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Omstar Omstar International de International de
CR CR Beneficial Effects of Fuel Beneficial Effects of Fuel Conditioner B-15 X for Conditioner B-15 X for
industrial Boilers industrial Boilers
January 11, 2006January 11, 2006
History of BoilersHistory of Boilers
Steam is widely used for heating, to dry paste, evaporate chemicalSteam is widely used for heating, to dry paste, evaporate chemicaldissolution, warming purposes, to move turbines and pumps, as well as dissolution, warming purposes, to move turbines and pumps, as well as
other other processes in the industrial field. Steam is used because there is a need processes in the industrial field. Steam is used because there is a need
for for producing heat and energy at the same time, and steam is the best and producing heat and energy at the same time, and steam is the best and
most most economic way of transporting quantities of heat and energy. economic way of transporting quantities of heat and energy.
Steam is easy to produce since it is obtained from water. Generally you Steam is easy to produce since it is obtained from water. Generally you would require a large recipient to produce steam for industrial volumes, would require a large recipient to produce steam for industrial volumes,
thisthisrecipient is called a boiler or a steam generator. The combustion or recipient is called a boiler or a steam generator. The combustion or
burning ofburning ofcommon fuels that contain carbon and hydrogen ( ie: fuel oil, gas, coal, common fuels that contain carbon and hydrogen ( ie: fuel oil, gas, coal,
and the and the bio mass) require a reaction of carbon and hydrogen with oxygen in bio mass) require a reaction of carbon and hydrogen with oxygen in order to produce carbon dioxide and steam from water, and the liberation order to produce carbon dioxide and steam from water, and the liberation
of of chemical energy inter links in the form of light and heat.chemical energy inter links in the form of light and heat.
The Cleaning Effect of The Cleaning Effect of B - 15 XB - 15 X
This picture was taken from aThis picture was taken from a
burner of a 250 HP burner of a 250 HP
Cleaver Brooks boilerCleaver Brooks boiler
18 months18 months after after
cleaning. The bunker used cleaning. The bunker used
in this boiler was treated in this boiler was treated with with
B-15 XB-15 X fuel fuel
conditioner Notice the conditioner Notice the dramaticdramatic
cleaning effect.cleaning effect.
B-15 X reduces ashB-15 X reduces ash
The amount of carbon powder The amount of carbon powder
content was minimal since thecontent was minimal since the
last cleaning 18 months last cleaning 18 months earlier. earlier.
The reduction of carbon build The reduction of carbon build upup
increases the efficiency of theincreases the efficiency of the
Boiler, and improves the Boiler, and improves the transfertransfer
of heatof heat
Cobesa plant before and Cobesa plant before and after using- B-15Xafter using- B-15X
BeforeBefore B-15 X B-15 X Observe carbon powder in theObserve carbon powder in theback of the boiler and pipe lines.back of the boiler and pipe lines.
AfterAfter B-15 B-15 XX 5 months after using 5 months after using B-15 XB-15 X There is less carbon buildup and There is less carbon buildup and
the the back of the boiler is back of the boiler is
substantiallysubstantiallycleaner.cleaner.
Before and after using Before and after using B-15X at Cobesa boiler B-15X at Cobesa boiler
BeforeBefore B-15X B-15X
The yellow build up is due to theThe yellow build up is due to the
high sulfur content in the fuel. high sulfur content in the fuel.
Notice the carbon build upNotice the carbon build up
AfterAfter B B-15X-15X
The yellow build up is loweredThe yellow build up is lowered
and there is less carbon build up.and there is less carbon build up.
Less carbon buildup improves Less carbon buildup improves thethe
transfer of heat though the pipestransfer of heat though the pipes
Combsution ChamberCombsution Chamber Cobesa Boiler. Cobesa Boiler.
BeforeBefore B-15 X B-15 XObserve the bunker Observe the bunker encrustation around the encrustation around the burner burner
AfterAfter B-15 B-15 XXThe bunker encrustationThe bunker encrustationaround the burner is no around the burner is no
longerlongerobserved. There is less observed. There is less
carboncarbonand the combustion canon isand the combustion canon iscleanercleaner
Pasta Roma BoilerPasta Roma Boiler This picture was taken This picture was taken
of the fire chamber in of the fire chamber in March 2005. Observe March 2005. Observe the cleaning process the cleaning process (This boiler has been (This boiler has been using using
B-15 XB-15 X for one year) for one year)
This picture was taken This picture was taken inAugust 2005. The ash inAugust 2005. The ash is very dry and the fire is very dry and the fire chamber is cleanerchamber is cleaner
Pastas Roma BoilerPastas Roma Boiler
This picture was This picture was taken on March taken on March 2005. Observe yellow 2005. Observe yellow spots of sulfur as well spots of sulfur as well as carbon build up as carbon build up around the tube walls around the tube walls
This Picture was This Picture was taken on August taken on August 2005. The yellow 2005. The yellow spot disappeared and spot disappeared and the tubes are cleanerthe tubes are cleaner
Pastas Roma BoilerPastas Roma Boiler March 2005 March 2005
Notice the peeling effect Notice the peeling effect around the cannon and around the cannon and the bunker incrustation the bunker incrustation in the burner.in the burner.
August 2005. August 2005.
The peeling effect is The peeling effect is decreasing. There is no decreasing. There is no further bunker further bunker incrustation on the incrustation on the burnerburner
Final Report For Pipasa Final Report For Pipasa Issued By Company Boiler Issued By Company Boiler
InspectorInspector San José, 15 marzo 2005San José, 15 marzo 2005 PARA: Corp. PIPASAPARA: Corp. PIPASA AS.: Informe final prueba del aditivo para búnker PetroChem 15 X.AS.: Informe final prueba del aditivo para búnker PetroChem 15 X. DE. Ing. Mauricio PachecoDE. Ing. Mauricio Pacheco Estimados señores:Estimados señores: Luego de un período largo de prueba con el aditivo, según la última recomendación, Luego de un período largo de prueba con el aditivo, según la última recomendación,
llevando Uds el indicador de toneladas de producto por litro de búnker y comparando con el año llevando Uds el indicador de toneladas de producto por litro de búnker y comparando con el año pasado y luego de la última apertura de deshollinado de la caldera , se concluye lo siguiente:pasado y luego de la última apertura de deshollinado de la caldera , se concluye lo siguiente:
El aditivo ha disminuido la formación de depósitos de hollín. Los mismos son más secos y finos.El aditivo ha disminuido la formación de depósitos de hollín. Los mismos son más secos y finos. Se descarta que el aditivo ataque los refractario, pues no hay evidencia de aumento en los desgastes Se descarta que el aditivo ataque los refractario, pues no hay evidencia de aumento en los desgastes
existentes de los mismos.existentes de los mismos. Se ha notado que la caldera se puede operar con niveles de oxígeno realmente bajos sin aumentar la Se ha notado que la caldera se puede operar con niveles de oxígeno realmente bajos sin aumentar la
emisión de cenizas, lo que favorece el rendimiento energético aún más y podría favorecer en la emisión de cenizas, lo que favorece el rendimiento energético aún más y podría favorecer en la reducción de NOX.reducción de NOX.
Con el aditivo se ha notado que las variaciones en la calidad del búnker como son los cambios de Con el aditivo se ha notado que las variaciones en la calidad del búnker como son los cambios de viscosidad no inciden tan fuertemente en los parámetros de combustión como en los casos que no viscosidad no inciden tan fuertemente en los parámetros de combustión como en los casos que no se usa aditivo.se usa aditivo.
Según números hechos en la última reunión se habló de 8.78% de ahorro de combustible. Esto daba Según números hechos en la última reunión se habló de 8.78% de ahorro de combustible. Esto daba para pagar a sí mismo el aditivo usado en relación de 1:1000 y producía cerca de $400 por mes de para pagar a sí mismo el aditivo usado en relación de 1:1000 y producía cerca de $400 por mes de ganancia.ganancia.
Por estas razones y sabiendo que una vez se use de manera contínua el aditivo, permitiendo aún Por estas razones y sabiendo que una vez se use de manera contínua el aditivo, permitiendo aún más afinar la combustión y por los beneficios a largo plazo de mantener más limpio el sistema de más afinar la combustión y por los beneficios a largo plazo de mantener más limpio el sistema de búnker, sus componentes, el quemador y la caldera en sí, su servidor concluye: búnker, sus componentes, el quemador y la caldera en sí, su servidor concluye: ES ES RECOMENDABLE EL USO DE ESTE ADITIVO DE MANERA CONTINUA Y EN TODAS LAS RECOMENDABLE EL USO DE ESTE ADITIVO DE MANERA CONTINUA Y EN TODAS LAS CALDERAS DE LA CORPORACIÓN.CALDERAS DE LA CORPORACIÓN.
Sin más al respecto, atentamenteSin más al respecto, atentamente ------------------------------------------------------------------------------------------------------------ Ing. Mauricio Pacheco MolinaIng. Mauricio Pacheco Molina
My Translated Version of the My Translated Version of the previous pageprevious page
San jOse, 15 March 2005 San jOse, 15 March 2005 FOR: Corp. PIPASA FOR: Corp. PIPASA AS: Closing report test of the additive to búnker PetroChem 15 X.s OF. Ing. AS: Closing report test of the additive to búnker PetroChem 15 X.s OF. Ing.
Mauricio Pacheco Mauricio Pacheco Dear Sirs: Dear Sirs: After a long period of test with the additive, according to the last After a long period of test with the additive, according to the last
recommendation, taking You the indicator of tons of product by liter of búnker recommendation, taking You the indicator of tons of product by liter of búnker and comparing with the last year and after the last swept opening of of the and comparing with the last year and after the last swept opening of of the boiler, concludes the following thing: boiler, concludes the following thing:
The additive has diminished the formation of soot deposits. Such they are drier The additive has diminished the formation of soot deposits. Such they are drier and fine. One discards that the additive attacks the refractory one, because and fine. One discards that the additive attacks the refractory one, because there is no evidence of increase in the existing wearing downs of such. Which there is no evidence of increase in the existing wearing downs of such. Which has noticed which the boiler can be operated with really low oxygen levels has noticed which the boiler can be operated with really low oxygen levels without increasing the emission of ashes, favors the energy efficiency still more without increasing the emission of ashes, favors the energy efficiency still more and could favor in the NOX reduction. and could favor in the NOX reduction.
With the additive one has noticed that the variations in the quality of búnker as With the additive one has noticed that the variations in the quality of búnker as they are the changes of viscosity do not affect the parameters of combustion they are the changes of viscosity do not affect the parameters of combustion like in the cases so strongly that are not used additive. like in the cases so strongly that are not used additive.
According to numbers done in the last meeting it was spoken of 8,78% of fuel According to numbers done in the last meeting it was spoken of 8,78% of fuel saving. This gave to pay itself the additive used in 1:1000 relation and produced saving. This gave to pay itself the additive used in 1:1000 relation and produced near $400 per month of gain. For these reasons and knowing that once the near $400 per month of gain. For these reasons and knowing that once the additive is used of continuous way, having allowed still more to sharpen the additive is used of continuous way, having allowed still more to sharpen the combustion and by the long term benefits to maintain the system of búnker combustion and by the long term benefits to maintain the system of búnker cleaner, his components, the burner and the boiler in himself, his servant cleaner, his components, the burner and the boiler in himself, his servant concludes: The USE OF THIS ADDITIVE OF CONTINUOUS WAY IS concludes: The USE OF THIS ADDITIVE OF CONTINUOUS WAY IS RECOMMENDABLE And IN ALL The BOILERS OF The CORPORATION. RECOMMENDABLE And IN ALL The BOILERS OF The CORPORATION.
Immediately on the matter, kindly Ing. Mauricio Pacheco Molina Immediately on the matter, kindly Ing. Mauricio Pacheco Molina
Cocorisa TestimonyCocorisa Testimony
ConclusionConclusionPictures reveal the use of BPictures reveal the use of B 15 X 15 X lowered carbon build up and increases lowered carbon build up and increases
thetheefficiency of the boiler.efficiency of the boiler.
The straight chain ester content keeps the nozzles clean and free of The straight chain ester content keeps the nozzles clean and free of clogging. It alsoclogging. It also
prolongs combustion.prolongs combustion.
After carefully reviewing the results of liters of bunker versus tons of After carefully reviewing the results of liters of bunker versus tons of productionproduction
compared to the baseline there was a reduction in fuel consumption of 10%compared to the baseline there was a reduction in fuel consumption of 10%
The Nox, Co, Co2 and particulates were also reduced after the use of BThe Nox, Co, Co2 and particulates were also reduced after the use of B-15 -15 XX
THE LOGICAL CHOICE FOR GREATER BOILER EFFICIENCY IS THE LOGICAL CHOICE FOR GREATER BOILER EFFICIENCY IS
B-15 XB-15 X
PIPASAPIPASA
PIPASAPIPASA
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