING TIPS♦ Store and fuel equipment in level position.
♦ Use fresh fuel. (See Fuel.)
♦ Use correct type of oil for expected startingtemperature. (See Oil.)
♦ Remove external equipment/engine loads. (Seeequipment operating instructions.)
♦ Periodically remove any debris buildup from themachine (See Maintenance.)
♦ After engine has started, let it warm up severalseconds to several minutes, depending on outsidetemperature.
♦ For maximum performance and life, operate enginewith choke in RUN and throttle in FAST.
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STARTING AND STOPPING
WARNING
• Do not use pressurized starting fluids.• Vapors are flammable.
CAUTION: OIL GARD (if equipped) is intended toprevent starting an engine that is low on oil. See page 7.Always check oil level before starting engine. Undercertain conditions, OIL GARD may not shut down arunning engine. Engine damage may occur if oil level isnot properly maintained and will void warranty coverage.If engine is equipped with OIL GARD , and if engine runslow on oil and cannot be started or has stopped and cannotbe restarted, add oil. Fill to point of overflowing at oil fill capor to FULL mark on dipstick (if equipped). Do not over-fill.
REWIND (MANUAL) STARTERTO START ENGINE
[1] Check oil level (see p. 7).
[2] Turn fuel shut-off valve (if equipped) 1/4 turnto OPEN.
[3] Push choke lever to CHOKE position.
[4] Move throttle (if equipped) to FAST.Operate engine withthrottle in FAST.
Fuel shut-off Choke
OILLEVEL
FULL
OPENPOSITION
[5] Push rocker switch (if equipped) to ON.
[6] Grasp rope handle. Pull slowly untilresistance is felt, then pull rapidly to startengine and avoid kickback.
[7] Let engine warm up. If choke equipped:Slowly adjust toward RUNposition. Wait until engineruns smoothly beforeeach choke adjustment.
WARNING
TO STOP ENGINE
[1] Move throttle (if equipped) to SLOW, then to STOP.
Fuel shut-off[2] Push rocker switch
(if equipped) toOFF.
[3] Close fuel shut-offvalve (if equipped).
CAUTION: Do not stopengine by moving chokecontrol to CHOKE.Backfire, fire or enginedamage could occur.
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10
STARTING AND STOPPING
ELECTRIC (KEY) STARTER (if equipped)TO START ENGINE
[1] Check oil level (see p. 7).
[2] Turn fuel shut-off valve (if equipped) 1/4 turnto OPEN.
[3] Push choke lever to CHOKE position.
[4] Move throttle (if equipped) to FAST.Operate engine withthrottle in FAST.
Fuel shut-off Choke
OPENPOSITION
OILLEVEL
FULL
[5] Push rocker switch (ifequipped) to ON.
[6] Insert key andturn to START.
CAUTION: To prolong starter life, use short startingcycles (5 seconds maximum, then wait one minute).Follow equipment manufacturer’s recommendationsfor charging battery.
[7] Let engine warm up. If choke equipped: Slowly adjust toward RUNposition. Wait until engine runs smoothly beforeeach choke adjustment.
TO STOP ENGINE
[1] Move throttle (if equipped) to SLOW.
[2] Turn key to OFF. Remove key and store out of reach of children.
Fuel shut-off[3] Push rocker switch (if equipped) to OFF.
[4] Close fuel shut-off valve(if equipped).
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11
MAINTENANCE
MAINTENANCERegular maintenance will improve the performance andextend the life of the engine. See any Authorized Briggs &Stratton Dealer for service. Use only genuine Briggs &Stratton parts. Other parts may not perform as well,may damage the engine, and may result in injury. Inaddition, use of other parts may void your warranty.
EMISSION CONTROLMaintenance, replacement or repair of the emissioncontrol devices and systems may be performed by anynonroad engine repair establishment or individual.However, to obtain no charge repairs under the terms andprovisions of the Briggs & Stratton warranty statement, anyservice or emission control part repair or replacement mustbe performed by a factory authorized dealer.
Task
Perform task at hourlyor calendar interval,
whichever comes first.
Eve
ry 8
Ho
urs
or
Dai
ly
25 H
ou
rs o
rE
very
Sea
son
50 H
ou
rs o
rE
very
Sea
son
100
Ho
urs
or
Eve
ry S
easo
n
Yea
rly
Check Oil Level �
Change Oil �*
Change oil in gear re-duction (if equipped) �
Service air cleanerpre-cleaner (if equipped) �**
Service air cleaner car-tridge (if not equippedwith pre-cleaner)
�**
Service air cleaner car-tridge (if equipped withpre-cleaner)
�**
Inspect spark arrester (if equipped) �
Replace spark plug �
Replace fuel filter (ifequipped) �
Clean cooling system �**
Check valve clearance �
* Change oil after first 5 to 8 hours of use, then every50 hours or every season. Change oil every 25 hourswhen operating the engine under heavy load or in hightemperatures.
** Clean more often under dusty conditions or whenairborne debris is present. Replace air cleaner parts, ifvery dirty.
CAUTION: Used oil is a hazardous waste product.Dispose of used oil properly. Do not discard withhousehold waste. Check with your local authorities,service center, or dealer for safe disposal/recyclingfacilities.
CHANGING OIL
[1] Place engine level.
[2] Disconnect spark plugwire and keep it awayfrom spark plug. Discon-nect battery (if equippedwith electric starter) atnegative terminal.
[3] With engine OFF but still warm remove oil drainplug and drain oil into appropriate receptacle.
[4] Reinstall drain plug. Remove dipstick (ifequipped) or oil fill cap.
[5] Add new oil, about 7/8 quart (28 ounces: 0.8 liter).Fill to FULL line on dipstick or to point ofoverflowing at oil fill cap. Do not overfill.
[6] Replace dipstick or oil fill cap.
Typicaldrain plugs
5/16” HEX
PIPE
OIL LEVEL
OIL DRAIN PLUG
3/8” SQUARE
High Oil Fill (if equipped)
Low Oil Fill
WARNING
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MAINTENANCE
AIR CLEANER
All engines have an air cleaner cartridge. The cartridge iseither flat or oval (see illustrations). In addition, someengines have a pre-cleaner.
Pre-cleanerTo clean pre-cleaner (if equipped), separate it fromcartridge and wash in liquid detergent and water. Air drythoroughly. Do not oil pre-cleaner. Re-assemble drypre-cleaner on clean cartridge.
CAUTION: Do not use pressurized air or solvents toclean cartridge. Pressurized air can damagecartridge; solvents will dissolve cartridge.
REMOVING and INSTALLING FLAT AIR CLEANER
[1] Loosen screw, tilt cover down and remove air cleaner.
[2] Install clean (or new) air cleaner assembly insidecover. If equipped with pre-cleaner, install with arrowsup and lip of pre-cleaner at bottom of cartridge pleats.
[3] Insert cover’s tabs into slots in bottom of base.
[4] Tilt cover up into place and tighten screw.
ÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑÑ
FLAT AIR CLEANER
COVER
PRE-CLEANERP/N 493537
CARTRIDGEP/N 491588
BASE
SLOTS ANDTABSSCREW
REMOVING and INSTALLING OVAL AIR CLEANER
[1] Remove knob and cover.
[2] Lift air cleaner assembly (pre-cleaner, if equipped,and cartridge) off stud.
[3] Push clean (or new) air cleaner assembly in base firmlydown on stud. Air cleaner must fit securely in base.
[4] Push cover squarely onto base.
[5] Tighten knob.
ÌÌÌÌÌÌÌÌÌÌÌÌ
ASSEMBLE SO CARTRIDGE LIP SITS INSIDE BASE
COVER
PRE-CLEANERP/N 273356 STUD
CARTRIDGEP/N 690610
BASE
KNOB
ÌÌÌÌÌÌÌÌÌ
OVAL AIR CLEANERMODEL SERIES 110000 / 120000
OVAL AIR CLEANERMODEL SERIES200000 / 210000
PRE-CLEANERP/N 695303
CARTRIDGEP/N 695302
CHANGING OIL IN GEAR REDUCTION(if equipped)Change oil in gear reduction after every 100 hours.
[1] To drain oil, loosen 4 gear case cover screws and drainoil into appropriate receptacle.
[2] After draining, torque 4 screws to 85 in-lbs.
[3] To refill, pour SAE 30 oil into oil fill hole until it runs outlevel check hole.
[4] Replace both oil plugs.
Note: Oil filler plug has a vent hole and must be installed ontop of gear case cover.
OIL FILLER PLUG
OIL LEVELPLUG
VENT HOLE
4 GEAR CASECOVER SCREWS
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MAINTENANCE
ENGINE AND ENGINE PARTSWe recommend that you see an authorized Briggs & Stratton Service Dealer for all maintenance and service of the engineand engine parts. Use only genuine Briggs & Stratton parts.
WARNINGIf you perform any maintenance on the engine, first disconnect the spark plug wirefrom the spark plug, and disconnect the battery at the negative terminal (electricstarter engines only) to prevent unintentional sparking. Unintentional sparking canresult in fire or electric shock. Unintentional start-up can result in entanglement,traumatic amputation or laceration. Use only correct tools.
WARNING• Do not strike the flywheel with a hammer or hard object because the flywheel may
later shatter during operation.• Do not tamper with governor spring, links or other parts to increase engine speed.
MUFFLER
Replacement parts for the mufflermust be the same and installed in thesame position as the original parts,otherwise fire can occur.
If muffler is equipped with spark arrester screen, remove screenfor inspection. Replace screen if damaged or plugged.
WARNING
SPARK PLUGUse only Briggs & Stratton Spark Tester (part number19368) to check for spark.
Note: In some areas, locallaw requires using resistorspark plug to suppress igni-tion signals. If this enginewas originally equipped withresistor spark plug, usesame type for replacement.
.030” (0.76 mm)WIRE GAGE
RESISTOR P/N 491055
Debris may clog the en-gine’s air cooling system.Remove blower housingand clean area shown toprevent overheating andengine damage.
CLEANAIR COOLING SYSTEM
FUEL SYSTEMReplacement parts for fuel system(cap, hoses, tanks, filters, etc.)must be the same as original parts,otherwise fire can occur.
WARNING
REPLACE FUEL FILTER (if equipped)FUEL FILTERP/N 499638
FUEL HOSECLAMPS
Drain fuel tank or closefuel shut-off valve be-fore replacing fuel filter.Otherwise, fuel can leakout, creating a fire/ex-plosion hazard.
CLEANING DEBRIS
CAUTION: Do not use water to clean engine parts.Water could contaminate fuel system. Use a brushor dry cloth.
Daily or before every use, clean accumulated debris fromengine. Keep linkage, spring and controls clean. Keep areaaround and behind muffler free of any combustible debris.
Engine parts should be kept clean toreduce the risk of overheating andignition of accumulated debris.
WARNINGFinger Guard,
Linkage, Springs,Controls,
Muffler andSpark Arrester
CLEAN
CLEAN
SPARKARRESTER
(IF EQUIPPED)
Document: - page 14 (Black)Screen angle and frequency: 45.0000, 120.0000
14
ADJUSTMENTS
THROTTLE ADJUSTMENTIf the engine does not start or if it runs roughly, the remotethrottle control may need adjustment. See your AuthorizedBriggs & Stratton dealer or follow the instructions below.Manual friction of fixed throttle control adjustments, seeyour Authorized Briggs & Stratton dealer.
WARNING
Prevent unintentional starting.Before performing adjustments:
• Remove spark plug wire from spark plug.• Disconnect battery at negative terminal (only
engines with electric start).
TO ADJUST REMOTE THROTTLE CONTROL
[1] Loosen casing clamp screw.[2] Move engine throttle lever, wire, and casing as
far as possible in direction shown.[3] Move remote throttle control to FAST and
tighten casing clamp screw.[4] Move remote throttle to STOP (if equipped).
Engine throttle lever should make good con-tact with stop switch. Readjust if necessary.
ENGINE THROTTLELEVER
CASING CLAMP SCREW
CASING AND WIRE
CARBURETOR ADJUSTMENT
WARNINGThe manufacturer of the equipment on which thisengine is installed specifies top speed at which theengine will be operated. DO NOT EXCEED this speed.
The carburetor on this engine is low emission. It isequipped with a non-adjustable idle mixture valve andgoverned idle, if equipped. Governed idle and top speedhave been set at the factory. If adjustment is required, seean Authorized Briggs & Stratton Service Dealer.
Note: Engines operated at about 3000 to 5000 feet (900 to1500 meters) above sea level may require a high altitude car-buretor nozzle. If erratic performance is observed, contact aBriggs & Stratton Authorized Service Dealer for cost to install/purchase a high altitude carburetor nozzle, if available.
Document: - page 15 (Black)Screen angle and frequency: 45.0000, 120.0000
15
SERVICE & STORAGE
PARTIAL LIST OF GENUINE BRIGGS &STRATTON PARTS
BRIGGS & STRATTONPART PART NUMBERFlat air cleaner cartridge 491588-OR-5043Flat air cleaner pre-cleaner 493537-OR-5064Model Series 110000 / 120000
Oval air cleaner cartridge 690610-OR-5059Oval pre-cleaner 273356-OR-5059
Model Series 200000 / 210000Oval air cleaner cartridge 695302Oval pre-cleaner 695303
Oil foam air cleaner pre-cleaner 273332Oil 100005-OR-100028Fuel filter 694485Gas additive 5041Resistor spark plug 491055Long life platinum spark plug 5066(used on most OHV engines)Spark plug wrench 89838-OR-5023Spark tester 19368Oil pump kit 5056(uses standard electric drill to remove oil from engine quickly)
SERVICESee an Authorized Briggs & Stratton Service Dealer. Eachone carries a stock of Genuine Briggs & Stratton Parts andis equipped with special service tools. Trained mechanicsassure expert repair service on all Briggs & Strattonengines. Only dealers advertising as “Authorized Briggs &Stratton” are required to meet Briggs & Stratton standards.When you purchase equipment powered by aBriggs & Stratton engine, you are assured ofhighly skilled, reliable service at more than30,000 Authorized Service Dealersworldwide, including more than 4,000 MasterService Technicians. Look for these signswherever Briggs & Stratton service is offered.
You may locate your nearest Authorized Briggs & StrattonService Dealer in our dealer locator map on our web site������������ � ����� or in the “Yellow Pages ”
directory under “Engines, Gasoline” or “GasolineEngines,” or “Lawn Mowers” or similar category.
Note: Walking fingers logo and “Yellow Pages” are regis-tered trademarks in various jurisdictions.
An illustrated shop manual includes com-mon specifications and detailed informa-tion covering adjustment, tune-up andrepair of Briggs & Stratton single cylinder,OHV, 4 cycle engines. It is available forpurchase from an Authorized Briggs &Stratton Service Dealer or you can order itfrom the factory. Write:Briggs & Stratton CorporationAttn: Service DivisionP. O. Box 1144Milwaukee, WI 53201
Part No. 274008
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Document: - page 16 (Black)Screen angle and frequency: 45.0000, 120.0000
16
SERVICE & STORAGE
STORAGE
Engines stored over 30 days need special attention.
[1] To prevent gum from forming in fuel system or onessential carburetor parts:a) if fuel tank contains oxygenated or reformulatedgasoline (gasoline blended with an alcohol or anether), run engine until it stops from lack of fuel, or b) iffuel tank contains gasoline, either run engine until itstops from lack of fuel, or add a gasoline additive to thegas in the tank. (See parts list. Single – use pouches ofgas additive are available from your service dealer.) Ifyou use a gas additive, run the engine for severalminutes to circulate the additive through the carburetor.Then, engine and fuel can be stored up to 24 months.
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[2] While engine is still warm, change oil.
[3] Remove spark plug and pour about 1 oz. (30 ml) ofengine oil into cylinder. Replace spark plug and crankslowly to distribute oil.
[4] Clean engine of surface debris, chaff or grass.
WARNING[5] Store in a clean, dry area. Do
not store in same area as astove, furnace, water heater,or other appliance that uses apilot light or has a device thatcan create a spark.
17
In the USA and Canada, a 24 hour hot line, 1-800-233-3723, has a menu of pre-recorded messages offering you engine maintenance information.
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Briggs & Stratton Corporation (B&S), the California Air Resources Board (CARB)and the United States Environmental Protection Agency (U.S. EPA)
Emission Control System Warranty Statement (Owner’s Defect Warranty Rights and Obligations)
EMISSION CONTROL WARRANTY COVERAGE IS APPLICABLETO CERTIFIED ENGINES PURCHASED IN CALIFORNIA IN 1995AND THEREAFTER, WHICH ARE USED IN CALIFORNIA, AND
TO CERTIFIED MODEL YEAR 1997 AND LATER ENGINESWHICH ARE PURCHASED AND USED ELSEWHERE IN THEUNITED STATES (AND AFTER JANUARY 1, 2001 IN CANADA).
California and United States Emission Control Defects Warranty StatementThe California Air Resources Board (CARB), U.S. EPA and B&S arepleased to explain the Emission Control System Warranty on yourmodel year 2000 and later small off-road engine (SORE). In California,new small off-road engines must be designed, built and equipped tomeet the State’s stringent anti-smog standards. Elsewhere in theUnited States, new non-road, spark-ignition engines certified for modelyear 1997 and later, must meet similar standards set forth by the U.S.EPA. B&S must warrant the emission control system on your engine for
the periods of time listed below, provided there has been no abuse, ne-glect or improper maintenance of your small off-road engine.Your emission control system includes parts such as the carburetor,air cleaner, ignition system, muffler and catalytic converter. Also in-cluded may be connectors and other emission related assemblies.Where a warrantable condition exists, B&S will repair your small off-road engine at no cost to you including diagnosis, parts and labor.
Briggs & Stratton Emission Control Defects Warranty CoverageSmall off-road engines are warranted relative to emission controlparts defects for a period of two years, subject to provisions set forth
below. If any covered part on your engine is defective, the part will berepaired or replaced by B&S.
Owner’s Warranty ResponsibilitiesAs the small off-road engine owner, you are responsible for the per-formance of the required maintenance listed in your Operating andMaintenance Instructions. B&S recommends that you retain all yourreceipts covering maintenance on your small off-road engine, butB&S cannot deny warranty solely for the lack of receipts or for yourfailure to ensure the performance of all scheduled maintenance.As the small off-road engine owner, you should however be awarethat B&S may deny you warranty coverage if your small off-road en-gine or a part has failed due to abuse, neglect, improper mainte-nance or unapproved modifications.
You are responsible for presenting your small off-road engine to anAuthorized B&S Service Dealer as soon as a problem exists. Theundisputed warranty repairs should be completed in a reasonableamount of time, not to exceed 30 days.If you have any questions regarding your warranty rights and re-sponsibilities, you should contact a B&S Service Representative at1-414-259-5262.The emission warranty is a defects warranty. Defects are judged onnormal engine performance. The warranty is not related to an in-useemission test.
Briggs & Stratton Emission Control Defects Warranty ProvisionsThe following are specific provisions relative to your Emission Control Defects Warranty Coverage. It is in addition to the B&S engine warrantyfor non-regulated engines found in the Operating and Maintenance Instructions.
1. Warranted PartsCoverage under this warranty extends only to the parts listed be-low (the emission control systems parts) to the extent theseparts were present on the engine purchased.a. Fuel Metering System
• Cold start enrichment system• Carburetor and internal parts• Fuel Pump
b. Air Induction System• Air cleaner• Intake manifold
c. Ignition System• Spark plug(s)• Magneto ignition system
d. Catalyst System• Catalytic converter• Exhaust manifold• Air injection system or pulse valve
e. Miscellaneous Items Used in Above Systems• Vacuum, temperature, position, time sensitive valves
and switches• Connectors and assemblies
2. Length of CoverageB&S warrants to the initial owner and each subsequent purchaserthat the Warranted Parts shall be free from defects in materialsand workmanship which caused the failure of the WarrantedParts for a period of two years from the date the engine is deliv-ered to a retaqil purchaser.
3. No ChargeRepair or replacement of any Warranted Part will be performedat no charge to the owner, including diagnostic labor which leadsto the determination that a Warranted Part is defective, if thediagnostic work is performed at an Authorized B&S ServiceDealer. For emissions warranty service contact your nearest Au-thorized B&S Service Dealer as listed in the “Yellow Pages” un-der “Engines, Gasoline,” “Gasoline Engines,” “Lawn Mowers,”or similar category.
4. Claims and Coverage ExclusionsWarranty claims shall be filed in accordance with the provisionsof the B&S Engine Warranty Policy. Warranty coverage shall beexcluded for failures of Warranted Parts which are not originalB&S parts or because of abuse, neglect or improper mainte-nance as set forth in the B&S Engine Warranty Policy. B&S is notliable to cover failures of Warranted Parts caused by the use ofadd-on, non-original, or modified parts.
5. MaintenanceAny Warranted Part which is not scheduled for replacement as re-quired maintenance or which is scheduled only for regular inspec-tion to the effect of “repair or replace as necessary” shall be war-ranted as to defects for the warranty period. Any Warranted Partwhich is scheduled for replacement as required maintenanceshall be warranted as to defects only for the period of time up tothe first scheduled replacement for that part. Any replacementpart that is equivalent in performance and durability may be usedin the performance of any maintenance or repairs. The owner isresponsible for the performance of all required maintenance, asdefined in the B&S Operating and Maintenance Instructions.
6. Consequential CoverageCoverage hereunder shall extend to the failure of any enginecomponents caused by the failure of any Warranted Part still un-der warranty.
18
In the USA and Canada, a 24 hour hot line, 1-800-233-3723, has a menu of pre-recorded messages offering you engine maintenance information.
About your engine warranty: (see next page for statement of LIMITED WARRANTY).
Briggs & Stratton welcomes warranty repair and apologizesto you for being inconvenienced. Any Authorized ServiceDealer may perform warranty repairs. Most warranty repairsare handled routinely, but sometimes requests for warrantyservice may not be appropriate. For example, warranty wouldnot apply if engine damage occurred because of misuse, lackof routine maintenance, shipping, handling, warehousing orimproper installation. Similarly, warranty is void if the serialnumber of the engine has been removed or the engine hasbeen altered or modified.
If a customer differs with the decision of the Service Dealer, aninvestigation will be made to determine whether the warrantyapplies. Ask the Service Dealer to submit all supporting facts toits Distributor or the Factory for review. If the Distributor or theFactory decides that the claim is justified, the customer will befully reimbursed for those items that are defective. To avoidmisunderstanding which might occur between the customerand the Dealer, listed below are some of the causes of enginefailure that the warranty does not cover.
Normal wear:
Engines, like all mechanical devices, need periodic parts ser-vice and replacement to perform well. Warranty will not coverrepair when normal use has exhausted the life of a part or anengine.
Improper maintenance:
The life of an engine depends upon the conditions underwhich it operates, and the care it receives. Some applications,such as tillers, pumps and rotary mowers, are very often usedin dusty or dirty conditions, which can cause what appears tobe premature wear. Such wear, when caused by dirt, dust,spark plug cleaning grit, or other abrasive material that hasentered the engine because of improper maintenance, is notcovered by warranty.
This warranty covers engine related defective materialand/or workmanship only, and not replacement or refundof the equipment to which the engine may be mounted.Nor does the warranty extend to repairs required be-cause of:
1. PROBLEMS CAUSED BY PARTS THAT ARE NOTORIGINAL BRIGGS & STRATTON PARTS.
2. Equipment controls or installations that prevent starting,cause unsatisfactory engine performance, or shorten en-gine life. (Contact equipment manufacturer.)
3. Leaking carburetors, clogged fuel pipes, sticking valves,or other damage, caused by using contaminated or stalefuel. (Use clean, fresh, lead-free gasoline and Briggs &Stratton gasoline stabilizer, Part No. 5041.)
4. Parts which are scored or broken because an engine wasoperated with insufficient or contaminated lubricating oil,or an incorrect grade of lubricating oil (check oil level dailyor after every 8 hours of operation. Refill when necessaryand change at recommended intervals.) OIL GARDmay not shut down running engine. Engine damage mayoccur if oil level is not properly maintained. Read Operat-ing & Maintenance Instructions.
5. Repair or adjustment of associated parts or assembliessuch as clutches, transmissions, remote controls, etc.,which are not manufactured by Briggs & Stratton.
6. Damage or wear to parts caused by dirt, which enteredthe engine because of improper air cleaner maintenance,re-assembly, or use of a non-original air cleaner elementor cartridge. (At recommended intervals, clean and re-oilthe Oil-Foam element or the foam pre-cleaner, and re-place the cartridge.) Read Operating & MaintenanceInstructions.
7. Parts damaged by overspeeding, or overheating causedby grass, debris, or dirt, which plugs or clogs the coolingfins, or flywheel area, or damage caused by operating theengine in a confined area without sufficient ventilation.(Clean fins on the cylinder, cylinder head and flywheel atrecommended intervals.) Read Operating & MaintenanceInstructions.
8. Engine or equipment parts broken by excessive vibrationcaused by a loose engine mounting, loose cutter blades,unbalanced blades or loose or unbalanced impellers, im-proper attachment of equipment to engine crankshaft,overspeeding or other abuse in operation.
9. A bent or broken crankshaft, caused by striking a solid ob-ject with the cutter blade of a rotary lawn mower, or exces-sive v-belt tightness.
10. Routine tune-up or adjustment of the engine.11. Engine or engine component failure, i.e., combustion
chamber, valves, valve seats, valve guides, or burnedstarter motor windings, caused by the use of alternatefuels such as, liquified petroleum, natural gas, alteredgasolines, etc.
Warranty is available only through service dealers whichhave been authorized by Briggs & Stratton Corporation.
You may locate your nearest Authorized Briggs & StrattonService Dealer in our dealer locator map atwww.briggsandstratton.com.
Your nearest Authorized Service Dealer is also listed inthe “Yellow Pages ” of your telephone directory under“Engines, Gasoline” or “Gasoline Engines,” “LawnMowers,” or similar category.
Briggs & Stratton Engines Are Made Under One Or More Of The Following Patents: Design D-247,177 (Other Patents Pending)5,894,7155,823,1535,819,5135,813,3845,809,9585,765,7135,645,025
5,642,7015,606,9485,606,8515,548,9555,546,9015,503,1255,501,203
5,497,6795,320,7955,271,3635,269,7135,265,7005,243,8785,235,943
5,197,4255,197,4225,191,8645,188,0695,186,1425,138,9965,105,331
5,086,8905,070,8295,058,5445,040,5035,040,6445,009,2084,996,956
4,995,3574,977,8794,971,2194,895,1194,875,4484,819,5934,719,682
4,694,7924,684,9174,633,5564,630,4984,522,0804,520,2884,453,507
4,430,984 DES. 309,458DES. 309,457DES. 308,871DES. 308,872DES. 356,951DES. 361,771DES. 375,963
19
In the USA and Canada, a 24 hour hot line, 1-800-233-3723, has a menu of pre-recorded messages offering you engine maintenance information.
BRIGGS & STRATTON ENGINE OWNER WARRANTY POLICYeffective July 1, 2000
Replaces all undated Warranties and all Warrantiesdated before July 1, 2000
LIMITED WARRANTY“Briggs & Stratton Corporation will repair or replace, free of charge, any part, or parts of the engine that are defective in materialor workmanship or both. Transportation charges on parts submitted for repair or replacement under this Warranty must beborne by purchaser. This warranty is effective for the time periods and subject to the conditions provided for in this policy. Forwarranty service, find the nearest Authorized Service Dealer in our dealer locator map at www.briggsandstratton.com or aslisted in the ‘Yellow Pages ’ under ‘Engines, Gasoline,’ ‘Gasoline Engines,’ ‘Lawn Mowers’ or similar category. THERE IS NOOTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESSFOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTEDBY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED. LIABILITY FOR CONSEQUENTIAL DAMAGESUNDER ANY AND ALL WARRANTIES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW. Somestates do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion or limitation ofincidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives youspecific legal rights and you may also have other rights which vary from state to state.”
Briggs & Stratton Corporation
F. P. Stratton, Jr.Chairman and Chief Executive Officer
WARRANTY PERIOD***
WITHIN U.S.A. AND CANADA OUTSIDE U.S.A. AND CANADA
ENGINES CONSUMERUSE*
COMMERCIALUSE*
CONSUMERUSE*
COMMERCIALUSE*
All Vanguard engines. 2 year 2 year 2 year � 2 year �
All Diamond Plus , Industrial Plus , I/Cengines and sleeve bore Intek series.** 2 year 1 year 2 year � 1 year
Quantum and Diamond Power and KoolBore Intek series.** 2 year 90 days 2 year ��� 90 days
All standard engines installed on lawn mowers,riders, edgers, chippers, shredders, tillers and allSno/Gard engines.
2 year 90 days 1 year 90 days
All other standard engines and Classic series. 1 year 90 days 1 year 90 days
* The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for theperiod of time stated in the table above. “Consumer use” means personal residential household use by a retail consumer.“Commercial use” means all other uses, including use for commercial, income producing or rental purposes. Once an enginehas experienced commercial use, it shall thereafter be considered as a commercial use engine for purposes of this warranty.Engines used in competitive racing or on commercial or rental tracks are not warranted.
** Touch-N-Mow starter on Quantum and Intek series engines (if equipped). Five (5) year “consumer use” or 90 days“commercial use.”
*** A two year warranty applies to the emission control system on engines certified by EPA and CARB.
� One (1) year in Australia, New Zealand, Middle East and Africa.
� One (1) year in India.
� One (1) year Kool Bore Intek series, consumer use outside U.S.A. and Canada.
WARRANTY REGISTRATION IS NOT NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON ENGINES.SAVE YOUR PROOF OF PURCHASE RECEIPT.
IF YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED,THE MANUFACTURING DATE OF THE ENGINE WILL BE USED TO DETERMINE THE WARRANTY PERIOD.
Document: - page 1 (Black)Screen angle and frequency: 45.0000, 120.0000
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