mtc200 free plane selection and lateral cylinder … · mtc200 free plane selection and lateral...
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Application Manual
DOK-MTC200-FREPLAN*V22-AW01-EN-P
SYSTEM200
MTC200Free Plane Selection and
Lateral Cylinder Surface Machining
About this Documentation Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
MTC200Free Plane Selection andLateral Cylinder Surface MachiningApplication Manual
DOK-MTC200-FREPLAN*V22-AW01-EN-P
Document Number, 120-1700-B398-01/EN
This documentation describes the application of the function "Free planeselection and machining of lateral cylinder surface".
Description ReleaseDate
Notes
120-1700-B398-01/EN 11.02 Valid from Version 22
2002. Rexroth Indramat GmbHCopying this document, giving it to others and the use or communicationof the contents thereof without express authority, are forbidden. Offendersare liable for the payment of damages. All rights are reserved in the eventof the grant of a patent or the registration of a utility model or design(DIN 34-1).
The specified data is for product description purposes only and may notbe deemed to be guaranteed unless expressly confirmed in the contract.All rights are reserved with respect to the content of this documentationand the availability of the product.
Rexroth Indramat GmbHBgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. MainTelephone +49 (0)93 52/40-0 • Tx 68 94 21 • Fax +49 (0)93 52/40-48 85http://www.boschrexroth.de/Dept. BRC/ESM1 (KT/DiHa)
This document has been printed on chlorine-free bleached paper.
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Free Plane Selection and Lateral Cylinder Surface Machining Contents I
DOK-MTC200-FREPLAN*V22-AW01-EN-P
Contents
1 Indroduction 1-1
2 Basics 2-12.1 Axis meaning (axis functionality).................................................................................................... 2-12.2 Machining plane ............................................................................................................................. 2-32.3 Machining with parallel axes .......................................................................................................... 2-42.4 Machining with telescope axes ...................................................................................................... 2-52.5 Lateral cylinder surface machining ................................................................................................ 2-5
3 Free plane selection 3-13.1 Basic principles and programming................................................................................................. 3-1
Boundary conditions ................................................................................................................ 3-23.2 Combined drilling and radial facing slide ....................................................................................... 3-33.3 Example: Turning center ............................................................................................................... 3-43.4 Example: Transfer machine .......................................................................................................... 3-53.5 NC functions................................................................................................................................... 3-63.6 Changes during the activation and deactivation of the free plane selection.................................. 3-7
4 Lateral cylinder surface machining 4-14.1 Basics............................................................................................................................................. 4-14.2 Programming.................................................................................................................................. 4-14.3 Rotary axes .................................................................................................................................... 4-24.4 Changes during the activation and deactivation of the free plane selection.................................. 4-24.5 Systems of coordinates and direction of rotation........................................................................... 4-3
5 Machine parameters 5-15.1 Axis meaning (axis functionality).................................................................................................... 5-15.2 Axis designation 2 .......................................................................................................................... 5-35.3 Rotation direction for transformation.............................................................................................. 5-4
6 Machining example 6-16.1 Profiles that are to be created on a lateral cylinder surface........................................................... 6-16.2 Required tool data.......................................................................................................................... 6-16.3 Required zero offset....................................................................................................................... 6-26.4 NC program.................................................................................................................................... 6-2
7 Index 7-1
II Contents Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
8 Service & Support 8-18.1 Helpdesk ........................................................................................................................................ 8-18.2 Service-Hotline............................................................................................................................... 8-18.3 Internet ........................................................................................................................................... 8-18.4 Vor der Kontaktaufnahme... - Before contacting us....................................................................... 8-18.5 Kundenbetreuungsstellen - Sales & Service Facilities .................................................................. 8-2
Free Plane Selection and Lateral Cylinder Surface Machining Indroduction 1-1
DOK-MTC200-FREPLAN*V22-AW01-EN-P
1 IndroductionThe free plane selection (or level selection) is mainly used for:• large machining plants and handling systems for working with parallel
axes and telescope axes,• lathes and milling machines for lateral cylinder surface machining and• special machines for creating any kind of movement sequences (e.g.
sinus-shaped movements) in all axes.
Application
1-2 Indroduction Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
Free Plane Selection and Lateral Cylinder Surface Machining Basics 2-1
DOK-MTC200-FREPLAN*V22-AW01-EN-P
2 Basics
2.1 Axis meaning (axis functionality)The axis meaning characterizes the functionality of an axis. The tablebelow lists the different axis meanings and their axis functions, which arecontained in all of the seven processes of the MTC200:
Axis meaning Symbol No. Axisposition
Axis function
Feed axes(linear and rotary main axes and secondary axes)
XYZUVWABC
123456789
AbscissaOrdinateApplicate
Functions of all feed axes:• Absolute or incremental
programmingSpecification of the measurement
unitHomingZero offsetsMirroring and scalingDriving against a hard stopLow-lag interpolationSpeed-optimized block (set)
transitionExact stopProgrammable path accelerationLinear interpolationTime programmingSpeed programmingFeed per rotationFollower axes and gantry axes
1. linear main axis2. linear main axis3. linear main axis
XYZ
123
AbscissaOrdinateApplicate
Functions of all linear mainaxes:Plane selectionThread cuttingTappingFunctions within the workingplane:Circular interpolationTool radius path compensation
(Rtotal)Tool length compensations
(L1/L2total)TwistsTransformation functions for facing
transverse surfaces andmachining lateral cylindersurfaces
Functions of the axis that isperpendicular to the machiningplane:Tool length compensation (L3total)Functions of the first linear mainaxis:Radius/diameter programming:Constant cutting speed
Definition
2-2 Basics Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
Axis meaning Symbol No. Axisposition
Axis function
1. linear or rotary secondary axis2. linear or rotary secondary axis3. linear or rotary secondary axis
UVW
456
Any positionandorientation
-
1. rotary main axis2. rotary main axis3. rotary main axis
A
B
C
7
8
9
Rotatesaround theabscissa
Rotatesaround theordinate
Rotatesaround theapplicate
Functions of the rotary mainaxes:Effective radii
1. spindle2. spindle3. spindle
S1S2S3
101112
Parallel tothe mainaxes
Functions of the spindles:Speed specificationPosition specificationConstant cutting speedSpeed limitationReference spindle selectionThread cuttingTappingFeed per rotationGear range selectionMain spindle synchronization
Fig. 2-1: Axis meaning and its functions
Hinweis: The axes that are physically present are to be found inthe axes selection list. They are numbered with the axis number(SERCOS axis address) as the counter, e.g.:Axis No. Axis/device Axis meaning Axis designation
Processes1 Digital linear axis X X1 M2 Digital rotary axis A A2 M3 Digital main spindle S S MEvery axis has a set of axis parameters. These axis parameters containamongst other things the permissible axis designations (axis designation1 and optionally axis designation 2) as well as the permissible axismeanings for this axis. The axis designations and axis meaning havebeen defined by the axis manufacturer. For the axis with the axis No. 1this could look as follows:Cxx.001 Axis designation 1 X1Cxx.075 Axis designation 2 Y3Cxx.053 Axis designation (axis functionality) X,Z,WDuring the switching-on phase and in the basic position, the axisdesignation 1 (example X1) and the first permissible axis meaning(example X) apply. The axis meaning can be altered with the help of theNC commands for the free plane selection G20, G21 and G22. The axisdesignation can be altered with the help of the NC commands for themachining of cylinders G30, G31 and G32.The following mode of writing is used:
Axis designation (axis meaning)e.g. B(X) means: The axis with the axis designation B has
the axis meaning X.
Free Plane Selection and Lateral Cylinder Surface Machining Basics 2-3
DOK-MTC200-FREPLAN*V22-AW01-EN-P
2.2 Machining planeFor each axis of the process that contains the first NC program, G17,G18 and G19 select the first permissible axis meaning according to theaxis parameterization. Those axes that have the axis meaning X, Y, Zaccording to this selection, must form a system of Cartesian coordinates.Otherwise other NC commands will not function properly. In this systemof coordinates the following planes are selected.
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Fig. 2-2: Machining planes G17, G18 and G19
G code Axis meaning ofthe first axis ofthe machiningplane
Axis meaning ofthe second axisof the machiningplane
Axis meaning ofthe vertical axis
G17 X Y Z
G18 Z X Y
G19 Y Z X
Fig. 2-3: Axis meaning
G17, G18 or G19 can be called up even if there is no axis with X, Yand/or Z as the first axis meaning.The G17/G18/G19 and G20/G21/G22 commands form a group (G-code group 2). The selected plane is modally effective as long as it isoverwritten by another NC command of this group. The plane that hasbeen pre-selected during the switching-on process and in the basicposition, is defined by the machine manufacturer in the processparameters under “B00.004 Underlying plane selection”. This plane isalso selected at the end of the program and for a control reset.
G17G18G19
2-4 Basics Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
2.3 Machining with parallel axesParallel axes are axes that are parallel to the linear main axes (axismeaning X, Y or Z). They have the axis meaning U, V or W.
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Fig. 2-4: Example: Machining with parallel axes
Generally parallel axes are not programmed within the NC program butare coupled to the linear main axes with the help of the “Follower”function.
Conditions for parallel machining:The tools must have the same dimensions and the guide axes andfollowing axes must drive into their start positions prior to machining.However, the tool lengths in the direction of the guide axes and thefollowing axes can be different. They can be compensated by driving intodifferent starting positions. The free plane selection makes the driving ofthe tool corrections (compensations) much easier. During the machiningprocess the NC only takes the tool data set of the active tool in theselected spindle into consideration.There are applications where the parts that are to be machined parallel toone another differ from each other, i.e. the axes must fulfill different tasks.Other applications occur where the parallel axes have different tools (e.g.due to a limited tool magazine). In these cases the free plane selectionmakes it possible to assign the functionality of the linear main axes (axismeaning X, Y, Z) to the parallel axes with the axes meaning U, V and W.After that the parallel axes are able to fulfill the required machining tasks(independent of the remaining axes), like rotary movements where thetool path correction must be taken into consideration.
Definition
Example
Application
Free Plane Selection and Lateral Cylinder Surface Machining Basics 2-5
DOK-MTC200-FREPLAN*V22-AW01-EN-P
2.4 Machining with telescope axesTwo or more axes that have been coupled mechanically to each other ina manner that their traveling ranges are added or subtracted, are calledtelescope axes. Usually one of the telescope axes has a bigger travelingrange (it is used for coarse positioning) whereas the other one may havea smaller traveling range (and is used for fine positioning).
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Fig. 2-5: Example: Machining with telescope axes
The axis for the coarse positioning is programmed by the user at thebeginning of a new machining sequence. Otherwise it is onlyprogrammed by the user in special and exceptional situations. This mightbe the case when rotary movements and thread cutting or tappingmovements are to be carried out that cannot be done with the finepositioning axis due to its restricted traveling range. Other reasons maybe due to mechanical facts, for example if angle-headed tools can onlybe positioned on the corase positioning axis.In the switched-on status, the fine positioning axis has the functionality ofa linear main axis (axis meaning X, Y or Z), whereas the other axis hasthe functionality of a secondary axis (axis meaning U, V or W). During themachining sequence the user can assign the axis meaning X, Y or Z tothe coarse positioning axis, if required.
2.5 Lateral cylinder surface machiningFor lateral cylinder surface machining, the NC produces straight lines andcircles on the lateral cylinder surface according to the G00, G01, G02 andG03 sets that are specified in the NC program. The straight lines andcircles on the lateral cylinder surface can be programmed on the plane ofthe developed lateral cylinder surface that spans a linear axis and arotary axis.
Y [mm]X G20 Z0 C0 X0
B G32 RI 60
A
RIZ
C
0Z [mm]
X[mm]
C
2-6.FH7
Fig. 2-6: Lateral cylinder surface machining
During the machining of the lateral cylinder surface the rotary axisinvolved is assigned the functionality of a linear main axis. Therefore the
Definition
Example
Application
Definition
Example
Application
2-6 Basics Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
user is able to use its functions, like the tool radius path correction andthe zero offset including the twists, during the machining of the lateralcylinder surface.The rotary axis that is involved in lateral cylinder surface machining canbe programmed like a linear axis in [mm] or in [inch] (by specifying posi-tions on the lateral cylinder surface).
Programming
Free Plane Selection and Lateral Cylinder Surface Machining Free plane selection 3-1
DOK-MTC200-FREPLAN*V22-AW01-EN-P
3 Free plane selection
3.1 Basic principles and programmingG20 axis10 axis20 axis30 G20 axis10 axis20G21 axis10 axis20 axis30 G21 axis10 axis20G22 axis10 axis20 axis30 G22 axis10 axis20axis10 and axis20 are mandatory parameters, axis30 is optional.Axis1, axis2 and axis3 are axis designations. If an axis designationconsists of only one letter, a "0" must be added. If it consists of one letterwith a subsequent numeral, "=0" must be added.G20 Z0 C0 X0 , G20 X0 Y0 Z0 , G20 Y0 Z0 , G21 U0 V0 , G22 A0 C0 ,G20 X2=0 U0 W3=0 , G21 B1=0 U3=0 V3=0 , G22 Z3=0 X0G20 axis10 axis20 axis30G21 axis10 axis20 axis30G22 axis10 axis20 axis30for the axes with the axis designations axis1, axis2, axis3, the followingaxis meanings are selected:
axis1 axis2 axis3G20: X Y ZG21: Z X YG22: Y Z Xthen the following plane is selected:
1. Axis 2. Axis Verticalof the plane: of the plane: Axis:
G20: axis1(X)axis2(Y)axis3(Z)G21: axis1(Z)axis2(X)axis3(Z)G22: axis1(Y)axis2(Z)axis3(X)G20 axis10 axis20G21 axis10 axis20G22 axis10 axis20for the axes with the axis designations axis1, axis2, axis3, the followingaxis meanings are selected:
axis1 axis2G20: X YG21: Z XG22: Y Zthen the following plane is selected:
1. Axis 2. Axisof the plane: of the plane:
G20: axis1(X)axis2(Y)G21: axis1(Z)axis2(X)G22: axis1(Y)axis2(Z)The following axes are specified (switched-on status):X2(X), Y(Y), Z(Z), A3(A), B(B), C(C), U(U), V(V), W(W)
Selected VerticalPlane Axis
G18 Z(Z) X2(X) Y(Y)G19 Y(Y) Z(Z) X2(X)G20 B0 A3=0 X2=0 B(X) A3(Y) X2(Z)G20 C0 X2=0 C(X) X2(Y) ---G21 Z0 X2=0 Y0 Z(Z) X2(X) Y(Y)G21 U0 C0 Z0 U(Z) C(X) Z(Y)
Syntax
Examples
With vertical axis
Without vertical axis
Examples
3-2 Free plane selection Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
G22 W0 V0 W(Y) V(Z) ---G22 X2=0 Z0 Y0 X2(Y) Z(Z) Y(X)For G20, G21 and G22, only permitted axis meanings may be selected foreach participating axis designation. If an axis meaning that is assigned toone axis designation is to be selected for another axis designation, theaxis meaning is selected by exchanging the axis meanings.The selection of the axis meanings for
G20 axis10 axis20 {axis30}G21 axis10 axis20 {axis30}G22 axis10 axis20 {axis30}
is carried out in the order that is prescribed by axis10, axis20 {, axis30}.For each axis, the starting point is the first permitted axis meaningcorresponding to the axis parameters.The following axes are parameterized:Axis number 1 2 3 4Axis designation X1 C Z X2Axis meaning (axis functionality) X,W C,Y Z,X W,ZG20 Z0 C0 X2=0 leads to Z(X), C(Y), X2(Z) and thus to the following axismeanings:Axis designation: X1 C Z X2First permissible axis meaning: X C Z WAxis meaning according to the first selection: Z C X
WAxis meaning according to the second selection: Z Y X
WAxis meaning according to the third selection: W Y X ZThe NC command G20 Z0 C0 X2=0 is thus permitted with the given axisparameters.
Boundary conditions• An axis designation may occur only once within a G20/G21/G22
command, i.e. axis1 ≠ axis2 ≠ axis3 , axis1 ≠ axis3 .• Tool magazine (storage) axes and spindles are excluded.• The working plane may also be spanned by a maximum of two rotary
axes.• If a third axis (vertical to the plane) is specified, it must be a linear axis.• If an NC set contains a G20/G21/G22 command, the only additional
axis designations that may be programmed are the ones used for thefree plane selection.
• The G17/G18/G19/G20/G21/G22 commands form a group (G-code group 2).
• A change in the plane selection overwrites the previous plane selectionand has a modal effect.
• During switching-on, in the basic status, at the end of the program(BST, RET, JMP, M02 and M30), during a control reset and during atransition to manual mode (if the process parameter “Manual axisjogging causes reset” has been set), the NC selects the base systemof coordinates stored in the parameters. This means that it selects thefirst axis meaning for every axis in the axis parameters under Cxx.053.It also selects the working plane that is saved there (processparameter Bxx.004, default plane selection).
Permitted axis meanings
Example
Free Plane Selection and Lateral Cylinder Surface Machining Free plane selection 3-3
DOK-MTC200-FREPLAN*V22-AW01-EN-P
3.2 Combined drilling and radial facing slideA combined drilling and radial facing slide has the following axes within aprocess (process 0):
Axis designation Permitted axismeanings
Comment
X X,U Work piece shift
Y Y Work piece shift
Z1 Z,W Drill feed
Z2 W,Z Radial facing slide feed
U U,X Radial displacement of radialfacing slide
S1 S1 Main spindle (drill)
S2 S2 Tool spindle for boring with radialfacing slide
First, a preliminary hole is drilled with G17 on a work piece that can bedisplaced in the XY plane (feed axis Z1, main spindle S1). This is thenbored in the same process using a radial facing slide with a constantcutting speed. The radial facing slide rotates around the axis with thedesignation Z2 (feed axis) and is displaced in radial direction along theaxis with the designation U. As a result, the drill hole can principally bedrilled to any cylinder-symmetric form referring to Z2. This machiningprocess is similar to that of the lathe, requiring the Z2-U plane that isselected as the machining plane with G21 Z2=0 U0 Y0. G96 is used to setthe desired constant cutting speed.
Z2Z1S1 S2
U
YX
Drill
Radialfacing slide
Work-pieceafterprocessing
317Planschieber.FH7
Fig. 3-1: Boring with a radial facing slide
This machining task is not to be executed with either G20 or G22:If G20 Z2=0 U0 Y0 is used, a subsequent G96 refers to the axis with thedesignation Z as the feed axis and does not refer to U. With G20 U0 Z0Y0, the tool correction L1 for the radial facing slide tool refers to the axis
Example
3-4 Free plane selection Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
with the designation U and L2 refers to Z, which is the opposite of what itshould be.With G22, the desired utilization of G96 is impossible from the startbecause the vertical axis contains the axis meaning X.
G codeLinearmainaxes
Secondary axesRotary mainaxes
Machiningplane
Vert.axis Comments
Mean. X Mean.Y
Mean.Z
Mean.U
Mean.V
Mean.W
Mean.A
Mean.B
Mean.C
G17 X Y Z1 U - Z2 - - - X Y Z Prelim. drilling(switched-onstatus)
G21 Z2=0 U0 Y0 U Y Z2 X - Z1 - - - Z2 U Y Boring withradial facingslide
3.3 Example: Turning centerA turning center has the following axes within a process:
Axisdesignation
Axis meaning Comment
X1 X Turning slide
X2 W Milling slide
Y Y For milling
Z Z For turning and milling
C C For machining on the lateral surface
B B Swivel axis for the milling slide
U U Tailstock
S1 S1 Main spindle
S2 S2 Tool spindle for milling
Fig. 3-2: Axes within the turning center (process 0)
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Fig. 3-3: Position of the axes within the turning center
To perform the individual machining tasks, the following planes areselected during machine operation:
Description
Selection and axis assignment
Free Plane Selection and Lateral Cylinder Surface Machining Free plane selection 3-5
DOK-MTC200-FREPLAN*V22-AW01-EN-P
G codeLinearmainaxes
Secondary axesRotary main axes Machini
ng planeVert.axis Comments
Axismeaning
X
Axismeaning Y
Axismeani
ng Z
Axismeaning U
Axismeaning V
Axismeaning W
Axismeaning A
Axismeaning B
Axismeaning C
G18 X1 Y Z U - X2 - B C Z X1 Y Turning (=power-on pos.)
G20 X2=0 Y0 Z0 X2 Y Z U - X1 - B C X2 Y Z Milling (= G17with X2)
G20 Z0 X2=0 Y0 Z X2 Y U - X1 - B C Z X2 Y Milling (= G18with X2)
G20 Y0 Z0 X2=0 Y Z X2 U - X1 - B C Y Z X2 Milling (= G19with X2)
G20 Z0 C0 X2=0G32 RI=80
Z C X2 U - X1 - B Y C Z X2 Lateral cylindersurfacemachining
Fig. 3-4: Selection and axis assignment
The following axis meanings must be permitted for the various commandsfor free plane selection for each axis designation:
Free plane selection X1 Y Z X2 C B UG20 X2=0 Y0 Z0 X,W Y Z W,X C B U
G20 Z0 X2=0 Y0 X,W Y,Z Z,X W,Y C B U
G20 Y0 Z0 X2=0 X,W Y,X Z,Y W,Z C B U
G20 Z0 C0 X2=0 X,W Y,C Z,X W,Z C,Y B U
Fig. 3-5: Required permitted axis meanings for various NC commands for freeplane selection
The permissible axis meanings must be selected for each axis in amanner that all NC commands in the process for free plane selection arecorresponded to.
3.4 Example: Transfer machineFor a transfer machine with the axes X, Z1, Z2, S1 and S2 (see figure 2-2) the working plane G18 (Z1 X) is active during normal operation for thecorrect calculation of the tool corrections (i.e. it is in the switched-onposition) and the parallel axis Z2 is following.In the cases, in which the part that is to be machined by spindle 2deviates from the part that is to be machined by spindle 1, the coupledmotion is switched off and the parallel axis Z2 is assigned the axismeaning X and the X axis is assigned the axis meaning Y. This is donewith the help of the NC command
G20 Z2=0 X0
For the working planes that are required during the operation, thefollowing table shows the assignment of the axes to the available axismeanings as well as the axes that span the respective working plane.
Description
Selection and axis assignment
3-6 Free plane selection Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
G codeLinearmainaxes
Secondary axesRotary mainaxes
Machiningplane
Vert.axis
Comments
Axis meaningX
Axismeaning
Y
Axismeaning Z
Axismeaning U
Axismeaning
V
Axismeaning W
Axismeaning A
Axismeaning B
Axismeaning C
G18 X - Z1 - - Z2 - - - Z1 X - Switching-onposition
G20 Z2=0 X0 Z2 X Z1 - - - - - - Z2 X -
Fig. 3-6: Selection and axis assignment
The layout of the zero offset table corresponds to the axis meanings. Thetable has a column for each required axis meaning. This column overwritesthe operating surface with the axis designation of the assigned axis and theaxis meaning.If the axes are assigned a functionality (axis meaning) during the programoperation with the help of the free plane selection, which is different fromthe original functionality, the operating surface updates the axisdesignation of the axes above the columns.The operator is able to enter the zero points for the subsequent operationwith respect to the axis meanings into the table prior to calling-up the freeplane selection. This is possible due to the axis meanings, which areadditionally shown.
Note: The zero offsets must be entered with respect to the axismeaning. In connection with G20, G21, G22 this means thatone zero offset needs to be entered for each G20, G21 andG22 application (if zero offsets for the axes are used, whoseaxis meaning is changed by G20, G21, G22).
3.5 NC functionsProgrammed coordinate values always refer to axis designations.Effective radii are always based on axis meanings, namely the effectiveradius RX on the axes with the axis meanings X and A, RY on Y and Band RZ on Z and C.For the acceleration factor, programmed coordinate values refer to axisdesignations.G20, G21, G22 activate G01.Circular interpolation is only possible in the selected plane.The programmed end point refers to axis designations.The interpolation parameter I affects the axis with the axis meaning X.The interpolation parameter J affects the axis with the axis meaning Y.The interpolation parameter K affects the axis with the axis meaning Z.The diameter programming G16 affects the axis with the axis meaning X.The facing machining G31 must not be active at the same time as G20,G21, G22. The coordinate transformation associated with G31 refers tothe XY plane (G17).For lateral cylinder surface machining with G32, the effective radius RIrefers to the axis meaning X. Generally, a plane selection must be carriedout with G20 before lateral cylinder surface machining is activated.The programmed end point refers to axis designations.The thread pitch I affects the axis with the axis meaning X.The thread pitch J affects the axis with the axis meaning Y.The thread pitch K affects the axis with the axis meaning Z.
Selectable zero offsets
Coordinate valuesEffective radii (RX, RY, RZ)
ACC
G00, G01G02, G03
G16G31
G32
G33
Free Plane Selection and Lateral Cylinder Surface Machining Free plane selection 3-7
DOK-MTC200-FREPLAN*V22-AW01-EN-P
The tool path correction (tool radius correction) has its effect in theselected plane.The tool length corrections L1, L2, L3 affect the following axes:L1: 1. Axis of the selected planeL2: 2. Axis of the selected planeL3: Vertical axisand thus the axes with the following axis meanings:
L1 L2 L3G17/G20: X Y ZG18/G21: Z X YG19/G22: Y Z X
The length correction includes the sum of length, wear, offset and D-correction. The radius correction (tool path correction) affects the selectedplane (machining plane).The coordinate values that are programmed with G50, G51 and G52 referto axis designations. However, these are entered in the ZO table underthe associated active axis meanings. This must be taken into accountespecially if the axis meaning of an axis has been changed using G20,G21 or G22. If an angle P is programmed with G50 or G51, this angle refers to theselected plane.In the case of thread tapping with G65, only axis designations with theaxis meanings X, Y, Z, but no rotary axes, may be programmed.The programmed coordinate values refer to axis designations.In the case of feeding per revolution (G95), the path velocity that isprogrammed with the F word refers to axis meanings.In addition to referring to the active spindle, the constant cutting speedG96 refers to the axis meaning of X as the feed axis. If the selected planeis modified, G96 is deselected and the function for the spindle speed inrpm (G97) becomes active.
3.6 Changes during the activation and deactivation of the freeplane selection
When the free plane selection is activated via G20, the control cancelsthe constant cutting speed function (G96) and activates the function forthe spindle speed in rpm (G97).Furthermore, the control activates a linear interpolation (G01) when the freeplane selection is activated.
G41, G42
G48, G49
G50, G51, G52, zero offsets(ZOs)
G65
G74, G75, G77G95
G96
Constant cutting speed
Linear interpolation
3-8 Free plane selection Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
Free Plane Selection and Lateral Cylinder Surface Machining Lateral cylinder surface machining 4-1
DOK-MTC200-FREPLAN*V22-AW01-EN-P
4 Lateral cylinder surface machining
4.1 BasicsThe lateral cylinder surface machining makes it possible to program arotary axis as a linear axis (thereby taken the effective radius intoconsideration).The selection of the lateral cylinder surface machining is activated viaG32. The user needs to specify the effective radius RI where themachining takes place.
4.2 ProgrammingG32 RI w or G32 RI=ww: Value of the effective radius• Specifying the effective radius RI is mandatory.• Specifying an effective radius RI ≤ 0 is not permitted.• The effective radius RI must not be altered when lateral cylinder sur-
face machining is active (G30 must first be used for deactivation).• If the machining plane is spanned by two rotary axes, the NC takes
the effective radii RI of both rotary axes into account.
Notes:• The commands G30 (canceling the transformation function), G31 (facing
machining) and G32 (lateral cylinder surface machining) form the G codegroup “Transformation functions” (No. 17).
• The NC deselects the lateral cylinder surface machining at the end ofthe program (BST, RET, JMP, M02, M03), for a control reset as wellas when the system is switched to manual operation and the processparameter “manual axis jogging causes reset“ is set.
Note:• For rotary axes with the axis meaning X, Y or Z, which are meant to
carry out rotary interpolation, tool length correction, tool radius pathcorrection or twists, first the lateral cylinder surface machining (G31)needs to be activated.
• Before lateral cylinder surface machining is activated, the activatedmachining plane must be spanned by at least one rotary axis.
Method of operation
Programming
Syntax
Effective Radius RI
4-2 Lateral cylinder surface machining Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
4.3 Rotary axesRotary axes can be divided into:• limited rotary axes (axis type “Rotary axis“ and both travel range limits
are different from each other) and• rotary axes that rotate without limits (axis type “Main spindle that is
compatible with rotary axes“ or axis type “Rotary axis“ and the value“0“ has been stored in the axis parameters for both travel rangelimits).
During lateral cylinder surface machining, the NC monitors the limitedrotary axes (travel range limits) in the same way as during normaloperation.During lateral cylinder surface machining, rotary axes must beprogrammed in [mm] or [inch].• The NC uses the effective radius RI in order to transform the angle
values into arc values.• The effective radius RI has a modal effect. The NC retains the
effective radius until lateral cylinder surface machining is deactivated.• If the effective radius RI takes on the value
r = n/(2 ∗ π) [mm] or [inch] n: division per rotation [units]the distance that has been covered on the surface corresponds to the anglethat has been covered. This value is called the unit radius.
4.4 Changes during the activation and deactivation of the freeplane selection
When lateral cylinder surface machining is activated, the NC auto-matically switches over to radius programming (G15).Upon de-selection, the NC restores the programming mode “Radius pro-gramming” (G15) or “Diameter programming” (G16) respectively that hasbeen stored in the process parameters.
Note: If “Diameter programming” (G16) is selected during lateralcylinder surface machining, the NC interprets all position valuesof the axis with the axis meaning X as diameter specifications.
Note: When lateral cylinder surface machining is activated ordeactivated, the NC deactivates all zero point offsets and setsG53.
Note: The zero offsets of a rotary axis with the axis meaning X, Y orZ need to be entered into the zero offset table with the units[mm] or [inch].
The programmable zero offsets of a rotary axis with the axis meaning X, Yor Z are always interpreted by the NC as [mm] or [inch].
Types of rotary axes
Travel range limits
Unit
Effective radius RI
Diameter programming
Zero offset
Free Plane Selection and Lateral Cylinder Surface Machining Lateral cylinder surface machining 4-3
DOK-MTC200-FREPLAN*V22-AW01-EN-P
4.5 Systems of coordinates and direction of rotationA lathe has two possible systems of coordinates. In the following, themachining tasks before and after the center of rotation are displayed forthese two systems.Based on the machine system of coordinates and with the help of G20(example: G20 Z0 C0 X0), the user defines the new system of coordinatesfor lateral cylinder surface machining. Additionally he activates the lateralcylinder surface machining and moves the new system of coordinates thatis required for this with the help of the zero offsets.When the lateral cylinder surface machining is activated, the NC uses the”Axis designation 2” for the two axes that span the actual working plane.Provided that the axis designation 2 has been entered by the machinemanufacturer, it is chosen instead of “Axis designation 1“, which has beenstored in the machine parameters (in the example for Z → Z1 and for C →Y1).By using the bit for the direction of rotation (axis parameter “Direction ofrotation for the transformation“) the machine manufacturer is able tospecify the positive direction of rotation during the lateral cylinder surfacemachining (see chapter 5.3).
Coordinates for the lateral cylinder surface machining (acc. to G20, G32 and ZO)
(.) Axis meaning (neutral programming system of coordinates)
Machine coordinates
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Fig. 4-1: System of coordinates I and machining before the center of rotation
Definition of the system ofcoordinates for the lateral
cylinder surface machining
Definition of the direction ofrotation
Explanations to the figures
System of coordinates I andmachining before the center of
rotation
4-4 Lateral cylinder surface machining Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
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Fig. 4-2: System of coordinates I and machining after the center of rotation
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Fig. 4-3: system of coordinates II and machining before the center of rotation
System of coordinates I andmachining after the center of
rotation
system of coordinates II andmachining before the center of
rotation
Free Plane Selection and Lateral Cylinder Surface Machining Lateral cylinder surface machining 4-5
DOK-MTC200-FREPLAN*V22-AW01-EN-P
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Fig. 4-4: System of coordinates II and machining after the center of rotation
System of coordinates II andmachining after the center of
rotation
4-6 Lateral cylinder surface machining Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
Free Plane Selection and Lateral Cylinder Surface Machining Machine parameters 5-1
DOK-MTC200-FREPLAN*V22-AW01-EN-P
5 Machine parameters
5.1 Axis meaning (axis functionality)Axis meaning (axis functionality)Cxx.053X, Y, Z, U, V, W, A, B, C, S (S1), S2, S3--4.11-• digital and analog linear axes• digital and analog rotary axes• digital main spindles with rotary axis capabilityThe axis parameter “Axis meaning (axis functionality)” enables themachine manufacturer to assign a certain axis functionality to each axis.The axis meaning characterizes the functionality of an axis. The table belowlists the different axis meanings (axis functions) that are contained in eachof the seven processes of the MTC200:
Axis meaning Symbol No. Axis position Axis functionFeed axes(linear and rotary main axes andsecondary axes)
XYZUVWABC
123456789
AbscissaOrdinateApplicate
Functions of all feed axes:• Absolute or incremental
programming• Specification of the
measurement unit• Homing• Zero offsets• Mirroring and scaling• Driving against a hard stop• Low-lag interpolation• Speed-optimized set (block)
transition• Exact stop• Programmable path
acceleration• Linear interpolation• Time programming• Speed programming• Feed per rotation• Follower axes and gantry axes
DesignationNumber
Value RangePreset value
UnitFrom versionDependency
Axis parameter for
Purpose
Explanation
5-2 Machine parameters Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
Axis meaning Symbol No. Axis position Axis function1. linear main axis
2. linear main axis
3. linear main axis
X
Y
Z
1
2
3
Abscissa
Ordinate
Applicate
Functions of all linear mainaxes:• Plane selection• Thread cutting• Tapping• Functions within the working
plane:• Circular interpolation• Tool radius path
compensation (Rtotal)• Tool length compensations
(L1/L2total)• Twists• Transformation functions for
facing machining andmachining lateral cylindersurfaces
Functions of the axis that isperpendicular to the machiningplane:• Tool length compensation
(L3total)• Functions of the first linear
main axis:• Radius/diameter
programming:• Constant cutting speed
1. linear or rotary secondary axis
2. linear or rotary secondary axis
3. linear or rotary secondary axis
U
V
W
4
5
6
Any positionand orientation
-
1. rotary main axis
2. rotary main axis
3. rotary main axis
A
B
C
7
8
9
Rotates aroundabscissa
Rotates aroundordinate
Rotates aroundapplicate
Functions of the rotary mainaxes:• Effective radii
1. spindle
2. spindle
3. spindle
S1
S2
S3
10
11
12
Parallel to themain axes
Functions of the spindles:• Speed specification• Position specification• Constant cutting speed• Speed limitation• Reference spindle selection• Thread cutting• Tapping• Feed per rotation• Gear range selection• Main spindle synchronization
Fig. 5-1: Axis meaning and its functions
In the axis parameter set it is possible to enter three more axis meaningsapart from the first axis meaning. Therefore additional planes can bedefined. These new planes can be selected by the user with the help ofthe “G20“ instruction (free plane selection). The additional axis meaningsneed to be separated from each other by a comma. When the NCprocesses the “G20” instructions, these axis meanings will be needed bythe NC in order to check for plane selections that are not permitted.
Free Plane Selection and Lateral Cylinder Surface Machining Machine parameters 5-3
DOK-MTC200-FREPLAN*V22-AW01-EN-P
According to the first axis meaning, the NC assigns the axis meaning(axis functionality) to the axes• during activation• after a control reset• after the end of the program (RET, BST, JMP, M02 and M30)• during the first jogging in manual operation (if the process parameter
has been set to “Manual axis jogging causes reset“) and• if a plane has been activated with G17, G19 or G19. After that the axes with the axis meaning X, Y and Z span the basicsystem of coordinates.
5.2 Axis designation 2Axis designation 2Cxx.075X, Y, Z, U, V, W, A, B, C with or without an index 1, 2, 3--4.13-• digital and analog linear axes• digital and analog rotary axes• digital main spindles with rotary axis capabilityThe axis designation 2 defines the symbolic designator of the axes, whichspan the fictitious working plane during the “Facing end machining“ (G31)and “Cylinder machining“ (G32) .During the use of the transformation functions "G31" and "G32", the NCemploys the designators that are stored here for the axes that span thefictitious working plane. Furthermore this designator is used in order toindicate the fictitious axis.As in the "Axis designation (1)", the letters X, Y, Z, U, V, W, A, B, C withor without an index 1, 2, 3 are available as symbolic designators.
Note: Within a given process, each axis designation must only beused once.
Example
The following parameter values have been assigned to the axisdesignators and axis meanings for facing machining and lateral cylindersurface machining on a lathe that is equipped with a main spindle withrotary axis capability (S1/C), an X axis and a Z axis and a PLC-controlledtool turret with driven tools (S2):
Axis designation 1 Axis designation 2 Axis meaningS1/C Y1 C, Y
X X1 X, Z
Z Z1 Z, X
S2 - -
Fig. 5-2: Parameterized axis designator and axis meanings
DesignationNumber
Value RangePreset value
UnitFrom versionDependency
Axis parameter for
Purpose
Explanation
5-4 Machine parameters Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
During the operation, the following axis designators must be usedaccording to the machining task:Machining task G code Axis designator to be usedTurning G18 X, Z
Lateral cylinder surfacemachining
e.g.: G20 Z0 C0 X0G32 RI 36
Z1, Y1 and infeed axis X
Facing machining G31 X1, Y1 and infeed axis 2
Fig. 5-3: Use of the axis designators
5.3 Rotation direction for transformationRotation direction for transformationCxx.0760/10-4.13-• digital linear axes• digital rotary axes• digital main spindles with rotary axis capabilityThe "Rotation direction for transformation" parameter that is allocated todigital rotary axes or digital main spindles with rotary axis capability,enables the machine manufacturer to reverse the direction of rotation ofthe C axis in "Facing machining" (G31) or "Lateral cylinder surfacemachining" (G32).The "Rotation direction for transformation" parameter that is allocated tothe linear axes with the axis meaning “X” furthermore allows the facingmachining (G31) before the center of rotation (0: in the positive area) orafter the center of rotation (1: in the negative area).
DesignationNumber
Value rangePreset value
UnitFrom versionDependency
Axis parameter for
Purpose
Free Plane Selection and Lateral Cylinder Surface Machining Machining example 6-1
DOK-MTC200-FREPLAN*V22-AW01-EN-P
6 Machining example
6.1 Profiles that are to be created on a lateral cylinder surfaceThe following profiles are to be machined (milled) on the lateral cylindersurface of a turning part on a lathe that is equipped with a main spindlewith rotary axis capability (S1/C), an X axis and a Z axis and a PLC-controlled tool turret with driven tools (S2). The cylinder has a length of170 mm and a diameter of 75 mm. The profiles are to be carried out witha width of 12 or 10 mm respectively and a depth of 1.5 mm.
0-50-100-150
50
0
-50
Y
X6-1.pcx
Fig. 6-1: Example: Profiles that are to be created on a lateral cylinder surface
6.2 Required tool data
L1 (X) = 72 mmL2 (Y) = 0L3 (Z) = 43,86R (XY) = 4,85
L1 (X)
L3 (Z)
6-2.FH7
Fig. 6-2: Driven tool: Angular head with BNF D 9.7
6-2 Machining example Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
6.3 Required zero offsetMemory A X Y Z
G52 0,0 0,0 0,0
G54
G55
G56
G57
G58
G59
0,0
267,85
0,0
0,0
0,0
0,0
0,0
0,0
0,0
0,0
0,0
0,0
267,85
0,0
0,0
0,0
0,0
0,0
⇐ for normaloperation
⇐ for lateral cylindersurface operation
Generaloffset
0,0 0,0 0,0
G50/G51Sum
0,00,0
0,00,0
0,00,0
Fig. 6-3: Zero offset
6.4 NC program; -----------------------------------------------------------------------------------------------N0000 (machining of the lateral cylinder surface)N0001 T7 BSR .M6N0002 [TOOL: angular head with BNF D9.7.]N0003 G54 G15 G90 G71N0004 M69 ;shavings feeder toN0005 G92 S2 4000N0006 BSR .M89 ;connect driven toolN0007 G0 C0;;milling profile ‘letter 1’N0008 G55 G15 G94 G97 G6 G8 S2 3000 M203N0009 G0 C0N0010 G20 Z0 C0 X0 ;free plane selectionN0011 G32 RI 36.5 ;lateral cylinder surface machining onN0012 G55 G48 Z1-36.15N0013 Y1 25 Z1-36.15N0014 X38N0015 G1 X36 F150N0016 G42 Y1 25 Z1-42 F297N0017 Y1 50 Z1-42N0018 G2 Y1 54.2426 Z1-30.7574 I-35 J50N0019 G1 Y1 34.2426 Z1-10.7574N0020 G2 Y1 25.7574 Z1-19.2426 I-15 J30N0021 G1 Y1 36.5147 Z1-30N0022 Y1 5 Z1-30N0023 G2 Y1 5 Z1-42 I-36 J5N0024 G1 Y1 25 Z1-42N0025 G0 X38N0026 G30 ;lateral cylinder surface machining off;;milling profile ‘letter 2’N0027 G32 RI 36.5 ;lateral cylinder surface machining onN0028 G40 G55 G48 Y1 4.85 Z1-80N0029 G1 X36 F150N0030 G41 Y1 0 Z1-80 F297N0031 Y1 0 Z-71
Free Plane Selection and Lateral Cylinder Surface Machining Machining example 6-3
DOK-MTC200-FREPLAN*V22-AW01-EN-P
N0032 G3 Y1 10.2426 Z1-66.7574 I-71 J6N0033 G1 Y1 29.1421 Z1-85.6569N0034 G2 Y1 40.4558 Z1-74.3432 I-80 J34.799N0035 G3 Y1 48.9411 Z1-65.8579 I-70.1005 J44.6985N0036 Y1 20.6568 Z-94.1421 I-80 J34.799N0037 G1 Y1 12 Z-85.4853N0038 Y1 12 Z-94N0039 G3 Y1 0 Z-94 I-94 J6N0040 G1 Y1 0 Z-80N0041 G0 X38N0042 G30 ;lateral cylinder surface machining off;;milling profile ‘Internal groove’N0043 G32 RI 36.5 ;lateral cylinder surface machining onN0044 G40 G55 G48 Y1 -36.5705 Z-26.5705N0045 G1 X36 F150N0046 G41 Y1 -40 Z-30 F297N0047 Y1 -55 Z-15N0048 G3 Y1 -46.5147 Z-6.5147 I-10.7574 J-50.7574N0049 G1 Y1 -22.2721 Z-30.7574N0050 G3 Y1 -30.7574 Z-39.2426 I-35 J-26.5147N0051 G1 Y1 -40 Z-30N0052 G0 X38N0053 G30 ;lateral cylinder surface machining off;;milling profile ‘External groove’N0054 G32 RI 36.5 ;lateral cylinder surface machining onN0055 G40 G55 G48 Y1 -43.4896 Z-71.6318N0056 G1 X36 F150N0057 G41 Y1 -40 Z-75 F297N0058 Y1 -54.3171 Z-89.8331N0059 G2 Y1 -45.6829 Z-98.1669 I-94 J-50N0060 G1 Y1 -22.5179 Z-74.1669N0061 G2 Y1 -31.152 Z-65.8331 I-70 J-26.835N0062 G1 Y1 -40 Z-75N0063 G0 X38N0064 X60N0065 G40N0066 Z100N0067 G30 ;lateral cylinder surface machining offN0068 G18N0069 M205 ;driven tool offN0070 M90 ;disconnect driven toolN0071 G0 C0N0072 M70 ;shavings feeder offN0073 M62 ;open door lockN0074 G53 G90 G47 M5N0075 M30 []N0076 END OF PROGRAM
6-4 Machining example Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
Free Plane Selection and Lateral Cylinder Surface Machining Index 7-1
DOK-MTC200-FREPLAN*V22-AW01-EN-P
7 Index
AAxis designation 2 5-3
Transformation function ‘Cylinder machining’ (G32) 5-3Transformation function ‘Facing end machining’ (G31) 5-3
Axis meaning (axis functionality) 2-1
CChanges during the activation and deactivation of the free plane selection 3-7, 4-2
Constant cutting speed 3-7Diameter programming 4-2Linear interpolation 3-7
DDirection of rotation 4-3
Definition of the direction of rotation 4-3
GG20 3-1G21 3-1G22 3-1
LLateral cylinder surface machining 4-1
ProgrammingEffective radius RI 4-1Syntax 4-1
Programming 4-1
MMachine parameters 5-1
Axis meaning (axis functionality) 5-1
NNC program 6-2
PParallel axes 2-4
RRequired zero offset 6-2Rotary axes 4-2
Effective radius RI 4-2Limited rotary axes 4-2Rotary axes that rotate without limits 4-2Travel range limits 4-2Units 4-2
Rotation direction for transformation 5-4
SSystem of coordinates 4-3Systems of coordinates
Definition of the system of coordinates for the lateral cylinder surface machining 4-3
7-2 Index Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
TTelescope axes 2-5Transfer machine 3-5Turning center 3-4
Selection and axis assignment 3-4
ZZero offsets 3-6
Selectable zero offsets 3-6
Free Plane Selection and Lateral Cylinder Surface Machining Service & Support 8-1
DOK-MTC200-FREPLAN*V22-AW01-EN-P
8 Service & Support
8.1 HelpdeskUnser Kundendienst-Helpdesk im Hauptwerk Lohram Main steht Ihnen mit Rat und Tat zur Seite.Sie erreichen uns
- telefonisch: +49 (0) 9352 40 50 60über Service Call Entry Center Mo-Fr 07:00-18:00
- per Fax: +49 (0) 9352 40 49 41
- per e-Mail: service@indramat.de
Our service helpdesk at our headquarters in Lohr amMain, Germany can assist you in all kinds of inquiries.Contact us
- by phone: +49 (0) 9352 40 50 60via Service Call Entry Center Mo-Fr 7:00 am - 6:00 pm
- by fax: +49 (0) 9352 40 49 41
- by e-mail: service@indramat.de
8.2 Service-HotlineAußerhalb der Helpdesk-Zeiten ist der Servicedirekt ansprechbar unter
+49 (0) 171 333 88 26oder +49 (0) 172 660 04 06
After helpdesk hours, contact our servicedepartment directly at
+49 (0) 171 333 88 26or +49 (0) 172 660 04 06
8.3 Internet
Unter www.indramat.de finden Sieergänzende Hinweise zu Service, Reparatur undTraining sowie die aktuellen Adressen *) unsererauf den folgenden Seiten aufgeführten Vertriebs-und Servicebüros.
VerkaufsniederlassungenNiederlassungen mit Kundendienst
Außerhalb Deutschlands nehmen Sie bitte zuerst Kontakt mitunserem für Sie nächstgelegenen Ansprechpartner auf.
*) http://www.indramat.de/de/kontakt/adressenDie Angaben in der vorliegenden Dokumentation könnenseit Drucklegung überholt sein.
At www.indramat.de you may find additionalnotes about service, repairs and training in theInternet, as well as the actual addresses *) of oursales- and service facilities figuring on the followingpages.
sales agenciesoffices providing service
Please contact our sales / service office in your area first.
*) http://www.indramat.de/en/kontakt/adressenData in the present documentation may have becomeobsolete since printing.
8.4 Vor der Kontaktaufnahme... - Before contacting us...Wir können Ihnen schnell und effizient helfen wennSie folgende Informationen bereithalten:1. detaillierte Beschreibung der Störung und der
Umstände.2. Angaben auf dem Typenschild der
betreffenden Produkte, insbesondereTypenschlüssel und Seriennummern.
3. Tel.-/Faxnummern und e-Mail-Adresse, unterdenen Sie für Rückfragen zu erreichen sind.
For quick and efficient help, please have thefollowing information ready:1. Detailed description of the failure and
circumstances.2. Information on the type plate of the affected
products, especially type codes and serialnumbers.
3. Your phone/fax numbers and e-mail address,so we can contact you in case of questions.
8-2 Service & Support Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
8.5 Kundenbetreuungsstellen - Sales & Service Facilities
Deutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen!from abroad: don’t dial (0) after country code!
Vertriebsgebiet Mitte Germany Centre
Rexroth Indramat GmbHBgm.-Dr.-Nebel-Str. 2 / Postf. 135797816 Lohr am Main / 97803 LohrKompetenz-Zentrum Europa
Tel.: +49 (0)9352 40-0Fax: +49 (0)9352 40-4885
S E R V I C EC A L L E N T R Y C E N T E RMO – FR
von 07:00 - 18:00 Uhr
from 7 am – 6 pm
Tel. +49 (0) 9352 40 50 60service@indramat.de
S E R V I C EH O T L IN EMO – FR
von 17:00 - 07:00 Uhrfrom 5 pm - 7 am
+ SA / SO
Tel.: +49 (0)172 660 04 06o d er / o r
Tel.: +49 (0)171 333 88 26
S E R V I C EERSATZTEILE / SPARES
verlängerte Ansprechzeit- extended office time -
♦ nur an Werktagen- only on working days -
♦ von 07:00 - 18:00 Uhr- from 7 am - 6 pm -
Tel. +49 (0) 9352 40 42 22
Vertriebsgebiet Süd Germany South
Rexroth Indramat GmbHLandshuter Allee 8-1080637 München
Tel.: +49 (0)89 127 14-0Fax: +49 (0)89 127 14-490
Vertriebsgebiet West Germany West
Bosch Rexroth AGRegionalzentrum WestBorsigstrasse 1540880 RatingenTel.: +49 (0)2102 409-0Fax: +49 (0)2102 409-406
Gebiet Südwest Germany South-West
Bosch Rexroth AGService-Regionalzentrum Süd-WestSiemensstr.170736 FellbachTel.: +49 (0)711 51046–0Fax: +49 (0)711 51046–248
Gebiet Südwest Germany South-West
Bosch Rexroth AGRegionalzentrum SüdwestRingstrasse 70 / Postfach 114470736 Fellbach / 70701 FellbachTel.: +49 (0)711 57 61–100Fax: +49 (0)711 57 61–125
Vertriebsgebiet Nord Germany North
Bosch Rexroth AGWalsroder Str. 9330853 LangenhagenTel.: +49 (0) 511 72 66 57-0Service: +49 (0) 511 72 66 57-256Fax: +49 (0) 511 72 66 57-93Service: +49 (0) 511 72 66 57-95
Vertriebsgebiet Mitte Germany Centre
Bosch Rexroth AGRegionalzentrum MitteWaldecker Straße 1364546 Mörfelden-Walldorf
Tel.: +49 (0) 61 05 702-3Fax: +49 (0) 61 05 702-444
Vertriebsgebiet Ost Germany East
Bosch Rexroth AGBeckerstraße 3109120 Chemnitz
Tel.: +49 (0)371 35 55-0Fax: +49 (0)371 35 55-333
Vertriebsgebiet Ost Germany East
Bosch Rexroth AGRegionalzentrum OstWalter-Köhn-Str. 4d04356 Leipzig
Tel.: +49 (0)341 25 61-0Fax: +49 (0)341 25 61-111
Free Plane Selection and Lateral Cylinder Surface Machining Service & Support 8-3
DOK-MTC200-FREPLAN*V22-AW01-EN-P
Europa (West) - Europe (West)
vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählenfrom abroad: don’t dial (0) after country code, Italy: dial 0 after country code
Austria - Österreich
Bosch Rexroth GmbHBereich IndramatStachegasse 131120 WienTel.: +43 (0)1 985 25 40Fax: +43 (0)1 985 25 40-93
Austria – Österreich
Bosch Rexroth GmbHGesch.ber. Rexroth IndramatIndustriepark 184061 PaschingTel.: +43 (0)7221 605-0Fax: +43 (0)7221 605-21
Belgium - Belgien
Bosch Rexroth AGElectric Drives & ControlsIndustrielaan 81740 TernatTel.: +32 (0)2 5830719- service: +32 (0)2 5830717Fax: +32 (0)2 5830731 indramat@boschrexroth.be
Denmark - Dänemark
BEC A/SZinkvej 68900 Randers
Tel.: +45 (0)87 11 90 60Fax: +45 (0)87 11 90 61
Great Britain – Großbritannien
Bosch Rexroth Ltd.Rexroth Indramat DivisionBroadway Lane, South CerneyCirencester, Glos GL7 5UH
Tel.: +44 (0)1285 863000Fax: +44 (0)1285 863030 sales@boschrexroth.co.uk service@boschrexroth.co.uk
Finland - Finnland
Bosch Rexroth OyRexroth Indramat divisionAnsatie 6017 40 Vantaa
Tel.: +358 (0)9 84 91-11Fax: +358 (0)9 84 91-13 60
France - Frankreich
Bosch Rexroth S.A.Division Rexroth IndramatAvenue de la Trentaine(BP. 74)77503 Chelles CedexTel.: +33 (0)164 72-70 00Fax: +33 (0)164 72-63 00Hotline: +33 (0)608 33 43 28
France - Frankreich
Bosch Rexroth S.A.Division Rexroth IndramatZI de Thibaud, 20 bd. Thibaud(BP. 1751)31084 ToulouseTel.: +33 (0)5 61 43 61 87Fax: +33 (0)5 61 43 94 12
France - Frankreich
Bosch Rexroth S.A.Division Rexroth Indramat91, Bd. Irène Joliot-Curie69634 Vénissieux – CedexTel.: +33 (0)4 78 78 53 65Fax: +33 (0)4 78 78 53 62
Italy - Italien
Bosch Rexroth S.p.A.Via G. Di Vittoria, 120063 Cernusco S/N.MI
Tel.: +39 02 92 365 1+39 02 92 365 326
Fax: +39 02 92 365 500+39 02 92 365 516378
Italy - Italien
Bosch Rexroth S.p.A.Via Paolo Veronesi, 25010148 Torino
Tel.: +39 011 224 88 11Fax: +39 011 224 88 30
Italy - Italien
Bosch Rexroth S.p.A.Via del Progresso, 16 (Zona Ind.)35020 Padova
Tel.: +39 049 8 70 13 70Fax: +39 049 8 70 13 77
Italy - Italien
Bosch Rexroth S.p.A.Via Mascia, 180053 Castellamare di Stabia NA
Tel.: +39 081 8 71 57 00Fax: +39 081 8 71 68 85
Italy - Italien
Bosch Rexroth S.p.A.Viale Oriani, 38/A40137 Bologna
Tel.: +39 051 34 14 14Fax: +39 051 34 14 22
Netherlands – Niederlande/Holland
Bosch Rexroth B.V.Kruisbroeksestraat 1(P.O. Box 32)5281 RV BoxtelTel.: +31 (0)411 65 19 51Fax: +31 (0)411 65 14 83 indramat@hydraudyne.nl
Netherlands - Niederlande/Holland
Bosch Rexroth Services B.V.Kruisbroeksestraat 1(P.O. Box 32)5281 RV BoxtelTel.: +31 (0)411 65 19 51Fax: +31 (0)411 67 78 14
Norway - Norwegen
Bosch Rexroth ASRexroth Indramat DivisionBerghagan 1 or: Box 30071405 Ski-Langhus 1402 Ski
Tel.: +47 (0)64 86 41 00Fax: +47 (0)64 86 90 62 jul.ruud@rexroth.no
Spain - Spanien
Bosch Rexroth S.A.Divisiòn Rexroth IndramatCentro Industrial SantigaObradors s/n08130 Santa Perpetua de MogodaBarcelonaTel.: +34 9 37 47 94 00Fax: +34 9 37 47 94 01
Spain – SpanienGoimendi S.A.División Rexroth IndramatParque Empresarial ZuatzuC/ Francisco Grandmontagne no.220018 San Sebastian
Tel.: +34 9 43 31 84 21- service: +34 9 43 31 84 56Fax: +34 9 43 31 84 27- service: +34 9 43 31 84 60 sat.indramat@goimendi.es
Sweden - Schweden
Rexroth Mecman Svenska ABRexroth Indramat Division- Varuvägen 7(Service: Konsumentvägen 4, Älfsjö)125 81 Stockholm
Tel.: +46 (0)8 727 92 00Fax: +46 (0)8 647 32 77
Sweden - Schweden
Rexroth Mecman Svenska ABIndramat SupportEkvändan 7254 67 HelsingborgTel.: +46 (0) 42 38 88 -50Fax: +46 (0) 42 38 88 -74
Switzerland West - Schweiz West
Bosch Rexroth Suisse SADépartement Rexroth IndramatRue du village 11020 RenensTel.: +41 (0)21 632 84 20Fax: +41 (0)21 632 84 21
Switzerland East - Schweiz Ost
Bosch Rexroth Schweiz AGGeschäftsbereich IndramatHemrietstrasse 28863 ButtikonTel. +41 (0) 55 46 46 111Fax +41 (0) 55 46 46 222
8-4 Service & Support Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
Europa (Ost) - Europe (East)
vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don’t dial (0) after country code
Czech Republic - Tschechien
Bosch -Rexroth, spol.s.r.o.Hviezdoslavova 5627 00 BrnoTel.: +420 (0)5 48 126 358Fax: +420 (0)5 48 126 112
Czech Republic - TschechienDEL a.s.Strojírenská 38591 01 Zdar nad SázavouTel.: +420 566 64 3144Fax: +420 566 62 1657
Hungary - Ungarn
Bosch Rexroth Kft.Angol utca 341149 BudapestTel.: +36 (1) 42 23 200Fax: +36 (1) 42 23 201
Poland – Polen
Bosch Rexroth Sp.zo.o.ul. Staszica 105-800 PruszkówTel.: +48 22 738 18 00– service: +48 22 738 18 46Fax: +48 22 758 87 35– service: +48 22 738 18 42
Poland – Polen
Bosch Rexroth Sp.zo.o.Biuro Poznanul. Dabrowskiego 81/8560-529 PoznanTel.: +48 061 847 64 62 /-63Fax: +48 061 847 64 02
Rumania - Rumänien
Bosch Rexroth Sp.zo.o.Str. Drobety nr. 4-10, app. 1470258 Bucuresti, Sector 2Tel.: +40 (0)1 210 48 25
+40 (0)1 210 29 50Fax: +40 (0)1 210 29 52
Russia - Russland
Bosch Rexroth OOOWjatskaja ul. 27/15127015 MoskauTel.: +7-095-785 74 78
+7-095 785 74 79Fax: +7 095 785 74 77 laura.kanina@boschrexroth.ru
Russia - Russland
ELMIS10, Internationalnaya246640 Gomel, BelarusTel.: +375/ 232 53 42 70
+375/ 232 53 21 69Fax: +375/ 232 53 37 69 elmis_ltd@yahoo.com
Turkey - Türkei
Bosch Rexroth OtomasyonSan & Tic. A..S.Fevzi Cakmak Cad No. 334630 Sefaköy IstanbulTel.: +90 212 541 60 70Fax: +90 212 599 34 07
Slowenia - Slowenien
DOMELOtoki 2164 228 ZeleznikiTel.: +386 5 5117 152Fax: +386 5 5117 225 brane.ozebek@domel.si
Free Plane Selection and Lateral Cylinder Surface Machining Service & Support 8-5
DOK-MTC200-FREPLAN*V22-AW01-EN-P
Africa, Asia, Australia – incl. Pacific Rim
Australia - AustralienAIMS - Australian IndustrialMachinery Services Pty. Ltd.28 Westside DriveLaverton North Vic 3026Melbourne
Tel.: +61 3 93 243 321Fax: +61 3 93 243 329Hotline: +61 4 19 369 195 terryobrien@aimservices.com.au
Australia - Australien
Bosch Rexroth Pty. Ltd.No. 7, Endeavour WayBraeside Victoria, 31 95Melbourne
Tel.: +61 3 95 80 39 33Fax: +61 3 95 80 17 33 mel@rexroth.com.au
China
Shanghai Bosch RexrothHydraulics & Automation Ltd.Waigaoqiao, Free Trade ZoneNo.122, Fu Te Dong Yi RoadShanghai 200131 - P.R.ChinaTel.: +86 21 58 66 30 30Fax: +86 21 58 66 55 23 gf.zhu_sh@boschrexroth.com.cn
China
Bosch Rexroth China Ltd.15/F China World Trade Center1, Jianguomenwai AvenueBeijing 100004, P.R.China
Tel.: +86 10 65 05 03 80Fax: +86 10 65 05 03 79
China
Bosch Rexroth China Ltd.Guangzhou Repres. OfficeRoom 1014-1016, Metro Plaza,Tian He District, 183 Tian He Bei RdGuangzhou 510075, P.R.China
Tel.: +86 20 8755-0030+86 20 8755-0011
Fax: +86 20 8755-2387
China
Bosch Rexroth (China) Ltd.A-5F., 123 Lian Shan StreetSha He Kou DistrictDalian 116 023, P.R.China
Tel.: +86 411 46 78 930Fax: +86 411 46 78 932
China
Melchers GmbHBRC-SE, Tightening & Press-fit13 Floor Est Ocean CentreNo.588 Yanan Rd. East65 Yanan Rd. WestShanghai 200001Tel.: +86 21 6352 8848Fax: +86 21 6351 3138
Hongkong
Bosch Rexroth (China) Ltd.6th Floor,Yeung Yiu Chung No.6 Ind Bldg.19 Cheung Shun StreetCheung Sha Wan,Kowloon, HongkongTel.: +852 22 62 51 00Fax: +852 27 41 33 44alexis.siu@boschrexroth.com.hk
India - Indien
Bosch Rexroth (India) Ltd.Rexroth Indramat DivisionPlot. A-58, TTC Industrial AreaThane Turbhe Midc RoadMahape VillageNavi Mumbai - 400 701Tel.: +91 22 7 61 46 22Fax: +91 22 7 68 15 31
India - Indien
Bosch Rexroth (India) Ltd.Rexroth Indramat DivisionPlot. 96, Phase IIIPeenya Industrial AreaBangalore - 560058
Tel.: +91 80 41 70 211Fax: +91 80 83 94 345 mohanvelu.t@boschrexroth.co.in
India - Indien
Bosch Rexroth (India) Ltd.1st Floor, S-10Green Park ext. MarketNew Delhi – 110016
Tel.: +91 1 16 56 68 88Fax: +91 1 16 56 68 87
Indonesia - Indonesien
PT. Rexroth WijayakusumaBuilding # 202, CilandakCommercial EstateJl. Cilandak KKO, Jakarta 12560
Tel.: +62 21 7891169 (5 lines)Fax: +62 21 7891170 - 71
Japan
Bosch Rexroth Automation Corp.Service Center JapanYutakagaoka 1810, Meito-ku,NAGOYA 465-0035, Japan
Tel.: +81 52 777 88 41+81 52 777 88 53+81 52 777 88 79
Fax: +81 52 777 89 01
Japan
Bosch Rexroth Automation Corp.Rexroth Indramat Division1F, I.R. BuildingNakamachidai 4-26-44, Tsuzuki-kuYOKOHAMA 224-0041, JapanTel.: +81 45 942 72 10Fax: +81 45 942 03 41
KoreaBosch Rexroth-Korea Ltd.Electric Drives and ControlsBongwoo Bldg. 7FL, 31-7, 1GaJangchoong-dong, Jung-guSeoul, 100-391
Tel.: +82 234 061 813Fax: +82 222 641 295
KoreaBosch Rexroth-Korea Ltd.1515-14 Dadae-Dong, Saha-KuRexroth Indramat DivisionPusan Metropolitan City, 604-050
Tel.: +82 51 26 00 741Fax: +82 51 26 00 747 gyhan@rexrothkorea.co.kr
Malaysia
Bosch Rexroth Sdn.Bhd.11, Jalan U8/82, Seksyen U840150 Shah AlamSelangor, MalaysiaTel.: +60 3 78 44 80 00Fax: +60 3 78 45 48 00 hockhwa@hotmail.com rexroth1@tm.net.my
Singapore - SingapurBosch Rexroth Pte Ltd15D Tuas RoadSingapore 638520
Tel.: +65 68 61 87 33Fax: +65 68 61 18 25 sanjay.nemade
@boschrexroth.com.sg
South Africa - Südafrika
TECTRA Automation (Pty) Ltd.71 Watt Street, MeadowdaleEdenvale 1609
Tel.: +27 11 971 94 00Fax: +27 11 971 94 40Hotline: +27 82 903 29 23 georgv@tectra.co.za
Taiwan
Rexroth Uchida Co., Ltd.No.17, Alley 24, Lane 737Cheng Bei 1 Rd., YungkangTainan HsienTel.: +886 6 25 36 565Fax: +886 6 25 34 754 indra.charlie@msa.hinet.net
Thailand
NC Advance Technology Co. Ltd.59/76 Moo 9Ramintra road 34Tharang, Bangkhen,Bangkok 10230Tel.: +66 2 943 70 62 +66 2 943 71 21Fax: +66 2 509 23 62 sonkawin@hotmail.com
8-6 Service & Support Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
Nordamerika – North AmericaUSAHauptniederlassung - Headquarters
Bosch Rexroth CorporationRexroth Indramat Division5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707
Tel.: +1 847 6 45 36 00Fax: +1 847 6 45 62 01servicebrc@boschrexroth-us.com repairbrc@boschrexroth-us.com
USA Central Region - Mitte
Bosch Rexroth CorporationRexroth Indramat DivisionCentral Region Technical Center1701 Harmon RoadAuburn Hills, MI 48326
Tel.: +1 248 3 93 33 30Fax: +1 248 3 93 29 06
USA Southeast Region - Südwest
Bosch Rexroth CorporationRexroth Indramat DivisionSoutheastern Technical Center3625 Swiftwater Park DriveSuwanee, Georgia 30124Tel.: +1 770 9 32 32 00Fax: +1 770 9 32 19 03
USA SERVICE-HOTLINE
- 7 days x 24hrs -
+1-800-860-1055
USA East Region –Ost
Bosch Rexroth CorporationRexroth Indramat DivisionCharlotte Regional Sales Office14001 South Lakes DriveCharlotte, North Carolina 28273
Tel.: +1 704 5 83 97 62+1 704 5 83 14 86
USA Northeast Region – Nordost
Bosch Rexroth CorporationRexroth Indramat DivisionNortheastern Technical Center99 Rainbow RoadEast Granby, Connecticut 06026
Tel.: +1 860 8 44 83 77Fax: +1 860 8 44 85 95
USA West Region – West
Bosch Rexroth Corporation7901 Stoneridge Drive, Suite 220Pleasant Hill, California 94588
Tel.: +1 925 227 10 84Fax: +1 925 227 10 81
Canada East - Kanada Ost
Bosch Rexroth Canada CorporationBurlington Division3426 Mainway DriveBurlington, OntarioCanada L7M 1A8
Tel.: +1 905 335 55 11Fax: +1 905 335-41 84 michael.moro@boschrexroth.ca
Canada West - Kanada West
Bosch Rexroth Canada Corporation5345 Goring St.Burnaby, British ColumbiaCanada V7J 1R1
Tel. +1 604 205-5777Fax +1 604 205-6944 david.gunby@boschrexroth.ca
Mexico
Bosch Rexroth Mexico S.A. de C.V.Calle Neptuno 72Unidad Ind. Vallejo07700 Mexico, D.F.
Tel.: +52 5 754 17 11+52 5 754 36 84+52 5 754 12 60
Fax: +52 5 754 50 73+52 5 752 59 43
mariofelipe.hernandez@boschrexroth.com.mx
Mexico
Bosch Rexroth S.A. de C.V.Calle Argentina No 3913Fracc. las Torres64930 Monterrey, N.L.
Tel.: +52 8 333 88 34...36+52 8 349 80 91...93
Fax: +52 8 346 78 71mario.quiroga@boschrexroth.com.mx
Südamerika – South AmericaArgentina - Argentinien
Bosch Rexroth S.A.I.C."The Drive & Control Company"Acassusso 48 41/471605 MunroProvincia de Buenos Aires
Tel.: +54 11 4756 01 40Fax: +54 11 4756 01 36victor.jabif@boschrexroth.com.ar
Argentina - Argentinien
NAKASEServicio Tecnico CNCCalle 49, No. 5764/66B1653AOX Villa BalesterProvincia de Buenos Aires
Tel.: +54 11 4768 36 43Fax: +54 11 4768 24 13 nakase@usa.net nakase@nakase.com gerencia@nakase.com (Service)
Brazil - BrasilienBosch Rexroth Ltda.Av. Tégula, 888Ponte Alta, Atibaia SPCEP 12942-440
Tel.: +55 11 4414 56 92+55 11 4414 56 84
Fax sales: +55 11 4414 57 07Fax serv.: +55 11 4414 56 86 alexandre.wittwer@rexroth.com.br
Brazil - Brasilien
Bosch Rexroth Ltda.R. Dr.Humberto Pinheiro Vieira, 100Distrito Industrial [Caixa Postal 1273]89220-390 Joinville - SC
Tel./Fax: +55 47 473 58 33Mobil: +55 47 9974 6645 prochnow@zaz.com.br
Columbia - Kolumbien
Reflutec de Colombia Ltda.Calle 37 No. 22-31Santafé de Bogotá, D.C.Colombia
Tel.: +57 1 368 82 67+57 1 368 02 59
Fax: +57 1 268 97 37reflutec@neutel.com.coreflutec@007mundo.com
Free Plane Selection and Lateral Cylinder Surface Machining
DOK-MTC200-FREPLAN*V22-AW01-EN-P
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