on-systems capabilities presentation; products and services
Post on 12-Jul-2015
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on-systems overview
markets & scope
capability
products standard products adapted design added value engineering
processes
introduction to Jaltek Systems
tour of manufacturing facility
contract discussion
mission statement:
to deliver market leading, reliable, fully compliant power
conversion products on time in a competitive marketplace,
with minimal environmental impact ensuring fairness to
customers, employees and suppliers.
military
rail
industrial
power range:
1w – 10kw
AC-DC
DC-DC
DC-AC
ancillary looms / controls
engineering
70+ years experience of power supply design
manufacture
internal design resource electronic design – Altium PCB software
mechanical design – Solidworks 3D modelling
design proving test equipment
is a COTS, low profile, PCB mounted, fullycompliant surge and transient protection module with integral EMC filter
CO
BR
A
key features
active clamp with EMI surge protection
mil-std 461 EMI
def-std 61-5 iss. 6 clamping with full ride through
highest W/in3 of any issue 6 filter
no power de-rating over input voltage or temp.
built in temperature monitoring
CO
BR
A
is a COTS, low profile, fully compliant baseplate cooled DC-DC power supply with a fully regulated output of up to 500W
BO
AC
OB
RA
key features
plug ‘n’ play base-plate cooled dc-dc with active clamp surge protection
conducted emc to mil-std 461
def-stan 61-5 issue 6 clamping with full ride through
no power derating over of input voltage or temp
highest W/in3 of any complete dc-dc converter solution
rugged design
modular scaleability
built in isolated signalling
1,080 pre-configured variants available
BO
AC
OB
RA
BO
AC
OB
RA
is an ultra compact, fully ruggedized AC-DC converter with up to 1800Wof configurableoutput power
VIP
ER
BO
AC
OB
RA
VIP
ER
key features
plug ‘n’ play base-plate cooled ac-dc
emc to mil-std 461
no power de-rating over input voltage or temperature
sub 1U height even with mounting adaptor
highest W/in3 of any dc-dc converter
rugged design
modular scaleability
built in isolated signalling
BO
AV
IPE
RC
OB
RA
VIP
ER
1.8kW 3-phase
110V, 400hz input
o/p 1 - 26V @ 63A
o/p 2 - 26V @ 3A
mil-std 704f emc & harmonics
unpressurised environment
managed air flow
BO
AV
IPE
RC
OB
RA
BO
AC
OB
RA
python vpx
28V input
150W O/P power
mil-std 461 filter
100ms holdup
3v3, 5v, -12v, +12v o/put
3U x 1”
wedge lock cooled
BO
AV
IPE
RC
OB
RA
VIP
ER
3.2kW satellite comms PSU
harsh environment
custom mechanicals
n+1 redundancy
built in BITE
BO
AV
IPE
RC
OB
RA
VIP
ER
adaptor plates
re-packaged standard product
additional signalling
bite - built in test equipment
land class “A” filtering
BO
AC
OB
RA
other products designed against specification
battery charger
19” secure communication racks
obsolescence support
▪ rack mounted PSU no longer supported
▪ chassis mounted PSU no longer supported
initial concept
capture the fundamental requirements of the power supply and understand
the end application.
review different ways of designing the product to meet the requirement.
specification & proposal
capture the initial concept into a formal specification and proposal to meet
the requirement.
basic 3D model of the concept.
customer sign off and order receipt.
product design & 3D models
design by engineering following formal documented sales handover process.
Solidworks to produce detailed 3D models
Altium for circuit & PCB design.
adhere to in house component de-rating guidelines.
DVT and prototypes
production of a prototype unit.
thoroughly tested in house to prove compliance to the specification.
unit is delivered with full DVT report.
product approval
integration into customer’s end product.
formal testing at 3rd Party test house, support if required.
release to production
all BOM’s are locked and can only be changed by ECR process.
supply chain lead times build up production commitments.
quality
BS EN 9100 Quality Management System
manufacturing to IPC-A-610 class 3
design to EN60950, mil-std’s, DO160, DEF STAN’s
standard COTS product portfolio
fast turnaround
clear dialogue
controlled processes
excellent internal and external documentation
competitively priced
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