non-contact rising stem ball valve - ellingsen … non-contact rising stem ball valve o s am ......
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Non-ContactRising Stem BallValve
NorthoNorthAmericaAmerica
SSAmAm
Norwegian distributor: Haakon Ellingsen ASÅrenga 8, N-1340 Skui | P.O. Box 184, N-1309 Rud
Phone + 47 67151200 | Fax +47 67151201post@ellingsen.biz | www.ellingsen.biz
01
EXECUTIONS RSBV
Standard Execution
Part no. Description
1 Body2 Bonnet 3 Stem4 Ball 5 Seat6 Roll pins 7 Trunnion bushing 8 Adjusting ball 10 Bonnet bushing 11 Gland 12 Gland flange 13 Stem guide 14 Stem guide locking bolt 15 Yoke 18 Low friction cap 20 Gasket 21 Packing30 Body / bonnet stud 31 Body / bonnet nut 32 Gland flange nut 33 Gland flange stud 34 Bonnet / yoke nut 35 Bonnet / yoke stud 40 Yoke nut 41 Bearing cover 43 Handwheel 44 Bearings46 Indicator 49 Protection cap 59 Locking device (optional) 82 Grease nipple
02
FEATURES RSBV
Features Control Seal™ RSBVFriction FreeAn important aspect of the lifetime of a valve is the sealing mechanism. Almost all valves, like Standard Ball, Gate, Plug and Butterfly valves have their sealing mechanism based upon shear force, friction and tearing. The Control Seal™ sealing mechanism is based upon axial movement only. The sealing is not liable to friction or tearing. This friction free quarter turn mechanical energised sealing does not generate abrasion on the seal and compared with other types of valves, it results in an exceptionally long lifetime.
Stem designThe stem of the Control Seal™ Rising Stem Ball Valve makes only a small axial movement when opening or closing. The stem is always balanced NO stem rotation occurs in combination with axial movement when opening or closing.
Stem PackingThe stem packing of the Control Seal™ Rising Stem Ball Valve can be adjusted while the valve is in service. All valves are executed with a back seat.
Inline maintenance and serviceAs the Control Seal™ valve is designed for easy and low cost maintenance, top-access is possible while the valve is in-line.
Non-slamThe self-locking operate mechanism on all Control Seal™ Valves, provides that the closing member can not rotate due to line forces, therefore there is no danger of line slam, shock or injury of personnel.
Fire SafeThe Control Seal™ valves have been fire safe tested by independent laboratories and has passed the test to BS6755 part 2 and API 6FA successfully. These tests have been witnessed by Lloyds on several valves.
Advantages of the Control Seal™ RSBV design► Friction free opening and closing, increasing the lifetime of the valve.► Single seat design, no thermal expansion problems.► Corrosion and wear resistant materials are used on the closure members.► Self cleaning closure members, due to high velocity flow during opening and closing.► Top entry design for in-line inspection and maintenance.► Adjustable stem packing while the valve is in service.► All valves are executed with a back seat, which gives the possibility to renew the stem packing under pressure► Mechanically energised sealing, no springs or other weak devices are required to obtain the sealing.► Non lubricated seal.► Pressure independent sealing.► Stem moves only up and down, no rotation.► No coupling cam in the stem construction► Topworks according to ISO 5210
MaterialsControl Seal™ Rising Stem Ball valves can be supplied in a variety of materials and are also available in accordance with DINstandards.
Optional valve executionsControl Seal™ can provide valves for various applications and services:► Bellow sealed for dangerous media and zero emission.► Stem extension for high temperature service.► Stem extension and gas column for cryogenic service.► Slurry and sand service (special design).
Rising Stem Ball Valve applicationsRising Stem Ball Valves are often used in the following applications:Sand slurry service (special sand slurry design), Lethal (H2S) service (special Bellow Seal design), Produced water service, Steam service, Molecular Sieve service, Dehydration & Regeneration service, Hydrocarbon service, Gas metering, Emergency Blow Down and Shut Down service, Hot Oil service, High Temperature service, Low Temperature service.
03
HOW IT WORKS
Opening and Closing Sequence RSBV
1. Closed positionIn the closed position, the ball is tightly pressed against the seat by the mechanical cam-ming action of the stem
2. OpeningAs the handwheel is turned counter-clockwise, as flat, sloping surface on the bottom of the rising stem causes the ball to till away from the seat
3. RotatingAs the stem continues to rise, the interaction of the stem guide and the precision spiral part at the stem causes the ball to begin its friction-free rotation.
4. Opened positionIn the full open position, the stem has raised to its limit and the ball is positioned for straight through flow.
04
HOW IT WORKS
Opening and Closing Sequence RSBV
5. ClosingTo close the valve, the handwheel is turned in clockwise direction. The stem begins to lower and the ball begins to rotate
6. Rotating (2)Continuous turning of the handwheel causes the precision spiral part at the stem to act against stem guide, rotating the ball 90 degrees
7. SealingNearing the end of the closing cycle, the ball has rotated full 90 degrees without touching the seat
8. Closed position (2)Final turns of the handwheel cause an angled flat surface on the lower stem to mechanically wedge the ball tightly against the seat
05
DIMENSIONAL DATA
Dimensional Data - ANSI Class 150 - Full Bore - RSBV
123468
101214161820
216*178204305*404*458674*762*826*902*915*991*
265345420
---------
---
495630770900
11201200132514451615
346426489564739879107612991279151516351816
275275275275275450650300450650850
1000
255176
102152204254305337387438489
28355095180250450725900
126517752000
604501170207048609000
160202346028800396005220067500
Size
[inch]
A
[mm]RF
BHO
[mm]
BGO
[mm]
BAO
[mm]
C
[mm]
Min.Port[mm]
Weight
[Kg]
Cv Value
GPM
Notes:
* Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option
Handwheel Operated Gearbox Operated Actuator Operated
06
DIMENSIONAL DATA
Dimensional Data - ANSI Class 300 - Full Bore - RSBV
11½23468
101214161820
216*242*216283305404502674762*826*902*915991
297350401496590
--------
-----
8541028119213511451160417591911
3784314825656599631204136815301630179419492112
275275275275300300300650850
1000100010001000
25385176
102152204254305337387438489
30353555110175300490840
1165149016502300
60140425990198048609000
153902250027900420005040064800
Size
[inch]
A
[mm]RF
BHO
[mm]
BGO
[mm]
BAO
[mm]
C
[mm]
Min.Port[mm]
Weight
[Kg]
Cv Value
GPM
Notes:
Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option
Handwheel Operated Gearbox Operated Actuator Operated
07
DIMENSIONAL DATA
Dimensional Data - ANSI Class 600 - Full Bore - RSBV
11½23468
101214161820
216242293356432559661788839889991
10931194
21624229635943556266479184289399410961201
330394456569682
--------
-----
9791186137915711689187120532233
411475537638798
10801362155117611879207222542434
275275275275500450850
100010001250125015001500
25385176
102152204254305337387438489
3540508514025044584012501600180020503000
60140360900162040508010
130501980025200351004590059400
Size
[inch] [mm]RTJ
[mm]RF
BHO
[mm]
BGO
[mm]
BAO
[mm]
C
[mm]
Min.Port[mm]
Weight
[Kg]
Cv Value
GPM
Notes:
Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option
Handwheel Operated Gearbox Operated Actuator Operated
A
08
DIMENSIONAL DATA
Dimensional Data - ANSI Class 900 - Full Bore - RSBV
11½23468
10121416
254305369381458610737839966
10291131
25430537238546161374084296910391140
355425
---------
--
495710840
107013001515172518052010
436506564791949
120614721705191520062211
275375375375375650
10001000125012501500
25385176
102152204254305324375
4050651001083656401020154018502925
40120325910162038707560
126001890023400
32460
Size
[inch] [mm]RTJ
[mm]RF
BHO
[mm]
BGO
[mm]
BAO
[mm]
C
[mm]
Min.Port[mm]
Weight
[Kg]
Cv Value
GPM
Notes:
Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option
Handwheel Operated Gearbox Operated Actuator Operated
A
09
DIMENSIONAL DATA
Dimensional Data - ANSI Class 1500 - Full Bore - RSBV
11½23468
1012
254305369470547705832991
1131
25430537247455071284210011147
389472
-------
--
642788934
1169141616541882
470541723897
10351341160618442083
275275375375450850
100010001250
25385176
102146194242289
40557513021064082013501720
40120315810144036007110
1170017100
Size
[inch] [mm]RTJ
[mm]RF
BHO
[mm]
BGO
[mm]
BAO
[mm]
C
[mm]
Min.Port[mm]
Weight
[Kg]
Cv Value
GPM
Notes:
Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option
Handwheel Operated Gearbox Operated Actuator Operated
A
10
DIMENSIONAL DATA
Dimensional Data - ANSI Class 2500 - Full Bore - RSBV
11½23468
10
451451451578674915
10231270
45145445458568392810391293
430527
------
--
660791963
124015271781
499608776900
1099141917171982
375375375450450
100010001250
2538446389
133181225
55659021031587512751520
351102707201350315063709900
Size
[inch] [mm]RTJ
[mm]RF
BHO
[mm]
BGO
[mm]
BAO
[mm]
C
[mm]
Min.Port[mm]
Weight
[Kg]
Cv Value
GPM
Notes:
Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option
Handwheel Operated Gearbox Operated Actuator Operated
A
11
DIMENSIONAL DATA
Dimensional Data - ANSI Class 150 - Reduced Bore - RSBV
2 x 1½3 x 24 x 36 x 48 x 6
10 x 812 x 1014 x 1216 x 1218 x 1620 x 1624 x 20
178203229394457533762*826*902*914*991*1170*
305345420495630770900
10301030
---
---------
132513251570
386426492567740946107612061209150415151760
275275275375375500650
10001000125012501500
385176
102152204254305305387387489
303560105195310475790875
143517501980
150195540760204542707360
133109565
211101508527000
Size
[inch]
A
[mm]RF
BHO
[mm]
BGO
[mm]
BAO
[mm]
C
[mm]
Min.Port[mm]
Weight
[Kg]
Cv Value
GPM
Notes:
Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option
Handwheel Operated Gearbox Operated Actuator Operated
12
DIMENSIONAL DATA
Dimensional Data - ANSI Class 300 - Reduced Bore - RSBV
2 x 1½3 x 24 x 36 x 48 x 6
10 x 812 x 1014 x 1216 x 1218 x 1620 x 1624 x 20
216283305404502569762*825*902*915*991*1143*
350405500590855
-------
-----
1030119013551355160516051915
4314865696599641206136615311534178417952105
275275375375550375450850850
100012501500
385176
102152204254305305387387489
354065130210345635950
1030166517452300
15022055576017804260736095659565
133101509525650
Size
[inch]
A
[mm]RF
BHO
[mm]
BGO
[mm]
BAO
[mm]
C
[mm]
Min.Port[mm]
Weight
[Kg]
Cv Value
GPM
Notes:
Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option
Handwheel Operated Gearbox Operated Actuator Operated
13
DIMENSIONAL DATA
Dimensional Data - ANSI Class 600 - Reduced Bore - RSBV
2 x 1½3 x 24 x 36 x 48 x 6
10 x 812 x 1014 x 1216 x 1218 x 1620 x 1624 x 20
293356432559661788839889991
109311941397
296359435562664791842892994109612001407
395455570680
--------
----
9801185137015601560194019402295
476536639796
10811361154217321750213021412496
275275375500500850
100010001250125015001500
385176
102152203254305305387387489
406015017529552093513701625192020453250
1202205708602010404073109510
13230157202162027000
Size
[inch] [mm]RTJ
[mm]RF
BHO
[mm]
BGO
[mm]
BAO
[mm]
C
[mm]
Min.Port[mm]
Weight
[Kg]
Cv Value
GPM
Notes:
Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option
Handwheel Operated Gearbox Operated Actuator Operated
A
14
DIMENSIONAL DATA
Dimensional Data - ANSI Class 900 - Reduced Bore - RSBV
2 x 1½3 x 24 x 36 x 48 x 6
10 x 812 x 1014 x 1216 x 1218 x 1620 x 16
369381458610737839966
1029113112201321
3723854616137408429691039114012321334
425495620750
-------
----
1070130014901725172520102010
494576701859
1206147216801915191522112211
375375375650450
100010001250125015001500
385176
102152204254305305375375
457512021043072011051670177034503900
1201905158502460395566208535
120751990014250
Size
[inch] [mm]RTJ
[mm]RF
BHO
[mm]
BGO
[mm]
BAO
[mm]
C
[mm]
Min.Port[mm]
Weight
[Kg]
Cv Value
GPM
Notes:
Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option
Handwheel Operated Gearbox Operated Actuator Operated
A
15
DIMENSIONAL DATA
Dimensional Data - ANSI Class 1500 - Reduced Bore - RSBV
2 x 1½3 x 24 x 36 x 48 x 6
10 x 812 x 1014 x 1216 x 12
369470547705832991
113112581385
3724745507128421001114712771407
475555
-------
--
790935
11701420165518851885
544636899
103613421610184220862086
650650300300850
1000100012501500
385176
102146194242289289
60951452907801000135021002680
1152005058452045376062908110
11475
Size
[inch] [mm]RTJ
[mm]RF
BHO
[mm]
BGO
[mm]
BAO
[mm]
C
[mm]
Min.Port[mm]
Weight
[Kg]
Cv Value
GPM
Notes:
Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option
Handwheel Operated Gearbox Operated Actuator Operated
A
16
DIMENSIONAL DATA
Dimensional Data - ANSI Class 2500 - Reduced Bore - RSBV
2 x 1½3 x 24 x 36 x 48 x 6
10 x 812 x 10
451578674915
102312701423
455585638928103912931445
-------
620670800965
125015301785
701786909
1101142917201986
375375450450
100012501500
38456489
134181225
85130300510119029004100
110175420600151135755980
Size
[inch] [mm]RTJ
[mm]RF
BHO
[mm]
BGO
[mm]
BAO
[mm]
C
[mm]
Min.Port[mm]
Weight
[Kg]
Cv Value
GPM
Notes:
Dimensions are for reference only. Request certified drawings when required.* Manufacturers standard face to face dimension, other face to face dimensions are available at option
Handwheel Operated Gearbox Operated Actuator Operated
A
17
FEATURES RSBV
Rising Stem Ball Valves General DataDesign, dimensions according to:► API specification 6D► ANSI B16.34
Construction:► 1-piece, single seat, top entry, trunnion mounted ball, antistatic design, reduced or full bore
Characteristics:► Non contact, metal seated, rising stem ball valve.
Face to face dimensions according to:► ANSI B16.10► Manufacturers standard
Flanged connections according to:► ANSI B16.5 Raised Face smooth finish, stock finish or Ring Type Joint► MSS-SP-44 Raised Face smooth finish, stock finish or Ring Type Joint
Buttweld end connections according to:► ANSI B16.25
Hub end connections according to:► Manufacturers standard or client specification
Fire Safe according to:► BS 6755 part 2 including AMD 6272 / 6712► API specification 6FA
Marking in accordance with:► MSS-SP-25► European directive PED 97/23/EC► Optional marking to client specification► API 6D
Testing according to:► API 6D► API 598► BS 6755 part 1
Operating device:► Handwheel► Gearbox► Actuator
Optional► ATEX Cat. II 2 G/D
Control Seal™ Rising Stem Ball Valve in-line
18
DELIVERY PROGRAMME
Control Seal™ Delivery Programme
Double Block and Bleed Valves (DBBV)Size: 1½” up to and including 42”Class: 150# up to and including 900#
Rising Stem Ball Valve (RSBV)Size: 1” up to and including 42”
Class: 150# up to and including 4500#
Axial Flow Valve (AFV)Size: 4” up to and including 48”Class: 150# up to and including 4500#
Control Seal B.V.
Sales, Engineering & Services Office:Waardsedijk Oost 10-4, 3417XJ Montfoort, the Netherlands Phone: +31 (0)348 474 315, Fax: +31 (0)348 474 238
Head Office & Manufacturing Facility:Farmsumerweg 43, P.O. box 330, 9900AH Appingedam, the Netherlands Phone: +31 (0)596 652 222, Fax : +31 (0)596 629 405
E-mail: sales@controlseal.nl Website: http://www.controlseal.nl
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