ncs - nicomac · ncs nicomac coating system swc elite psc elite pc classic lab 9.9 lab 10 lab 1-3-5...

NCS Nicomac Coating System

THE MOST ADVANCED COATING SYSTEM IN THE WORLD

WIDE RANGE OF MODELS• From1kg.to2tonsbatchsize.

CONTINUOUS INNOVATION• Nicomacisconstantly“onestepahead”• EightPatentpending/patenteddevices• Trademarks:Sharkfinbaffles™,BlowMaster™andTwister™• Severaltechnicaluniquenovelties• BlowMaster:thedryingsystemabletomovethecoatingprocessintoanewera• LEI-LowEnvironmentalImpactdesign

EXTENSIVE COATER TECHNOLOGY• UniqueSolidwallcoaterforprocessingtabletsandpelletsMod.Elite• UniquePerforateddrumcoaterMod.Elite• HighlyCompetitivePerforatedCoaterModClassic• FullContainmentCoater

LEADER IN PELLET TECHNOLOGY IN SOLID WALL COATER• Uniquepowderlayeringsystem• FromSugarcrystaltofinalproductinonestepcoater

FLEXIBILITY• NicomacElitecoatershavetheabilitytoworkat15%ofthemaximumbatch

capacityinthesamedrumwithoutanymodification• Aqueousandorganicsolventfilmcoating• Entericcoating• Modifiedreleasedrugdelivery• Sugarcoating• Nicomaccoaterscanhandleanysize,shapeofproduct,anyprocessinsolid

dosageform

CUSTOMER SERVICE AND DOCUMENTATION• Fast,efficientandprofessionalservice• Detaileddocumentationforqualificationactivitiesandoperatorsupport

HIGH VOLUME COATERS

ThebiggestcoaterinthePharmaceuticalindustry:• 2tonsbatchsizeforpellets• 1tonbatchsizefortablets.

> LessQCcosts> LessValidationcosts> LessSpacerequired> LessOperatorsneeded> LessMaintenancecosts> EasierLogistic

FULLY CONTAINED COATER FOR HIGH POTENCY PRODUCTS

NICOMACdeveloped,designedandsuppliedspecificcoatersforhighpotencyproductunderisolatorformanyyears.Webelievethatforthiskindofproducts,onlyasolidwallcoater,withoutperforation,isabletoguaranteeaperfecttightsystem.Machinebody,includingmaintenancearea,iscompletelyclosedandtighttoavoidanypossibleoperatorexposure.Aspecialwashingsysteminsidethedrumandinthemaintenanceareaisabletoguaranteeaperfectandfullycontainedcleaningprocess.

SOLID WALL COATER MOD. SWC ELITESolidwallcoaterdesigncombinedwithuniqueBlowMaster™System(it.PatentMI2002A002542)hasunsurpassedcoatingprocessperformancefortabletsandpellets.

PERFECT MIXING• 3DSharkfinbaffles™combinesthe

highestmixingefficiencywithverygentleproducthandlingguaranteeinganevendistributionofsprayingsolutionandhighdryingefficiency.Nicomacbafflesaresuitableforalltypeofproductandbatchsize.Nosparebafflesarerequired.

VERSATILITY • ThankstoBlowMaster™and3D

baffles™,NicomacSWCElitecoatershavetheabilitytoworkat15%ofthemaximumbatchcapacityinthesamedrumwithoutanymodification.

SPRAYING SYSTEM• Sprayingsystemisdesignedwith

aneasyremovablefoldedgunsupportingarmtothefrontwindow.Gunscanbepositionedclosertothetabletbedbymeansofapantographdesignexclusivedevice.Sprayangleandpatterncanbeautomaticallyadjustedbythecontrolsystem.

SHORT PROCESS TIME • BlowMaster™(it.PatentMI

2002A002542)isabletodrive,inaverybalancedandcontrolledway,thedryingairclosetothecore’sbedwithhighdryingefficiency.BlowMaster™canautomaticallybeorientedtothecore’sbedaccordingtobatchsizeandprocessphase.

• BlowMaster™allows50%utilitiessavingcomparedwithtraditionalsystem.Theoutletfunnelispositionedinoppositeangleat120°guaranteeingafastcontrolleddryingwithoutturbulencenearthesprayingareawithminimizingproductloss.

EASY – FAST- REALIABLE CLEANING• Noperforationsinthedrum

guaranteeeasycleaningwithanykindofprocessavoidinganyriskofcrosscontamination.

AUTOMATIC POWDER DOSING SYSTEM - APDS IT. PATENT N° MI 2006A000406APDSisperformedwithacombinationofpressureandmechanicalsystems.APDSisapatentedclosedsystemthatavoidsanypowderclogging.APDSisareliable,efficient,fastandaPLCcontrolledsystemforanykindofpowder.APDSisafullycontainedsystemforhighpotencyproducts.

• Fastaqueousandorganicfilmcoatingprocess

• Uniquepowderdosingsystemforaccuratepowderlayering

• Nochangeoverfromtabletstopellets

• Fromsugarcrystaltofinishedproductinthesamemachine,withoutproducthandling

• Highquality• Highcapacity• Highyield,uniformsize• Manyyearsofexperienceonpellet

processoptimization

PELLET COATER TECHNOLOGY

NICOMAC IS THE WORLDWIDE LEADER FOR PELLETS PRODUCTION

PERFORATED SUPER COATER MOD. PSC ELITE

THE PERFORATED SUPER COATER COMBINES THE UNIqUE DESIGN WITH UNMATCHED COATING PERFORMANCE.PSC IS A HIGH INNOVATIVE TECHNOLOGY WITH A NEW CONCEPT DESIGN ABLE TO MOVE THE COATING PROCESS IN A NEW ERA.

SHORT PROCESS TIME-BLOW MASTER• BlowMaster™(it.patentpending

deviceN°MI2009A001281)isabletochangecompletelytheconceptofblowinginletairinaperforateddrum.BlowMaster™airdiffuserisabletoforce100%ofthetightlycontrolledheatinginletairthroughtheproductbeditselfjustafterthesprayingarea.Airdispersionthroughtheperforationsnotcoveredbythetablets,typicalofconventionalperforatedcoaters,iscompletelyeliminated.BlowMaster™anglecanbeadjustedallowingairflowdirectionaccordingtothetabletsbedposition,batchsize,processphase.

BlowMaster™advantages:• Shortprocesstime,• Reductionofaminimumof50%of

utilitiesconsumptioncomparedwithconventionalperforatedcoaters

• Highyield,lessthan2%ofproductloss.

PERFECT MIXING• “3DSharkfinbaffles”combinethe

highestmixingefficiencywithverygentleproducthandlingguaranteeinganevendistributionofsprayingsolutionandhighdryingefficiency.Nicomacbafflesaresuitableforanykindofproductandbatchsize.Nosparebafflesarerequired.

Comparison table

sWC elite psC elite pC ClassiC

type Solid Perforated Perforated

minimum batCh CapaCity 15% 15% 60%

Control system PLC-PC PLC-PC OperatorPanel

Drying system BlowMaster BlowMaster Conventional

mixing baffles Sharkfin3D Sharkfin3D Conventional

unloaDing system Weldedchute Weldedchute Chutetobefixed

Dust ColleCtor Cartridges Cartridges Filterbags-Cartridges

atex yes yes no

guns Schlick®Nicomac Schlick®Nicomac Schlick®Nicomac

proDuCt tablets-pellets tablets tablets

nCs niComaC Coating system

sWC elite psC elite pC ClassiC

lab9.9 lab10 lab1-3-5

lab15 lab30 20

lab30 lab50 75

lab50 100 150

100 150 350

150 250

200 400

350

450

650

800

1000

1200

1500

2300

VERSATILITY • ThankstoBlowMaster™and3D

baffles™,NicomacSWCElitecoatershavetheabilitytoworkat15%ofthemaximumbatchcapacityinthesamedrumwithoutanymodification.ACFrequencycontrolfordifferentialpressurecontrolanddrumspeed.

SPRAYING SYSTEM• Sprayingsystemissupportedbya

slidingarmthroughthefrontwindowthatcanbemovedtothesiteofthecoaterformaintenanceandrestposition.Gunscanbepositionedclosertothetabletsbedbymeansofapantographexclusivedevice.Gunssprayangleandpatterncanbeautomaticallyadjustedbythecontrolsystem.

BOTH FOR SOLID WALL SWC AND PERFORATED DRUM COATER PSC ELITE CONFIGURATION

PLC-PC CONTROL SYSTEMNicomacdesignedauserfriendlyPLCbasedcontrolsystemtoensureprocessrepeatability.HMI(HumanMachineinterface)viaindustrialPCforflawlessdataacquisitionandstorage.TheMicrolacsoftwarestoresupto40differentworkingrecipeswithupto99discretephases.Microlacsoftwareis21CFRPart11compliant.

LOADING-UNLOADING SYSTEMLoadingcanbeprovidedbyBinwithlifter.Nicomacunloadingsystemiseasy,gentle,fastandreliable.ItcanbesuppliedwithMagneticChuteorWeldedChutes,Itallowstheunloadingofthetabletsjustreversingthedrumrotationwithouttheuseofanytoolsordevice.“Up to the last one tablet”withoutanydamage.AnduptothelastdropwithNicomaccleaningwaterdischarge.

HVACTheairheating,ventilationandconditioningsystemisincludedinthebasicmachine.

DUST COLLECTOR NicomacprovidesforEliteconfigurationHighperformancecartridgessystemwithcleaningsystembycompressedandexplosionventdisc.

TANKNicomaccanprovidedifferentkindofmixingandpreparationtankswithorwithoutjacket.

ATEXIfrequired,NicomaccansupplyEliteconfigurationwith94/9/CE_ATEXCertificationaccordingto:CE Ex II 2GD T5 T100°C 1-21 or 2-22

PERFORATED COATER MOD. PC CLASSIC

Nicomacqualityforanhighlyreliableconventionalperforateddrumcoater:thelatesttechnologyfeaturesatacompetitiveprice.

• MinimumBatchsize60%Max100%• HMISimaticMultipanelTouch• Screwonorweldedtraditionalbaffles• FilterBagDustCollector• WMtypeperistalticpump• Magnelicdifferentialpressurecontrol• SprayinggunsbySchlick®

• Unloadingsystembyfrontconnectingchute

WIP-CIP SYSTEMAllNICOMACequipmentcanbeprovidedwithanautomaticmovableWIPCIPSystemorasemiautomaticsystem.Threetypesofwashingorrinsingfluidscanbeselectedseparately:• Hotsoftenedwater• ColdsoftenedwaterWashingfluidscanbemixedforthecleaningcycleandforitsrepetitionsorforthefirstrinsing.Purifiedordemineralizedwaterwillbeusedforthefinalrinsingonly.DetergentcanbeaddedtothewashingfluidsbymeansofameteringpumpTheequipmentiscompletewithavariablenumber,accordingtothemodel,ofwashingarms,fixedormovable,forthewashingofthedrumortheductsofthecoatingsystem.Thewashingarmscanbeequippedwithnozzlesorsprayingballs.Thewashingorrinsingfluidsaredeliveredbyahighpressurepump.Thedischargeofthesefluidstakesplace,dependingontheequipmenttype,usingavacuumpumpcoupledtoadiaphragmpump,orthroughdiaphragmpumpdirectlytothedrain.

Hotairofcoaterandcoolingsystemisusedfordrumdrying.

Thedifferencesbetweentheequipmentandconsequentlythemanagementofthewashingcyclearegivenbytheequipmenttypewhichcanbe:• soliddrum• perforateddrum.

SWCCoatingSystemWIPCIPSystemcanbeequippedwith:• 2removablewashingarms(lances)

toaccessdifferentareasinthepanwithsprayingballforinternalwashingwhichinletsarepositionedintheflangeofbackclosure.

• 1clampconnectiononunloadingvesselforwastewater.

• Skidforwashingincluding:> detergentpump> pressurepump18bars> diaphragmpumpfordischar-

ge/recycle.

PSCPerforatedSuperCoaterwillbealsosuppliedwith:• 3washingarmswithmanynozzles

fortheexternalwashingofthedrum:theinletsarepositionedonthebackofthepanintheclosingpanelwithclampconnections.

DOCUMENTATION

CustomerUserRequirementsevaluationreport

CertificateISOENUNI9001

Videopagesfunctionalspecification

FunctionalSpecification

Signallist

OperatingManual

SparePartsList

InstallationDrawing

P&ID

Pneumaticdiagram

WIPmachinelayoutDrawing

P&IDWIP

ElectricaldiagramCoatingSystem

Electricaldiagrampreheatingcabinet

DeclarationsofConformityCollection

InstrumentsCalibrationTest

DataSheetsCollection

PrerequisiteProtocol

InstallationQualificationProtocol

OperationalQualificationProtocol

AlarmList

PasswordAccessList

ComponentListcoatingsystem

SERVICE

OUR CLIENTS ARE OUR PARTNERS

NICOMACEUROPEsuppliesonlytopclassservicewithqualifiedandprofessionalspecialistswithextensiveexperience.Weareabletoprovidefullprocessconsultingforanykindofformulationandweareabletoimproveandoptimizeexistingworkingrecipeandprocess.Fast,qualifiedandpromptaftersalesservice.

Ourmissionistoserveourclientswith:• Kindness• Promptness• Professionalattitude

Customersatisfactionintheindustryfor35yearsinmorethan40countriesallovertheworld.Tryour400m2ofCertifiedCleanRoomlaboratory!Wecanrunbatchesfrom1kgto350kg.

NICOMAC EUROPEviaCuriel,12-20060Liscate(MI)Phone+39029542041-Fax+390295420444www.nicomac.com-E-mail: sales@nicomac.it

NICOS GROUP80OakStreet-Norwood,NJ07648Phone+12017689501-Fax+12017689504E-mail: salesUSA@nicosgroup.com

NICOMAC FAR EAST 502325Hyderabad-IndiaPhone+914030914113-Fax+9108458-279790E-mail: nicomac@sify.com

Nicomac reserves the right to change the submitted technical data. Data in this catalogue is not binding. 06.2011