mordec-catalogue 2011 may
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MORD
EC
MORDEC
™2011 MARCH
MORDEC LIFTING SOLUTION
MORDEC SHACKLES
MORDEC GENERAL INFORMATION & WARNING
MORDEC CERTIFICATES
07 Definition of Terms Used
05 Certificate of ABS Consulting 06 Certificate of Compliance, Test & Inspection
INTRODUCTION
03 MORDEC INTERNATIONAL
08 Chain Sling System
09 Wire Rope Sling System
10 Recommended Masterlink forWire Rope Sling
11 Webbing Sling System
12 Chain Sling Configurations
13 Wire Rope Sling Configurations
15 Instructions for Safe Use of Shackle
17 Screw Pin Anchor Shackle
18 Screw Pin Chain Shackle
19 Bolt & Nut Anchor Shackle
20 Bolt & Nut Chain Shackle
MORDEC GRADE 80 CHAIN SLINGS & ACCESSORIES
22 Instructions for Safe Use of Chain Slingand Accessories
25 Grade 80 Alloy Connecting LinkGrade 80 Alloy Eye Steel Hook with Latch
26 Grade 80 Alloy Eye Sling Hook with LatchGrade 80 Alloy Clevis Sling Hook with Latch
27 Grade 80 Alloy Eye Safety HookGrade 80 Alloy Clevis Safety Hook
28 Grade 80 Alloy Eye Grab HookGrade 80 Alloy Clevis Grab Hook
29 Grade 80 Alloy Clevis Self Locking HookGrade 80 Alloy Eye Self Locking Hook
30 Grade 80 Alloy ChainGrade 100 Alloy Chain
31 Master Link Welded Type
32 Master Link Assemblies Welded Type
MORDEC MATERIAL HANDLING LIFTING EQUIPMENT
34 Instructions for Manual TypeMaterial Handling Equipment
38 Lever Hoist
39 Chain Block Bearing Type
40 Chain Block Bushing Type
41 Plain TrolleyGeared Trolley with Chain
42 Grade 80 Alloy Load ChainGalvanised Hand Chain
CON
TEN
TS
MORDEC MATERIAL HANDLING LIFTING EQUIPMENT
44 Horizontal Lifting ClampUniversal Vertical Lifting Clamps
45 Vertical Lifting ClampsWire Rope Puller with Wire & Safety Hook
51 Forged Handle Lever Type Load BinderForged Handle Ratchet Type Load Binder
52 Ratchet Lashing SystemGrade 80 Alloy Marine Lashing Chain
46 Drum Lifter
MORDEC CARGO SECURING EQUIPMENT
MORDEC RIGGING ACCESSORIES
48 Instructions For Safe Use Of Shackles
50 Polyester Webbing Sling
58 Shoulder Type Machine Eye Bolt
54 Wire Rope Terminations
55 Aluminium Ferrule DIN 3093 Short
59 US Type Heavy Duty Drop Forged Eye& Eye Turnbuckle
60 US Type Heavy Duty Drop Forged Hook& Eye Turnbuckle
61 US Type Heavy Duty Drop Forged Hook& Hook Turnbuckle
62 US Type Heavy Duty Drop Forged Jaw& Eye Turnbuckle
63 US Type Heavy Duty Drop Forged Jaw& Jaw Turnbuckle
56 Mordec Heavy Duty Thimble BS464
57 Heavy Duty Drop Forged Wire Rope Clip
MORDEC GENERAL INFORMATION ON WIRE ROPE
64 General Information On Wire Rope
66 Wire Rope Specification And Finishing
68 Replacement of Wire Rope
69 Diagnosis And Recommendation
67 Recommended Care Of Wire Ropefor Maximum Service Life
MORDEC STEEL WIRE ROPES
70 Mordec Preformed 6 X 19 + FC
71 Mordec Preformed 6 X 24 +fC
72 Mordec Preformed 6 X 37 + FC
73 Mordec Preformed 6 X 37 + IWRC
74 Mordec Preformed 6 X 19S,6 X 25Fi, 6 X 26WS + IWRC
NOTE
QUICK CHART
75 Mordec Preformed 6 X 19 + IWRC
76 Mordec Preformed 6 X 36ws + IWRC
77 Mordec Preformed 19 X 7Fmordec Preformed 35W X 7
78 Mordec Preformed 4 X 39SeS + 5FC
3
INTR
OD
UCT
ION
ORDEC™ INTERNATIONAL specialises in MORDEC™ Material Handling, Lifting,
and Cargo Securing Solutions, with major activities in the field of development and production of
lifting, rigging, and cargo securing equipments. MORDEC™ is currently used in construction, marine, forestry,
quarrying, offshore, manufacturing and heavy industry worldwide.
Product Design and TestingMORDEC™ Integrated Systems consist of ‘System Designing, Production and
Testing’. The integrated system starts from the design stage where products are
designed and tested to function efficiently as a whole system, more than just individual
components. This is followed by calibration in productions and stringent testing
procedures. This approach is effective in supporting product operation for industrial
usage even in vigorous working conditions and environments.
Commitment towards Safe LiftingMordec International is committed to achieving customer satisfaction through quality products and services.
All products sold are inspected, tested and closely monitored to ensure that the product characteristics meet
prevailing international standards and requirements. Each individual item has a traceability code or individual
serial number to allow traceability down to their respective production date and material certification. Mordec
International strives for product excellence to ensure that the products are safe and reliable.
MORDEC INTERNATIONAL PTE LTDNo. 2 Sixth Lok Yang Road, Scott & English Building, #03-03, Singapore 628100
Tel: (65) 6265 6860 / 6266 2910 • Fax: (65) 6266 3267
Email: info@mordec.com • Website: http://www.mordec.com
Co. Registration No: 200817413D
M
™
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INTR
OD
UCT
ION
™
Quality to International StandardsMordec International engages primarily in the manufacturing, distributing and marketing of MORDEC
™ Solutions, and jointly manages with its partners, production facilities located across Asia.
To ensure product quality and durability, MORDEC™ products undergo fatigue testing which is a
dynamic testing mode used to simulate how a component will behave under real life stress conditions.
This is done by applying cyclic loading to a test specimen to understand how it will perform under
similar conditions in actual use. Fatigue testing allow users to predict the in-service life of MORDEC™
products.
The MORDEC™ Solution• One Brand, One System, One Manufacturer
• Integrated Engineering and Design
• Single point for Design, Engineering, Productions, Quality Inspection and Distribution
MORDEC™ Material Handling, Lifting, and Cargo Securing
Solutions has components comprising of a wide spectrum of lifting accessories including Grade 80
alloy lifting chains, shackles, hooks, clamps, chain blocks, lever hoists, wire ropes, webbing slings and
other accessories.
All MORDEC™ products are tested to and fulfill international standards of safety.
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Definition of Terms UsedCapacity
The designated working load or size of the
component or lifting assembly.
Minimum Breaking Load (MBL)
The minimum load under straight pull at which the
component or lifting assembly may break.
Safety Factor
The ratio of the Minimum Breaking Load to the
Working Load Limit.
Fatigue Tested
Stress testing by applying cyclic loading to the
component to understand how it will perform under
similar conditions in actual use.
Product CertificationAll MORDEC™ products and assemblies are produced according to stringent MORDEC™ QA and QC
specifications and procedures. The products are inspected and tested at production point, and upon confirmation
of conformance, test certificates and certificate of conformance indicating full traceability with product identification
code will be issued.
Identification and MarkingsMORDEC™ steel components are embossed
with raised letters at point of production with the
working load limit, CE, manufacturer’s logo
“MORDEC™”, product identification code and
component size.
Working Load Limit (WLL)
The maximum load a component or lifting assembly
is authorized to take in general use under a straight
pull. The WLL may also be known as the capacity of
the component.
Actual Breaking Load (ABL)
The actual load under straight pull at which the
component or lifting assembly sample broke at.
Proof Load (PL)
The maximum load applied when the component or
lifting assembly is tested with no visible permanent
deformation or damage after proof loading.
Fatigue Properties (European norms)
Fatigue rated at 1-1/2 times the Working Load Limit
at 20,000 cycles.
G
C
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WARNING: All Mordec products shown in this catalogue are sold with the express understanding that the buyer is thoroughly familiar with the product, and the means of safe and proper use of the product.
All safety and operating instructions must be read before using the product. All responsibility for the application of the product rests with the user. Product failure can occur due to misuse, abuse, alteration or improper maintenance which may result in personal injuries, property damage or death.
All specifications including working load limit and safety factor shown in this catalogue applies to products in new condition only. The working load limit is indicated as a recommendation of the maximum load a product can carry under normal working conditions only, and may be affected by environmental conditions, shock loading, overloading, alteration, and use conditions other than intended.
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Mordec Masterlink & Masterlink Assembly Chain Sling EN 818-4 Working Load Limit TableRecommended Masterlink, Masterlink Assembly for use with Chain Sling according to EN-818 requirements
90°
Chain Dia WLL (Ton) Masterlink WLL (Ton) Masterlink WLL (Ton) Masterlink WLL (Ton) Masterlink WLL (Ton) Masterlink WLL (Ton) 6mm 1.12 RLW-8-13 1.60 RLW-8-13 1.12 RLW-8-13 2.36 RLQ-8-16 1.70 RLQ-8-16 1.80 7mm 1.50 RLW-8-13 2.12 RLW-8-13 1.50 RLW-8-13 3.15 RLQ-8-16 2.24 RLQ-8-16 2.50 8mm 2.00 RLW-8-13 2.80 RLW-8-16 2.00 RLW-8-13 4.25 RLQ-8-20 3.00 RLQ-8-16 3.20 10mm 3.15 RLW-8-16 4.25 RLW-8-20 3.15 RLW-8-16 6.70 RLQ-8-22 4.75 RLQ-8-20 5.00 13mm 5.30 RLW-8-20 7.50 RLW-8-22 5.30 RLW-8-20 11.20 RLQ-8-28 8.00 RLQ-8-22 8.50 16mm 8.00 RLW-8-22 11.20 RLW-8-28 8.00 RLW-8-22 17.00 RLQ-8-32 11.80 RLQ-8-28 12.50 19mm 11.20 RLW-8-28 16.00 RLW-8-32 11.20 RLW-8-28 23.60 RLQ-8-38 17.00 RLQ-8-32 18.00 22mm 15.00 RLW-8-32 21.20 RLW-8-38 15.00 RLW-8-32 31.50 RLQ-8-45 22.40 RLQ-8-38 23.60 26mm 21.20 RLW-8-38 30.00 RLW-8-45 21.20 RLW-8-38 45.00 RLQ-8-50 31.50 RLQ-8-45 33.50 32mm 31.50 RLW-8-45 45.00 RLW-8-50 31.50 RLW-8-45 65.00 RLQ-8-60 45.00 RLQ-8-50 50.00 36mm 40.00 RLW-8-50 56.00 RLW-8-60 40.00 RLW-8-50 84.00 RLQ-8-70 60.00 RLQ-8-60 63.00 45mm 63.00 RLW-8-60 90.00 N/A 63.00 RLW-8-60 132.00 N/A 95.00 N/A 100.00
1 - legged 2 - legged 3 - legged & 4 - legged Choke Endless Sling
ß 0-45˚ 0-90˚
ß 45˚-60˚ 0-120˚
ß 0-45˚ 0-90˚
ß 45˚-60˚ 0-120˚
MORDEC LIFTING SOLUTIONChain Sling System
+
Usage of Table
Figures shown are for new slings only
Working Load Limit shown are for vertical lift, for
symmetric load with equal weight on each leg only.
Asymmetric load with unequal weight are to use the
following Working Load Limit:
2-Leg Sling is to calculate as 1-Leg.
3-Leg and 4-Leg is to calculate as 2-Leg.
Connecting components must match the
determined chain size
Not to be used in environment with extreme
temperature, corrosion inducing, alkaline or acidic
condition.
Certificate
MORDEC™ RLQ-8Masterlink Assemblies
MORDEC™ LC-400G80 Connecting Link
MORDEC™ CA-800G80 Alloy Chain
MORDEC™ HCS-415G80 Alloy Clevis SafetyHook
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MORDEC LIFTING SOLUTIONWire Rope Sling System
+
Usage of Table
Figures shown are for new slings only
Working Load Limit shown are for vertical lift, for symmetric
load with equal weight on each leg only.
Asymmetric load with unequal weight are to use the following
Working Load Limit:
2-Leg Sling is to calculate as 1-Leg.
3-Leg and 4-Leg is to calculate as 2-Leg.
Connecting components must match the determined rope size
Not to be used in environment with extreme temperature,
corrosion inducing, alkaline or acidic condition.
Wire rope diameter and component must be correctly sized
to fit the hook
• A thimble should be used to protect sling and reduce point
loading
* For more safety instructions, refer Wire Rope section
Certificate
MORDEC™ RLQ-8Masterlink Assemblies
MORDEC™ 6 X 36 WS +IWRC Steel Wire Rope
MORDEC™ HES-410G80 Alloy Eye Safety Hook
Wire Rope Safety Factor and Kilonewton to Ton Force in metric Conversion ChartWire Rope Sling: Based on frequently used design factor of 5
*Wire Rope Type: 6 x 36 WS IWRC RHRL Hot Dip Galvd Steel Wire Rope to EN 12385-4:2002
1770N/mm2B.F. (kN)
Tonnage9.813
Safety Factor5Dia
1960N/mm2B.F. (kN)
Tonnage9.813
Safety Factor5
10mm 63 6.4212mm 90.7 9.2414mm 124 12.6416mm 161 16.4118mm 204 20.7919mm 227 23.1320mm 252 25.6822mm 305 31.0824mm 363 36.9926mm 426 43.4128mm 494 50.3432mm 645 65.7336mm 817 83.2640mm 1010 102.9242mm 1110 113.1244mm 1220 124.3248mm52mm
1330 135.531700 173.24
Dia(in.)
2/5½
5/95/85/7¾
4/56/711
1.1/91.1/41.3/71.4/71.2/31.3/41.8/9
2
1.281.852.533.284.164.635.146.227.4
8.6810.0713.1516.6520.5822.6224.8627.1134.65
69.810013717922625127933840247254771590411201230135016101890
7.11 1.4210.19 2.0413.96 2.7918.24 3.6523.03 4.6125.58 5.1228.43 5.6934.44 6.8940.97 8.1948.1 9.62
55.74 11.1572.86 14.5792.12 18.42
114.13 22.83125.34 25.07137.57 27.51164.07 32.81192.6 38.52
10
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3.2
RLQ
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12
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1.
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3.20
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2.50
R
LW-8
-16
1.85
R
LW-8
-13
4.80
R
LQ-8
-20
3.90
R
LQ-8
-20
2.77
R
LQ-8
-16
2.95
14
mm
2.
50
4.30
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3.50
R
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-20
2.50
R
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-16
6.50
R
LQ-8
-22
5.20
R
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3.80
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4.00
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3.
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5.60
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4.50
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3.25
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8.40
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6.90
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4.9
RLQ
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4.15
7.
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5 5.
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RLW
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2 4.
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RLW
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0 10
.70
RLQ
-8-3
2 8.
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8 6.
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6.60
19
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7.95
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6.40
R
LW-8
-22
4.60
R
LW-8
-20
11.9
0 R
LQ-8
-32
9.70
R
LQ-8
-32
6.90
R
LQ-8
-25
7.35
20
mm
5.
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8.80
R
LW-8
-28
7.10
R
LW-8
-25
5.10
R
LW-8
-20
13.2
0 R
LQ-8
-32
10.8
0 R
LQ-8
-32
7.70
R
LQ-8
-25
8.15
22
mm
6.
20
10.7
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LW-8
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8.70
R
LW-8
-28
6.20
R
LW-8
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16.0
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LQ-8
-38
13.0
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LQ-8
-32
9.30
R
LQ-8
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9.90
24
mm
7.
40
12.8
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10.3
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LW-8
-32
7.40
R
LW-8
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19.0
0 R
LQ-8
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15.5
0 R
LQ-8
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11.0
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LQ-8
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11.8
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8.50
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5 22
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RLQ
-8-3
8 18
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RLQ
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8 13
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14.0
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10.0
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26.0
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21.0
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15.0
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16.0
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13.0
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8 18
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RLW
-8-3
8 13
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RLW
-8-3
2 33
.80
RLQ
-8-5
0 27
.60
RLQ
-8-4
5 19
.70
RLQ
-8-3
8 20
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36
mm
16
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28.5
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LW-8
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23.3
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LW-8
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16.5
0 R
LW-8
-38
42.9
0 R
LQ-8
-60
35.0
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LQ-8
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25.0
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LQ-8
-45
26.4
0
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20.5
0 35
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-8-5
0 28
.80
RLW
-8-4
5 20
.50
RLW
-8-3
8 52
.00
RLQ
-8-6
0 43
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RLQ
-8-6
0 30
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5 32
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42
mm
22
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39.0
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31.6
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LW-8
-50
22.6
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LW-8
-45
58.7
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LQ-8
-70
47.5
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LQ-8
-60
33.9
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LQ-8
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36.1
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m
24.8
0 42
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RLW
-8-6
0 34
.80
RLW
-8-5
0 24
.80
RLW
-8-4
5 64
.40
RLQ
-8-7
0 52
.00
RLQ
-8-6
0 37
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RLQ
-8-6
0 39
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48
mm
27
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46.5
0 R
LW-8
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37.9
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LW-8
-60
27.0
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70.0
0 N
/A
57.0
0 R
LQ-8
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40.6
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LQ-8
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43.2
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52m
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34.6
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0 48
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RLW
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1.
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1.95
R
LW-8
-13
1.40
R
LW-8
-13
3.60
R
LQ-8
-20
2.90
R
LQ-8
-16
2.10
R
LQ-8
-16
2.20
12
mm
2.
00
3.40
R
LW-8
-20
2.80
R
LW-8
-16
2.00
R
LW-8
-13
5.20
R
LQ-8
-20
4.20
R
LQ-8
-20
3.00
R
LQ-8
-16
3.20
14
mm
2.
75
4.70
R
LW-8
-20
3.85
R
LW-8
-20
2.75
R
LW-8
-16
7.10
R
LQ-8
-25
5.70
R
LQ-8
-22
4.10
R
LQ-8
-20
4.40
16
mm
3.
65
6.30
R
LW-8
-22
5.10
R
LW-8
-20
3.65
R
LW-8
-20
9.50
R
LQ-8
-28
7.60
R
LQ-8
-25
5.50
R
LQ-8
-22
5.80
18
mm
4.
60
7.90
R
LW-8
-25
6.40
R
LW-8
-22
4.60
R
LW-8
-20
11.9
0 R
LQ-8
-32
9.60
R
LQ-8
-28
6.90
R
LQ-8
-25
7.30
19
mm
5.
10
8.80
R
LW-8
-28
7.10
R
LW-8
-25
5.10
R
LW-8
-20
13.2
0 R
LQ-8
-32
10.7
0 R
LQ-8
-32
7.60
R
LQ-8
-25
8.10
20
mm
5.
65
9.70
R
LW-8
-32
7.90
R
LW-8
-25
5.65
R
LW-8
-22
14.7
0 R
LQ-8
-38
11.8
0 R
LQ-8
-32
8.50
R
LQ-8
-25
9.00
22
mm
6.
85
11.8
0 R
LW-8
-32
9.60
R
LW-8
-32
6.85
R
LW-8
-25
17.8
0 R
LQ-8
-38
14.3
0 R
LQ-8
-38
10.2
0 R
LQ-8
-28
10.9
0
24m
m
8.10
14
.00
RLW
-8-3
8 11
.30
RLW
-8-3
2 8.
10
RLW
-8-2
5 21
.00
RLQ
-8-3
8 17
.00
RLQ
-8-3
8 12
.10
RLQ
-8-3
2 12
.90
26
mm
9.
60
16.6
0 R
LW-8
-38
13.4
0 R
LW-8
-32
9.60
R
LW-8
-32
25.0
0 R
LQ-8
-45
20.0
0 R
LQ-8
-38
14.4
0 R
LQ-8
-38
15.3
0
28m
m
11.1
0 19
.00
RLW
-8-3
8 15
.50
RLW
-8-3
8 11
.10
RLW
-8-3
2 28
.80
RLQ
-8-4
5 23
.30
RLQ
-8-4
5 16
.60
RLQ
-8-3
8 17
.70
32
mm
14
.50
25.0
0 R
LW-8
-45
20.3
0 R
LW-8
-38
14.5
0 R
LW-8
-38
37.7
0 R
LQ-8
-60
30.4
0 R
LQ-8
-45
21.7
0 R
LQ-8
-38
23.2
0
36m
m
18.4
0 31
.80
RLW
-8-5
0 25
.70
RLW
-8-4
5 18
.40
RLW
-8-3
8 47
.80
RLQ
-8-6
0 38
.60
RLQ
-8-6
0 27
.60
RLQ
-8-4
5 29
.40
40
mm
22
.80
39.4
0 R
LW-8
-60
31.9
0 R
LW-8
-50
22.8
0 R
LW-8
-45
59.2
0 R
LQ-8
-70
47.8
0 R
LQ-8
-60
34.2
0 R
LQ-8
-50
36.4
0
42m
m
25.0
0 43
.20
RLW
-8-6
0 35
.00
RLW
-8-5
0 25
.00
RLW
-8-4
5 65
.00
RLQ
-8-7
0 52
.00
RLQ
-8-6
0 37
.50
RLQ
-8-6
0 40
.00
44
mm
27
.50
47.5
0 R
LW-8
-60
38.5
0 R
LW-8
-60
27.5
0 R
LW-8
-45
71.5
0 N
/A
57.7
0 R
LQ-8
-70
41.2
0 R
LQ-8
-60
44.0
0
48m
m
32.8
0 56
.70
RLW
-8-7
0 45
.90
RLW
-8-6
0 32
.80
RLW
-8-5
0 85
.00
N/A
68
.80
N/A
49
.20
RLQ
-8-6
0 52
.40
52
mm
38
.50
66.6
0 R
LW-8
-70
53.9
0 R
LW-8
-70
38.5
0 R
LW-8
-60
100.
00
N/A
80
.80
N/A
57
.70
RLQ
-8-7
0 61
.60
90°
1
- leg
ged
2 -
legg
ed
3
- leg
ged
& 4
- le
gged
Chok
e17
70N/
mm
2
0-60
˚ RL
W-8
0-
90˚
RL
W-8
0-
120˚
RL
W-8
0-
60˚
RLQ-
8 0-
90˚
RLQ-
8 0-
120˚
RL
Q-8
11
MO
RD
EC L
IFTI
NG
SO
LUTI
ON
WEB
BIN
G S
LIN
G S
YSTE
MMORDEC LIFTING SOLUTIONWebbing Sling System
+
Certificate
MORDEC™ RLQ-8Masterlink Assemblies
MORDEC™ RWS-06Webbing Sling
MORDEC™ HAE-420G80 Alloy Eye Steel hook w Latch
Recommended Masterlink for use with Single Leg Webbing Sling
StraightLift
ChokedLift "U" Lift 45˚
Lift45/60˚
Lift
Productcode
WLL (Ton)
M = 1(Ton)
M = 0.8(Ton) Masterlink
M = 2(Ton) Masterlink
M = 1.4(Ton) Masterlink
M = 1.0(Ton) Masterlink
RWS-06-1T 1 1.0 0.8 RLW-8-13 2.0 RLW-8-13 1.4 RLW-8-13 1.0 RLW-8-13RWS=06-2T 2 2.0 1.6 RLW-8-13 4.0 RLW-8-16 2.8 RLW-8-16 2.0 RLW-8-13RWS-06-3T 3 3.0 2.4 RLW-8-16 6.0 RLW-8-20 4.2 RLW-8-20 3.0 RLW-8-16
RWS-06-4T 4 4.0 3.2 RLW-8-16 8.0 RLW-8-22 5.6 RLW-8-20 4.0 RLW-8-16
RWS=06-5T 5 5.0 4.0 RLW-8-20 10.0 RLW-8-25 7.0 RLW-8-22 5.0 RLW-8-20RWS-06-6T 6 6.0 4.8 RLW-8-20 12.0 RLW-8-28 8.4 RLW-8-25 6.0 RLW-8-20
RWS-06-8T 8 8.0 6.4 RLW-8-22 16.0 RLW-8-32 11.2 RLW-8-28 8.0 RLW-8-22RWS-06-10T 10 10.0 8.0 RLW-8-25 20.0 RLW-8-38 14.0 RLW-8-32 10.0 RLW-8-25
RWS-06-12T 12 12.0 9.6 RLW-8-28 24.0 RLW-8-38 16.8 RLW-8-32 12.0 RLW-8-32
Cargo lashing on vehicle Cargo lashing on vessels
MORDEC CARGO SECURING SYSTEMMORDEC MATERIAL HANDLING SOLUTION
+
MORDEC™ RTP-200Plain Trolley
MORDEC™ BT-120Chain Block with Bearing
MORDEC™ BB-125Chain Block with Bushing
Usage of Table Figures shown are for new slings only Working Load Limit shown are for vertical lift, for symmetric
load with equal weight on each leg only. Asymmetric load with unequal weight are to use the following
Working Load Limit:2-Leg Sling is to calculate as 1-Leg.
3-Leg and 4-Leg is to calculate as 2-Leg.
Not to be used in environment with extreme temperature, corrosion inducing, alkaline or acidic condition.
Connecting components must match the sling WLL and size*For more safety instructions, refer Webbing section
12
CHAI
N SL
ING
CONF
IGUR
ATIO
NS
™
Some commonly used chain sling configurations are listed below.Contact your local distribution for more assistance.
Single Leg Sling withMasterlink and Hook
Four Leg Sling withMasterlink Assembly and Hook
Single Leg Sling,Choker Assembly with Hook
LC-400
HAE-420
HSC-435
HSE-425
HCS-415
HES-410
HGC-445
HEG-440
MLW-8
MLQ-8
Two Leg Sling,Choker Assembly with Hook
Two Leg Sling withMasterlink and Hook
Two Leg Sling with Masterlink,Shortener and Hook
Three Leg Sling withMasterlink Assembly and Hook
CHAIN SLING CONFIGURATIONS
COMPONENTS
13
MO
RD
EC L
IFTI
NG
SO
LUTI
ON
WIR
E R
OPE
SLI
NG
SYS
TEM
WIRE ROPE SLING CONFIGURATIONS
WEBBING SLING CONFIGURATIONS
Two Leg Sling withMasterlink Assembly and Hook
Three Leg Sling withMasterlink Assembly and Hook
Single Leg Sling withMasterlink and Hook
Single Leg Sling with Masterlink,Choke Hook and Bottom Hook
Two Leg Sling withMasterlink and Shackle
Four Leg Sling with MasterlinkAssembly and Hook
Single Leg Sling withMasterlink and Hook
Two Leg Sling withMasterlink Assembly and Hook
Four Leg Sling withMasterlink Assembly and Hook
™
SHACKLES
SHAC
KLES
15
General Instructions For Safe Use Of ShacklesThe following information is of a general nature covering universal safety guidelines on the use and
maintenance of shackles. Operating guidelines may vary with specified use conditions, industry or
government regulations. Shackles can be used in a wide variety of applications including lifting, tying,
suspending and towing. Careful selection of shackles should be made based on the load conditions when
planning lifting activities.
Shackles are sized according to the dimension of the bow structure and not the
pin. When selecting shackles, two types of designs are available anchor and chain.
Both used either with screw pins or bolt and nut configuration. Anchor shackle can
be used for in-line load lifting as well as side-lifting with reduced working load limit,
while Chain shackle are strictly used for in-line load lifting only.
Quality To International StandardsMordec Shackles are manufactured using only high tensile carbon and alloy steel, and are engineered to meet
the high performance requirements of US Federal Specification RR-C-271D with key features as follows:
Forged Carbon Steel Body and Alloy Steel Pin
Design factor of 6 to 1
Proof load at 2 times the working load limit
Individually marked with raised letters on the bow
with the working load limit, CE, manufacturer’s
name, traceability code and size
Unique traceability code for every batch with full
records of material composition
Consistent mechanical properties
Prevention of catastrophic failure by elongating or
deforming on overloading
Impression die forged for closer tolerance and
material density
Fatigue tested at 1.5 times of working load limit
Hot dipped galvanised finishing with an average
thickness of one hundred microns
Side Loading Load Limit Reduction ChartSide loading should be avoided where possible as the Working Load Limit is reduced. If side loading must take
place, the following information must be taken into consideration.
Angle of Load Corresponding From In-Line Working Load Limit
0° 100% of Rated WLL 45° 70% of Rated WLL 90° 50% of Rated WLL
WLL
2T
MORDEC A 1
12
In-Line In-Line
Do NotSide Load
45 Degrees
90Degrees
WLL
2T
MORDEC A 1
12
Anchor Type Chain Type
MAXIMUM120˚ ONLY
Two Leg Sling Side Loading with Anchor Shackle Only
IMPORTANT TO NOTE• Do not side load chain shackles or non-MORDEC
shackles
• Avoid side loading for asymmetric or unbalance load
• Do not exceed 120° total angle for shackle loaded with
two leg sling
16
SHAC
KLES
™
Markings
Straight PinSeated PinSize of gap
Signs ofwear or defect
General Instructions For Safe Use Of ShackleInspection and Maintenance:
Shackles should be kept in dry, clean conditions and free from corrosion inducing elements
Thorough inspection should be done regularly by a Competent Person.
Replace shackles that show any sign of elongation, distortion, corrosion, fractures or wear of more than
10% of the original dimension of the shackle.
A bent shackle indicates excessive side-loading and elongation shows overloading was performed.
All markings on the shackle bow should be clearly legible.
All pins should be straight and fit completely when seated in eye holes
Shackle must not be modified, repaired, replaced by unknown pins, or reshaped by heating or bending
If in doubt, the shackle should not be used and always refer to a Competent Person for examination
During Operations:Screw pins should be correctly engaged into the shackle eye and fully tightened by hand.
For bolt and nut shackle, ensure that the nut is placed at the inner end of the thread and cotter pin must
be fitted.
Avoid loading in a manner that will result in shock loading the shackle.
Ensure load applied is centralized at the bow, use spacers if necessary and avoid pulling at an angle.
Do Not Use Unknown PinsDo not replace pin with unidentified parts as the load will bend it. Only use the original part supplied, shackles with missing parts must not be used.
Do Not ModifyDo not attempt to alter, repair, weld or reshape the shackle by heating or bending. Use proper size of connecting components and ensure that all the connections fit properly.
Do Not Pull At An AngleDo not pull at an angle or in a manner that allows the pin to unwind if screw pins are used. The load applied should be positioned at the centre of the bow body to be in a straight direction.
Inspect Shackles RegularlyAll markings should be legible. Inspect the bow for any sign of bending, defect, wear or fractures. Pins should be straight and seat fully in eye hole. Size of gap between eyes should not widen.
17
SHAC
KLES
G
C
E
H1
MORDEC G-308Screw Pin Anchor Shackle
G-308
Norminal WLLProduct Size 6 Weight
Code in. Ton Kg H ø3 C ø1 E ø2 G L H1 C H
RSA-G308-004 3/16 1/3 0.03 10.00 6.30 22.60 5.00 15.50 14.50 25.50 25.25 29.50 3.30 1.50
RSA-G308-006 1/4 1/2 0.05 13.00 8.00 29.00 6.80 20.00 17.50 33.60 31.75 38.00 3.30 1.50
RSA-G308-008 5/16 3/4 0.09 13.50 9.50 31.00 8.00 21.50 21.00 37.50 35.50 42.50 3.30 1.50
RSA-G308-009 3/8 1 0.14 17.00 11.20 36.50 10.00 26.20 25.00 46.20 41.50 53.50 3.30 1.50
RSA-G308-011 7/16 1.1/2 0.22 18.50 12.70 42.90 11.30 29.50 27.00 52.10 48.00 59.00 3.30 1.50
RSA-G308-013 1/2 2 0.33 20.60 15.80 47.80 12.70 33.30 31.00 58.70 54.50 70.00 3.30 1.50
RSA-G308-016 5/8 3.1/4 0.62 27.00 19.00 60.00 16.00 43.00 40.00 75.00 68.00 87.50 6.35 1.50
RSA-G308-019 3/4 4.3/4 1.07 32.00 22.00 71.50 19.00 51.00 48.00 89.00 81.00 101.00 6.35 1.50
RSA-G308-022 7/8 6.1/2 1.64 37.00 25.00 84.50 22.00 58.00 54.00 102.00 95.00 116.00 6.35 1.50
RSA-G308-025 1 8.1/2 2.30 43.50 28.00 96.30 26.50 68.50 60.00 121.50 106.00 135.50 6.35 1.50
RSA-G308-028 1.1/8 9.1/2 3.36 48.00 32.00 109.00 29.00 75.00 68.00 133.00 121.50 145.00 6.35 1.50
RSA-G308-032 1.1/4 12 4.31 53.00 35.00 120.50 32.00 84.00 76.00 148.00 134.00 160.00 6.35 1.50
RSA-G308-035 1.3/8 13.1/2 6.01 59.00 38.00 134.00 35.00 94.00 84.00 164.00 148.00 178.00 6.35 3.30
RSA-G308-038 1.1/2 17 8.03 62.00 42.00 148.50 38.00 99.00 92.00 175.00 166.00 194.00 6.35 3.30
RSA-G308-044 1.3/4 25 13.79 75.00 50.00 178.00 45.00 128.00 106.00 218.00 192.00 228.00 6.35 3.30
RSA-G308-050 2 35 20.43 84.00 56.00 197.00 52.00 148.00 122.00 252.00 212.00 255.00 6.35 3.30
RSA-G308-064 2.1/2 55 40.00 107.00 70.00 269.50 63.50 186.00 145.00 313.00 284.00 317.00 6.35 3.30
Dimensionmm Tolerance (+/-)
Meets Requirement of US Federal Specification RR-C-271D
*Minimum breaking strength is 6 times the working load limit
Features: Designed for easy frequent application� For use on direct or side lifting or multi-load systems� Traceability code, capacity, MORDEC and WLL embossed
Material: Forged Carbon Steel with Alloy PinConstruction: Quenched and TemperedFinish: Hot dipped GalvanizedProof Load: Proof Load Tested at 2 times of Working Load LimitSafety Factor: 6 to 1Fatigue: Fatigue Tested at 1.5 times of the Working Load LimitStandard: US Federal Specification RR-C-271D
18
SHAC
KLES
™
Norminal WLLProduct Size 6 WeightCode in Ton Kg H ø3 C ø1 ø2 G L H1 C H
RSC-G306-004
RSC-G306-006
RSC-G306-007
RSC-G306-009
RSC-G306-011
RSC-G306-013
RSC-G306-016
RSC-G306-019
RSC-G306-022
RSC-G306-025
RSC-G306-028
RSC-G306-032
RSC-G306-035
RSC-G306-038
RSC-G306-044
RSC-G306-050
RSC-G306-064
3/16 1/3 0.03 10.00 6.00 21.85 5.00 14.50 20.00 27.25 29.50 3.30 1.50
1/4 1/2 0.05 13.00 8.00 22.00 6.80 17.50 26.60 28.25 38.00 3.30 1.50
5/16 3/4 0.08 13.50 9.50 25.50 8.00 21.00 29.50 34.00 42.50 3.30 1.50
3/8 1 0.13 17.00 11.20 30.90 10.00 25.00 37.00 40.50 53.50 3.30 1.50
7/16 1.1/2 0.20 18.50 12.70 36.40 11.30 27.00 40.50 47.00 59.00 3.30 1.50
1/2 2 0.30 20.60 15.80 41.40 12.70 31.00 46.00 54.50 70.30 3.30 1.50
5/8 3.1/4 0.58 27.00 19.00 51.00 16.00 40.00 59.00 67.00 88.00 6.35 1.50
3/4 4.3/4 1.02 32.00 22.00 63.00 19.00 48.00 70.00 82.00 101.00 6.35 1.50
7/8 6.1/2 1.43 37.00 25.00 72.00 22.00 54.00 81.00 93.00 117.00 6.35 1.50
1 8.1/2 2.16 43.50 81.75 81.80 26.50 60.00 96.50 104.00 137.00 6.35 1.501.1/8 9.1/2 3.06 48.00 32.00 94.00 29.00 68.00 106.00 120.00 145.50 6.35 1.50
1.1/4 12 4.11 53.00 35.00 102.00 32.00 76.00 117.00 131.00 160.00 6.35 1.50
1.3/8 13.1/2 5.28 59.00 38.00 113.50 35.00 84.00 129.00 145.00 178.00 6.35 3.30
1.1/2 17 7.24 62.00 42.00 123.00 38.00 92.00 138.00 159.00 194.50 6.35 3.30
1.3/4 25 12.14 75.00 50.00 148.00 45.00 106.00 165.00 188.50 228.00 6.35 3.30
2 35 19.21 84.00 56.00 174.00 52.00 122.00 188.00 221.00 255.00 6.35 3.30
2.1/2 55 38.00 107.00 70.00 205.50 63.50 145.00 234.00 259.50 317.00 6.35 3.30
Dimensionmm Tolerance (+/-)
Meets Requirement of US Federal Specification RR-C-271D
*Minimum breaking strength is 6 times the working load limit
MORDEC G-306Screw Pin Chain Shackle
G-306
Features: Designed for easy frequent application� For use on direct lifting or single-load systems� Traceability code, capacity, MORDEC and WLL embossed
Material: Forged Carbon Steel with Alloy PinConstruction: Quenched and TemperedFinish: Hot dipped GalvanizedProof Load: Proof Load Tested at 2 times of Working Load LimitSafety Factor: 6 to 1Fatigue: Fatigue Tested at 1.5 times of Working Load LimitStandard: US Federal Specification RR-C-271D
G
C
ø3
L
ø1
H H1ø2
19
SHAC
KLES
MORDEC G-3080Bolt & Nut Anchor Shackle
G-3080
Features: Recommended for long term to permanent applications� For use on direct or side lifting or multi-load systems� Enhanced safety protection with bolt, nut & cotter pin� Reduce the need to tighten pin before each application � Traceability code, capacity, MORDEC and WLL embossed
Material: Forged Carbon Steel with Alloy PinConstruction: Quenched and TemperedFinish: Hot dipped GalvanizedProof Load: Proof Load Tested at 2 times of Working Load LimitSafety Factor: 6 to 1Fatigue: Fatigue Tested at 1.5 times of Working Load LimitStandard: US Federal Specification RR-C-271D
Meets Requirement of US Federal Specification RR-C-271DNorminal WLL
Product Size 6:1 WeightCode in. Ton Kg H ø3 C ø1 E ø2 L G H1 C H
RSA-G3080-006 1/4 1/2 0.05 13.00 8.00 29.00 6.80 20.00 17.50 39.80 33.60 42.50 3.30 1.50
RSA-G3080-007 5/16 3/4 0.10 13.50 9.50 31.00 8.00 21.50 21.00 43.75 37.50 48.00 3.30 1.50
RSA-G3080-009 3/8 1 0.15 17.00 11.20 36.50 10.00 26.20 25.00 52.10 46.20 57.50 3.30 1.50
RSA-G3080-011 7/16 1.1/2 0.23 18.50 12.70 42.90 11.30 29.50 27.00 60.55 52.10 64.50 3.30 1.50
RSA-G3080-013 1/2 2 0.36 20.60 15.80 47.75 12.70 33.30 31.00 68.35 58.70 74.50 3.30 1.50
RSA-G3080-016 5/8 3.1/4 0.76 27.00 19.00 60.00 16.00 43.00 40.00 85.50 75.00 93.00 6.35 1.50
RSA-G3080-019 3/4 4.3/4 1.23 32.00 22.00 71.50 19.00 51.00 48.00 101.50 89.00 107.00 6.35 1.50
RSA-G3080-022 7/8 6.1/2 1.79 37.00 25.00 84.50 22.00 58.00 54.00 119.00 102.00 121.00 6.35 1.50
RSA-G3080-025 1 8.1/2 2.57 43.50 28.00 96.25 26.50 68.50 60.00 136.75 121.50 137.00 6.35 1.50
RSA-G3080-028 1.1/8 9.1/2 3.75 48.00 32.00 109.00 29.00 75.00 68.00 154.00 133.00 145.00 6.35 1.50
RSA-G3080-032 1.1/4 12 5.32 53.00 35.00 120.50 32.00 84.00 76.00 170.00 148.00 167.00 6.35 1.50
RSA-G3080-035 1.3/8 13.1/2 7.18 59.00 38.00 134.00 35.00 94.00 84.00 188.00 164.00 185.00 6.35 3.30
RSA-G3080-038 1.1/2 17 9.44 62.00 42.00 148.50 38.00 99.00 92.00 207.50 175.00 198.00 6.35 3.30
RSA-G3080-044 1.3/4 25 15.39 75.00 50.00 178.00 45.00 128.00 106.00 248.00 218.00 227.00 6.35 3.30
RSA-G3080-050 2 35 23.73 84.00 56.00 197.00 52.00 148.00 122.00 277.00 252.00 250.00 6.35 3.30
RSA-G3080-064 2.1/2 55 44.00 107.00 71.00 269.50 66.00 186.00 145.00 368.00 318.00 299.00 6.35 3.30
RSA-G3080-077 3 85 76.00 127.00 80.00 330.50 76.00 200.00 165.00 587.50 365.00 92.00 6.35 3.30
Dimensionmm Tolerance (+/-)
*Minimum breaking strength is 6 times the working load limit
G
ø1E
LC
ø2
ø3
HH1
20
SHAC
KLES
™
M
L
H
ø3
ø1
P
G
ø2
MORDEC G-3060Bolt & Nut Chain Shackle
G-3060
Features: Recommended for long term to permanent applications� For use on direct lifting or single-load systems� Enhanced safety protection with bolt, nut & cotter pin� Reduce the need to tighten pin before each application � Traceability code, capacity, MORDEC and WLL embossed
Material: Forged Carbon Steel with Alloy PinConstruction: Quenched and TemperedFinish: Hot dipped GalvanizedProof Load: Proof Load Tested at 2 times of Working Load LimitSafety Factor: 6 to 1Fatigue: Fatigue Tested at 1.5 times of Working Load LimitStandard: US Federal Specification RR-C-271D
*Minimum breaking strength is 6 times the working load limit
Meets Requirement of US Federal Specification RR-C-271D
Norminal WLLProduct Size 6:1 Weight
Code in. Ton Kg H ø3 ø1 ø2 G L M P C H
RSC-G3060-009 3/8 1 0.15 17.00 11.20 10.00 25.00 30.90 59.00 37.00 57.50 3.30 1.50
RSC-G3060-011 7/16 1.1/2 0.22 18.50 12.70 11.30 27.00 36.40 67.30 40.50 64.50 3.30 1.50
RSC-G3060-013 1/2 2 0.34 20.60 15.80 12.70 31.00 41.40 77.50 46.00 74.50 3.30 1.50
RSC-G3060-016 5/8 3.1/4 0.67 27.00 18.80 16.00 40.00 51.00 96.50 59.00 93.00 6.35 1.50
RSC-G3060-019 3/4 4.3/4 1.14 32.00 22.00 19.10 48.00 63.00 117.00 70.00 107.00 6.35 1.50
RSC-G3060-022 7/8 6.1/2 1.75 37.00 25.00 22.00 54.00 72.00 133.50 81.00 121.00 6.35 1.50
RSC-G3060-025 1 8.1/2 2.52 43.50 28.00 26.50 60.00 81.80 150.80 93.50 137.00 6.35 1.50
RSC-G3060-028 1.1/8 9.1/2 3.45 48.00 32.00 29.00 68.00 94.00 173.00 106.00 145.00 6.35 1.50
RSC-G3060-032 1.1/4 12 4.93 53.00 35.00 32.00 76.00 102.00 189.50 117.00 167.00 6.35 1.50
RSC-G3060-035 1.3/8 13.1/2 6.24 59.00 38.00 35.00 84.00 113.50 209.50 129.00 185.00 6.35 3.30
RSC-G3060-038 1.1/2 17 8.40 62.00 42.00 38.00 92.00 123.00 228.00 138.00 198.00 6.35 3.30
RSC-G3060-044 1.3/4 25 14.26 75.00 50.00 45.00 106.00 148.00 271.00 165.00 227.00 6.35 3.30
RSC-G3060-050 2 35 21.22 84.00 56.00 52.00 122.00 174.00 315.00 188.00 250.00 6.35 3.30RSC-G3060-064 2.1/2 55 40.00 107.00 71.00 66.00 145.00 205.50 379.00 239.00 299.00 6.35 3.30
Dimensionmm Tolerance (+/-)
™
GRADE 80 CHAIN SLINGS AND ACCESSORIES
22
GR
ADE
80 C
HAI
N S
LIN
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Instructions for Safe Use of Chain Sling and AccessoriesThis information is of a general nature covering universal safety guidelines on the use and maintenance of
chain slings for general lifting purposes. Operating guidelines may vary with specified use conditions,
industry or government regulations.
Quality To International StandardsMordec Grade 80 sling fittings are manufactured using only high tensile alloy steel for its strong mechanical
properties, and tested to EN-818 for alloy chain, EN-1677 for fittings.
Forged alloy steel body, quenched and tempered
Design factor of 4 to 1
Proof load tested at 2.5 times the working load limit
Prevention of catastrophic failure by deforming on
overloading
Fatigue rated at 1.5 times of working load limit to
20,000 cycles
Impression die forged for closer tolerance and
material strength
Unique traceability code for every batch with full
records of material composition
Individually marked with raised letters with the
manufacturer’s name, CE, traceability code, G8 and
component size
Asymmetric Loading ConditionsIn the case of non-symmetrical load, more precaution must be taken to minimise the risk of overloading. The
centre of gravity (COG) should be determined and the point of lift should be directly above the COG. The load
should be rigged to the COG where possible. In the case where asymmetric loading conditions cannot be
avoided, the following working load limit should be used.
2-Leg sling is to calculate as 1-Leg sling for each leg
3-Leg and 4-Leg sling is to calculate as 2-Leg sling for every 2 legs.
Connecting components must match the determined chain size
Extreme Working ConditionsAvoid using slings in environments where alkaline or
acidic or corrosion inducing conditions are present.
Slings used in such conditions must be regularly
inspected. Extreme temperature will affect the working
load limit and slings should not be used in temperatures
beyond specified in the table.
Temperature (°C)
-40 to 200
201 to 300
301 to 400
Working Load Limit
Normal
Reduction of 10%
Reduction of 25%
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Instructions for Safe Use of Chain Sling and AccessoriesAlloy chain can be used in a variety of applications including lifting, lashing and towing, and are often selected for
operations in rough conditions as they are flexible, strong and durable. Careful selection of slings and fittings should
be made based on load conditions when planning lifting activities. Only alloy chain and accessories that are Grade
80 and above can be used for lifting applications.
Care and Maintenance Chain slings must be cleaned prior to any inspection as dirt or oil may hide any damage
All slings must be kept in clean and dry storage area to prevent rust or corrosion
Slings should preferably be stored on wall racks or hooks or A-frames
A record of chain sling usage and maintenance must be kept to ensure regular care of slings
Sling must be inspected every 6 months for any damage
Slings identification tags must be present, do not use unknown slings
Clean slings regularly as dirt or sand will cause wear at load bearing points
Slings should be oiled prior to any long storage
Do not heat or modify any part of the chain or component
Any damaged slings and repairs must be referred to a Competent Person for examination
All slings and fittings must be inspected for the following: Slings should not have any twists or kinks on
the chain.
Checked hooks for deformation and replace if
found bent
Damaged or chemically contaminated slings
must not be used.
Replace chain and fittings that show any sign
of elongation, distortion, corrosion, fractures or
wear of more than 10% of the original
dimension of the fitting.
Sling and fittings must not be modified,
reshaped or heated.
Identification tag should be present for every
set of sling
Correct sling configuration and connectors
should be used
Slings with more than 2 leg must connect to a
Master Link Assembly instead of single Master
Link.
Check Sling For:correct sling configuration,ID tag must be present
Check Sling For:kinks, twists, knots, nicks, cracks,bent or enlongated links of > 10% oforiginal diameter
Check Sling For:deformation, distortion, fractures,corrosion, wear or elongation of > 10%of original diameter
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Instructions for Safe Use of Chain Sling and AccessoriesBefore Lifting – Always Plan The Lift Each lifting operation should be conducted by a Competent Person who must first plan the lift by calculating
the load weight, centre of gravity, lifting method, rated working load limit, inspect the equipment and prepare
the area where the operation will take place.
Important Warning During Any Lift Do not exceed the rated WLL of the sling or component whichever being lower rated
Correct size sling and components must be used for the load including angles or uneven load
Ensure load is fully supported at the bow of the hook, not at the tip
Hooks must be positioned facing outwards when lifting with multi-leg slings
Avoid dragging the load or shock loading, conduct the lift slowly and gradually
Do not tie a knot with the chain, always use a grab hook if shorter length is required
Lifting point must be over the centre of gravity to ensure a balance load on all legs of the sling
Use packing to prevent damage to the sling or the load on sharp edges
For safety reasons, no one should be allowed near or under the load during lifting
Slings should be rigged in a manner to discourage rotation of the load or use a tagline if required
Ensure chain or components do not get crushed or pressed during lifting or lowering
Always check operation instructions if to be used in extreme conditions or temperatures
Hooks Must Not Face Each OtherHooks must be positioned to face outwards when using slings with more than 1 leg.
Do Not Have Personnel Near The LoadDuring any lifting operation, no one is to be allowed near the load or under the load.
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MORDEC LC-400Grade 80 Alloy Connecting Link
LC-400
Tested according to EN 1677:2000
Chain Size E A C B D WLLmm mm mm mm mm mm Ton
RLC-400-06 6 46 15.5 40 17.5 7 1.2RLC-400-07 7-8 59 18 47 23 8.5 2.0RLC-400-10 10 70 23 60 27 12 3.2RLC-400-13 13 93 30 78 37.5 16.5 5.3RLC-400-16 16 104 36 96 40 19 8.0RLC-400-20 18-20 122 42 110 46 23 12.5RLC-400-22 22 152 49 131 59.5 26 15.0RLC-400-26 26 163 56 154 62.5 31 21.2RLC-400-32 32 205 68 190 82 39 31.5
Product Code
Weightkg
0.1
1.1
0.20.30.7
1.73.04.68.6
*Design Factor 4:1 proof tested and certified
Features: Designed for use with Grade 80 alloy chain or wire rope� Use to connect alloy chain to accessories for lifting application� Identical sides for easy assembly without special tools or skills� Traceability code, MORDEC, CE and Size Code embossed
Material: High Tensile Forged Alloy SteelConstruction: Quenched and TemperedFinish: Powder CoatedProof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 4 to 1Fatigue: Fatigue Rated at 1.5 times of Working Load LimitStandard: EN 1677-1
XX-8
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MORDEC
MORDEC HAE-420Grade 80 Alloy Eye Steel Hook with LatchFeatures:� Designed for use with grade 80 alloy chain or wire rope� Use for overhead lifting application US Type Hook Design� Safety latch to prevent load disengagement� Stainless steel latch and spring to prevent rust� Traceability code, MORDEC, CE and Size Code embossed
Material: High Tensile Forged Alloy SteelConstruction: Quenched and TemperedFinish: Powder CoatedProof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 4 to 1Fatigue: Fatigue Tested at 1.5 times of Working Load LimitStandard: EN 1677-2
HAE-420
Tested according to EN 1677:2000
Product ø E H L A Weight WLL Code mm mm mm mm mm kg Ton RHAE-420-008 8.5 20 18.5 98 16.5 0.25 0.75 RHAE-420-010 9.5 21 21 111 19 0.35 1.0 RHAE-420-015 11.5 24.5 24 131.5 23 0.5 1.5 RHAE-420-020 11.5 26 26 141.5 27.5 0.5 2.0 RHAE-420-030 15 27.5 30 163.5 31 0.77 3.0 RHAE-420-050 17.5 35 38 203.5 39 1.52 5.0 RHAE-420-070 24 43.5 47.5 256 49 3.27 7.0 RHAE-420-110 28.5 49.5 60.5 317.5 62 6.8 11.0 RHAE-420-150 32 61 68.5 358.5 72 9.96 15.0 RHAE-420-220 38.5 74.5 77.5 432.5 89 15.33 22.0 RHAE-420-300 44.5 90 93.5 495 90 18 30.0*Design Factor 4:1 proof tested and certified
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HSE-425
MORDEC HSE-425Grade 80 Alloy Eye Sling Hook with LatchFeatures:� Designed for use with Grade 80 Alloy chain or wire rope� Use for overhead lifting application� Safety latch to prevent load disengagement� Stainless steel latch and spring to prevent rust� Traceability code, MORDEC, CE and Size Code embossed
Material: High Tensile Forged Alloy SteelConstruction: Quenched and TemperedFinish: Powder CoatedProof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 4 to 1Fatigue: Fatigue Tested at 1.5 times of Working Load LimitStandard: EN 1677-2
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Tested according to EN 1677:2000
Product Chain Size L A E D T H Weight WLL Code mm mm mm mm mm mm mm kg 4:1 TonRHSE-425-006 6 80 20 28 9 16.5 19.3 0.3 1.2RHSE-425-007 7-8 98 25 33 11 19.5 24 0.4 2.0RHSE-425-010 10 120 38 40 15 25 32 0.8 3.2RHSE-425-013 13 150 43 49 19 31 41.4 1.7 5.3RHSE-425-016 16 179 50 57 23 37 43 3.2 8.0RHSE-425-020 18-20 218 62 58 27 47 57 5.1 12.5RHSE-425-022 22 241 62 83.6 32 54 74.3 8.0 15.0RHSE-425-026 26 280 63 100 37 64 81 13.4 21.2
*Design Factor 4:1 proof tested and certified
Tested according to EN 1677:2000
Chain Size L P C D E F G H Weight WLLmm mm mm mm mm mm mm mm mm kg 4:1 Ton
RHSC-435-006 6 91 6.8 6.8 81.5 8 32 15.5 23 0.4 1.2RHSC-435-007 7-8 102 10.3 10.3 88.5 9.5 37 19 32.5 0.56 2.0RHSC-435-010 10 111 13 13 111 13 49 25.5 35 1.01 3.2RHSC-435-013 13 136 16.4 16.4 131 16.5 56.5 27.5 42 1.85 5.3RHSC-435-016 16 160 21.3 21.3 162 21.5 70.5 37.5 53.5 3.94 8.0RHSC-435-020 20 190 24.3 24.3 215 24 77 51 51 6.30 12.5RHSC-435-022 22 226 26.3 26.3 24 27 91 52 52 10.0 15.0
Product Code
*Design Factor 4:1 proof tested and certified
MORDEC HSC-435Grade 80 Alloy Clevis Sling Hook with LatchFeatures:� Designed for use with Grade 80 Alloy chain� Use for overhead lifting application� Safety latch to prevent load disengagement� Stainless steel latch and spring to prevent rust� Clevis opening prevents the use of wrong chain size� Traceability code, MORDEC, CE and Size Code embossed
Material: High Tensile Forged Alloy SteelConstruction: Quenched and TemperedFinish: Powder CoatedProof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 4 to 1Fatigue: Fatigue Tested at 1.5 times of Working Load LimitStandard: EN 1677-2
HSC-435
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LC-410
MORDEC HCS-415Grade 80 Alloy Clevis Safety HookFeatures:� Designed for use with Grade 80 Alloy chain� Use for overhead lifting application� Safe automatic self-locking mechanism when load is lifted� Eliminates any danger from touching the latch� Clevis opening prevents the use of wrong chain size� Traceability code, MORDEC, CE and Size Code embossed
Material: High Tensile Forged Alloy SteelConstruction: Quenched and TemperedFinish: Powder CoatedProof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 4 to 1Fatigue: Fatigue Tested at 1.5 times of Working Load LimitStandard: EN 1677-3
HCS-415
*Design Factor 4:1 proof tested and certified
Tested according to EN 1677:2000
Chain Size L A B C D E F G H Weight WLLmm mm mm mm mm mm mm mm mm mm kg 4:1 Ton
RHCS-415-007 7-8 123 55 36.5 9.5 88 10 36.5 21 24.5 0.85 2.0RHCS-415-010 10 148 70 42 14 108 12 47 26 30 1.45 3.2RHCS-415-013 13 187 73.5 52.5 16.5 140 15 60 30 40 2.90 5.3RHCS-415-016 16 226 97 64.5 21 171 18 72 39 50 5.60 8.0RHCS-415-020 18-20 255 116 89.5 25 200 22 86 45 57 6.50 12.5
Product Code
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Chain Size L A B D E F G H Weight WLLmm mm mm mm mm mm mm mm mm kg 4:1 Ton
RHES-410-006 6 110 29 28 71 21 10 15 20 0.50 1.2RHES-410-007 7-8 136 34 36.5 88 25 11 20 24 0.80 2.0RHES-410-010 10 167 44 41.5 108 32 13 26 30 1.40 3.2RHES-410-013 13 207 52 52.5 140 40 16 30 38 2.70 5.3RHES-410-016 16 252 60 64 171 52 21 40 48 5.60 8.0RHES-410-020 18-20 282 90 89.5 200 64 23 48 57 8.50 12.5RHES-410-022 22 319 80 88 204 70 24 49 63 11.20 15.0
ProductCode
Tested according to EN 1677:2000
*Design Factor 4:1 proof tested and certified
MORDEC HES-410Grade 80 Alloy Eye Safety HookFeatures:�� Designed for use with Grade 80 Alloy chain or wire rope� Use for overhead lifting application� Safe automatic self-locking mechanism when load is lifted� Eliminates any danger from touching the latch� Traceability code, MORDEC, CE and Size Code embossed
Material: High Tensile Forged Alloy SteelConstruction: Quenched and TemperedFinish: Powder CoatedProof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 4 to 1Fatigue: Fatigue Tested at 1.5 times of Working Load LimitStandard: EN 1677-3
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MORDEC HEG-440Grade 80 Alloy Eye Grab HookFeatures:� Designed for use with Grade 80 Alloy chain or wire rope� Use to shorten or hold a length of chain� Prevent slip-off by engaging chain through narrow gap and resting ridges� Traceability code, MORDEC, CE and Size Code embossed
Material: High Tensile Forged Alloy SteelConstruction: Quenched and TemperedFinish: Powder CoatedProof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 4 to 1Fatigue: Fatigue Tested at 1.5 times of Working Load LimitStandard: EN 1677-1
HEG-440
Product Chain Size L A B C D E H Weight WLL Code mm mm mm mm mm mm mm mm kg 4:1 TonRHEG-440-006 6 51 13 8 42.5 26.5 8 16.5 0.13 1.2RHEG-440-007 7-8 60 15 11 50 31 9 19.5 0.22 2.0RHEG-440-010 10 80.5 20 13.5 70.5 45 13 30 0.74 3.2RHEG-440-013 13 97.5 25 16.5 96 57.5 15 43.5 1.40 5.3RHEG-440-016 16 119 30 19 109 70 20 48 4.00 8.2RHEG-440-020 18-20 143 36 24 136 84 23 56.5 8.00 12.8RHEG-440-022 22 157 38 27 156 90 26 69 12.00 15.5
Tested according to EN 1677:2000
*Design Factor 4:1 proof tested and certifiedD
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MORDEC HGC-445Grade 80 Alloy Clevis Grab HookFeatures:� Designed for use with grade 80 Alloy chain� Use to shorten or hold a length of chain� Prevent slip-off by engaging chain through narrow gap and resting ridges� Clevis opening prevents the use of wrong chain size� Traceability code, MORDEC, CE and Size Code embossed
Material: High Tensile Forged Alloy SteelConstruction: Quenched and TemperedFinish: Powder CoatedProof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 4 to 1Fatigue: Fatigue Tested at 1.5 times of Working Load LimitStandard: EN 1677-1
HGC-445
Tested according to EN 1677:2000
Product Chain Size L B C D E F G H Weight WLL Code mm mm mm mm mm mm mm mm mm kg 4:1 TonRHGC-445-007 7-8 53.5 10.8 7.0 50.0 9.5 35.0 33.5 19.0 0.32 2.0RHGC-445-010 10 75.0 13.5 12.8 72.0 12.5 42.5 46.0 29.0 0.57 3.2RHGC-445-013 13 91.0 16.5 16.2 97.0 15.0 53.0 57.5 43.0 1.56 5.3RHGC-445-016 16 100.0 19.2 20.0 113.0 19.5 65.0 74.0 46.0 2.56 8.0RHGC-445-020 18-20 135.0 24.0 24.3 143.0 24.0 77.0 74.0 56.0 4.85 12.8RHGC-445-022 22 153 27 27.4 156 27 91 90 69 6.19 15.5
*Design Factor 4:1 proof tested and certified
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HCH-465
MORDEC HCH-465Grade 80 Alloy Clevis Self Locking HookFeatures:�� Designed for use with Grade 80 alloy chain Use for overhead lifting application Safe automatic self-locking mechanism when load is lifted Eliminates any danger from touching the latch Button type trigger for easy handling Clevis opening prevents the use of wrong chain size Traceability code, MORDEC, CE and Size Code embossed
Material: High Tensile Forged Alloy SteelConstruction: Quenched and TemperedFinish: Powder CoatedProof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 4 to 1Fatigue: Fatigue Tested at 1.5 times of Working Load LimitStandard: EN 1677-3
HEH-460
MORDEC HEH-460Grade 80 Alloy Eye Self Locking HookFeatures:�� Designed for use with Grade 80 alloy chain or wire rope Use for overhead lifting application Safe automatic self-locking mechanism when load is lifted Eliminates any danger from touching the latch Button type trigger for easy handling Eye type for universal connections Traceability code, MORDEC, CE and Size Code embossed
Material: High Tensile Forged Alloy SteelConstruction: Quenched and TemperedFinish: Powder CoatedProof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 4 to 1Fatigue: Fatigue Tested at 1.5 times of Working Load LimitStandard: EN 1677-3
Tested accordingly to EN 1677:2000
*Design Factor 4:1 proof tested and certified
ProductCode
Chain Sizemm
Amm
Emm
ømm
Hmm
Kmm
Lmm
Weightkg
WLL 4:1Ton
RHCH-465-06 6 8.5 32 34 20 87 122 0.5 1.2RHCH-465-07 7-8 9.5 35 42 29.5 116.5 163.5 0.8 2.0RHCH-465-10 10 12 46 55 34.5 145 203 1.5 3.2RHCH-465-13 13 15 56 64 41.5 173 247 2.8 5.3RHCH-465-16 16 19.5 81 76 51.8 208 295 5.6 8.0
Tested accordingly to EN 1677:2000
*Design Factor 4:1 proof tested and certified
ProductCode
Chain Sizemm
ø1mm
Emm
ø2mm
Hmm
Kmm
Lmm
Weightkg
RHEH-460-06 6 20.5 35 34 20.1 100 130 0.5 1.2RHEH-460-07 7-8 25 35 42 29.5 132 173.5 0.8 2.0RHEH-460-10 10 32.5 46 55 34.5 171 220.5 1.5 3.2RHEH-460-13 13 42 56 64 41.5 213 273.5 2.8 5.3RHEH-460-16 16 56 63 76 51.8 256 330 5.6 8.0
WLL 4:1Ton
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MORDEC CA-800Grade 80 Alloy Chain
Material: High Tensile Alloy SteelConstruction: Quenched and TemperedFinish: Bright FinishProof Load: Proof Load Tested at 2.5 times of Working
Load LimitSafety Factor: 4 to 1Fatigue: Fatigue Tested at 1.5 times of Working Load
LimitStandard: EN 818-1 & EN 818-2
Features:� Designed for use with Grade 80 accessories Use for overhead lifting application Versatile assembly for multipurpose
applications High tensile steel for tougher and more
reliable usage Non-greasy bright finish Anti-rust lubricant, two years protection MOR, traceability code and G8 embossed
for easy identification Strong and uniform chain link welding
MORDEC CA-1000Grade 100 Alloy Chain
Material: High Tensile Alloy SteelConstruction: Extra Treated Quenched and TemperedFinish: Powder CodingProof Load: Proof Load Tested at 2.5 times of Working Load
LimitSafety Factor: 4 to 1Fatigue: Fatigue Tested at 1.5 times of Working Load LimitStandard: EN 818-1 & EN 818-2
Features:� Designed for use with Grade 100
accessories Use for overhead lifting application 25% stronger than Grade 80 alloy chain Composite steel for higher strength with
smaller chain size Non-greasy bright finish Powder coded for protection against
weather MOR, traceability code and 10 embossed
for easy identification Strong and uniform chain link welding
CA-800
CA-1000
*Design Factor 4:1 proof tested and certified
ProductCode
ChainDia dmm
Pmm
Wmm
W1mm
Weightkg/m
WLL 4:1Ton
StandardLength (m)
RCA-800-006 6 18.0 19.8 7.8 0.8 1.12 200RCA-800-007 7 21.3 23.4 9.2 1.2 1.50 200RCA-800-008 8 24.0 26.4 10.4 1.4 2.00 200RCA-800-009 9 27.0 29.7 11.7 1.8 2.50 200RCA-800-010 10 30.0 33.0 13.0 2.2 3.20 200RCA-800-013 13 39.0 42.9 19.5 3.7 5.30 100RCA-800-016 16 48.0 52.8 24.0 5.6 8.00 100RCA-800-019 19 57.0 62.7 28.5 7.8 11.20 60RCA-800-022 22 66.0 72.6 33.0 11.0 15.00 60RCA-800-026 26 78.0 85.8 39.0 15.0 21.20 30RCA-800-032 32 96.0 105.6 48.0 23.0 31.50 30
MOR G8
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*Design Factor 4:1 proof tested and certified
ProductCode
ChainDia dmm
Pmm
Wmm
W1mm
Weightkg/m
WLL 4:1Ton
StandardLength (m)
RCA-1000-006 6 18.0 19.8 7.8 0.80 1.4 200RCA-1000-007 7 21.3 23.4 9.2 1.15 2.0 200RCA-1000-008 8 24.0 26.4 10.4 1.40 2.5 200RCA-1000-009 9 27.0 29.7 11.7 1.82 3.2 200RCA-1000-010 10 30.0 33.0 13.0 2.20 4.0 200RCA-1000-013 13 39.0 42.9 19.5 3.70 6.6 100RCA-1000-016 16 48.0 52.8 24.0 5.60 10.0 100
NEWPRODUCTNEW
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MORDEC RLW-8Master Link Welded TypeFeatures:� Designed for use with grade 80 alloy chain or wire rope� Use for overhead lifting application� Versatile assembly for multipurpose applications� Engineered Flat for use with coupling link� Traceability code, Product Code and MORDEC embossed
Material: High Tensile Forged Alloy SteelConstruction: Quenched and TemperedFinish: Powder CoatedProof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 4 to 1Fatigue: Fatigue Tested at 1.5 times of Working Load LimitStandard: EN 1677-4
RLW-8
Tested according to EN 1677:2000WLLProduct
CodeSize
ø x W x L 4:1 TonWeight
kg2.50 0.404.10 0.604.10 0.806.50 1.30
8.20 1.607.20 1.70
12.90 2.3011.80 4.0017.10 5.30
ø13mm x W60mm x L115mmø16mm x W70mm x L120mmø16mm x W100mm x L170mmø20mm x W90mm x L170mm
ø22mm x W90mm x L170mmø22mm x W110mm x L210mm
ø25mm x W100mm x L190mmø28mm x W140mm x L270mmø32mm x W140mm x L270mm
ø38mm x W140mm x L270mm 28.10 7.50
RLW-8-13RLW-8-16
RLW-8-16ARLW-8-20
RLW-8-22RLW-8-22A
RLW-8-25RLW-8-28RLW-8-32
RLW-8-38
RLW-8-45 ø45mm x W170mm x L320mm 38.30 12.30RLW-8-50 ø50mm x W200mm x L380mm 45.00 18.0RLW-8-60 ø60mm x W220mm x L430mm 65.30 30.0RLW-8-70 ø70mm x W250mm x L500mm 84.40 44.0
*Design Factor 4:1 proof tested and certified
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MORDEC RLQ-8Master Link Assemblies Welded TypeFeatures:� Designed for use with grade 80 alloy chain or wire rope� Use for overhead lifting application� Versatile assembly for multipurpose applications� Engineered Flat for use with coupling link� Traceability code, Product Code and MORDEC embossed
Material: High Tensile Forged Alloy SteelConstruction: Quenched and TemperedFinish: Powder CoatedProof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 4 to 1Fatigue: Fatigue Tested at 1.5 times of Working Load LimitStandard: EN 1677-4
RLQ-8
Tested according to EN 1677:2000
Product Code
Master Link Sizeø x W x L
Intermediate Link Sized x W1 x L2
WLL4:1 Ton
Weightkg
RLQ-8-16 4.1 1.4RLQ-8-20 6.5 2.5RLQ-8-22 8.2 3.8RLQ-8-25 10.7 4.5
RLQ-8-28 12.9 6.4RLQ-8-32 17.1 9.9RLQ-8-38 28.1
Lmm214267310329
407424493 18.2
ø16mm x W70mm x L120mm ø20mm x W90mm x L170mmø22mm x W90mm x L170mm ø25mm x W100mm x L190mm
ø28mm x W110mm x L210mmø32mm x W140mm x L270mm ø38mm x W140mm x L270mm
ø13mm x W51mm x L95mm ø16mm x W70mm x L120mm ø20mm x W80mm x L150mm ø20mm x W80mm x L150mm
ø22mm x W90mm x L170mm ø25mm x W100mm x L190mm ø32mm x W140mm x L270mm
RLQ-8-45 38.3540 27.7ø45mm x W170mm x L320mm ø38mm x W140mm x L270mmRLQ-8-50 45570 33.2ø50mm x W200mm x L380mm ø38mm x W140mm x L270mmRLQ-8-60 65.3695 66ø60mm x W220mm x L430mm ø50mm x W200mm x L380mmRLQ-8-70 84823 103ø70mm x W250mm x L500mm ø60mm x W220mm x L430mm
*Design Factor 4:1 proof tested and certified
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MATERIAL HANDLING LIFTING EQUIPMENT
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MANUAL TYPE MATERIAL HANDLING EQUIPMENTThe following information is of a general nature covering universal safety guidelines on the use and
maintenance of manual operated material handling devices such as chain block, lever hoist, trolley, and
lifting clamp. The accident prevention act and safety regulations of the respective country for using such
devices must be strictly adhered to. In order to ensure safe and reliable operations, the conditions for
inspection and maintenance must be complied with in addition to safety instructions.
Due care and diligence should be exercised when handling the devices as the most common cause of
industrial incidents involving lifting equipment is carelessness or human error, and is preventable.
Inspection of the equipment before operating must be done by a trained person and if defects are found
or in doubt, usage of the devices must be stopped immediately.
Selection Of The Right Type Of EquipmentProper selection of suitable equipment for the task must be done for safe
operations. Consider the following factors in order to determine the equipment
to be used:
Weight of the load
Safety Factor and Working Load Limit required
Operating conditions
Location where operation takes place
Range of lift required
Environment of high risk e.g. exposed to chemicals, heat, water
Safety Inspection Before OperationRegular safety inspection must be conducted regularly, before and after any operations
in accordance with the safety regulations. All equipment, casing or body, components,
moving parts and any load bearing constructions must be inspected:
Visual inspect for any signs of damage on external casing and components
Component wear should not be more than 10% of the original diameter
Check load, hand chain for any defects such as elongation, wear, distortion, corrosion, bent or cracked link
Check top, bottom hook for any defects such as wear, distortion, corrosion, bending or cracks
Check all moving parts are sufficiently lubricated, e.g. load chain
All moving parts should additionally be able to move freely with working brakes
Replace any component found to be defective or worn immediately
Storage And MaintenanceAlways store all equipment in a clean, dry and controlled storage area. Keep all hoists, blocks and chain preferably raised off the floor, on a wall or frame structure and protected against water or chemical contamination. Do not allow any equipment to be thrown, dropped, dragged or pulled along the ground. Always ensure that critical components such as load chain, ball bearings are kept sufficiently lubricated to protect against wear and weather elements. Records must be kept of all equipment inspection dates and usage duration.
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SAFETY INFORMATION FOR LEVER HOISTLever hoist is used for pulling and tensioning of loads. The capacity indicated on the identification plate is the Working Load Limit (WLL) that may be utilized. Lever hoist should only be operated by a trained person who is familiar with the operating and safety procedure. Improper operation of lever hoist may cause dangerous situations which may result in injuries or death. All operating instructions must be strictly followed and full inspection by a trained person must be conducted before and after any operation.
Functions Of Mordec Lever Hoist1. Adjustment of Chain Length by Free SpoolingTurn the pawl rod lever to neutral central position to commence free spooling. The chain can now be pulled in both directions and the bottom hook can be quickly brought to the required position.Warning: A minimum load of 30kg is required to engage the automatic brake.
2. Operating the Lever Hoist In Forward DirectionTurn the pawl rod lever to the up position and operate the hand lever with a pumping action to commence. Ensure load is seated in the saddle of the hook and not at the tip. In the case of work stoppage while in operation, pawl rod lever must remain in the up position.
3. Operating the Lever Hoist In Backward DirectionTurn the pawl lever to down position and operate the hand lever with a pumping action to commence.
4. Safety Feature: Brake JammingIf load is suddenly disengaged while lever hoist is in operation or in case of shock loading, the brake will remain locked. To release the brake, turn the pawl rod lever down position and operate the hand lever with a vigorous stroke. If the brake is jammed extremely tight, it can be released by an additional sharp strike to the hand level.
WARNING: Safety Guidelines To Be Observed At All Times During Operation Do not exceed the rated capacity of Working Load Limit of the hoist Do not lift or move people using the hoist Do not extend the hand lever with pipes or in any manner Do not perform modification or welding on hooks or load chain Load chain must not be used separately for lifting or lashing of load Avoid side pulling of load or side loading on hooks Do not tie knots, shorten, bend or twist the load chain using any devices including bolts or screwdrivers Do not repair load chain installation in the hoist using tools such as pins Do not remove the safety latch on the top or bottom hooks Never place load on the tip of the hooks, always apply load at the saddle
1. Never apply load greater than Working Load Limit(WLL)
3. Ensure load chain is tightened during operation
2. Change defective or deformed hooks
4. Ensure upper and lower hooks are in alightment during pulling operation
5. Aviod shock loading or drag load on ground
6. During operation, holder pawl must be tightened to holder plate
6. Stop operation if twists or kinks are present on load chain
7. Do not use lever hoist for lifting or suspending load
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SAFETY INFORMATION FOR CHAIN BLOCKManual Operated Chain block is used as a portable device for lifting and moving of load and is especially useful in areas where power supply is not available. It may also be attached to a trolley for use on overhead rail systems for easy moving of load. The capacity indicated on the identification plate is the Working Load Limit (WLL) that may be lifted. Chain blocks should only be operated a by trained person who is familiar with the operating and safety information. All operating instructions must be strictly followed and full inspection by a trained person must be conducted before and after any operation
Operating Instructions For Safe Use1. Determine the weight of the load to be lifted and make sure that the weight is not over the rated
capacity of the chain block. Never overload the chain block in any event.
2. Before using, ensure that a proper inspection of all the parts; such as hooks, load chain, braking system, etc… Make sure that that the lock is lubricated. Remove from operation, devices that are defective or in poor condition.
3. Before lifting, check the hooks with its latches and that they are securely attached to the body of the chain block. Hooks should not be bent or deformed. Load chain should be kept vertically straight without any twist so as to prevent any entanglement.
4. During operation, the operator should stand in the plane of the hand wheel. To lift, pull the hand chain to rotate the hand wheel in clockwise direction. Reverse direction will release the hand wheel from the brake seat and with the spring pawl, lower the load down smoothly. To prevent tangling of the hand chain and turning of the chain block, do not side pull the hand chain.
5. While lifting or lowering a load, the hand chain should be pulled steadily so as to prevent any entanglement or damage to the unit.
6. If the hand chain is jammed, stop operation immediately. Do not attempt to continue pulling. Check the following:
• Any entanglement with the load • Any trouble with the parts • Any overloading of the chain block beyond rated capacity
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WARNING: Safety Guidelines To Be Observed At All Times During Operation Do not exceed the rated capacity of Working Load Limit of the hoist Do not lift or move people using the hoist Do not perform modification or welding on hooks or load chain Load chain must not be used separately for lifting or lashing of load Avoid side pulling when using chain block. All pull direction should be vertical only Do not tie knots, shorten, bend or twist the load chain using any devices including bolts or screwdrivers Do not repair load chain installation in the block using tools such as pins Do not remove the safety latch on the top or bottom hooks Never place load on the tip of the hooks, always apply load at the saddle Do not drag, pull the load or perform shock loading For safety reasons, no one should be allowed near or under the load during operation Do not touch the load or load chain during operations, use a tagline if necessary
MAINTENANCE Clean the dirt on the chain block and store in a dry place to prevent rust and corrosion. Use degreaser to clean all parts and re-lubricate the gears and bearings frequently When assembling, make sure that the gears are aligned correctly Ensure that brake system disc and the plates must be pressed onto the brake seat. When turning the brake
mechanism anti-clockwise, there must be clearances between the disc and the plates. After cleaning and repair, the chain block should be re-tested to proof Load before putting it to use
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MORDEC LH-110Lever HoistFeatures:� Heat treated steel plates, gears , shafts for additional strength� Forged upper, lower hooks with forged steel safety latches� Free-wheeling mechanism for quick chain adjustments� Weston style automatic load brake with double pawl load reduction� 360° rotating handle of ease of use in confined space� Rubber grip for non-slip handling� Individual Serial number, Working Load Limit and MORDEC shown CE, GS, TUV certified
Material: High Tensile Alloy Steel Chain and HooksConstruction: Quenched and TemperedFinish: Powder CoatedProof Load: Individually Proof Tested to 1.5 Times of Working Load LimitFatigue: Fatigue Tested at 1.5 times of Working Load Limit to 2000 cycles (Twice of International Standards)Safety Factor: 4 to 1Standard: EN 13157
MAINTENANCE Clean the dirt on the chain block and store in a dry place to prevent rust and corrosion. Use degreaser to clean all parts and re-lubricate the gears and bearings frequently When assembling, make sure that the gears are aligned correctly Ensure that brake system disc and the plates must be pressed onto the brake seat. When turning the brake mechanism anti-clockwise, there must be clearances between the disc and the plates. After cleaning and repair, the chain block should be re-tested to proof Load before putting it to use
LH-110
Tested acc to EN 13157-2004.
* Individually proof load tested with individual serial number
Capacity Columns ofLifting Height Test Load (Dwn Cld-up)Load Chain
WeightProductTonCode Mtr Ton mm kg
EffortsA B C D E kg
0.75 1.5 1.13 295 15 1 148 128 295 256 27 6.9RLH-110-007RLH-110-010
RLH-110-015
RLH-110-020
RLH-110-030
RLH-110-060
1.00 1.5 1.50 310 20 1 148 128 310 256 30 7.11.50 1.5 2.25 335 18 1 163 148 335 368 24 9.7
2.00 1.5 3.00 335 24 1 163 148 350 368 27 11.0
3.00 1.5 4.50 405 38 1 191 181 405 368 43 16.3
6.00 1.5 9.00 550 39 2
Load ChainDia
6.3
6.37.1
8.0
9.0
9.0 191 244 550 368 47 26.7
Dimensions (mm)Standard Running Headroom Pulling No. of Nett
A B
C D
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MORDEC BT-120Chain Block Bearing TypeFeatures: Tough external case body with embossment Bearing type for smooth operations CE, GS, TUV certified� Compact and light weight for flexible application Double pawl brake mechanism for secure operations Heat treated steel plates, gears and shafts for enhanced strength Forged upper, lower hooks with forged steel safety latches Individual Serial number, Working Load Limit and MORDEC shown
Material: High Tensile Alloy Steel Chain and HooksConstruction: Quenched and TemperedFinish: Powder CoatedProof Load: Individually Proof Tested to 1.5 times of
Working Load LimitSafety Factor: 4 to 1Fatigue: Fatigue Tested at 1.5 times of Working
Load Limit to 2000 cyclesStandard: EN 13157
BT-120
Meets Requirements of EN 13157
RBT-120-200 20.0 5 30.00 410x2 8 9 207 873 96 16.0
Product CapacityLift Test Pull No.
Load ChainNett Extra Wt
Height Load Full Load Chain Weight Extra LiftCode Ton Mtr Ton N Lines
Hand ChainDia & Pitch
mmDia mm A B C D kg kgRBT-120-005 0.5 3 0.75 250 1 5 127 144 285 27 8.6 1.5RBT-120-010 1.0 3 1.50 330 1 6.3 147 157 315
31530 11.5
13.5
1.8
RBT-120-010A 1.0 5 1.50 330 1 6.3 147 157 30 1.8
RBT-120-015 1.5 3 2.25 340 1 7.1 147 174 340
315
34 13.8 2.0RBT-120-020 2.0 3 3.00 340 1 8 179 204 315 37 21.6
24.02.3
RBT-120-020A 2.0 5 3.00 340 1 8 179 204 37 2.3
RBT-120-030 3.0 3 4.50 350 2 7.1 147 206 340
475
380
380
34043 23.0
25.4
3.1RBT-120-030A 3.0 5 4.50 350 2 7.1 147 206 43 3.1RBT-120-050 5.0 3 6.30 390 2 9 179 263
600
46 41.045.0
78.0190.0
4.4
RBT-120-050A 5.0 5 6.30 390 2 9 179 263 46 4.4
RBT-120-100A 10.0 5 12.50 410 4 95.5 x 23.6
5 x 22.25 x 22.2
5 x 22.2
5 x 22.25.5 x 23.6
5.5 x 23.6
5 x 22.25 x 22.2
5.5 x 23.6
5.5 x 23.6
5.5 x 23.6 179 367 67 7.9
Dimensions mm
* Individually proof load tested with individual serial number
AB
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MORDEC BB-125Chain Block Bushing TypeFeatures: CE, GS, TUV certified� Compact and light weight for flexible application Load sheave with sealed roller bearings and reinforced gear casing Heat treated steel plates, gears and shafts for enhanced strength Forged upper, lower hooks with forged steel safety latches Individual Serial number, Working Load Limit and MORDEC shown
Material: High Tensile Alloy Steel Chain and HooksConstruction: Quenched and TemperedFinish: Powder CoatedProof Load: Individually Proof Tested to 1.5 times of
Working Load LimitSafety Factor: 4 to 1Fatigue: Fatigue Tested at 1.5 times of Working
Load Limit to 2000 cyclesStandard: EN 13157
BB-125
Tested according to EN 13157-2004
Hand ChainDia & Pitch
mm
RBB-125-200 20.0 5 25.00 392 8 10 585 191 224 19.4
Product CapacityLift Test Pull No.
Load ChainNett Extra Wt
Height Load Full Load Chain Weight Extra LiftCode Ton Mtr Ton N Lines Dia mm A B C D kg kg
RBB-125-005 0.5 3 0.75 221 1 6 125 111 24 134 8.0 1.7RBB-125-010 1.0 3 1.50 304 1 6 147 126 28
28
154 10.0
11.6
1.7
RBB-125-010A 1.0 5 1.50 304 1 6 147 126 154 1.7
RBB-125-015 1.5 3 2.25 343 1 8 183 141 34
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192 16.0 2.3RBB-125-015A 1.5 5 2.25 343 1 8 183 141 34 192 18.8 2.3
RBB-125-020 2.0 3 3.00 294 1 8 215 163 38 224 27.029.8
5.3
RBB-125-020A 2.0 5 3.00 294 1 8 215 163 224 5.3
RBB-125-030 3.0 3 4.50 343 2 8 183 141 38
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26.8
3.7RBB-125-030A 3.0 5 4.50 343 2 8 183 141 192 3.7RBB-125-050 5.0 3 7.50 383 2 10 215 163
82
224 36.040.4
72.4156.0
5.3RBB-125-050A 5.0 5 7.50 383 2 10 215 163 224 5.3
RBB-125-100A 10.0 5 12.50 392 4 10 360.5 163 224 9.764 68.0RBB-125-100 10.0 3 12.50 392 4 10
5 x 25
5 x 255 x 25
5 x 25
5 x 255 x 25
5 x 25
5 x 25
5 x 255 x 255 x 255 x 25
5 x 255 x 25 360.5 163 224
1000
E255306
306
368368
396
396
486486616616
700700 9.7
Dimensions mm
* Individually proof load tested with individual serial number
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MORDEC RTP-200Plain TrolleyFeatures:�� Designed to function on both flat and minor irregular beams surfaces� Easy installation and on-site operations� Dual tread Iron wheels with high quality sealed ball bearing� Heavy rolled steel side plates with a universal hanging eye� Powder coated body and wheels for protection from corrosion� Individual Serial number, Working Load Limit and MORDEC shown• CE, GS, TUV certified
Standard: EN 13157
MORDEC RTG-210Geared Trolley with ChainFeatures:� Designed to function on both flat and minor irregular beams surfaces� Easy installation and on-site operations� Hand chain operated with anti-drop plates� Dual tread Iron wheels with high quality sealed ball bearing� Heavy rolled steel side plates with a universal hanging eye� Powder coated body and wheels for protection from corrosion � Individual Serial number, Working Load Limit and MORDEC shown• CE, GS, TUV certified
Standard: EN 13157
RTP-200
RTG-210
Product CapacityMinimum
N.WCode Ton
RevolvingkgMin Max Min Max A B C D E F Radius mm
RTP-200-005 0.5 75 125 100 150 183 174 150 45 55 27 800 4.5RTP-200-010 1 75 125 125 250 195 210 170 45 80 27 1000 7.5RTP-200-015 1.5 75 125 125 250 227 220 180 45 80 27 1000 9.0RTP-200-020 2 100 150 150 400 227 226 180 60 100 33 1100 11.5RTP-200-030 3 100 150 180 400 236 275 210 70 113 47 1300 21.0RTP-200-050 5 125 175 250 450 270 300 220 80 125 53 1400 30.5RTP-200-100 10 150 175 250 450 410 340 290 90 125 53 1500 44
Dimensionsmm
Fit Beams mmW H
Product CapacityMinimum Hand Chain
Dia & Pitchmm
N.WCode Ton
RevolvingkgMin Max Min Max A B C D E F Radius mm
RTG-210-005 0.5 75 125 100 150 183 174 150 45 55 27 800 8.5RTG-210-010 1 75 125 125 250 195 210 170 45 80 27 1000 12RTG-210-015 1.5 75 125 125 250 227 220 180 45 80 27 1000 14.5RTG-210-020 2 100 150 150 400 227 226 180 60 100 33 1100 15RTG-210-030 3 100 150 180 400 236 275 210 70 113 47 1300 22RTG-210-050 5 125 175 250 450 270 300 220 80 125 53 1400 35RTG-210-100 10 150 175 250 450 410 340 290 90 125 53
G67606060647575
5 x 255 x 255 x 255 x 255 x 255 x 255 x 25 1500 50
DimensionsmmW H
Fit Beams mmW
FB
H
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D
A
E
B
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D
WF
A
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MORDEC CL-80Grade 80 Alloy Load ChainFeatures:� Designed for use with Mordec Lever Hoist and Chain Blocks High tensile steel for tougher and more reliable usage Economical to replace load chain rather than entire unit Strong and uniform chain link welding
Material: High Tensile Forged Alloy SteelConstruction: Quenched and TemperedFinish: BlackenedProof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 4 to 1
CL-80
MORDEC CH-300Galvanised Hand ChainFeatures:� Designed for use with Mordec Chain Blocks and Geared Trolley Galvanising protects against rust and weather Economical to replace hand chain rather than entire unit Strong and uniform chain link welding
CH-300
MO
R
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WW1
P
D
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Product Code
Chain Diad (mm)
CompatibleProduct Range P (mm) W (mm) W1 (mm)
Weightkg/m
StandardLength (m)
RCL-80-06 6.0 BB-125 : 0.5T, 1.0T 18.0 19.8 7.8 0.80 200RCL-80-06A 6.3 LH-110 : 0.75T, 1.0T
BT-120 : 1.0T18.2 20.0 8.0 0.83 200
RCL-80-07 7.0 LH-110 : 1.5TBT-120 : 1.5T, 3.0T
21.3 23.4 9.2 1.15 200
RCL-80-08 8.0 LH-110 : 2.0TBT-120 : 2.0TBB-125 : 1.5T, 2.0T, 3.0T
24.0 26.4 10.4 1.42 200
RCL-80-09 9.0 LH-110 : 3T, 6TBT-120 : 5T, 10T, 20T
27.0 29.7 11.7 1.80 200
RCL-80-10 10.0 BB-125 : 5T, 10T, 20T 30.0 33.0 13.0 2.20 200
Tested accordingly to EN 818-1 & EN 818-2
Tested accordingly to EN 818-1 & EN 818-2
Product Code Compatible Product Range P (mm)Weightkg/m
StandardLength (m)
RCH-300-22 5.0 BT-120 : 0.5T, 1.0T, 1.5T, 3.0T 22.2 0.50 100RCH-300-23 5.5 BT-120 : 2.0T, 5.0T, 10.0T, 20.0T 23.6 0.51 100RCH-300-25 5.0 BB-125 : all sizes
RTG-210 : all sizes25.0 0.52 100
Chain Diad (mm)
MATERIAL HANDLING LIFTING EQUIPMENT
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CHL-515
LiftingCapacity per Pair
ClampingRange
NettWeight
Code Ton mm L t T H h1 h2 B b1 b2 D d Kg
RCHL-515-1.0T
RCHL-515-2.0T
RCHL-515-3.0T
1 1-13 173 14 32 104 23.5 39.5 105 66 44 72 46 1.6
2 3-22 233 18 42 130 36 50 137 87 58 96 61 3.9
3 12-35 261 23 52 177 42 67.5 174 107 68 80 35 9.0
DimensionsmmProduct
LiftingCapacity
Ton
Test NettLoad Weight
Code kN A B C D E F G H kg
RCUV-515-1.0T
RCUV-515-2.0T
RCUV-515-3.0T
RCUV-515-5.0T
1 14.7 48 63 51 0-22 138 12 294 50 4.8
2 29.4 68 76 59 0-27 164 16 370 52 6.5
RCUV-515-0.5T 0.5 7.35 30 43 34.5 0-15 103 10 212 36 2.0
3 44.1 74 85 56 0-32 193 20 418 78 16.0
5 73.5 80 90 65 25-52 240 32 450 88 21.0
DimensionsmmProduct
MORDEC CHL-515Horizontal Lifting ClampFeatures:�� Designed for horizontal transporting of steel plates and structures� Specially designed slim plates jaws� Easy to place and remove under the steel plate� Forged parts for high strength and durability� Chrome plated for additional protection from chipping and rusting� Individual Serial number, Working Load Limit and MORDEC shown CE, GS, TUV certified
Safety Factor: 5 to 1Standard: EN 13155
MORDEC CUV-515Universal Vertical Lifting ClampsFeatures:� Designed for transporting of steel plates and structures� Hinged hoisting eye allows load to be lifted and placed in all directions � Movable hinge with 180 degrees flexibility� Wider jaw opening allows plates of different thickness to fit� Positive twin safety lock in both open, close positions� Prevents accidental load disengagement� Drop-forged parts and gripper for high strength and durability Individual Serial number, Working Load Limit and MORDEC shown CE, GS, TUV certified
Safety Factor: 6 to 1Standard: EN 13155
CUV-515
t
H
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LH1
d
B1B2
B
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A
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Test NettLiftingCapacity
TonLoad Weight
Code kN A B C D E F G H I J kg
RCVL-510-1.0T 1 19.6 24 36 125 50 24 220-260 30 156 52 14 3.6
RCVL-510-2.0T 2 39.2 35 45 155 60 30 250-295 38 190 60 18 6.0
RCVL-510-3.0T 3 58.8 40 50 175 60 35 296-360 40 226 68 20 9.2
DimensionsmmProduct
MORDEC CVL-510Vertical Lifting ClampsFeatures:� Designed for vertical transporting of all kinds of steel plates and beams� Self-locking safety mechanism� Prevents accidental load disengagement� Forged steel parts for high strength and durability� Individual Serial number, Working Load Limit and MORDEC shown CE, GS, TUV certified
Safety Factor: 6 to 1Standard: EN 13155
CVL-510
MORDEC RWP-100Wire Rope Puller with Wire & Safety HookFeatures: Designed for pulling, lifting at any position Small, light weight and requires no wire drum Cast aluminum body for high strength and durability Two levers for extra control when pulling or releasing load� Shear pin overload protection for additional safety� Individual Serial number, Working Load Limit and
MORDEC shown CE, GS, TUV certified
Proof Load: Individually Proof Tested at 1.5 times of Working Load Limit
Safety Factor: 4 to 1Standard: EN 13157
RWP-100
Product Capacity Max Overall SizeWeightCode Ton A x B x C mmkg
RWP-100-08 0.80 428 x 65 x 2606RWP-100-16 1.60 545 x 97 x 26011RWP-100-32 3.20
Wire SizeDia mm
8.31116
LengthMtr202020 660 x 116 x 32022
C A
BE H
F
D
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A
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MORDEC LDR-520Drum LifterFeatures: Designed for lifting of steel drums of all sizes Grade 80 alloy chain and masterlink Safe hands-free lifting of heavy drums High tensile drop forged steel gripper for tougher and more reliable usage Positive lock provides strong gripping action Individual Serial number, Working Load Limit and MORDEC shown CE, GS, TUV certified
Material: High Tensile Forged Alloy Steel ChainConstruction: Quenched and TemperedFinish: Self-Colored Chain & Powder Coated PartsProof Load: Proof Load Tested at 2 times of Working Load LimitFatigue: Fatigue Tested at 1.5 times of Working Load LimitStandard: ASME B30.20
LDR-520
Product Capacity Chain Length Dia Weight Code Tonne mm mm kgRLDR-520-1T 1 500 6 3.6
Meets Requirements of ASME B30.20
*Design Factor 4:1 proof tested and certified
CARGO SECURING EQUIPMENT
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Symptoms Description Preventive Measures
Broken fibers on the webbing surface or at the edges; if broken lengths are equal show web were cut by sharp object or sharp edges.
Visible holes or punctures on the sling surface; areas where fiber sticks out from the webbing surface.
Stained or discolored area, area of webbing that looks worn or fuzzy with fibers out of alignment indicating contact with a rough surface.
Patches where fiber is discolored or melted, fused together; areas where fiber feels stiff and inflexible. May be caused by chemical or heat damage.
Position slings to avoid direct contact with sharp surfaces, use protective sleeve or wear pads between the sling and the edge.
Position slings to avoid direct contact with sharp surfaces or protrusions during lifting, transporting and storing. Use protective sleeve or wear pads between the sling and the edge.
Avoid brushing the sling against rough surfaces, dragging the sling on the ground or pull the sling from under the load while load is on the ground. Use wear pads to protect against abrasion if required.
Do not use slings in high temperatures beyond recommendations or with chemicals that sling material is incompatible with. Strong chemicals should be avoided,
Cuts in webbingTears at edge
Holes PuncturesFiber sticking out
Abrasion Surfacewear Brokenstitches
Worn patchesMelted fibersDiscolouration
SAFETY INFORMATION ON POLYESTER WEBBING SLINGSThe use of polyester sling for lifting applications has many advantages as it is light, easy to handle, flexible and has relatively high strength to weight ratio. It is commonly used to lift fragile cargo as it will not damage the cargo surface, and may also be used in explosive or hazardous environment as it will not cause sparks from friction. Due to the material properties, polyester slings are also less affected by oils, chemicals and are resistant to twists and kinks.
Mordec polyester webbing slings and ratchet lashings are manufactured with high tenacity web made of pure polyester yarn.
Key Features Closely weaved web with low elongation Abrasion, damage and wear resistant Good strength to weight ratio Visible and clear identification Produced to meet international standards
INSPECTION AND MAINTENANCESlings should always be inspected for any damage to assure that the strength has not been compromised. Ensure all identification and specification are correct prior to use and remove all slings from service if there are signs of cut webbing, chemical, UV damage, extensive wear or other defects.
GUIDE TO SAFE LIFTING Avoid using or storing slings in high temperature above 200F or exposed to strong chemicals Prolong exposure to ultra-violet light eg. sunlight will cause polyester slings to weaken Slings showing signs of UV damaged eg. bleached, stiff appearance should be retired Do not overload or perform shock loading on slings Protect slings from sharp edges and abrasion, use protective sleeves if necessary Do not twist, brunch or tie knots in the sling
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TSAFETY INFORMATION ON CARGO SECURING DEVICESTransportation of cargo on transport vehicles usually requires a securement system using securing devices against the vehicle structure to supports the cargo. Securing devices are devices made to attach or restrain cargo to vehicles and can be in the form of chain, wire rope, load binder or webbing.
LOAD BINDERSMordec Load Binders are used to tension chain tie downs and are available in lever and ratchet type design. The handle is forged as a single piece and connecting parts are individually hand assembled for strength and performance.
Always ensure that safety measures are followed when using these devices: Do not operate load binder standing on heights or on the load Ensure footing and ground is stable and secure Ensure area is clear of people or obstacles before using Ensure end hooks fully grip chain before tensioning Do not close or open load binder when load is moving Take extra precaution when moving the handle Keep body clear of handle when releasing load binder Never grip the handle when releasing load binder Never extend handle with pipes or tools
RATCHET LASHING SYSTEMMordec Ratchet Lashing Tie Downs are light-weight synthetic web straps with hooks at the ends to secure cargo to vehicle structures. The polyester material does not damage delicate surfaces and is easy to handle. The heat treated and toughened web provides strong and durable support to the cargo during transportation.
Always ensure that safety measures are followed when using these devices: Do not use ratchet lashing for lifting or pulling of load Do not overload, secure more lashing to anchor points to manage working load limit Do not twist, brunch or tie knots in the webbing Avoid dragging on the ground or use against sharp edges Prolong exposure to ultra-violet light eg. sunlight will cause polyester web to weaken Slings showing signs of UV damaged eg. bleached, stiff appearance should be retired
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RWS-06MORDEC RWS-06Polyester Webbing SlingFeatures: Different base color and tracer lines to indicate Working Load Limit Will not damage polished or fragile surfaces Mark with batch serial number Strong resistance to abrasion, wear and damage Light, Flexible and able to absorb shock loads Safe for operators at no risk of injury Working temperature range from -40oc to 100oc
Material: 100% High Tenacity Polyester FiberConstruction: Color-coded with Tracer LinesSafety Factor: 6 to 1Standard: BS 3481:Part2-1983Length: Up to 12m
*M = Mode factor for symmetrical loading
Staight Choked Lift "U" Lift 45° Lift 45/60° Lift
Product Capacity Color Width Code Ton mm M = 1 M = 0.8 M = 2 M = 1.4 M = 1.0 RWS-06-1T 1 Violet 35 1000 800 2000 1400 1000 RWS-06-2T 2 Green 50 2000 1600 4000 2800 2000 RWS-06-3T 3 Yellow 75 3000 2400 6000 4200 3000 RWS-06-4T 4 Grey 100 4000 3200 8000 5600 4000 RWS-06-5T 5 Red 125 5000 4000 10000 7000 5000 RWS-06-6T 6 Brown 150 6000 4800 12000 8400 6000 RWS-06-8T 8 Blue 200 8000 6400 16000 11200 8000 RWS-06-10T 10 Orange 250 10000 8000 20000 14000 10000 RWS-06-12T 12 Orange 300 12000 9600 24000 16800 12000
Meets Requirements of BS 3481:Part2-1983
RWS-07
MORDEC RWS-07Polyester Webbing SlingFeatures: Different base color and tracer lines to indicate Working Load Limit Will not damage polished or fragile surfaces Mark with batch serial number Strong resistance to abrasion, wear and damage Light, Flexible and able to absorb shock loads Safe for operators at no risk of injury Working temperature range from -40oc to 100oc
Material: 100% High Tenacity Polyester FiberConstruction: Color-coded with Tracer LinesSafety Factor: 7 to 1Standard: EN1492-1Length: Up to 12m
W
L
W
L
W
L
*M = Mode factor for symmetrical loading
Staight Choked Lift "U" Lift 45° Lift 45/60° Lift
Product Capacity Color Width Code Ton mm M = 1 M = 0.8 M = 2 M = 1.4 M = 1.0 RWS-07-1T 1 Violet 30 1000 800 2000 1400 1000 RWS-07-2T 2 Green 60 2000 1600 4000 2800 2000 RWS-07-3T 3 Yellow 90 3000 2400 6000 4200 3000 RWS-07-4T 4 Grey 120 4000 3200 8000 5600 4000 RWS-07-5T 5 Red 150 5000 4000 10000 7000 5000 RWS-07-6T 6 Brown 180 6000 4800 12000 8400 6000 RWS-07-8T 8 Blue 240 8000 6400 16000 11200 8000 RWS-07-10T 10 Orange 300 10000 8000 20000 14000 10000 RWS-07-12T 12 Orange 380 12000 9600 24000 16800 12000
Meets Requirements of EN1492-1
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BR-120
BL-110
MORDEC BL-110Forged Handle Lever Type Load Binder
MORDEC BR-120 Forged Handle Ratchet Type Load Binder
Working Proof Ultimate Weight Dimensions Product Standard Min Chain Load Limit Load Load each mm Code Packing Size kg kg kg kg A B C D E F G
RBL-110-2 5 5/16" - 3/8" 2500 5000 8,750 3.7 610 607 503 393 287 287 12.7
RBL-110-3 5 3/8" - 1/2" 4200 8400 14,700 5.7 768 695 565 440 325 325 16.5
RBL-110-4 2 1/2" - 5/8" 5900 11800 20,650 10.5 830 848 695 525 395 395 18.5
*Individually proof load tested as shown on table
Working Proof Ultimate Weight Dimensions Product Standard Min Chain Load Limit Load Load each mm Code Packing Size kg kg kg kg B C L D F G Tr ø ø1 A1 A2
RBR-120-2 5 5/16" - 3/8" 2500 5000 8,750 4.7 12.7 33.5 255 25 355 340 22 13 16 585 760
RBR-120-3 5 3/8" - 1/2" 4200 8400 14,700 5.2 16.5 33.5 255 25 355 340 22 16 16 610 770
RBR-120-4 2 1/2" - 5/8" 5900 11800 20,650 7.18 18.5 33.5 260 26 355 362 24 18 19 670 870
*Individually proof load tested as shown on table
Features:� Designed for easy operation and release� Individually assembled parts for stronger joints� Heavier construction at leverage point to prevent spreading� Binder heel toggles away from load� Ball and socket swivel joints at hook assemblies for straight pulls� Traceability code, Working Load Limit and MORDEC shown
Material: Forged Carbon SteelConstruction: Quenched and TemperedFinish: Powder CoatedProof Load: Individually Proof Tested to 2 times of
Working Load LimitSafety Factor: 3.5 to 1Standard: EN12195
Features:� Designed for easy operation and release� Individually assembled parts for stronger joints� Continuous take-up for infinite adjustment to load� Single piece forged handle, hooks and eyebolts� Traceability code, Working Load Limit and MORDEC shown
Material: Forged Carbon Steel Construction: Quenched and TemperedFinish: Powder CoatedProof Load: Individually Proof Tested to 2 times
of Working Load LimitSafety Factor: 3.5 to 1 Standard: EN12195
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MORDEC RWT-DJHRatchet Lashing SystemFeatures: Tracer lines and MORDEC indicated for easy identification Provide maximum load protection and security Hold loads in place on vehicles, trains, ships and other carriers Marked with clear traceability label Hardened and treated for strong resistance to abrasion and damage Both ends fitted with double J hook for tighter lashing on load
Material: 100% High Tenacity Polyester FiberConstruction: Orange color-coded with Tracer Lines Width: 50 mmLength: 5m - 10m MBS: 5000 Kg Standard: EN12195
MORDEC CM-800Grade 80 Alloy Marine Lashing ChainFeatures: Designed for lashing or securing loads on transportation vehicles Not to be used for lifting applications Commonly used for lashing of containers, cargoes during sea transport Long link type chain with strong and uniform chain link welding High tensile steel for tougher and more reliable usage MOR and 8 embossed for easy identification
Material: High Tensile Forged Alloy SteelConstruction: Quenched and TemperedFinish: Powder CoatedFatigue: Fatigue Resistance TestedStandard: EN 818
WTD-28
CM-800
MOR
P
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W W1Product Code
Chaind mm
Pmm
W1mm
Weightkg/m
BreakingForce (Ton)
BreakingForce (kN)
StandardLength (m)
RCM-800-06 6 35.0 10.0 0.6 4.5 45.0 100RCM-800-09 9 53.0 15.0 1.4 10.4 102.0 100RCM-800-11 11 64.0 18.0 2.1 15.7 154.0 100RCM-800-13 13 80.0 22.0 2.9 21.6 212.0 100
RCM-800-16 16 90.0 27.0 4.6 32.8 322.0 100
Tested accordingly to EN 818
RIGGING ACCESSORIES
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WIRE ROPE TERMINATIONSThe ends of a wire rope should be secured to prevent fraying or unraveling of the wire rope strands. There are many methods of end terminations such as using wire rope clips, sockets, swaged fittings or eye splice, and efficiency may vary with type of termination method used.
WIRE ROPE EYE SPLICE SLINGA mechanical or flemish eye splice sling is the most commonly used sling in the industry today. As a basic material handling device, they are strong and economical for many lifting applications. It is fabricated by unlaying the rope body and forming the eye by looping the strands. A metal sleeve is slipped over the ends and swaged by a press with special dies, to secure it to the sling. The use of a thimble in a wire rope loop is industry best practice as it preserves the shape of the loop and protects the cable from contact with the load.
WIRE ROPE CLIPSThe use of wire rope clips is to fix the loose end of the loop back to the wire rope. The clip consists of a U bolt, saddle and two nuts. The two ropes are placed on the bolt with the saddle fitted over them and nuts to secure.
WARNING The saddle portion must be positioned and tightened on the opposite side of the terminal end. Do not use wire rope clips for lifting or suspending load Do not use wire rope clips to connect two ends of wire ropes Do not use wire rope clips on fiber ropes, pipes or chains
SAFETY INFORMATIONAlways follow manufacturer's instructions when installing the fittings
Only a trained personnel should install and inspect the fittings
Depending on type of fitting used, breaking strength may be reduced to 75% to 100% of the original rating.
Always use the same size fittings to the wire rope
Always select the type of fitting to be used based on the sling requirements
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MWA-FAS
MORDEC MWA-FASAluminium Ferrule DIN 3093 ShortFeatures:� Design for use as wire rope end swaged terminations Also known as Aluminium Sleeves for wire rope Manufactured according to DIN 3093 Compliant material composition and mechanical properties Easy to handle for swaging applications Seamless material for smooth results Fit industrial standard dies
Material: AluminiumFinish: Self colouredStandard: EN 13411-3, DIN 3093
Product CodeFerrule
Code/Die No.
Product Dimensions Weightper 1000unit kg
StandardPack
Amm
Bmm
Cmm
Dmm
MWA-FAS-06 06 6.6 13.2 2.5 21.0 5.86 1000
MWA-FAS-07 07 7.8 15.6 2.9 25.0 9.5 1000
MWA-FAS-08 08 8.8 17.6 3.3 28.0 13.7 1000MWA-FAS-09 09 9.9 19.8 3.7 32.0 19.8 700
MWA-FAS-10 10 10.9 21.8 4.1 35.0 26.4 500
MWA-FAS-11 11 12.1 24.2 4.5 39.0 35.8 400
MWA-FAS-12 12 13.2 26.4 4.9 42.0 45.8 300
MWA-FAS-13 13 14.2 28.4 5.4 46.0 59.7 300
MWA-FAS-14 14 15.3 30.6 5.8 49.0 73.5 200
MWA-FAS-16 16 17.5 35.0 6.7 56.0 111 160
MWA-FAS-18 18 19.6 39.2 7.6 63.0 156 110
MWA-FAS-20 20 21.7 43.4 8.4 70.0 217 70
MWA-FAS-22 22 24.3 48.6 9.2 77.0 292 50
MWA-FAS-24 24 26.4 52.8 10.0 84.0 376 50
MWA-FAS-26 26 28.5 57.0 10.9 91.0 481 30
MWA-FAS-28 28 31.0 62.0 11.7 98.0 603 30
MWA-FAS-30 30 33.1 66.2 12.5 105.0 739 20
MWA-FAS-32 32 35.2 70.4 13.4 112.0 897 24
MWA-FAS-34 34 37.8 75.6 14.2 119.0 1077 12
MWA-FAS-36 36 39.8 79.6 15.0 126.0 1275 10
MWA-FAS-38 38 41.9 83.8 15.8 133.0 1503 10
MWA-FAS-40 40 44.0 88.0 16.6 140.0 1734 10
MWA-FAS-42 42 46.2 92.4 17.5 147.0 2024 10
MWA-FAS-44 44 48.4 96.8 18.3 154.0 2314 Bulk
MWA-FAS-46 46 50.6 101.2 19.2 161.0 2662 Bulk
MWA-FAS-48 48 52.8 105.6 20.0 168.0 3010 Bulk
MWA-FAS-50 50 55.0 110.0 20.8 175.0 3412 Bulk
MWA-FAS-52 52 57.2 114.4 21.6 182.0 3813 Bulk
MWA-FAS-54 54 59.4 118.8 22.5 189.0 4293 Bulk
B
C
AD
Fiber Core (FillFactor f=0.4-0.5) After
SwageDia mm Tolerance
Frommm
Tomm
Frommm
Tomm
5.5 6.4 5.0 5.4 12 0.4
6.5 7.4 6.0 6.4 14 0.4
7.5 8.4 7.0 7.4 16 0.4
8.5 9.5 7.5 8.4 18 0.4
9.6 10.5 8.5 9.5 20 0.5
10.6 11.6 9.6 10.5 22 0.5
11.7 12.6 10.6 11.6 24 0.5
12.7 13.7 11.7 12.6 26 0.513.8 14.7 12.7 13.7 28 0.7
14.8 16.8 13.8 14.7 32 0.7
16.9 18.9 14.8 16.8 36 0.8
19 21.0 16.9 18.9 40 0.8
21.1 23.1 19.0 21 44 0.8
23.2 25.2 21.1 23.1 48 1.1
25.3 27.3 23.2 24.9 52 1.1
27.4 29.4 25.3 27.3 56 1.1
29.5 31.5 27.4 29.4 60 1.4
31.6 33.6 29.5 31.5 64 1.4
33.7 35.7 31.6 33.6 68 1.4
35.8 37.8 33.7 35.7 72 1.6
37.9 39.9 35.8 37.8 76 1.6
40 42.0 37.9 39.5 80 1.6
42.1 43.9 39.6 40.5 84 1.6
44 46.2 40.6 42 88 1.9
46.3 47.9 42.1 44 92 1.9
48 50.3 44.1 46 96 1.9
50.4 52.0 46.1 48 100 1.9
52.1 54.6 48.1 50 104 2.1
54.7 56.0 50.1 52 108 2.1
Steel CoreFill Factor (f=0.5-0.6)
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MORDEC MWA-T464Mordec Heavy Duty Thimble BS464Features: Design for use as wire rope end terminations Extend service life of wire rope sling Protects wire rope loop from wear and frays Preserve the natural shape of wire rope loop Prevents over bending or tightening of loop Protect wire from direct contact with load Heavy duty type to meet demanding industrial requirements Industrial best practice to use thimbles
Material: Carbon SteelFinish: Hot dipped GalvanizedStandard: EN 13411, BS 464
MWA-T464
C
CD
A
B
F
K
G
E
Product Code
NominalRope Dia
mmA
mmB
mmC
mmD
mmE
mmF
mmG
mmK
mmWeight
kgin.MWA-T464-06 06 1/4 21 36 11 48 30 7 4.5 3 0.05
MWA-T464-08 08 5/16 23 38 13.5 56 38 9.5 5 4 0.06
MWA-T464-10 10 2/5 27 47 16 66 40 12 6 5 0.08
MWA-T464-12 12 7/16 30 52 17.5 75 50 12.5 6 5.5 0.10
MWA-T464-13 13 1/2 32 54 20 82 52 15 7 5.5 0.14
MWA-T464-14 14 5/9 33 58 20.5 82 52 15.5 7 5.5 0.18
MWA-T464-16 16 5/8 43 74 22.5 98 68 17.5 8.5 6.5 0.25
MWA-T464-18 18 5/7 46 80 29 110 73 20 11 8 0.34
MWA-T464-19 19 3/4 52 88 29 126 88 22 10.5 7 0.39
MWA-T464-20 20 4/5 53 92 29 126 88 22 10.5 7 0.52
MWA-T464-22 22 7/8 57 102 32 134 90 24 12 8 0.62
MWA-T464-24 24 15/16 67 110 36 148 98 28 15 9 0.76
MWA-T464-25 25 1 72 116 36 165 114 28 15 9 1.06
MWA-T464-26 26 1 73 120 36 165 114 28 15 9 1.25
MWA-T464-28 28 1.1/9 76 130 39 180 125 32 16 10 1.51
MWA-T464-29 29 1.1/8 78 133 39 180 125 32 16 10 1.51
MWA-T464-30 30 1.1/6 91 140 39 180 125 32 16 10 1.51
MWA-T464-32 32 1.1/4 98 151 42 205 145 35 17 10 2.04
MWA-T464-36 36 1.3/7 107 175 46 225 155 38 18 12 3.18
MWA-T464-38 38 1.1/2 117 188 48 260 170 40 23 12 3.18
MWA-T464-41 41 1.3/5 117 196 52 260 170 42 23 12 4.88
MWA-T464-44 44 1.3/4 131 228 60 305 205 52 25 17 4.95MWA-T464-48 48 1 8/9 133 218 66 190 317 60 29 29 6.22
MWA-T464-50 50 2 140 238 70 203 330 64 30 29 8.52
MWA-T464-54 54 2 1/8 142 255 70 203 330 64 30 29 10.95
MWA-T464-57 57 2 1/4 148 290 76 216 356 67 32 30 14.70
MWA-T464-64 64 2 1/2 160 310 95 242 414 70 45 32 18.60
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RWC-700
MORDEC RWC-700Heavy Duty Drop Forged Wire Rope ClipFeatures:� Design for use as wire rope end terminations Used to secure two wire rope ends together or end termination Easy to install and do not require machinery Heavy duty type to meet demanding industrial requirements Not recommended as permanent terminations Not to be used on wire rope slings for lifting Resistance to corrosion and weather Mordec and traceability code embossed
Material: Carbon SteelFinish: Hot dipped GalvanizedStandard: EN 13411
NominalRope Dia
mmA
mmB
mmC
mmD
mmE
mmG
mmH
mmWeight
kgProduct Code in.
RWC-700-04 3 - 4 1/8 5.59 18.29 11.18 11.94 10.41 20.57 23.88 0.027RWC-700-05 5 3/16 6.35 24.64 14.22 14.99 12.70 23.88 29.46 0.045
RWC-700-07 6 - 7 1/4 7.87 26.16 16.00 19.05 16.76 30.23 36.58 0.086RWC-700-08 8 5/16 9.65 35.05 19.05 22.35 18.29 33.27 42.93 0.127
RWC-700-10 9 - 10 3/8 11.18 38.10 19.05 25.40 23.11 41.40 49.28 0.218
RWC-700-11 11 7/16 12.70 47.75 25.40 30.23 26.16 45.97 57.91 0.354
RWC-700-13 12 - 13 1/2 12.70 47.75 25.40 30.23 28.70 48.51 57.91 0.363
RWC-700-15 14 - 15 9/16 14.22 57.15 31.75 33.27 30.99 52.32 63.50 0.494RWC-700-16 16 5/8 14.22 60.45 31.75 33.27 34.04 52.32 63.50 0.499
RWC-700-20 18 - 20 3/4 15.75 69.85 36.58 38.10 35.81 57.15 72.14 0.64
RWC-700-22 22 7/8 19.05 79.25 41.15 44.45 40.39 61.98 80.26 0.96
RWC-700-26 24 - 26 1 19.05 88.90 45.97 47.75 45.21 66.80 88.14 1.14
RWC-700-30 28 - 30 1.1/8 19.05 98.55 50.80 50.80 48.51 71.37 91.19 1.28
RWC-700-34 32 - 34 1.1/4 22.35 107.95 54.10 58.67 55.63 79.50 104.90 1.99
RWC-700-36 36 1.3/8 22.35 115.06 58.67 60.45 58.67 79.50 106.43 2
RWC-700-38 38 1.1/2 22.35 125.48 60.45 65.79 61.98 86.61 112.78 2.47
RWC-700-42 40 - 42 1.5/8 25.40 134.87 66.55 69.85 67.56 92.20 120.65 3.19
RWC-700-46 44 - 46 1.3/4 28.70 146.05 69.85 77.72 74.68 96.77 134.11 4.24
RWC-700-52 48 - 52 2 31.75 163.58 76.20 85.85 82.04 112.78 149.35 5.9
RWC-700-58 56 - 58 2.1/4 31.75 181.10 81.03 98.55 81.03 114.30 162.05 7.26
RWC-700-65 62 - 65 2.1/2 31.75 195.33 87.38 104.90 93.73 102.87 168.40 8.62
RWC-700-78 75 - 78 3 31.75 211.07 90.42 111.25 123.95 127.00 174.75 14.06
RWC-700-90 85 - 90 3.1/2 38.10 233.43 98.55 120.65 119.13 149.35 193.80 18.14
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MORDEC BSU-250 & BSM-255Shoulder Type Machine Eye BoltFeatures: Designed for use with lifting accessories Recommended for in-line or straight pull only Forged type for high strength and durability UNC threaded and metric threaded type available
Material: High Tensile Forged Carbon SteelConstruction: Quenched and TemperedFinish: Self ColouredSafety Factor: 5 to 1
BSU-250 & BSM-255
A
C
D
E
F
B
Mordec BSU Shoulder Type Machine Eye Bolt UNC Threaded
Product Code Size A B C D F
WLL(lbs)
Weight(lbs)
RBSU-250-010 1/4" x 1" 2.29 1.13 0.75 1.02 0.53 650 0.05RBSU-250-020 5/16" x 1-1/8" 2.74 1.38 0.88 1.15 0.59 1200 0.09RBSU-250-030 3/8" x 1-1/4" 3.07 1.62 1.00 1.27 0.69 1550 0.15RBSU-250-040 1/2" x 1-1/2" 3.70 1.95 1.19 1.53 0.91 2600 0.28RBSU-250-050 5/8" x 1-3/4" 4.45 2.38 1.38 1.79 1.13 5200 0.55RBSU-250-060 3/4" x 2" 5.07 2.76 1.50 2.05 1.38 7200 0.96RBSU-250-070 7/8" x 2-1/4" 5.87 3.25 1.75 2.31 1.56 10600 1.54RBSU-250-080 1" x 2-1/2" 6.66 3.76 2.00 2.57 1.81 13300 2.38RBSU-250-090 1-1/4" x 3" 7.95 4.50 2.50 3.09 2.28 21000 3.99RBSU-250-100 1-1/2" x 3-1/2" 9.49 5.50 3.00 3.60 2.75 24000 7.20
Product Code Size A B C D FWLL
(tons) Weight
(kg)RBSM-255-010 M6 x 13 47 28.7 19.1 13.0 13.5 0.20 0.03RBSM-255-020 M8 x 13 54.6 35.1 22.4 13.0 15 0.40 0.05RBSM-255-030 M10 x 17 64.3 41.1 25.4 17.0 17.5 0.64 0.07RBSM-255-040 M12 x 20.5 77.7 49.5 30.2 20.5 23.1 1.00 0.11RBSM-255-050 M16 x 27 96 60.5 35.1 27.0 28.7 1.80 0.25RBSM-255-060 M20 x 30 108 70 38.1 30.0 35.1 2.50 0.42RBSM-255-070 M24 x 36 142 95.5 51 36.0 46 4.00 1.05RBSM-255-080 M30 x 45 171 114 63.5 45.0 58 6.00 1.77RBSM-255-090 M36 x 54 207 140 76 54.0 70 8.50 3.12
Mordec BSM Shoulder Type Machine Eye Bolt Metric Threaded
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TEE-340
MORDEC TEE-340US Type Heavy Duty Drop Forged Eye & Eye TurnbuckleFeatures:� Designed for use with rope, cables or other tensioning system Use for adjusting the length or tension of connecting applications Force to be applied in straight in-line pull only Eyes are designed to be forged enlongated for easy attachment High tensile steel for tougher and more reliable usage Fittings are colored for easy identification
Material: High Tensile Forged Carbon SteelConstruction: Quenched and TemperedFinish: Hot dipped Galvanised Proof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 5 to 1Standard: US Federal Specifications FF-T-791b
Product CodeThread Dia &Take Up (in.)
WLL(lbs)
Weight(kg) A (in.) B (in.) C (in.) D (in.) E (in.) F (in.)
RTEE-340-011 1/4 x 4 500 0.13 8.25 7.75 0.78 0.34 4.00 0.25
RTEE-340-022 5/16 x 4.1/2 800 0.22 9.62 9.00 0.94 0.44 4.50 0.31
RTEE-340-033 3/8 x 6 1200 0.34 12.16 11.40 1.12 0.53 6.00 0.38
RTEE-340-043 1/2 x 6 2200 0.69 13.96 12.96 1.42 0.72 6.00 0.50
RTEE-340-045 1/2 x 12 2200 0.99 19.96 18.96 1.42 0.72 12.00 0.50
RTEE-340-053 5/8 x 6 3500 1.19 15.68 14.42 1.80 0.88 6.00 0.63
RTEE-340-054 5/8 x 9 3500 1.36 18.68 17.42 1.80 0.88 9.00 0.63
RTEE-340-055 5/8 x 12 3500 1.47 21.68 20.42 1.80 0.88 12.00 0.63
RTEE-340-063 3/4 x 6 5200 1.7 17.62 16.36 2.09 1.00 6.00 0.75
RTEE-340-064 3/4 x 9 5200 2.04 20.62 19.12 2.09 1.00 9.00 0.75
RTEE-340-065 3/4 x 12 5200 2.6 23.62 22.12 2.09 1.00 12.00 0.75
RTEE-340-066 3/4 x 18 5200 3.17 29.62 28.12 2.09 1.00 18.00 0.75
RTEE-340-075 7/8 x 12 7200 3.79 24.82 23.06 2.38 1.25 12.00 0.88
RTEE-340-076 7/8 x 18 7200 4.64 30.82 29.06 2.38 1.25 18.00 0.88
RTEE-340-083 1 x 6 10000 3.97 21.72 19.97 3.00 1.44 6.00 1.00
RTEE-340-085 1 x 12 10000 5.1 21.72 25.97 3.00 1.44 12.00 1.00
RTEE-340-086 1 x 18 10000 6.34 33.72 31.97 3.00 1.44 18.00 1.00
RTEE-340-087 1 x 24 10000 7.25 39.72 37.97 3.00 1.44 24.00 1.00
RTEE-340-095 1.1/4 x 12 15200 8.6 30.56 28.31 3.56 1.81 12.00 1.25
RTEE-340-096 1.1/4 x 18 15200 10.91 36.56 34.31 3.56 1.81 18.00 1.25
RTEE-340-097 1.1/4 x 24 15200 10.9 42.56 40.31 3.56 1.81 24.00 1.25
RTEE-340-105 1.1/2 x 12 21400 12.23 36.94 30.50 4.06 2.12 12.00 1.50
RTEE-340-106 1.1/2 x 18 21400 14.12 39.00 36.50 4.06 2.12 18.00 1.50
RTEE-340-107 1.1/2 x 24 21400 17.3 45.00 42.50 4.06 2.12 24.00 1.50
RTEE-340-116 1.3/4 x 18 28000 20.5 42.38 39.38 4.62 2.38 18.00 1.75
RTEE-340-117 1.3/4 x 24 28000 26.27 48.38 45.38 4.62 2.38 24.00 1.75
RTEE-340-127 2 x 24 37000 40.77 55.19 51.69 4.18 2.69 24.00 2.00
RTEE-340-147 2.1/2 x 24 60000 81.54 58.62 54.62 6.50 3.12 24.00 2.38
RTEE-340-157 2.3/4 x 24 75000 95.13 61.50 57.00 7.00 3.25 24.00 2.75
Meets requirements of US Federal Specifications FF-T-791b
*Minimum breaking strength is 5 times the working load limit
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MORDEC THE-360US Type Heavy Duty Drop Forged Hook & Eye Turnbuckle
THE-360
Product CodeThread Dia &Take Up (in.)
WLL(lbs)
Weight(kg) A (in.) B (in.) C (in.) D (in.) E (in.) F (in.) G (in.)
RTHE-360-011 1/4 x 4 400 0.13 8.09 7.46 0.78 0.34 4 1.27 0.45RTHE-360-022 5/16 x 4.1/2 700 0.22 9.47 8.69 0.94 0.44 4.5 1.5 0.5
RTHE-360-033 3/8 x 6 1000 0.34 11.94 10.98 1.12 0.53 6 1.77 0.56RTHE-360-043 1/2 x 6 1500 0.69 13.67 12.45 1.44 0.72 6 2.28 0.66
RTHE-360-045 1/2 x 12 1500 0.99 19.67 18.45 1.44 0.72 12 2.28 0.66RTHE-360-053 5/8 x 6 2250 1.19 15.47 13.96 1.75 0.88 6 2.81 0.84
RTHE-360-054 5/8 x 9 2250 1.36 18.47 16.96 1.75 0.88 9 2.81 0.84RTHE-360-055 5/8 x 12 2250 1.47 21.47 19.96 1.75 0.88 12 2.81 0.84
RTHE-360-063 3/4 x 6 3000 1.7 17.45 15.63 2.09 1 6 3.33 0.98RTHE-360-064 3/4 x 9 3000 2.04 20.45 18.63 2.09 1 9 3.33 0.98
RTHE-360-065 3/4 x 12 3000 2.6 23.45 21.63 2.09 1 12 3.33 0.98RTHE-360-066 3/4 x 18 3000 3.17 29.45 27.63 2.09 1 18 3.33 0.98
RTHE-360-075 7/8 x 12 4000 3.79 24.91 22.78 2.38 1.25 12 3.78 1.13RTHE-360-076 7/8 x 18 4000 4.64 30.91 28.78 2.38 1.25 18 3.78 1.13RTHE-360-083 1 x 6 5000 3.97 21.2 18.8 3 1.44 6 4.25 1.25RTHE-360-085 1 x 12 5000 5.1 27.2 24.8 3 1.44 12 4.25 1.25RTHE-360-086 1 x 18 5000 6.34 33.2 30.8 3 1.44 18 4.25 1.25RTHE-360-087 1 x 24 5000 7.25 39.2 36.8 3 1.44 24 4.25 1.25
Meets requirements of US Federal Specifications FF-T-791b
*Minimum breaking strength is 5 times the working load limit
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Features: Designed for use with rope, cables or other tensioning system Use for adjusting the length or tension of connecting applications Force to be applied in straight in-line pull only Eyes are designed to be forged enlongated for easy attachment High tensile steel for tougher and more reliable usage Fittings are colored for easy identification
Material: High Tensile Forged Carbon SteelConstruction: Quenched and TemperedFinish: Hot dipped GalvanisedProof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 5 to 1Standard: US Federal Specifications FF-T-791b
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THH-350
MORDEC THH-350US Type Heavy Duty Drop Forged Hook & Hook TurnbuckleFeatures:� Designed for use with rope, cables or other tensioning system Use for adjusting the length or tension of connecting applications Force to be applied in straight in-line pull only Forged hooks for higher strength and durability High tensile steel for tougher and more reliable usage Fittings are colored for easy identification
Material: High Tensile Forged Carbon SteelConstruction: Quenched and TemperedFinish: Hot dipped Galvanised Proof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 5 to 1Standard: US Federal Specifications FF-T-791b
Meets requirements of US Federal Specifications FF-T-791b
*Minimum breaking strength is 5 times the working load limit
Product Code Take Up (in.)WLL(lbs)
Weight(kg) A (in.) B (in.) C (in.) D (in.) E (in.) F (in.) G (in.)
RTHH-350-011 1/4 x 4 400 0.14 7.94 7.12 1.59 0.45 4.00 0.25 1.27RTHH-350-022 5/16 x 4.1/2 700 0.21 9.31 8.31 1.94 0.50 4.50 0.31 1.50
RTHH-350-033 3/8 x 6 1000 0.35 11.72 10.50 2.30 0.56 6.00 0.38 1.77
RTHH-350-043 1/2 x 6 1500 0.73 13.38 11.82 2.94 0.66 6.00 0.50 2.28RTHH-350-045 1/2 x 12 1500 1.03 19.38 17.82 2.94 0.66 12.00 0.50 2.28RTHH-350-053 5/8 x 6 2250 1.25 15.25 13.25 3.69 0.84 6.00 0.63 2.81
RTHH-350-054 5/8 x 9 2250 1.53 18.25 16.25 3.69 0.84 9.00 0.63 2.81
RTHH-350-055 5/8 x 12 2250 1.59 21.25 19.25 3.69 0.84 12.00 0.63 2.81RTHH-350-063 3/4 x 6 3000 1.76 17.28 14.88 4.52 0.98 6.00 0.75 3.33RTHH-350-064 3/4 x 9 3000 2.39 20.28 17.88 4.52 0.98 9.00 0.75 3.33
RTHH-350-065 3/4 x 12 3000 2.46 23.28 20.88 4.52 0.98 12.00 0.75 3.33RTHH-350-066 3/4 x 18 3000 2.87 29.28 26.88 4.52 0.98 18.00 0.75 3.33RTHH-350-075 7/8 x 12 4000 3.67 25.00 22.25 5.19 1.13 12.00 0.88 3.78RTHH-350-076 7/8 x 18 4000 4.51 31.00 28.25 5.19 1.13 18.00 0.88 3.78RTHH-350-083 1 x 6 5000 4.23 20.69 17.63 5.84 1.25 6.00 1.00 4.25
RTHH-350-085 1 x 12 5000 5.41 26.69 23.63 5.84 1.25 12.00 1.00 4.25
RTHH-350-086 1 x 18 5000 6.35 32.69 29.63 5.84 1.25 18.00 1.00 4.25RTHH-350-087 1 x 24 5000 7.82 38.69 35.63 5.84 1.25 24.00 1.00 4.25
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MORDEC TJE-380US Type Heavy Duty Drop Forged Jaw & Eye Turnbuckle
TJE-380
Features: Designed for use with rope, cables or other tensioning system Use for adjusting the length or tension of connecting applications Force to be applied in straight in-line pull only Eyes are designed to be forged enlongated for easy attachment Forged jaw for higher strength and durability High tensile steel for tougher and more reliable usage Fittings are colored for easy identification Sizes from 1/4 to 5/8 comes with bolt and nut Sizes from 3/4 to 2.3/4 comes with cotter pin
Material: High Tensile Forged Carbon SteelConstruction: Quenched and TemperedFinish: Hot dipped GalvanisedProof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 5 to 1Standard: US Federal Specifications FF-T-791b
Meets requirements of US Federal Specifications FF-T-791b
Product Code
Thread Dia &
Take Up (in.)WLL(lbs)
Weight(kg) A (in.) B (in.) C (in.) D (in.) E (in.) F (in.) G (in.) H (in.) I (in.)
RTJE-380-011 1/4 x 4 500 0.14 8.07 7.35 1.58 0.41 4.00 0.25 0.62 0.78 0.34RTJE-380-022 5/16 x 4.1/2 800 0.23 9.51 8.71 1.98 0.47 4.50 0.31 0.87 0.94 0.44RTJE-380-033 3/8 x 6 1200 0.36 11.77 10.81 2.12 0.50 6.00 0.38 0.87 1.12 0.53RTJE-380-043 1/2 x 6 2200 0.68 13.48 12.29 2.75 0.63 6.00 0.50 1.06 1.44 0.72
RTJE-380-045 1/2 x 12 2200 9.43 19.48 18.29 2.75 0.63 12.00 0.50 1.06 1.44 0.72
RTJE-380-053 5/8 x 6 3500 1.07 15.28 13.74 3.50 0.75 6.00 0.63 1.31 1.75 0.88RTJE-380-054 5/8 x 9 3500 1.44 18.28 16.74 3.50 0.75 9.00 0.63 1.31 1.75 0.88
RTJE-380-055 5/8 x 12 3500 1.64 21.28 19.74 3.50 0.75 12.00 0.63 1.31 1.75 0.88
*Below sizes from 3/4 to 2.3/4 comes with cotter pin
*Below sizes from 3/4 to 2.3/4 comes with cotter pin
RTJE-380-063 3/4 x 6 5200 1.81 17.11 15.19 4.18 0.94 6.00 0.75 1.50 2.09 1.00
RTJE-380-064 3/4 x 9 5200 2.15 20.11 18.19 4.18 0.94 9.00 0.75 1.50 2.09 1.00
RTJE-380-065 3/4 x 12 5200 2.69 23.11 21.19 4.18 0.94 12.00 0.75 1.50 2.09 1.00
RTJE-380-066 3/4 x 18 5200 3.18 29.11 27.19 4.18 0.94 18.00 0.75 1.50 2.09 1.00
RTJE-380-075 7/8 x 12 7200 3.79 24.57 22.34 4.85 1.13 12.00 0.88 1.75 2.38 1.25
RTJE-380-076 7/8 x 18 7200 4.42 30.57 28.34 4.85 1.13 18.00 0.88 1.75 2.38 1.25
RTJE-380-083 1 x 6 10000 4.05 20.89 18.34 5.53 1.19 6.00 1.00 2.06 3.00 1.44
RTJE-380-085 1 x 12 10000 5.08 26.89 24.34 5.53 1.19 12.00 1.00 2.06 3.00 1.44
RTJE-380-086 1 x 18 10000 6.03 32.89 30.34 5.53 1.19 18.00 1.00 2.06 3.00 1.44RTJE-380-087 1 x 24 10000 7.71 38.89 36.34 5.53 1.19 24.00 1.00 2.06 3.00 1.44RTJE-380-095 1.1/4" x 12" 15200 8.81 30.05 26.82 7.21 1.75 12.00 1.25 2.81 3.56 1.81
RTJE-380-096 1.1/4" x 18" 15200 10.97 36.05 32.82 7.21 1.75 18.00 1.25 2.81 3.56 1.81
RTJE-380-097 1.1/4" x 24" 15200 12.93 42.05 38.82 7.21 1.75 24.00 1.25 2.81 3.56 1.81RTJE-380-105 1.1/2" x 12" 21400 13.15 32.25 28.50 7.88 2.06 12.00 1.50 2.81 4.06 2.12
RTJE-380-106 1.1/2" x 18" 21400 15.88 38.25 34.50 7.88 2.06 18.00 1.50 2.81 4.06 2.12
RTJE-380-107 1.1/2" x 24" 21400 17.77 44.25 40.50 7.88 2.06 24.00 1.50 2.81 4.06 2.12
RTJE-380-116 1.3/4" x 18" 28000 24.38 41.78 37.38 9.40 2.38 18.00 1.75 3.38 4.62 2.38
RTJE-380-117 1.3/4" x 24" 28000 27.52 47.78 43.38 9.40 2.38 24.00 1.75 3.38 4.62 2.38
RTJE-380-127 2" x 24" 37000 40.37 53.95 48.62 11.86 2.50 24.00 2.00 3.69 5.75 2.69
RTJE-380-147 2.1/2" x 24" 60000 68.04 58.40 51.80 13.56 2.88 24.00 2.50 4.44 6.50 3.12RTJE-380-157 2.3/4" x 24" 75000 83.01 61.50 53.88 15.22 3.50 24.00 2.75 4.19 7.00 3.25
*Minimum breaking strength is 5 times the working load limit
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TJJ-370
MORDEC TJJ-370US Type Heavy Duty Drop Forged Jaw & Jaw TurnbuckleFeatures:� Designed for use with rope, cables or other tensioning system Use for adjusting the length or tension of connecting applications Force to be applied in straight in-line pull only Forged jaw for higher strength and durability High tensile steel for tougher and more reliable usage Fittings are colored for easy identification Sizes from 1/4 to 5/8 comes with bolt and nut Sizes from 3/4 to 2.3/4 comes with cotter pin
Material: High Tensile Forged Carbon SteelConstruction: Quenched and TemperedFinish: Hot dipped Galvanised Proof Load: Proof Load Tested at 2.5 times of Working Load LimitSafety Factor: 5 to 1Standard: US Federal Specifications FF-T-791b
*Below sizes from 3/4 to 2.3/4 comes with cotter pin
Meets requirements of US Federal Specifications FF-T-791b*Below sizes from 1/4 to 5/8 comes with bolt and nut
Product CodeThread Dia &Take Up (in.)
WLL(lbs)
Weight(kg) A (in.) B (in.) C (in.) D (in.) E (in.) F (in.) G (in.)
RTJJ-370-011 1/4 x 4 500 0.16 7.90 6.90 1.58 0.45 4.00 0.25 0.62RTJJ-370-022 5/16 x 4.1/2 800 0.24 9.40 8.36 1.98 0.50 4.50 0.31 0.87
RTJJ-370-033 3/8 x 6 1200 0.37 11.38 10.14 2.12 0.54 6.00 0.38 0.87RTJJ-370-043 1/2 x 6 2200 0.71 13.00 11.50 2.75 0.55 6.00 0.50 1.06RTJJ-370-045 1/2 x 12 2200 1.09 19.00 17.50 2.75 0.55 12.00 0.50 1.06RTJJ-370-053 5/8 x 6 3500 1.23 14.88 12.80 3.50 0.82 6.00 0.63 1.31RTJJ-370-054 5/8 x 9 3500 1.56 17.88 15.80 3.50 0.82 9.00 0.63 1.31
RTJJ-370-055 5/8 x 12 3500 1.77 20.88 18.80 3.50 0.82 12.00 0.63 1.31
RTJJ-370-063 3/4 x 6 5200 1.86 16.60 14.00 4.18 1.03 6.00 0.75 1.50RTJJ-370-064 3/4 x 9 5200 2.48 19.60 17.00 4.18 1.03 9.00 0.75 1.50RTJJ-370-065 3/4 x 12 5200 2.98 22.60 20.00 4.18 1.03 12.00 0.75 1.50
RTJJ-370-066 3/4 x 18 5200 3.64 28.60 26.00 4.18 1.03 18.00 0.75 1.50
RTJJ-370-075 7/8 x 12 7200 3.71 24.32 21.36 4.85 1.23 12.00 0.88 1.75RTJJ-370-076 7/8 x 18 7200 4.89 30.32 27.36 4.85 1.23 18.00 0.88 1.75
RTJJ-370-083 1 x 6 10000 4.62 20.06 16.72 5.53 1.31 6.00 1.00 2.06
RTJJ-370-085 1 x 12 10000 5.96 26.06 22.72 5.53 1.31 12.00 1.00 2.06
RTJJ-370-086 1 x 18 10000 6.87 32.06 28.72 5.53 1.31 18.00 1.00 2.06
RTJJ-370-087 1 x 24 10000 8.20 38.06 34.72 5.53 1.31 24.00 1.00 2.06
RTJJ-370-095 1.1/4" x 12" 15200 9.34 29.54 25.34 7.21 1.86 12.00 1.25 2.81
RTJJ-370-096 1.1/4" x 18" 15200 11.19 35.54 31.34 7.21 1.86 18.00 1.25 2.81
RTJJ-370-097 1.1/4" x 24" 15200 12.79 41.54 37.34 7.21 1.86 24.00 1.25 2.81
RTJJ-370-105 1.1/2" x 12" 21400 13.92 31.50 26.50 7.88 2.25 12.00 1.50 2.81
RTJJ-370-106 1.1/2" x 18" 21400 16.67 37.50 32.50 7.88 2.25 18.00 1.50 2.81RTJJ-370-107 1.1/2" x 24" 21400 18.87 43.50 38.50 7.88 2.25 24.00 1.50 2.81
RTJJ-370-116 1.3/4" x 18" 28000 24.49 41.18 35.38 9.40 2.60 18.00 1.75 3.38
RTJJ-370-117 1.3/4" x 24" 28000 28.74 47.18 41.38 9.40 2.60 24.00 1.75 3.38
RTJJ-370-127 2" x 24" 37000 42.75 52.72 45.54 11.86 2.62 24.00 2.00 3.69
RTJJ-370-147 2.1/2" x 24" 60000 74.84 58.18 48.98 13.56 3.06 24.00 2.50 4.44RTJJ-370-157 2.3/4" x 24" 75000 89.81 61.50 50.75 15.22 3.68 24.00 2.75 4.19
*Minimum breaking strength is 5 times the working load limit
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GENERAL INFORMATION ON WIRE ROPEWire rope are made in many constructions and grades with each particular type designed for specific service. It is composed of three parts: Wires, Strands and Core.
The cores of wire ropes provide support to the strands laid around it and are generally of three types: Fiber (FC), Wire Strand (WSC) And Independent Wire Rope (IWRC).
�� Actual size of wire ropes should be measured from the edge to edge of the outermost strands
Do not measure diameter from any edge without careful placement as size will not be accurate
The lay of a wire rope is the manner that the wire strands in
the rope are laid in a helix around the core. Wire ropes can
be made either left lay also known as left hand helix (LH), or
right lay also known as right hand helix (RH), in which the
strands of the rope are laid around the center in the
direction to forms a left hand or right hand spiral. Right lay
is usually the standard lay unless otherwise specified.
Wire rope is furnished in either Regular Lay (RL) or Lang
Lay (LL). In Regular Lay, the wires in the strands and the
strands in the rope are laid in the opposite directions hence
a Right Lay Regular Lay will have the wires in the strands
laid in “Left Lay” construction and the strands of the rope
laid around the centre in “Right Lay” construction. In Lang
Lay, the wires in the strands and the strands in the rope are
laid in the same direction. Regular lay is usually the
standard lay unless otherwise specified.
MEASURING SIZE OF WIRE ROPE DIAMETER
WIRE ROPE LAYLeft Hand Regular Lay
Strands laid in left hand helix, with wires in the strand laid in the opposite direction
Right Hand Regular Lay
Strands laid in right hand helix, with wires in the strand laid in the opposite direction
Left Hand Lang’s Lay
Strands laid in left hand helix, with wires in the strand laid in the same direction
Right Hand Lang’s Lay
Strands laid in right hand helix, with wires in the strand laid in the same direction
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SINGLE LAYER consists of a single wire core in the centre with other wires of the same size encircling it.
COMBINED PATTERNS consists of strands formed in a single operation using two or more different constructions. The above is Seale, Warrington, and Seale.
SEALE (S) consists of two rings of wire around the centre core, with the inner layer smaller in size than the outer layer. The number and size of wires are the same in each layer.
WARRINGTON (W) consist of two rings of wire around the centre core, with the first inner layer of the same size wires and the second outer layer alternating large and small sizes.
FILLER WIRE (Fi) consists of two rings of wire around the centre core, with the first inner layer alternating large and small sizes, and the outer layer of the same size.
FLATTENED STRAND consists of wires around a triangular shaped centre to produce a strand that is less round in shape
ROTATION RESISTANT consists of layers of the rope laid in opposite directions to counter-balance the rope torque.
REQUIREMENTS APPLICATION RECOMMENDATION
ABRASION RESISTANCE Ability to withstand wear and abrasion when rope comes Lang’s Lay ropes, ropes with fewer and bigger size strands in frequent contact with operating sheaves or objects provide better abrasion resistance e.g. 6 X 19, 6 X 25, 6 X 26
FATIGUE RESISTANCE Ability to withstand frequent bending over small sheaves Lang’s Lay ropes, performed ropes, ropes withand drums under stress containing more wire have greater resistance to fatiguw e.g. 6 x 36, 6 x 49, 6 x 61
CRUSHING RESISTANCE Ability to withstand external pressure or forces upon a Regular lay ropes, IWRC core ropes or 6 strand ropesrope distorting the core are more crush resistant
ROTATION RESISTANCE Ability to provide better load control due to less Strands of rotation resistant ropes are laid in opposite internal torque directions neutralizing torque eg. 19 X 7, 35 X 7
CORROSION RESISTANCE Ability to better withstand corrosion elements such Galvanised ropes, stainless steel ropes or ropes coated withas seawater or rust special lubricant offers protection
GENERAL INFORMATION ON WIRE ROPE
COMMON TYPES OF WIRE ROPE CONSTRUCTION
There are more than 100 different wire rope constructions, most of them produced for highly specialised duty with about 30 wire rope constructions for general use. Construction of wire rope goes by the number of strands then by the number of wires in a strand; therefore a 6 by 7 rope has six strands with seven wires per strand.
CLASSIFICATION WIRE PER STAND
6 X 7 7 TO 15
6 X 19 16 TO 26
6 X 36 27 TO 49
6 X 61 50 TO 74
8 X 19 16 TO 26
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WIRE ROPE SPECIFICATION AND FINISHING
PREFORMED OR FORM-SET
Proper selection should be done of the type of core required in the rope based on operating requirements:
1. Fiber Core (FC) may use jute, sisal, polypropylene or other fiber material to support the strands around it and offers more flexibility due to greater elasticity of the core.
2. Independent Wire Rope Core (IWRC) uses an independent wire rope with its own strands and core (7x7). It provides more support to the strands and is better suited to service conditions that require more strength and resistance to high operating pressures and heat. It is more resistant to crushing and heavier than other cores.
3. Strand Core (WSC) uses a strand composing of wires as a core to support other strands around it (1x7). It provides more support to the strands and has higher strength and heat resistance than fiber cores.
Preformed wire ropes are pre-shaped to conform to the finished form of the wire rope. This removes the stress and tension present in wire ropes, reduces the rope tendency to rotate on its own and resists kinking. Preformed ropes generally last longer when used under general conditions where fatigue is the main cause of failure.
All wire ropes are recommended to be preformed except for non-rotating type ropes. Technique for splicing preformed ropes is easier but differs from non-preformed.
ZINC COATED GALVANISEDWire rope may come ungalvanised in a bright finish or galvanised. Galvanised wire ropes are used in conditions where salt water or corrosive elements are present to protect against rust and corrosion. It is not recommended for applications where the wire rope is subjected to constant flexing and bending as the protective zinc layer will be stripped away. Galvanising may be done in two manner, Galvanised to Finish Size where wires have thicker zinc coating but 10% lower breaking strength, and Drawn Galvanising where wires have thinner zinc coating however maintains the same breaking strength as ungalvanised rope of the same size and type.
GRADE AND TENSILE STRENGTHThere are various grades of wire rope commonly used.
1570 N/mm²(160kg/mm²),
1770 N/mm²(180kg/mm²), also known as IPS
1960 N/mm²(200kg/mm²), also known as EIPS
2160 N/mm²(220kg/mm²), also known as EEIPS
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RECOMMENDED CARE OF WIRE ROPE FOR MAXIMUM SERVICE LIFE
WIRE ROPE INSPECTION GUIDE FOR WEAR, ABUSE OR REMOVAL OF ROPES
There are many factors which determine the service life of wire ropes. Good care and maintenance of wire rope is important to extend the service life while ensuring safe and reliable performance.
1. Breaking In of New Ropes: When a new wire rope is installed, it should run for a short period without load, gradually adding load and varying operating speed to allow rope strands to adjust.
2. Winding and Unwinding of Ropes: Proper precaution must be taken when removing wire rope from its coil or reel as incorrect handling may result in the formation of kinks or twists which will cause permanent damage to the rope.
STORAGE AND LUBRICATION OF NEW OR USED ROPESAll wire ropes are recommended to be stored in a clean and dry area protected from the weather and corrosive elements such as ocean spray, heat, acid or chemical fumes. When storing ropes for a long duration, always coat at least the outer ropes on the reel with a good rope lubricant to protect against rust and internal corrosion. Used ropes should similarly be thoroughly cleaned of grit or dirt and lubricated before storing on a reel for future use.
SHEAVES AND DRUMSAll wire ropes that operate around sheaves and drums face bending stress and fatigue.
A minimum sheave or drum tread diameter (D) to rope diameter (d) ratio should be maintained to optimize wire rope service life and reduce fatigue failure.
All wire ropes has a service life and will eventually require replacement hence regular inspection of wire rope must be performed in order to determine the rope condition and any possible equipment or operation fault. Inspection must be carried out by a trained person who is able follow proper inspection requirements, recognize the inspected rope conditions and to identify any abnormal conditions that might be encountered. All records of inspection should be kept and maintained.
3. Moving of Wear Points: If localized wear is observed occurring at a concentrated area or near end terminations, cutting off or moving the worn section may prolong the service life of the rope. This can be done by using longer wire rope and making the shift once fatigue is observed. If observed too late and significant wear occurs, the entire rope must be replaced instead.
2A. Wire rope received in a coilStand the coil on its edge, placing the free end on the ground. Unwind away from the rope end in a straight direction. Do not place coil on the ground and pull the rope end.
2B. Wire rope received in a reelPlace reel on a revolving jack or turntable and unwind in a straight direction. Do not place reel on a still stand and unwind or pull rope over reel flange.
* S – Seale WS – Warrington Seale FW – Filler Wire
Wire Rope Type or Construction Minimum Optimum D/d Ratio D/d Ratio
6X7 42 72
19X7, 6X19 S 34 51
6X21 FW, 6X26 WS 30 45
6X25 FW, 6X31 WS, 6X31 SFW 26 39
6X36 WS, 6X43 FWS, 6X41 WS, 6X41 SFW 21 32
6X49 FWS, 8X25 FW, 8X31 WS 21 32
6X46 WS, 8X36 WS, 6X57 SFWS 18 28
6X64 SFWS, 6X70 SFWS, 6X77 SFWS 18 28
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INSPECTION CHECKLIST:1. Check for any reduction of rope diameter by measuring six or more places on the
rope.
2. Count the number of broken outside wires and any concentration of broken wires
3. Check end connection for any cracks, worn, pitted, improper applications of ropes or equipments
4. Check rope structure for any signs of kinking, crushing, distortion of shape
5. Check for any internal or external breaks from abrasion, localized wear, corrosion or heat damage
6. Open wire rope with marlin spike to check in six or more locations, the core and underside of strands
REPLACEMENT OF WIRE ROPE DETERMINED BY ROPE CONDITION
OSHA / ASME GUIDE TO REPLACEMENT OF WIRE ROPE BASED ON BROKEN WIRES
Wire ropes should be immediately removed from service and replaced if inspected and found to be in conditions that may compromise wire rope safety including:
BROKEN WIREReplace ropes with wire breaks in accordance to ANSI chart below.
REDUCED ROPE DIAMETER OR ABRASIONReplace ropes with diameters reduced beyond the maximum allowed reduction length.
ROPE ELONGATIONNormal initial stretch is about 0.2% to 1% of rope length. Excessive stretch may indicate loss of core structure or rope strength.
SEVERE CORROSION OR INTERNAL WIRE DAMAGESigns of corrosion may include loss of internal gaps between strands or many wire breaks on rope surface. Rope must be replaced if detected.
VISIBLE DEFORMATIONReplace rope with clear deformation of structure or shape such as bird caging, crushing or protrusions.
WIRE ROPE SIZE MAXIMUM ALLOWED REDUCTION IN ROPE DIA. mm In. mm In.
6–9 5/16 0.4 1/64
10–13 3/8–1/2 0.8 1/32
14–20 9/16 – 3/4 1.2 3/64
22–28 7/8–1.1/8 1.6 1/16
30–38 1.1/4 – 1.1/2 2.4 3/32
40–52 1.9/16–2 3.2 1/8
54-64 2.1/8–2.1/2 4.0 5/32
Equipment Type No. of Broken Wire No. of Broken Wire At End ANSI in Running Wire Ropes in Standing Wire Ropes Connection Standard
In One In One In One In One Rope Lay Strand Rope Lay Strand
Portal, Tower Cranes 6* 3 N/A N/A N/A B 30.4
Crawler, Truck Cranes 6* 3 3* 2 2 B 30.5
Derricks 6* 3 3* 2 2 B 30.6
Based Mounted Drum Hoist 6* 3 3* 2 2 B 0.7
Personnel Hoist 6* 3 3* 2 2 A 10.4
Material Hoist 6* 3 3* 2 2 A 10.5
*Remove for 1 valley break *Recommendation based on use of steel sheaves
69
RIGG
ING
ACCE
SSOR
IES
Wire break is recognized by the square ends of the break perpendicular to the wire
Wire break has cone-like appearance at the broken ends of the point of failure.
Outer wires are worn thin, reduction in rope diameter, areas with worn patches
Wire breaks are cut or gouged in a diagonal angle, or mashed
Wire strands are twisted or in a birdcage shape formation
Wire strands are crushed or flattened and spread at broken ends
Wear, abrasion or distorted wires on one area of the rope
Many wire breaks or show signs of corrosion with little gaps between strands
Fatigue failure
May be caused by repeated bending of rope over sheaves, and occurs in the crown of the strands. All ropes will experience fatigue failure if no other forms of degradation.
Check for ropes bended over sheaves, drums that may be too small, incorrectly installed equipment, tight grooves, unsuitable rope construction, or poor end terminations.
Overload failure
May be caused by having a tensile load beyond the strength capacity of the rope or ignoring use of safety factor.
Check for any shock loading, jerky or fast starts and stops, broken sheave, wrong wire rope size, construction or grade used, any degradation of rope that weakened the rope.
Abrasion failure
May be caused by wire rope in high pressure contact with rough surface or another object
Check for broken, wrong sheaves or equipment, excessive fleet angle, incorrectly installed equipment, rough surfaces in contact with ropes, sand, grit or objects stuck in rope.
Abnormal failure due to sudden release of tension
May be caused by mechanical abuse, shock loading, accidental forces during operation or installation
Check for build up in rope tension, broken, incorrectly installed sheaves, equipment, tight sheaves, overload, unbalanced ropes
Abnormal failure due to using small drums for high load
May be caused by mechanical abuse, shock loading or accidental forces during operation or improper installation
Check for crushing or too many layer on drums, broken, incorrectly installed sheaves, equipment, tight sheaves
Abnormal failure due to corrosion by chemicals or rust
May be caused by improper lubrication or storage used, failure to maintain lubrication during inspection, wrong type of rope used in corrosive conditions
Check for any corrosion element in environment, proper lubrication and storage area
Abnormal failure
May be caused by kinks in the ropes, vibration of rope, abrasion from contact with rough surface, mechanical abuse, shock loading or accidental forces during operation or improper installation
Check for broken, incorrectly installed sheaves, equipment, tight sheaves, kinks in the ropes
Abnormal failure
May be caused by mechanical abuse, shock loading or accidental forces during operation or installation
Check for broken, incorrectly installed sheaves, equipment, sharp surfaces
VISIBLE SYMPTOMS DIAGNOSIS AND RECOMMENDATION
69
STEE
L W
IRE
ROPE
Wire break is recognized by the square ends of the break perpendicular to the wire
Wire break has cone-like appearance at the broken ends of the point of failure.
Outer wires are worn thin, reduction in rope diameter, areas with worn patches
Wire breaks are cut or gouged in a diagonal angle, or mashed
Wire strands are twisted or in a birdcage shape formation
Wire strands are crushed or flattened and spread at broken ends
Wear, abrasion or distorted wires on one area of the rope
Many wire breaks or show signs of corrosion with little gaps between strands
Fatigue failure
May be caused by repeated bending of rope over sheaves, and occurs in the crown of the strands. All ropes will experience fatigue failure if no other forms of degradation.
Check for ropes bended over sheaves, drums that may be too small, incorrectly installed equipment, tight grooves, unsuitable rope construction, or poor end terminations.
Overload failure
May be caused by having a tensile load beyond the strength capacity of the rope or ignoring use of safety factor.
Check for any shock loading, jerky or fast starts and stops, broken sheave, wrong wire rope size, construction or grade used, any degradation of rope that weakened the rope.
Abrasion failure
May be caused by wire rope in high pressure contact with rough surface or another object
Check for broken, wrong sheaves or equipment, excessive fleet angle, incorrectly installed equipment, rough surfaces in contact with ropes, sand, grit or objects stuck in rope.
Abnormal failure due to sudden release of tension
May be caused by mechanical abuse, shock loading, accidental forces during operation or installation
Check for build up in rope tension, broken, incorrectly installed sheaves, equipment, tight sheaves, overload, unbalanced ropes
Abnormal failure due to using small drums for high load
May be caused by mechanical abuse, shock loading or accidental forces during operation or improper installation
Check for crushing or too many layer on drums, broken, incorrectly installed sheaves, equipment, tight sheaves
Abnormal failure due to corrosion by chemicals or rust
May be caused by improper lubrication or storage used, failure to maintain lubrication during inspection, wrong type of rope used in corrosive conditions
Check for any corrosion element in environment, proper lubrication and storage area
Abnormal failure
May be caused by kinks in the ropes, vibration of rope, abrasion from contact with rough surface, mechanical abuse, shock loading or accidental forces during operation or improper installation
Check for broken, incorrectly installed sheaves, equipment, tight sheaves, kinks in the ropes
Abnormal failure
May be caused by mechanical abuse, shock loading or accidental forces during operation or installation
Check for broken, incorrectly installed sheaves, equipment, sharp surfaces
VISIBLE SYMPTOMS DIAGNOSIS AND RECOMMENDATION
70
STEE
L W
IRE
ROPE
™
Features:�� 6 strands with 19 wires per strand configuration Designed for Crane, Hoist, Construction and General Engineering application Lower wire count provide stronger resistant to abrasion Most economical design for applications requiring large diameters
Class & Construction: 6 x 19 MFinish: Ungalvanised / GalvanisedCore: FiberGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
Features:�� 6 strands with 19 wires per strand configuration Designed for Crane, Hoist, Construction and General Engineering application Lower wire count provide stronger resistant to abrasion Most economical design for applications requiring large diameters
Class & Construction: 6 x 19 MFinish: Ungalvanised / GalvanisedCore: FiberGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
MORDEC PREFORMED 6 X 19 + FCSTEEL WIRE ROPES
6 X 19 + FC
Diameter OfRopemm
1770N/mm2Minimum Breaking
LoadApprox.Masskg/m
1960N/mm2Minimum Breaking
LoadApprox.Masskg/m kN Ton-Force kN Ton-Force
8 34.80 3.55 0.23 38.50 3.93 0.239 44.00 4.49 0.28 48.70 4.97 0.2810 54.30 5.54 0.35 60.20 6.14 0.3511 65.80 6.71 0.43 72.80 7.42 0.4312 78.20 7.97 0.51 86.60 8.83 0.5113 91.80 9.36 0.59 101.70 10.37 0.5914 106.50 10.86 0.69 117.90 12.02 0.6916 139.10 14.18 0.90 154.00 15.70 0.9018 176.10 17.96 1.14 195.00 19.88 1.1419 196.20 20.01 1.27 217.20 22.15 1.2720 217.40 22.17 1.40 240.70 24.54 1.4022 263.00 26.82 1.70 291.20 29.69 1.7024 313.00 31.92 2.02 346.60 35.34 2.0226 367.30 37.45 2.37 406.80 41.48 2.3728 426.00 43.44 2.75 471.70 48.10 2.7530 489.10 49.87 3.16 541.50 55.22 3.1632 556.40 56.74 3.59 616.20 62.83 3.5934 628.20 64.06 4.06 695.60 70.93 4.0636 704.20 71.81 4.55 779.80 79.52 4.5538 784.70 80.02 5.07 868.90 88.60 5.0740 869.40 88.65 5.62 962.80 98.18 5.6242 958.50 97.74 6.19 1061.40 108.23 6.1944 1052.00 107.27 6.80 1164.90 118.79 6.8046 1149.80 117.25 7.43 1273.20 129.83 7.4348 1252.00 127.67 8.09 1386.40 141.37 8.0950 1358.50 138.53 8.78 1504.30 153.40 8.78
*Meets requirements of EN 12385-4
71
STEE
L W
IRE
ROPE
MORDEC PREFORMED 6 X 24 +FCSTEEL WIRE ROPES
6 X 24 + FCFeatures:�� 6 strands with 24 wires per strand configuration Designed for Marine, Mooring line application Provide good resistant to abrasion and more flexiblilty than 6 x 19
Class & Construction: 6 x 24 MFinish: Ungalvanised / GalvanisedCore: FiberGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
Features:�� 6 strands with 24 wires per strand configuration Designed for Marine, Mooring line application Provide good resistant to abrasion and more flexiblilty than 6 x 19
Class & Construction: 6 x 24 MFinish: Ungalvanised / GalvanisedCore: FiberGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
DiameterOf
Ropemm
1770N/mm2Minimum Breaking
LoadApprox.Masskg/m
1960N/mm2Minimum Breaking
LoadApprox.Masskg/m kN kN Ton-ForceTon-Force
8 31.70 3.23 0.20 35.10 3.58 0.209 40.10 4.09 0.26 44.50 4.54 0.2610 49.60 5.06 0.32 54.90 5.60 0.3211 60.00 6.12 0.39 66.40 6.77 0.3912 71.40 7.28 0.46 79.00 8.06 0.4613 83.80 8.55 0.54 92.70 9.45 0.5414 97.10 9.90 0.62 107.60 10.97 0.6216 126.90 12.94 0.81 140.50 14.33 0.8118 160.60 16.38 1.03 177.80 18.13 1.0319 178.90 18.24 1.15 198.10 20.20 1.1520 198.20 20.21 1.27 219.50 22.38 1.2722 239.90 24.46 1.54 265.60 27.08 1.5424 285.50 29.11 1.83 316.10 32.23 1.8325 309.80 31.59 1.99 343.00 34.98 1.9926 335.00 34.16 2.15 371.00 37.83 2.1528 388.60 39.63 2.49 430.30 43.88 2.4930 446.00 45.48 2.86 493.90 50.36 2.8632 507.50 51.75 3.26 562.00 57.31 3.2634 572.90 58.42 3.68 634.40 64.69 3.6836 642.30 65.50 4.12 711.20 72.52 4.1238 715.60 72.97 4.59 792.50 80.81 4.5940 793.00 80.86 5.09 878.10 89.54 5.0942 874.20 89.14 5.61 968.10 98.72 5.6144 959.50 97.84 6.16 1062.50 108.34 6.1646 1048.70 106.94 6.73 1161.30 118.42 6.7348 1141.90 116.44 7.33 1264.40 128.93 7.33
50 1239.00 126.34 7.95 1372.00 139.91 7.9552 1340.10 136.65 8.60 1484.00 151.33 8.6054 1445.20 147.37 9.27 1600.30 163.19 9.2756 1554.20 158.48 9.97 1721.00 175.49 9.9758 1667.20 170.01 10.70 1846.20 188.26 10.7060 1784.20 181.94 11.45 1975.70 201.47 11.45
*Meets requirements of EN 12385-4
72
STEE
L W
IRE
ROPE
™
MORDEC PREFORMED 6 X 37 + FCSTEEL WIRE ROPES
6 X 37 + FCFeatures:�� 6 strands with 37 wires per strand configuration Designed for Offshore Crane Main & Hoist, General Engineering & Lifting application Provide greater flexiblilty for easy handling
Class & Construction: 6 x 37 MFinish: Ungalvanised / GalvanisedCore: FiberGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
Features:�� 6 strands with 37 wires per strand configuration Designed for Offshore Crane Main & Hoist, General Engineering & Lifting application Provide greater flexiblilty for easy handling
Class & Construction: 6 x 37 MFinish: Ungalvanised / GalvanisedCore: FiberGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
*Meets requirements of EN 12385-4
DiameterOf
Ropemm
1770N/mm2Minimum Breaking
Load
1960N/mm2Minimum Breaking
LoadApprox.Masskg/m
Approx.Masskg/m kN Ton-Force kN Ton-Force
8 33.40 3.41 0.22 37.00 3.77 0.229 42.30 4.31 0.28 46.80 4.77 0.2810 52.20 5.32 0.35 57.80 5.89 0.3511 63.20 6.44 0.42 70.00 7.14 0.4212 75.20 7.67 0.50 83.30 8.49 0.5013 88.20 8.99 0.59 97.70 9.96 0.5914 102.30 10.43 0.68 113.30 11.55 0.6816 133.70 13.63 0.89 148.00 15.09 0.8918 169.20 17.25 1.12 187.30 19.10 1.1219 188.50 19.22 1.25 208.70 21.28 1.2520 208.90 21.30 1.38 231.30 23.59 1.3822 252.70 25.77 1.68 279.80 28.53 1.6824 300.80 30.67 1.99 333.00 33.96 1.9926 353.00 36.00 2.34 390.90 39.86 2.3428 409.40 41.75 2.71 453.30 46.22 2.7130 469.90 47.92 3.11 520.40 53.07 3.1132 534.70 54.52 3.54 592.10 60.38 3.5434 603.60 61.55 4.00 668.40 68.16 4.0036 676.70 69.00 4.48 749.30 76.41 4.4838 754.00 76.89 5.00 834.90 85.14 5.0040 835.40 85.19 5.54 925.10 94.33 5.5442 921.10 93.93 6.10 1019.90 104.00 6.1044 1010.90 103.08 6.70 1119.40 114.15 6.7046 1104.90 112.67 7.32 1223.50 124.76 7.3248 1203.00 122.67 7.97 1332.20 135.85 7.9750 1305.40 133.11 8.65 1445.50 147.40 8.65
73
STEE
L W
IRE
ROPE
MORDEC PREFORMED 6 X 37 + IWRCSTEEL WIRE ROPES
6 X 37 + IWRCFeatures:�� 6 strands with 37 wires per strand configuration Designed for Offshore Pendant Lines, Crane Main & Hoist, General
Engineering & Lifting applications Provide greater flexiblilty for easy handling
Class & Construction: 6 x 37 MFinish: Ungalvanised / GalvanisedCore: Independent Wire RopeGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
Features:�� 6 strands with 37 wires per strand configuration Designed for Offshore Pendant Lines, Crane Main & Hoist, General
Engineering & Lifting applications Provide greater flexiblilty for easy handling
Class & Construction: 6 x 37 MFinish: Ungalvanised / GalvanisedCore: Independent Wire RopeGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
*Meets requirements of EN 12385-4
DiameterOf
Ropemm
1770N/mm2Minimum Breaking
Load
1960N/mm2Minimum Breaking
LoadApprox.Masskg/m
Approx.Masskg/m kN Ton-Force kN Ton-Force
10 56.50 5.76 0.40 62.50 6.37 0.4011 68.30 6.96 0.48 75.70 7.72 0.4812 81.30 8.29 0.58 90.00 9.18 0.5813 95.40 9.73 0.68 105.70 10.78 0.6814 110.70 11.29 0.78 122.50 12.49 0.7815 127.00 12.95 0.90 140.70 14.35 0.9016 144.50 14.73 1.02 160.10 16.33 1.0218 182.90 18.65 1.30 202.60 20.66 1.3020 225.90 23.04 1.60 250.10 25.50 1.6022 273.30 27.87 1.94 302.60 30.86 1.9424 325.20 33.16 2.30 360.10 36.72 2.3026 381.70 38.92 2.70 422.70 43.10 2.7028 442.70 45.14 3.14 490.20 49.99 3.1430 508.20 51.82 3.60 562.70 57.38 3.6032 578.20 58.96 4.10 640.20 65.28 4.1034 652.70 66.56 4.62 722.80 73.71 4.6236 731.80 74.62 5.18 810.30 82.63 5.1838 815.30 83.14 5.78 902.80 92.06 5.7840 903.40 92.12 6.40 1000.40 102.01 6.4042 996.00 101.56 7.06 1102.90 112.46 7.0644 1093.10 111.47 7.74 1210.50 123.44 7.74
46 1143.40 116.59 8.10 1266.10 129.11 8.1048 1300.90 132.65 9.22 1440.60 146.90 9.2250 1411.60 143.94 10.00 1563.10 159.39 10.0052 1526.80 155.69 10.82 1690.60 172.39 10.8254 1646.50 167.90 11.66 1823.20 185.91 11.6656 1770.70 180.56 12.54 1960.80 199.95 12.5458 1899.40 193.68 13.46 2103.30 214.48 13.4660 2032.70 207.28 14.40 2250.90 229.53 14.40
74
STEE
L W
IRE
ROPE
™
MORDEC PREFORMED 6 x 19S, 6 x 25Fi, 6 x 26WS + IWRCSTEEL WIRE ROPES
6 X 19S + IWRC
6 X 25Fi + IWRC
6 X 26WS + IWRC
6 X 19S Features:�� 6 strands with 19 wires per strand configuration Seale construction for specific performance Used mainly in Mining- Slope, Shaft Hoist & Slusher Ropes applications May also be used in Oil Field- Rotary Drill, Turbing Line applications
6 X 25Fi Features :� 6 strands with 25 wires per strand configuration Filler Wire construction for specific performance Designed for applications in the following areas: • Clamshell - Holding, Closing & Boom Hoist Line; • Crawler & Truck Cranes - Hoist & Boom Line; • Dragline - Hoist, Drag & Boom Line; • Shovels - Hoist & Boom Hoist Line • Logging Chocker & Winch Lines; • Offshore Guide, Pendant, Crane-Main Hoist Line • Mining- Slope, Shaft Hoist & Slusher Ropes applications
6 X 26WS Features:�� 6 strands with 26 wires per strand configuration Warrington Seale construction for specific performance Designed for Oil Field- Rotary Drill, Turbing Line applications
Class & Construction: 6 X 19Finish: Ungalvanised / GalvanisedCore: Independent Wire RopeGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
6 X 19S Features:�� 6 strands with 19 wires per strand configuration Seale construction for specific performance Used mainly in Mining- Slope, Shaft Hoist & Slusher Ropes applications May also be used in Oil Field- Rotary Drill, Turbing Line applications
6 X 25Fi Features :� 6 strands with 25 wires per strand configuration Filler Wire construction for specific performance Designed for applications in the following areas: • Clamshell - Holding, Closing & Boom Hoist Line; • Crawler & Truck Cranes - Hoist & Boom Line; • Dragline - Hoist, Drag & Boom Line; • Shovels - Hoist & Boom Hoist Line • Logging Chocker & Winch Lines; • Offshore Guide, Pendant, Crane-Main Hoist Line • Mining- Slope, Shaft Hoist & Slusher Ropes applications
6 X 26WS Features:�� 6 strands with 26 wires per strand configuration Warrington Seale construction for specific performance Designed for Oil Field- Rotary Drill, Turbing Line applications
Class & Construction: 6 X 19Finish: Ungalvanised / GalvanisedCore: Independent Wire RopeGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
*Meets requirements of EN 12385-4
kN Ton-Force kN Ton-Force6 22.70 2.31 0.15 25.10 2.56 0.157 30.90 3.15 0.20 34.20 3.49 0.208 40.30 4.11 0.26 44.70 4.56 0.269 51.00 5.20 0.33 56.50 5.76 0.3310 63.00 6.42 0.41 69.80 7.12 0.4112 90.70 9.25 0.58 100.50 10.25 0.5813 106.50 10.86 0.68 117.90 12.02 0.6814 123.50 12.59 0.79 136.80 13.95 0.7916 161.30 16.45 1.04 178.60 18.21 1.0418 204.20 20.82 1.31 226.10 23.06 1.3120 252.00 25.70 1.62 279.10 28.46 1.6222 305.00 31.10 1.96 337.70 34.44 1.9624 362.90 37.01 2.33 401.90 40.98 2.3326 426.00 43.44 2.74 471.70 48.10 2.7428 494.00 50.37 3.18 547.00 55.78 3.1830 567.10 57.83 3.65 628.00 64.04 3.6532 645.20 65.79 4.15 714.50 72.86 4.1534 728.40 74.28 4.68 806.60 82.25 4.6836 816.60 83.27 5.25 904.30 92.21 5.25
DiameterOf
Ropemm
1770N/mm2Minimum Breaking
Load
1960N/mm2Minimum Breaking
LoadApprox.Masskg/m
Approx.Masskg/m
*Meets requirements of EN 12385-4
kN Ton-Force kN Ton-Force38 909.90 92.78 5.85 1007.60 102.75 5.8540 1008.20 102.81 6.48 1116.40 113.84 6.4842 1111.50 113.34 7.14 1230.80 125.51 7.1444 1219.90 124.40 7.84 1350.90 137.75 7.8446 1333.30 135.96 8.57 1476.50 150.56 8.5748 1451.80 148.04 9.33 1607.60 163.93 9.3350 1451.80 148.04 9.33 1607.60 163.93 9.3352 1703.80 173.74 10.95 1886.70 192.39 10.9554 1837.40 187.36 11.81 2034.70 207.48 11.8156 1976.10 201.51 12.70 2188.20 223.13 12.7058 2119.70 216.15 13.62 2347.30 239.36 13.6260 2268.40 231.31 14.58 2511.90 256.14 14.58
DiameterOf
Ropemm
1770N/mm2Minimum Breaking
Load
1960N/mm2Minimum Breaking
LoadApprox.Masskg/m
Approx.Masskg/m
75
STEE
L W
IRE
ROPE
Features:�� 6 strands with 19 wires per strand configuration Designed for Crane, Hoist, Construction, General Engineering &
Lifting application Lower wire count provide stronger resistant to abrasion Independent Wire Rope core provides more strength and support to
strands Most economical design for applications requiring large diameters
Class & Construction: 6 x 19 MFinish: Ungalvanised / GalvanisedCore: Independent Wire RopeGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
Features:�� 6 strands with 19 wires per strand configuration Designed for Crane, Hoist, Construction, General Engineering &
Lifting application Lower wire count provide stronger resistant to abrasion Independent Wire Rope core provides more strength and support to
strands Most economical design for applications requiring large diameters
Class & Construction: 6 x 19 MFinish: Ungalvanised / GalvanisedCore: Independent Wire RopeGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
MORDEC PREFORMED 6 X 19 + IWRCSTEEL WIRE ROPES 6 X 19 + IWRC
*Meets requirements of EN 12385-4
DiameterOf
Ropemm
1770N/mm2Minimum Breaking
Load
1960N/mm2Minimum Breaking
LoadApprox.Masskg/m
Approx.Masskg/m kN Ton-Force kN Ton-Force
6 21.20 2.16 0.14 23.40 2.39 0.147 28.80 2.94 0.20 31.90 3.25 0.208 37.60 3.83 0.26 41.60 4.24 0.269 47.60 4.85 0.32 52.70 5.37 0.3210 58.80 6.00 0.40 65.10 6.64 0.4011 71.10 7.25 0.48 78.70 8.03 0.4812 84.60 8.63 0.58 93.70 9.55 0.5813 99.30 10.13 0.68 110.00 11.22 0.6814 115.20 11.75 0.78 127.50 13.00 0.7815 132.20 13.48 0.90 146.40 14.93 0.9016 150.40 15.34 1.02 166.60 16.99 1.0218 190.40 19.42 1.30 210.80 21.50 1.3019 212.10 21.63 1.44 234.90 23.95 1.4420 235.10 23.97 1.60 260.30 26.54 1.6022 284.40 29.00 1.94 314.90 32.11 1.9424 338.50 34.52 2.30 374.80 38.22 2.3026 397.20 40.50 2.70 439.90 44.86 2.7028 460.70 46.98 3.14 510.20 52.03 3.1430 528.90 53.93 3.60 585.60 59.71 3.6032 601.70 61.36 4.10 666.30 67.94 4.1034 679.30 69.27 4.62 752.20 76.70 4.6236 761.60 77.66 5.18 843.30 85.99 5.1838 848.60 86.53 5.78 939.60 95.81 5.7840 940.20 95.87 6.40 1041.20 106.17 6.4042 1036.60 105.70 7.06 1147.90 117.05 7.0644 1137.70 116.01 7.74 1259.80 128.46 7.7446 1243.40 126.79 8.46 1376.90 140.40 8.4648 1353.90 138.06 9.22 1499.30 152.89 9.2250 1469.10 149.81 10.00 1626.80 165.89 10.0054 1713.60 174.74 11.66 1897.50 193.49 11.6658 1976.80 201.58 13.46 2189.00 223.22 13.4660 2115.50 215.72 14.40 2342.60 238.88 14.40
1076
STEE
L W
IRE
ROPE
™
MORDEC PREFORMED 6 X 36WS + IWRCSTEEL WIRE ROPES Preformed 6 X 36 + IWRCFeatures:�� 6 strands with 36 wires per strand configuration Warrington Seale construction for specific performance Good balance of strength and flexibility Designed for applications in the following areas: • Crane & Hoist - Overhead & Ladle Crane • Clamshell - Holding, Closing & Tag Line • Mining Machine Rope, Marine Cargo Falls, Shovel Trip Rope,
Class & Construction: 6 X 36Finish: Ungalvanised / GalvanisedCore: Independent Wire RopeGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
Features:�� 6 strands with 36 wires per strand configuration Warrington Seale construction for specific performance Good balance of strength and flexibility Designed for applications in the following areas: • Crane & Hoist - Overhead & Ladle Crane • Clamshell - Holding, Closing & Tag Line • Mining Machine Rope, Marine Cargo Falls, Shovel Trip Rope,
Class & Construction: 6 X 36Finish: Ungalvanised / GalvanisedCore: Independent Wire RopeGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
*Meets requirements of EN 12385-4
8 40.30 4.11 0.27 44.70 4.56 0.2710 63.00 6.42 0.42 69.80 7.12 0.4212 90.70 9.25 0.60 100.00 10.20 0.6013 106.00 10.81 0.71 118.00 12.03 0.7114 124.00 12.64 0.82 137.00 13.97 0.8215 142.00 14.48 0.94 157.00 16.01 0.9416 161.00 16.42 1.07 179.00 18.25 1.0718 204.00 20.80 1.35 226.00 23.05 1.3519 227.00 23.15 1.51 252.00 25.70 1.5120 252.00 25.70 1.67 279.00 28.45 1.6722 305.00 31.10 2.02 338.00 34.47 2.0224 363.00 37.02 2.41 402.00 40.99 2.4126 426.00 43.44 2.83 472.00 48.13 2.8328 494.00 50.37 3.28 547.00 55.78 3.2830 567.00 57.82 3.76 628.00 64.04 3.7632 645.00 65.77 4.28 715.00 72.91 4.2834 728.00 74.24 4.83 807.00 82.29 4.8336 817.00 83.31 5.42 904.00 92.18 5.4238 910.00 92.79 6.04 1008.00 102.79 6.0440 1008.00 102.79 6.69 1116.00 113.80 6.6942 1112.00 113.39 7.37 1231.00 125.53 7.3744 1220.00 124.41 8.09 1351.00 137.76 8.0946 1333.00 135.93 8.85 1476.00 150.51 8.8548 1452.00 148.06 9.63 1608.00 163.97 9.6350 1575.00 160.61 10.45 1744.00 177.84 10.4554 1837.00 187.32 12.19 2035.00 207.51 12.1958 2120.00 216.18 14.06 2347.00 239.33 14.0660 2268.00 231.27 15.05 2512.00 256.15 15.05
DiameterOf
Ropemm
1770N/mm2Minimum Breaking
Load
1960N/mm2Minimum Breaking
LoadApprox.Masskg/m
Approx.Masskg/m kN Ton-Force kN Ton-Force
77
STEE
L W
IRE
ROPE
MORDEC PREFORMED 19 X 7STEEL WIRE ROPES
19 X 7
35W X 7
Features:�� Also known as '18 X 7 + SC', rotation resistance rope 18 strands with 7 wires per strand configuration Designed to resist rotation of ropes when hanging loads Special designed ropes for application on Crawler & Truck Crane -
Hoist & Whip Line, Oilfield Tubing Line, Offshore Crane Auxilliary hoist
Class & Construction: 18 x 7Finish: Ungalvanised / GalvanisedCore: Wire StrandGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
Features:�� Also known as '18 X 7 + SC', rotation resistance rope 18 strands with 7 wires per strand configuration Designed to resist rotation of ropes when hanging loads Special designed ropes for application on Crawler & Truck Crane -
Hoist & Whip Line, Oilfield Tubing Line, Offshore Crane Auxilliary hoist
Class & Construction: 18 x 7Finish: Ungalvanised / GalvanisedCore: Wire StrandGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
MORDEC PREFORMED 35W X 7STEEL WIRE ROPESFeatures:�� Also known as rotation resistance rope 35 strands with 7 wires per strand configuration Designed to resist rotation of ropes when hanging loads Greater flexibility and higher breaking load Special designed ropes for application on Tower Crane Hoist Ropes, Main & Auxiliary Mobile Crane Ropes, Piling Hoist Lines & Overhead Cranes
Class & Construction: 35 x 7Finish: Ungalvanised / GalvanisedCore: Wire StrandGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
Features:�� Also known as rotation resistance rope 35 strands with 7 wires per strand configuration Designed to resist rotation of ropes when hanging loads Greater flexibility and higher breaking load Special designed ropes for application on Tower Crane Hoist Ropes, Main & Auxiliary Mobile Crane Ropes, Piling Hoist Lines & Overhead Cranes
Class & Construction: 35 x 7Finish: Ungalvanised / GalvanisedCore: Wire StrandGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
*Meets requirements of EN 12385-4
DiameterOf
Ropemm
1770N/mm2Minimum Breaking
Load
1960N/mm2Minimum Breaking
LoadApprox.Masskg/m
Approx.Masskg/m kN Ton-Force kN Ton-Force
22 281.00 28.65 2.08 311.00 31.71 2.0824 334.00 34.06 2.48 370.00 37.73 2.4826 392.00 39.97 2.91 435.00 44.36 2.9128 455.00 46.40 3.37 504.00 51.39 3.3730 523.00 53.33 3.87 579.00 59.04 3.8732 594.00 60.57 4.40 658.00 67.10 4.4034 671.00 68.42 4.97 743.00 75.76 4.9736 752.00 76.68 5.57 833.00 84.94 5.5738 838.00 85.45 6.21 928.00 94.63 6.21
*Meets requirements of EN 12385-4
DiameterOf
Ropemm
1770N/mm2Minimum Breaking
Load
1960N/mm2Minimum Breaking
LoadApprox.Masskg/m
Approx.Masskg/m kN Ton-Force kN Ton-Force
7 28.40 2.90 0.21 31.50 3.21 0.218 37.20 3.79 0.28 41.10 4.19 0.289 47.00 4.79 0.35 52.10 5.31 0.3510 58.10 5.92 0.43 64.30 6.56 0.4312 83.60 8.52 0.62 92.60 9.44 0.6213 98.10 10.00 0.73 109.00 11.11 0.7316 149.00 15.19 1.10 165.00 16.83 1.1018 188.00 19.17 1.39 208.00 21.21 1.3920 232.00 23.66 1.72 257.00 26.21 1.72
*Meets requirements of EN 12385-4
DiameterOf
Ropemm
1770N/mm2Minimum Breaking
Load
1960N/mm2Minimum Breaking
LoadApprox.Masskg/m
Approx.Masskg/m kN Ton-Force kN Ton-Force
10 63.70 6.50 0.46 70.60 7.20 0.4612 91.80 9.36 0.66 101.60 10.36 0.6613 124.90 12.74 0.90 138.30 14.10 0.9016 163.10 16.63 1.18 180.60 18.42 1.1818 206.50 21.06 1.49 228.60 23.31 1.4920 254.90 25.99 1.84 282.20 28.78 1.8422 308.40 31.45 2.23 341.50 34.82 2.23
*Meets requirements of EN 12385-4
DiameterOf
Ropemm
1770N/mm2Minimum Breaking
Load
1960N/mm2Minimum Breaking
LoadApprox.Masskg/m
Approx.Masskg/m kN Ton-Force kN Ton-Force
24 367.00 37.42 2.65 406.40 41.44 2.6526 430.70 43.92 3.11 477.00 48.64 3.1128 499.60 50.95 3.61 553.20 56.41 3.6130 573.50 58.48 4.14 635.00 64.75 4.1432 652.50 66.54 4.71 722.50 73.67 4.7134 736.60 75.11 5.32 815.70 83.18 5.3236 825.80 84.21 5.96 914.50 93.25 5.96
78
STEE
L W
IRE
ROPE
™
MORDEC PREFORMED 4 X 39SeS + 5FCSTEEL WIRE ROPES
4 X SeS (39) + FCFeatures:�� 4 strands with 39 wires per strand configuration Compact Semi-Seale construction for specific performance Designed for Marine Deck Cranes, Piling Rigs & Mobile Crane applications Rotation resistance rope designed to resist rotation of ropes when hanging
loads Greater flexibility for easy handling
Class & Construction: 4 x 39Finish: Ungalvanised / GalvanisedCore: FiberGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
Features:�� 4 strands with 39 wires per strand configuration Compact Semi-Seale construction for specific performance Designed for Marine Deck Cranes, Piling Rigs & Mobile Crane applications Rotation resistance rope designed to resist rotation of ropes when hanging
loads Greater flexibility for easy handling
Class & Construction: 4 x 39Finish: Ungalvanised / GalvanisedCore: FiberGrade: 1960 N/mm²(200kg/mm²), also known as EIPSStandard: EN 12385-4
*Meets requirements of EN 12385-4
DiameterOf
Ropemm
1770N/mm2Minimum Breaking
Load
1960N/mm2Minimum Breaking
LoadApprox.Masskg/m
Approx.Masskg/m kN Ton-Force kN Ton-Force
Outer WireDiameter
mmAreamm2
8 40.80 4.16 0.26 45.20 4.61 0.26 0.56 50.209 51.60 5.26 0.33 57.20 5.83 0.33 0.65 63.60
10 63.70 6.50 0.41 70.60 7.20 0.41 0.70 78.5011 79.90 8.15 0.51 88.50 9.02 0.51 0.79 98.5012 91.80 9.36 0.59 101.60 10.36 0.59 0.85 113.0013 99.60 10.16 0.64 110.30 11.25 0.64 0.88 122.7014 124.90 12.74 0.80 138.30 14.10 0.80 0.98 153.9016 163.10 16.63 1.05 180.60 18.42 1.05 1.12 201.0018 206.50 21.06 1.33 228.60 23.31 1.33 1.28 254.3019 230.00 23.45 1.48 254.70 25.97 1.48 1.38 283.4020 254.90 25.99 1.64 282.20 28.78 1.64 1.40 314.0022 319.70 32.60 2.06 354.00 36.10 2.06 1.60 393.9024 367.00 37.42 2.36 406.40 41.44 2.36 1.70 452.2025 398.30 40.62 2.56 441.00 44.97 2.56 1.75 490.6026 430.70 43.92 2.77 477.00 48.64 2.77 1.80 530.7028 499.60 50.95 3.21 553.20 56.41 3.21 1.95 615.4030 573.50 58.48 3.69 635.00 64.75 3.69 2.10 706.5032 652.50 66.54 4.20 722.50 73.67 4.20 2.25 803.8034 736.60 75.11 4.74 815.70 83.18 4.74 2.40 907.5036 825.80 84.21 5.31 914.50 93.25 5.31 2.50 1017.4038 920.10 93.82 5.92 1018.90 103.90 5.92 2.65 1133.50
79
NOTE
Reco
mm
ende
d M
orde
c St
eel W
ire R
ope
Safe
ty F
acto
r & k
N to
Ton
-For
ce C
onve
rsio
n Ch
art
Base
d on
Rop
e Ty
pe 6
x 3
6WS
IWR
CR
HR
L G
alv.
to E
N 1
2385
1960
N/m
m2
B.F.
(kN)
Tonn
age
9.81
3S.
F 5Di
a10
mm
69.8
7.11
1.40
12m
m10
010
.19
2.00
14m
m13
713
.96
2.75
16m
m17
918
.24
3.65
18m
m22
623
.03
4.60
19m
m25
125
.58
5.10
20m
m27
928
.43
5.65
22m
m33
834
.44
6.85
24m
m40
240
.97
8.10
26m
m47
248
.19.
6028
mm
547
55.7
411
.10
32m
m71
572
.86
14.5
036
mm
904
92.1
218
.40
40m
m11
2011
4.13
22.8
042
mm
1230
125.
3425
.00
44m
m13
5013
7.57
27.5
048
mm
1610
164.
0732
.80
52m
m18
9019
2.6
38.5
0*a
mou
nt o
f tur
n ba
ck in
crea
se if
no.
of c
lips
used
is in
crea
sed
*if s
heav
e is
use
d, a
dd a
dditi
onal
clip
Mor
dec
Wire
Rop
e Cl
ip A
pplic
atio
n Ta
ble
Rope
Dia.
(mm
)Cl
ip S
ize
(in.)
Min
. No.
of C
lips
Rope
Turn
Back
(mm
)To
rque
(mm
)3
- 4
1/8
285
6.0
53/
162
9510
.26
- 7
1/4
212
020
.28
5/16
213
340
.79
- 10
3/8
216
561
.011
7/16
217
868
.012
- 1
31/
23
292
88.0
14 -
16
9/16
– 5
/83
305
129.
018
- 2
03/
44
460
176.
022
7/8
448
030
5.0
24 -
26
15
660
305.
028
- 3
01.
1/8
686
030
5.0
32 -
36
1.1/
4 -
1.3/
8 7
1120
488.
038
1.1/
28
1370
488.
040
- 4
21.
5/8
814
7058
2.0
44 -
46
1.3/
48
1550
800.
048
- 5
82
– 2.
1/4
818
0010
17.0
62 -
65
2.1/
29
2130
1017
.075
- 7
83
1026
9016
27.0
85 -
90
3.1/
212
3780
1627
.0
All
reco
mm
end
ed w
orki
ng lo
ad li
mit
app
lies
to n
ew u
nuse
d p
rod
ucts
onl
yLi
ftin
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erat
ions
mus
t b
e co
nduc
ted
by
a C
omp
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t P
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t ex
ceed
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ed W
LL o
f the
slin
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com
pon
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whi
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er b
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ated
Ple
ase
also
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it ou
r w
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ord
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o fo
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ore
info
rmat
ion
Reco
mm
ende
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orde
c Gr
ade
80 A
lloy
Chai
n Sl
ing
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king
Loa
d Li
mit
Tabl
e to
EN
818-
4 Fo
r Sin
gle
& M
ulti
Leg
Asse
mbl
ies
90° 90
° ß
0 -
45°,
0
- 90
° ß
0 -
45°,
0
- 12
0°
ß 0
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°,
0 -
90°
ß 0
- 45
°,
0 -
120°
Ch
ain
Dia
WLL
(Ton
)W
LL (T
on)
WLL
(Ton
)W
LL (T
on)
WLL
(Ton
)W
LL (T
on)
6mm
1.12
1.60
1.12
2.36
1.70
1.80
7mm
1.50
2.12
1.50
3.15
2.24
2.50
8mm
2.00
2.80
2.00
4.25
3.00
3.20
10m
m3.
154.
253.
156.
704.
755.
0013
mm
5.30
7.50
5.30
11.2
08.
008.
5016
mm
8.00
11.2
08.
0017
.00
11.8
012
.50
19m
m11
.20
16.0
011
.20
23.6
017
.00
18.0
022
mm
15.0
021
.20
15.0
031
.50
22.4
023
.60
26m
m21
.20
30.0
021
.20
45.0
031
.50
33.5
032
mm
31.5
045
.00
31.5
065
.00
45.0
050
.00
36m
m40
.00
56.0
040
.00
84.0
060
.00
63.0
045
mm
63.0
090
.00
63.0
013
2.00
95.0
010
0.00
Ch
oke
1 - l
egge
d 2
- leg
ged
3 - l
egge
d &
4 -
legg
ed
Endl
ess
Slin
g
1960
N/
mm
2Di
a 9
0°W
LL (T
on)
0-6
0°W
LL (T
on)
0-9
0°W
LL (T
on)
0-1
20°
WLL
(Ton
) 0
-60°
WLL
(Ton
) 0
-90°
WLL
(Ton
) 0
-120
°W
LL (T
on)
WLL
(Ton
)10
mm
1.40
2.40
1.95
1.40
3.60
2.90
2.10
2.20
12m
m2.
003.
402.
802.
005.
204.
203.
003.
2014
mm
2.75
4.70
3.85
2.75
7.10
5.70
4.10
4.40
16m
m3.
656.
305.
103.
659.
507.
605.
505.
8018
mm
4.60
7.90
6.40
4.60
11.9
09.
606.
907.
3019
mm
5.10
8.80
7.10
5.10
13.2
010
.70
7.60
8.10
20m
m5.
659.
707.
905.
6514
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11.8
08.
509.
0022
mm
6.85
11.8
09.
606.
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10.9
024
mm
8.10
14.0
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8.10
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26m
m9.
6016
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13.4
09.
6025
.00
20.0
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mm
11.1
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28.8
023
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16.6
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.70
32m
m14
.50
25.0
020
.30
14.5
037
.70
30.4
021
.70
23.2
036
mm
18.4
031
.80
25.7
018
.40
47.8
038
.60
27.6
029
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40m
m22
.80
39.4
031
.90
22.8
059
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47.8
034
.20
36.4
042
mm
25.0
043
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35.0
025
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65.0
052
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37.5
040
.00
44m
m27
.50
47.5
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.50
27.5
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.50
57.7
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44.0
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mm
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45.9
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49.2
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52m
m38
.50
66.6
053
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38.5
010
0.00
80.8
057
.70
61.6
0
90°
Ch
oke
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3 - l
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ess
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g
Reco
mm
ende
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orde
c St
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ire R
ope
- Gr
ade
EIPS
Ten
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oad
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ble
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For
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Prod
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M
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2
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1.4
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= 1
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code
(T
on)
(Ton
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(Ton
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on)
(Ton
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WS-
06-1
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6 4.
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MORDEC INTERNATIONAL PTE LTDWebsite: http://www.mordec.com
™
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