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Instruction ManualIB-106-2001 Original IssueJuly 2001
http://www.processanalytic.com
Model OPM 2001Transmissometer Opacity/DustDensity Transmitter
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Emerson Process ManagementRosemount Analytical Inc.Process Analytic Division1201 N. Main St.Orrville, OH 44667-0901T (330) 682-9010F (330) 684-4434e-mail: gas.csc@EmersonProcess.comhttp://www.processanalytic.com
ESSENTIAL INSTRUCTIONSREAD THIS PAGE BEFORE PROCEEDING!
Rosemount Analytical designs, manufactures and tests its products to meet many national andinternational standards. Because these instruments are sophisticated technical products, youMUST properly install, use, and maintain them to ensure they continue to operate within theirnormal specifications. The following instructions MUST be adhered to and integrated into yoursafety program when installing, using, and maintaining Rosemount Analytical products. Failure tofollow the proper instructions may cause any one of the following situations to occur: Loss of life;personal injury; property damage; damage to this instrument; and warranty invalidation.
• Read all instructions prior to installing, operating, and servicing the product.
• If you do not understand any of the instructions, contact your Rosemount Analytical repre-sentative for clarification.
• Follow all warnings, cautions, and instructions marked on and supplied with the product.
• Inform and educate your personnel in the proper installation, operation, and mainte-nance of the product.
• Install your equipment as specified in the Installation Instructions of the appropriate In-struction Manual and per applicable local and national codes. Connect all products to theproper electrical and pressure sources.
• To ensure proper performance, use qualified personnel to install, operate, update, program,and maintain the product.
• When replacement parts are required, ensure that qualified people use replacement partsspecified by Rosemount. Unauthorized parts and procedures can affect the products per-formance, place the safe operation of your process at risk, and VOID YOUR WARRANTY.Look-alike substitutions may result in fire, electrical hazards, or improper operation.
• Ensure that all equipment doors are closed and protective covers are in place, exceptwhen maintenance is being performed by qualified persons, to prevent electrical shockand personal injury.
The information contained in this document is subject to change without notice.
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management i
Model OPM 2001
TABLE OF CONTENTS
PREFACE........................................................................................................................P-1Definitions ........................................................................................................................ P-1Safety Instructions .......................................................................................................... P-2Glossary of Terms ......................................................................................................... P-3
1-0 DESCRIPTION AND SPECIFICATIONS........................................................................ 1-11-1 Component Checklist of Typical System (Package Contents).................................. 1-11-2 System Overview............................................................................................................ 1-11-3 Method of Measurement................................................................................................ 1-61-4 Specifications................................................................................................................... 1-71-5 System Startup Procedure ............................................................................................ 1-9
2-0 INSTALLATION .............................................................................................................. 2-12-1 General ............................................................................................................................ 2-12-2 Choosing a Location...................................................................................................... 2-12-3 Calibration........................................................................................................................ 2-22-4 Mounting Flanges to Stack ........................................................................................... 2-22-5 Lifting and Handling....................................................................................................... 2-32-6 Mounting Instructions ..................................................................................................... 2-42-7 Monitoring Opacity in High Temperature Applications ............................................... 2-72-8 Monitoring Opacity at Low Ambient Temperatures ................................................... 2-92-9 System Wiring Installation ............................................................................................. 2-9
3-0 OPERATION ................................................................................................................... 3-13-1 Overview.......................................................................................................................... 3-13-2 HART Communicator Signal Line Connections .......................................................... 3-13-3 Offline and Online Operations ...................................................................................... 3-43-4 HART Operator Interface Description ......................................................................... 3-43-5 Using the HART Interface............................................................................................. 3-63-6 PROCESS VARIABLES Menu...................................................................................... 3-73-7 DIAG/SERVICE Menu .................................................................................................. 3-103-8 BASIC SETUP Menu................................................................................................... 3-193-9 DETAILED SETUP Menu .............................................................................................. 3-223-10 REVIEW Menu.............................................................................................................. 3-293-11 HART Communicator Menu Tree for OPM 2001 ................................................... 3-29
4-0 ALIGNMENT ................................................................................................................... 4-14-1 Optical Alignment ........................................................................................................... 4-14-2 Objective Lens Adjustment............................................................................................ 4-4
5-0 TRANSCEIVER AND RETROREFLECTOR MODULES ............................................ 5-15-1 Transceiver Module ........................................................................................................ 5-15-2 Retroreflector Module ..................................................................................................... 5-85-3 Purge Air Failure Flow Switch ..................................................................................... 5-95-4 Air Lens Assembly....................................................................................................... 5-10
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Instruction ManualIB-106-2001 Original IssueJuly 2001
ii Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
6-0 INTELLIGENT ELECTRONICS ..................................................................................... 6-16-1 General ............................................................................................................................ 6-16-2 Intelligent Electronics (General Purpose)..................................................................... 6-16-3 Type 4x Intelligent Electronics (Option)...................................................................... 6-5
7-0 MAINTENANCE AND SERVICE .................................................................................. 7-17-1 General ............................................................................................................................ 7-17-2 Preventative Maintenance .............................................................................................. 7-17-3 Repair .............................................................................................................................. 7-37-4 Zero Jig........................................................................................................................... 7-97-5 Fuse Replacement ....................................................................................................... 7-10
8-0 TROUBLESHOOTING.................................................................................................... 8-18-1 General ............................................................................................................................ 8-18-2 System Mode Indicators ................................................................................................ 8-18-3 Diagnostics ...................................................................................................................... 8-18-4 Test Procedures ............................................................................................................. 8-6
9-0 RETURN OF MATERIAL .............................................................................................. 9-1
10-0 REPLACEMENT PARTS ............................................................................................. 10-1
11-0 APPENDICES ............................................................................................................... 11-1Appendix A ................................................................................................................... 11-1Appendix B ................................................................................................................. 11-11Appendix C ................................................................................................................. 11-13
12-0 INDEX............................................................................................................................ 12-1
13-0 DRAWINGS AND SCHEMATICS............................................................................... 13-1
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management iii
Model OPM 2001
LIST OF ILLUSTRATIONS
Figure 1-1. Standard Model OPM 2001 TransmissometerOpacity/Dust Density Transmitter .......................................................................... 1-2
Figure 1-2. Component Relationships...................................................................................... 1-3Figure 1-3. Calibration Dimensions.......................................................................................... 1-4Figure 1-4. Relationship of Opacity, Transmittance, and Optical Density................................ 1-4Figure 1-5. Example Relationship of Extinction and Dust Concentration ................................ 1-5Figure 2-1. Transmitter Location Considerations..................................................................... 2-1Figure 2-2. Transmitter Location .............................................................................................. 2-2Figure 2-3. Stack Flange Installation........................................................................................ 2-3Figure 2-4. Lifting and Handling ............................................................................................... 2-4Figure 2-5. Stack Installation Dimensions................................................................................ 2-5Figure 2-6. Intelligent Electronics Mounting Dimensions ......................................................... 2-6Figure 2-7. Insulation and Cooling Fin Installation................................................................... 2-8Figure 2-8. Optional Purge Air Heater.................................................................................... 2-10Figure 2-9. Customer Connections for OPM 2001
with General Purpose Intelligent Electronics (Sheet 1 of 2) ................................ 2-12Figure 2-9. Customer Connections for OPM 2001
with General Purpose Intelligent Electronics (Sheet 2 of 2) ................................ 2-13Figure 2-10. Customer Connections for OPM 2001
with Optional Type 4X Intelligent Electronics (Sheet 1 of 2) ............................... 2-14Figure 2-10. Customer Connections for OPM 2001
with Optional Type 4X Intelligent Electronics (Sheet 2 of 2) ............................... 2-15Figure 2-11. General Purpose Intelligent Electronics Relay
and Analog Output Connections.......................................................................... 2-16Figure 3-1. HART Terminal Connections ................................................................................. 3-2Figure 3-2. Signal Line Connections, ≥250 Ohms Lead Resistance ....................................... 3-3Figure 3-3. Signal Line Connections,
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Instruction ManualIB-106-2001 Original IssueJuly 2001
iv Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
Figure 5-12. Retroreflector and Air Lens Assembly ................................................................... 5-8Figure 5-13. Air Lens Assembly and Purge Air Failure Flow Switch.......................................... 5-9Figure 5-14. Air Lens Assembly - Exploded View.................................................................... 5-10Figure 6-1. General Purpose Intelligent Electronics - Exploded View ..................................... 6-1Figure 6-2. IG-1 Software Board .............................................................................................. 6-2Figure 6-3. HART Daughter Board........................................................................................... 6-3Figure 6-4. HART Daughter Board Relay Contact Configurations........................................... 6-5Figure 6-5. Type 4X Intelligent Electronics - Exploded View ................................................... 6-6Figure 6-6. Termination Board ................................................................................................. 6-7Figure 6-7. Power Supply......................................................................................................... 6-7Figure 7-1. External Filters - Exploded View............................................................................ 7-2Figure 7-2. Internal Filter - Exploded View............................................................................... 7-3Figure 7-3. Lamp Replacement................................................................................................ 7-4Figure 7-4. Detector/Amplifier Board........................................................................................ 7-5Figure 7-5. Beam Splitter Adjustment and LCW Replacement................................................ 7-6Figure 7-6. VLAMP Adjustment ................................................................................................... 7-7Figure 7-7. Zero Jig Adjustment and Locking Screws ............................................................ 7-9Figure 8-1. PS1 and PS2 Test Points ...................................................................................... 8-6
LIST OF TABLES
Table 3-1. Function Keys ........................................................................................................ 3-5Table 3-2. Action Keys ............................................................................................................ 3-6Table 3-3. System Status Modes............................................................................................ 3-7Table 3-4. FLD DEVICE VOLTS Submenu ............................................................................ 3-8Table 3-5. LCW States............................................................................................................ 3-8Table 3-6. OUTPUT VARIABLES Submenu........................................................................... 3-9Table 3-7. REF. VOLTAGES Submenu................................................................................ 3-13Table 3-8. FLTR CHK Submenu........................................................................................... 3-15Table 3-9. SETUP CLOCK Submenu ................................................................................... 3-19Table 3-10. PV, SV, and TV RANGE VALUES Submenu ...................................................... 3-20Table 3-11. DEVICE INFO Submenu. .................................................................................... 3-21Table 3-12. RELAY CONFIG Submenu.................................................................................. 3-22Table 3-13. ZERO/SPAN CHECK Submenu.......................................................................... 3-24Table 3-14. LCW Sector Status .............................................................................................. 3-25Table 3-15. AVERAGES Submenu......................................................................................... 3-26Table 3-16. ALARMS Submenu.............................................................................................. 3-27Table 3-17. DUST SETUP Submenu...................................................................................... 3-28Table 3-18. REVIEW Menu..................................................................................................... 3-29Table 8-1. Diagnostic Indicators ............................................................................................. 8-2Table 8-2. Troubleshooting Chart ........................................................................................... 8-3Table 10-1. Replacement Parts for General Purpose Intelligent Electronics ......................... 10-4Table 10-2. Replacement Parts for Type 4X Intelligent Electronics ....................................... 10-4Table 10-3. Replacement Parts for Transceiver and Retroreflector Modules ........................ 10-4Table 10-4. Replacement Parts for Transceiver Module ........................................................ 10-5Table 10-5. Replacement Parts for Retroreflector Module ..................................................... 10-5Table 10-6. Replacement Parts Kit ......................................................................................... 10-6Table 10-7. Certified Neutral Density Filters ........................................................................... 10-6
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management P-1
Model OPM 2001
PREFACEThe purpose of this manual is to provide information concerning the components, func-tions, installation and maintenance of the Model OPM 2001 Transmissometer Opacity/DustDensity Transmitter.
Some sections may describe equipment not used in your configuration. The user shouldbecome thoroughly familiar with the operation of this module before operating it. Readthis instruction manual completely.
DEFINITIONSThe following definitions apply to WARNINGS, CAUTIONS, and NOTES found throughout thispublication.
Highlights an operation or maintenanceprocedure, practice, condition, state-ment, etc. If not strictly observed, couldresult in injury, death, or long-termhealth hazards of personnel.
Highlights an operation or maintenanceprocedure, practice, condition, state-ment, etc. If not strictly observed, couldresult in damage to or destruction ofequipment, or loss of effectiveness.
NOTEHighlights an essential operating procedure,condition, or statement.
: EARTH (GROUND) TERMINAL
: PROTECTIVE CONDUCTOR TERMINAL
: RISK OF ELECTRICAL SHOCK
: WARNING: REFER TO INSTRUCTION BULLETIN
NOTE TO USERSThe number in the lower right corner of each illustration in this publication is a manual illus-tration number. It is not a part number, and is not related to the illustration in any technicalmanner.
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Instruction ManualIB-106-2001 Original IssueJuly 2001
P-2 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
IMPORTANT
SAFETY INSTRUCTIONSFOR THE WIRING AND INSTALLATION
OF THIS APPARATUSThe following safety instructions apply specifically to all EU member states. They shouldbe strictly adhered to in order to assure compliance with the Low Voltage Directive. Non-EU states should also comply with the following unless superseded by local or NationalStandards.
1. Adequate earth connections should be made to all earthing points, internal and external,where provided.
2. After installation or troubleshooting, all safety covers and safety grounds must be replaced.The integrity of all earth terminals must be maintained at all times.
3. Mains supply cords should comply with the requirements of IEC227 or IEC245.
4. All wiring shall be suitable for use in an ambient temperature of greater than 75°C.
5. All cable glands used should be of such internal dimensions as to provide adequate cableanchorage.
6. To ensure safe operation of this equipment, connection to the mains supply should only bemade through a circuit breaker which will disconnect all circuits carrying conductors during afault situation. The circuit breaker may also include a mechanically operated isolating switch.If not, then another means of disconnecting the equipment from the supply must be providedand clearly marked as such. Circuit breakers or switches must comply with a recognizedstandard such as IEC947. All wiring must conform with any local standards.
7. Where equipment or covers are marked with the symbol to the right, hazard-ous voltages are likely to be present beneath. These covers should only beremoved when power is removed from the equipment and then only bytrained service personnel.
8. Where equipment or covers are marked with the symbol to the right, there is adanger from hot surfaces beneath. These covers should only be removed bytrained service personnel when power is removed from the equipment. Cer-tain surfaces may remain hot to the touch.
9. Where equipment or covers are marked with the symbol to the right, refer tothe Operator Manual for instructions.
10. All graphical symbols used in this product are from one or more of the follow-ing standards: EN61010-1, IEC417, and ISO3864.
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management P-3
Model OPM 2001
GLOSSARY OF TERMSAir WindowA device that blows purge air out of the transceiver and retroreflector module into the stack, pre-venting the stack gasses from entering the modules. This maintains a clean space between themodule optics and flue gasses, preventing particulate buildup on the optics. The air window con-tains a manually sliding seal that is used to isolate the module from the stack when purge airmust be turned off. The air window also contains a ball joint used to align the optics.
Corner CubeA device used by the OPM 2001 as a retroreflector. Corner cubes come in different sizes basedon the path length between the transceiver and retroreflector modules.
EPAEnvironmental Protection Agency.
ExtinctionSee optical density.
FSK (Frequency Shift Keying)The sumperimposing of a high frequency digital communication signal on an electrical signal. TheHART communication protocol uses FSK to communicate between the hand held unit and theintelligent electronics over the 4-20 mA analog output line. The HART signal does not affect the4-20 mA analog output, since no energy is added to or removed from the loop.
HART CommunicatorA hand-held communications and interface device that can communicate with HART compatibleinstrumentation. The HART communicator can be used to view data and configure and calibratethe OPM 2001. The HART communicator uses the frequency shift keying technique to communi-cate to other HART compatible device over the 4-20 mA analog output line.
In SituThe measuring of the parameters of a process without extracting the sample from the processstream.
LCW (Liquid Crystal Window)A solid state device that changes from translucent, scattering and diffusing light, to transparentwhen an electrical signal is applied. This allows the OPM 2001 to control the path of light throughthe transceiver module with no moving parts.
lfThe flange to flange distance between the transceiver and retroreflector modules when installedon the stack.
ltThe inside stack diameter at the transmitter location.
lxThe inside stack diameter at the stack exit.
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Instruction ManualIB-106-2001 Original IssueJuly 2001
P-4 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
lx/ltThe ratio between the inside diameter of the stack at the stack exit and at the transmitter location.This value is used to correct the transmitter reading to calculate stack exit opacity.
Neutral Density FilterAn optical filter used to reduce the intensity of light without changing its color.
OpacityThe amount of light being scattered or absorbed by particles in the path of a beam of light.
Optical Density (OD)The degree of translucence of an optical medium. Optical density is expressed as:OD = -log(transmittance/100). An optical density of 1 is equivalent to a 10% transmittance, or anopacity of 90%. Also called Extinction.
Photopic RegionThat region of the light spectrum visible to the human eye.
Purge AirFiltered air provided by the purge air blowers. Purge air is used by the air windows to prevent thebuild-up of particulate on the module optics.
RetroreflectorA device that reflects light in such a way that its angle is parallel to the incoming, or incident, rays.The OPM 2001 uses a corner cube in the retroreflector module to reflect the light beam from thetransceiver module back to the transceiver module.
Ringelmann ScaleA scale ranging from 0 to 5 used by observers to rate the opacity of stack emissions. Each num-ber on the scale equals approximately 20% opacity, i.e. a Ringelmann number of 2 equals 40%opacity. The Ringelmann scale is very subjective, as it can be influenced by sky haze, the posi-tion of the sun, or interpretation of the observer.
TransmissometerAn instrument that uses opacity to measure the particulate level of stack emissions. Sometimesreferred to as a dust density transmitter.
TransmittanceThe complimentary function of opacity. Percent opacity plus Percent transmittance always equals100%.
Zero JigA device used to provide a zero opacity reference for the OPM 2001 without the need to removethe transceiver module from the stack. Also holds neutral density filters for performing spanchecks.
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management 1-1
Model OPM 2001
SECTION 1DESCRIPTION AND SPECIFICATIONS
1-1 COMPONENT CHECKLIST OF TYPICALSYSTEM (PACKAGE CONTENTS)
A typical Rosemount Model OPM 2001 Trans-missometer Opacity/Dust Density Transmittershould contain the items shown in Figure 1-1.
1-2 SYSTEM OVERVIEW
a. Scope
This instruction bulletin is designed to sup-ply details needed to install, operate, andmaintain an OPM 2001.
b. Reason for Measuring Opacity
Opacity refers to the amount of light beingscattered or absorbed by particles in thelight beam path. An opacity or dust densitytransmitter (also called a transmissometer)measures the particulate level of stackemissions. One of the most common rea-sons for measuring opacity is to comply withEnvironmental Protection Agency (EPA) orother national requirements. Federal regu-lations for new emission sources and manystate regulations for both new and existingsources specify maximum limits for stackemission opacity.
A transmissometer can be used in a varietyof applications. Those applications includemonitoring the efficiency of emission controlsystems, detecting broken bags in bag-houses, and determining the time rappingcycles for electrostatic precipitators. Anotherapplication is to gauge the effectiveness ofinjecting flue gas conditioning agents usedto improve electrostatic precipitator per-formance.
Opacity data can also serve as a rough in-dicator of combustion efficiency. Extremechanges in opacity may indicate inefficientcombustion or boiler problems. Because the
transmitter gives accurate, immediate-response data, corrective actions can betaken as soon as problems occur. This dataserves not only the compliance requirementof pollution regulation standards but also asa means to achieve improved efficiency andoperating profit.
Originally, a trained smoke reader deter-mined the particulate level of stack emis-sions solely by observation. The opacity ofthe plume was judged in reference to astandard Ringelmann scale of 0 to 5. Thesedeterminations tended to be influenced byseveral sources of error such as sky haze,sun position, and the subjective determina-tion of the observer. These sources of error,especially at lower opacity levels, can pro-duce highly variable readings even whenperformed by a trained observer.
c. System Description
The OPM 2001 is an in situ optical trans-mitter that uses a visible light beam in thephotopic region (peak and mean responsesin the 500 to 600 nm range) to measureopacity in stack emissions. The OPM 2001contains no moving parts except for blowermotors, which eliminates sources of wearand possible failure.
Federal regulations and many state and lo-cal laws use visual observation as a refer-ence. Thus, for a true correlation, it isimportant that transmissometers use thesame spectral response range as the hu-man eye. This portion of the spectrum iscalled the photopic response range. Sincevisual readings are taken at the stack exit,the OPM 2001 compensates for the differ-ence between stack diameter at the exit andstack diameter at the installation site.
The OPM 2001 consists of a transmitter/receiver (transceiver) module, a retrore-flector module, and intelligent electronics.
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Instruction ManualIB-106-2001 Original IssueJuly 2001
1-2 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
o
HART Communicator
FISHER-ROSEMOUNTTM
MAN 4275A00English
October 1994
2
115
14
12
13
3
4
9
1110
8
5
6
7 35560026
1. Transceiver Module 2. Retroreflector Module 3. General Purpose Intelligent Electronics 4. Type 4X Intelligent Electronics (optional) 5. Optical Alignment Sight (optional) 6. 6 in. Optical Extension (optional) 7. LON Communication Test Cable 8. Power Supply (optional)
9. 751 Field Signal Indicator (optional) 10. Communication Cable (optional) 11. Purge Air Failure Flow Switch Cable (optional) 12. HART Communications Package (optional) 13. Instruction Bulletin 14. Power Test Cable 15. Zero Jig (optional)
Figure 1-1. Standard Model OPM 2001 TransmissometerOpacity/Dust Density Transmitter
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management 1-3
Model OPM 2001
The transceiver and retroreflector mod-ules are mounted directly opposite ofeach other on the stack (Figure 1-2). Thetransceiver projects a controlled beam oflight across the stack. The corner cubebounces the light back along a parallelpath to the transceiver. Particles in thegas stream cause a certain amount of thelight to be scattered and absorbed. Thisamount varies depending on the particu-late content of the gas stream and theparticle type and size.
The light then strikes a detector, which con-verts the light into a voltage that can be
processed. The detector signal is amplifiedby an independently powered detector/amplifier board. The amplified signal is thendigitized and transmitted to the intelligentelectronics. The intelligent electronics cal-culates opacity, sends commands to thetransceiver, and provides an operator in-terface via HART communications.
Because the beam passes through thestack twice (once in each direction), the re-sulting value is a double-pass transmittancemeasurement. By passing through thesmoke twice, sensitivity to low opacity levelsis increased.
COMMUNICATIONSCABLE TO AND
FROM TRANSCEIVER
STACKEXHAUST
CORNERCUBE
RETROREFLECTOR
WINDOWACCESSPLATE
BEAMSPLITTER
DETECTOR
LAMP
TRANSCEIVERMODULE
OBJECTIVELENS
WINDOW
NOTES: BLOWER MOTORS ARE NOT SHOWN.COMMUNICATIONS CABLE MAY BE UP TO 1 MILE LONG.
HARTCOMMUNICATOR
INTELLIGENTELECTRONICS
35560016
Figure 1-2. Component Relationships
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Instruction ManualIB-106-2001 Original IssueJuly 2001
1-4 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
The measurement value is compared to areference value previously determined withno smoke in the light path. The resulting ra-tio is the transmittance value for the meas-urement path. This ratio can then beconverted to units of optical density, stackexit opacity, and dust concentration.
The reference value depends on the lf di-mension shown in Figure 1-3. Also illus-trated are dimensions lx and lt, which arenecessary for OPM 2001 calibration andsetup. These dimensions are defined asfollows:
lx = inside stack diameter at stack exit.lt = inside stack diameter at the trans-
mitter location.lf = flange to flange distance between
the transceiver and retroreflectorunit. It is also the distance that mustbe used to calibrate the unit offline.
The LX/LT parameter is entered in theBASIC SETUP submenu of the HARTCommunicator. See paragraph 3-8c formore information.
Opacity is a complementary function oftransmittance. It is a measurement of theamount of light that is blocked or absorbedby the flue gases. The measurement of
Figure 1-3. Calibration Dimensions
smoke opacity is sometimes referred to inRingelmann numbers. By definition, Ringel-mann No. 1 is equivalent to 20% opacity withthe opacity increasing 20% for each subse-quent number. This scale is based on asingle-pass value as would be read by a hu-man observer.
The relationship between opacity, transmit-tance, and optical density (or extinction) isshown graphically in Figure 1-4 and in thetable in Appendix A. One hundred percenttransmittance is equivalent to 0% opacity orzero optical density. Opacity and opticaldensity are logarithmically related in such away that zero optical density equals zeroopacity; an optical density of one is equal to90% opacity; an optical density of two isequal to 99% opacity, etc.
Figure 1-4. Relationship of Opacity,Transmittance, and Optical Density
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management 1-5
Model OPM 2001
The OPM 2001 automatically compensatesfor the effects of ambient light, zero drift,and component aging with every measure-ment cycle. Four separate voltages pro-duced in each measurement cycle arecompared against two sets of referencevoltages taken either off stack or in a clearstack. The first set is taken in 0% opacityconditions, and the second set is taken insimulated 100% opacity conditions. The re-sulting reference zero and span voltagesproduce a reference point by which thetransmitter judges current operation.
d. System Considerations
All procedures in this manual must be per-formed carefully in order to gain the maxi-mum benefit from the OPM 2001. Propermaintenance is important for maintainingsignal accuracy and will greatly increase in-strument life.
e. Dust Concentration Measurements
The OPM 2001 uses an optical technique tomeasure opacity and extinction. Equatingthis to a dust concentration measurementrequires additional iso-kinetic sampling inorder to calibrate the unit. Iso-kinetic sam-pling involves taking a series of actual dustconcentration measurements in the flue andcomparing these with the extinction readingfrom the OPM 2001. From this comparison,a graph can be plotted (Figure 1-5) thatshows the relationship between extinctionand dust measurement exclusive to thatparticular application. This method takesinto account the variation in dust sizes anddensities in different applications. The pro-cedure is described in the followingstandards:
1. ISO 9096 Stationary Source Emis-sions. Determination of mass
concentration and mass flow rate ofparticulate matter in gas-carrying ducts- manual gravimetric method.
2. ISO/DIS 10155 Stationary SourceEmissions. Automated monitoring ofmass concentration of particles - per-formance characteristics, test methods,and specifications.
Figure 1-5. Example Relationship of Extinctionand Dust Concentration
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Instruction ManualIB-106-2001 Original IssueJuly 2001
1-6 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
1-3 METHOD OF MEASUREMENT
The following sequence of steps determines therelationship of dust concentration to extinctionreadings:
a. After the OPM 2001 has been installed andis functioning properly, a series of gra-vimetric measurements are taken using astandard method as outlined in ISO 9096.As each measurement is taken, theequivalent extinction reading on the OPM2001 is recorded.
b. The recorded data is plotted and presentedin accordance with methods outlined in ISO10155 or a relevant local standard. This in-formation is used to calculate the extinctioncoefficient that determines the relationshipbetween extinction and dust concentrationmeasurement.
c. A typical graph and dust concentration cal-culation (Figure 1-5) shows a linear
relationship between extinction and dustconcentration. The calibration curve can belinearized and represented by the followingequation:
DC = kE + c
Where:DC = dust concentrationk = slope of dust concentration by ex-
tinction (determined from stack dustsampling test data)
c = y intercept of dust concentration(determined from stack dust sam-pling test data)
E = Extinction (measured variable byOPM 2001)
The values for k and c are then entered inthe DUST SETUP submenu of the HARTCommunicator to calculate the dust con-centration (DC) from the extinction value.Refer to paragraph 3-9e for moreinformation.
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management 1-7
Model OPM 2001
1-4 SPECIFICATIONSElectrical:
Input Voltage Requirements ......................... 100/115/220/240 VAC, 50/60 HzPower Requirements..................................... 400 watts to transceiver, including 300 watt heater.
The blowers are separately powered and rated at1/2 HP @ 60 Hz or 1/3 HP @ 50 Hz (5.6 A @ 115VAC or 3.1 A @ 240 VAC, 50 Hz).
Wiring ............................................................ Two twisted pair (Belden 8162, 8163, or equivalent);maximum 5000 ft (1524 m) of cable between trans-ceiver and intelligent electronics.
Electrical Classification ................................. Category II
Environmental:Ambient Operating Temperature .................. -40° to 130°F (-40° to 55°C)Flue Gas Temperature .................................. Maximum 1000°F (538°C); Minimum 220°F (104°C);
Non-condensing.Flue Gas Pressure ........................................ Maximum 10 in. (254 mm) WC with supplied blowersPathlength ..................................................... User-definable from 3 to 26 ft (0.9 to 7.9 m)
Physical:Optical System .............................................. Double-pass multiple lens optical system with solid
state electronic light modulation; utilizes liquid crystalwindows.
Light Source .................................................. Gas-filled incandescent bulbSystem Shipping Weight ............................... 356 lbs (161.5 kg)
Transceiver and Retroreflector:Enclosure Type ............................................. Weather housings are moisture-proof. The trans-
ceiver assembly is designed for Type 4Xenvironments.
Dimensions ................................................... Height: 28.77 in. (731 mm)Width: 12.5 in. (318 mm)Depth: 33.94 in. (862 mm)
Weight ........................................................... Transceiver: 80 lbs (36.3 kg)Retroreflector: 40 lbs (18.1 kg)
Optical Alignment Sight................................. Visual alignment sighting indicator utilizing cross-hairs.
Air Lens Assembly:Mounting........................................................ Flange mounted to enclosure mounting plateDimensions ................................................... Diameter: 11 in. (280 mm)
Length: 6 in. (150 mm)Weight: 18 lbs (8 kg)
Blower Motor ................................................. Maximum volume 40.0 cfm @ 10 in. H2OWeight ........................................................... 29 lbs (13 kg)
Intelligent Electronics:Enclosure Type ............................................. General Purpose
Optional Type 4XAmbient Operating Temperature .................. 40° to 120°F (4° to 50°C)
-40° to 120°F (-40° to 50°C) for optional Type 4Xintelligent electronics with heater and thermostat
Dimensions ................................................... Height: 2.72 in. (69.1 mm)Width: 7.00 in. (177.8 mm)Depth: 5.13 in. (130.3 mm)
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Instruction ManualIB-106-2001 Original IssueJuly 2001
1-8 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
Weight ........................................................... 10 lbs (4.54 kg)Voltage .......................................................... 24 ±1 VDCPower ............................................................ 25 watts (Optional heater in Type 4X intelligent
electronics adds 300 watts.)Contact Rating .............................................. 30 VDC, 2 A; 110 VDC, 0.3 A; 125 VAC, 0.5 A
Operational:The OPM 2001 meets EPA design and performance requirements as specified in 40 CFR, Part 60, Appen-dix B, Performance Specification 1. The OPM 2001 also meets the performance audit requirements of EPAMethod 203.
Output Ranges .............................................. Continuously adjustable (field adjustable)Accuracy........................................................ ±1% opacity (accuracy of ±1% opacity in normal op-
erating areas, up to 70% opacity reading. Above70% opacity reading, accuracy of ±2% opacity ab-solute).
Resolution .....................................................
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management 1-9
Model OPM 2001
1-5 SYSTEM STARTUP PROCEDURE
Use the following steps to start the OPM 2001.If the opacity transmitter is installed to meet therequirements of EPA regulation 40 CFR, Part60, Appendix B, Specification 1, follow this pro-cedure prior to installing the opacity transmitteron the stack (see 40 CFR, Part 60, Appendix B,Specification 1, Section 7, PERFORMANCESPECIFICATION VERIFICATION PROCE-DURE). It is also recommended that certainparts of these startup procedures be repeatedonce the unit is mounted on the stack or duct.
a. Turn on power to the transceiver and retro-reflector modules immediately after their in-stallation to the stack or duct. Refer toSection 2 for the complete installation pro-cedure. Turn on the purge air blowers toensure that both the transceiver windowand retroreflector corner cube will be keptdirt free.
b. Turn on the power source to the intelligentelectronics and connect the HART Commu-nicator per paragraph 3-2. Turn on theHART Communicator and select CHECKOPTICS from the DIAG/SERVICE menu.Next, select the VSTACK menu option to placethe OPM 2001 in the check optics mode.
c. Align the transceiver and retroreflector.(Refer to Section 4 for the complete proce-dure.) If the alignment is performed off ofthe stack prior to the installation to meet theprior to installation requirements of 40CFR, Part 60, Appendix B, Specification 1,be sure the transceiver and retroreflectormodules are spaced within 1/4 in. (6.35mm) of the actual installed flange-to-flangedistance. Exit the CHECK OPTICS proce-dure when alignment is complete.
d. Set up the operating parameters in theBASIC SETUP and DETAILED SETUPmenus of the HART Communicator. Referto paragraphs 3-8 and 3-9 for the completesetup procedures.
e. Enter the PROCESS VARIABLES menuand select FLD DEVICE VOLTS per para-graph 3-6a. Four voltages are listed: VSTACK(stack), VLAMP (lamp), VAMB (ambient), andVDARK (dark). Selecting STACK TEMPERA-TURE displays VAD590 (ambient voltage)and TEMP (transceiver electronics tem-perature). These voltages and temperaturereadings indicate the up-to-date levels ofthese measured variables. If the stack orduct is clear of opacity, the stack voltagewill typically be set at 2.0 volts by the fac-tory. The lamp voltage will typically be set at4.0 V.
NOTEThe actual ambient conditions at theinstallation site may not be the sameas the factory conditions at the time oftesting. Therefore, some variations inthese two voltages will be observedbut will not affect the operation of theopacity transmitter.
f. View the opacity reading on the HARTCommunicator display online menu. Ensurethe primary variable (PV) or the secondaryvariable (SV) is set to display opacity. Referto paragraph 3-6b. Under clear stack condi-tions, or with zero jig installed, the opacityshould now read 0.0%. If the opacity read-ing is other than 0.0 ±0.5%, recalibrate theopacity transmitter.
g. Perform an offline calibration per paragraph3-7b. Reference voltages from the last off-line calibration are stored in the REF.VOLTAGES submenu in the DIAG/SERVICE menu. This stored data should berecorded and saved for later referencebefore proceeding with another offlinecalibration.
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Instruction ManualIB-106-2001 Original IssueJuly 2001
1-10 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management 2-1
Model OPM 2001
SECTION 2INSTALLATION
Before starting to install this equip-ment, read the Safety instructions forthe wiring and installation of this ap-paratus at the front of this InstructionBulletin. Failure to follow the safetyinstructions could result in seriousinjury or death.
2-1 GENERALProper functioning of the Rosemount OPM 2001Opacity/Dust Density Transmitter depends onproper installation. All procedures in this sectionmust be followed carefully.
2-2 CHOOSING A LOCATIONThe location of the OPM 2001 is important forobtaining maximum accuracy in the reading ofthe stack particulates. Keep in mind both clear-ance and process/regulatory considerationswhen choosing an installation location.
a. Clearance Considerations 1. Ensure the location is accessible and
provides adequate clearance to serviceand maintain the transmitter.
2. Allow 32 in. (813 mm) for clearance oneach side of the stack to remove andinstall the weather housings (Figure2-1).
SYSTEM TO BE INSTALLED PER LOCAL ANDNATIONAL ELECTRIC CODES.
FOR U.S. APPLICATIONS, REFER TO E.P.A.INSTALLATION REQUIREMENTS, 40 CFR 60,APPENDIX B, PERFORMANCE TEST 1.
DIMENSIONS ARE IN INCHES WITHMILLIMETERS IN PARENTHESES.
CONNECT WIRING/CONDUIT PER NATIONALAND LOCAL ELECTRICAL CODE STANDARDS.
POWER REQUIREMENTS:400 WATTS - TRANSCEIVER WITH HEATER400 WATTS - EACH BLOWER
PURGE AIR FAILUREFLOW SWITCH CABLE(10, FIGURE 1-1)(SEE NOTE 5)
TO INTELLIGENTELECTRONICS
CUSTOMER-SUPPLIED SIGNAL CABLE[1 MILE (1.5 KM) MAXIMUM LENGTH]
NOTES:
1.
2.
3.
4.
5.
CONDUIT TOINSTRUMENTENCLOSURE
32 (813) CLEARANCENEEDED TO REMOVE
WEATHER HOUSING(TYP. BOTH SIDES)
35560027
Figure 2-1. Transmitter Location Considerations
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Instruction ManualIB-106-2001 Original IssueJuly 2001
2-2 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
3. Locate the transmitter no further thanone mile (1.5 km) from the intelligentelectronics.
b. Regulatory/Process Considerations
The EPA has established the followingguidelines for choosing an opacity/dustdensity transmitter installation site:
1. Locate the transmitter across a sectionof a duct or stack that will provide aparticulate matter flow through the pathof the transmitter beam representativeof the duct or stack flow.
2. Ensure the transmitter location is down-stream from all particulate controlequipment.
3. Locate the transmitter as far frombends and obstructions as practical.
4. If a transmitter is to be located lessthan 4 duct diameters downstreamfrom a bend, install the transmitter inthe plane defined by the bend. SeeFigure 2-2.
Figure 2-2. Transmitter Location
5. Ideally, locate the transmitter eight toten stack diameters upstream from thestack exit and three to five diametersdownstream from any bends, junctions,or other constrictions in the stack orduct.
For best results, mount the transceiverand retroreflector modules so the lightbeam is exactly perpendicular to thestack or duct and the beam goesthrough the center. Do not install thetransmitter downstream of a wetscrubber. The water droplets intro-duced to the gas stream by suchequipment will interfere with the opacityreadings. For an accurate measure-ment under these conditions, choose alocation upstream from a wet scrubberor a location downstream from thescrubber where the water droplets arevaporized by the reheating of the gas.
2-3 CALIBRATION
The OPM 2001 is factory calibrated for theflange-to-flange distance (lf) (Figure 1-3) of theinstallation site. If the unit needs to be recali-brated, refer to paragraph 3-7b. If a Dust Con-centration (DC) output is required afterinstallation, it is necessary to perform iso-kineticsampling on the flue gas while simultaneouslymeasuring the extinction (E) value. Refer toparagraph 1-3 for a description of thisprocedure.
2-4 MOUNTING FLANGES TO STACK
a. Form two mounting holes in the stack atlocations specified in paragraph 2-2. Holesmust be on the same horizontal and verti-cal axes. A liquid level can be used to en-sure that modules are installed on samehorizontal plane.
b. Install 6 in. pipe and 6 in., 150 lb flangesfollowing the notes in Figure 2-3. Pipemust be horizontal and should protrude atleast 4 to 6 in. (102 to 153 mm).
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management 2-3
Model OPM 2001
37/8 (22) DIA. - 8 HOLESEQUALLY SPACED ON9-1/2 (241) DIA. B.C.
STRADDLING THE VERTICALAND HORIZONTAL CENTERLINES.
11.00(279) O.D.
6.72(171) I.D.
6 IN. 150 LB R.F. (RAISED FLANGE)ANSI FLANGE (B16.5)
SUPPLIED BY CUSTOMER
6
4
FIELD WELDPIPE TOFLANGE
4 (102)MINIMUM
CLEARANCETYPICAL
MASONRY STACKWALL INSTALLATION
METAL WALL STACKOR DUCT INSTALLATION
6-5/8 (168)O.D. REF.
6 IN. SCHED. 40PIPE SUPPLIEDBY CUSTOMER
5
6
3STUD ANCHORS
OUTSIDE WALLSURFACE
FIELD WELDPIPE TO
FLANGE ANDMETAL STACK
OR DUCTWALL
NOTES:
WHEN FLUE GAS TEMPERATURE IS LESS THAN600 F (316 C), INSULATE AND LAG THIS AREA TOPREVENT CONDENSATION AND CORROSION.
° °3.
ALL MATERIAL AND FIELD WORK ARE PROVIDEDBY THE CUSTOMER TO INSTALL THE TRANSCEIVERAND RETROREFLECTOR MODULES OF THE OPACITYMONITOR.
2.
EXTEND INSULATION ON METAL STACK ORDUCT SURFACES TO 24 IN. (610 MM). THIS WILLPREVENT RADIANT HEAT FROM DAMAGINGTHE OPACITY MONITOR.
5.
WHEN FLUE GAS TEMPERATURE EXCEEDS 600 F(316 C), INSERT AN INSULATING GASKET SUCHAS MANUFACTURED BY BNZ MATERIALS, INC.RECOMMENDED GASKET MATERIAL IS MARINITEP, AT LEAST 1 IN. (25 MM) THICK. REFER TOPARAGRAPH 2-7b1 REGARDING THERMOISOLATORS.
°°
6.
1. DIMENSIONS ARE IN INCHES WITHMILLIMETERS IN PARENTHESES.
4. A BLANK 11.0 IN. (279 MM) O.D. BLIND 150 LB FLANGEDRILLED TO A 6.72 IN. (171 MM) I.D. AND DRILLEDAND TAPPED TO 0.75 - 16 UNF (M20) - 8 HOLESEQUALLY SPACED ON 9.50 IN. (241 MM) DIA. B.C. MAYBE SUBSTITUTED FOR THE 6 IN. 150 LB RF FLANGE.
35560022
Figure 2-3. Stack Flange Installation
c. Weld a flange to each pipe. Align flangesso that they are relative to a commoncenterline. Total module deviation shouldnot exceed ±5 degrees. Deviation withinthis limit can be compensated for by theair lens ball joint adjustment.
2-5 LIFTING AND HANDLING
Use the following procedure to hoist the mod-ules to the installation site and mount them tothe stack:
a. Remove the weather housings by releasingfour toggle clamps (5, Figure 2-4) that holdeach housing to the mounting plate.
b. Remove transceiver optical assembly or ret-roreflector from air lens assembly (Figures5-1 and 5-12).
c. Run a lifting sling through the air lensopening in the mounting plate (Figure 2-4).Make sure all hooking devices are secure.Lift the mounting plate assembly to the in-stallation site.
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Instruction ManualIB-106-2001 Original IssueJuly 2001
2-4 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
35560028
TO MOUNT ON STACK, REMOVE WEATHER HOUSING(1) AND OPTICAL ASSEMBLY (2). LIFT MOUNTINGPLATE ASSEMBLY (3) BY SLING (4) THROUGH THEAIR WINDOW.
AIR LENS SEAL PLATE (6) MUST REMAIN CLOSEDUNTIL THE BLOWER MOTORS ARE POWERED.
HANDLING PROCEDURE
65 4
2
31
Figure 2-4. Lifting and Handling
2-6 MOUNTING INSTRUCTIONS
a. Transceiver and Retroreflector Modules
1. Install customer-supplied 0.75-16 boltsin the stack mounted spool piece andflange for the mounting plate per Fig-ures 2-3 and 2-5.
2. Make sure heat-resistant gasket (32,Figure 5-1) is installed between eachmodule and its stack flange. Attacheach module to the four bolts installedin each stack flange and secure withfour customer-supplied washers andnuts.
3. Install stabilizers to provide firm sup-port for each module and secure withcustomer-supplied bolts, nuts, andwashers from the inside of the mount-ing plate (Figure 2-5).
Shutter must remain closed until theblower is powered up.
4. Close air lens assembly shutter (sealplate) (6, Figure 2-4) until the blowersare powered up.
5. Install the transceiver optical assemblyand retroreflector to the mountingplates and install the weather housingsto the modules (Figure 2-5).
b. Intelligent Electronics
The outline drawings in Figure 2-6 show themounting centers and clearances for thetwo versions of the intelligent electronics.
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management 2-5
Model OPM 2001
A
A
TRANSCEIVER RETROREFLECTOR
STACK
TYPICAL PLAN VIEW
6.25(159)
0.81 (21) DIA.(4 PLCS) SPACED
ON 9.50 (241)DIA. B.C. (SEE
NOTE 4 ANDNOTE 5)
4.62 (117)SQUARE OPENING
(SEE NOTE 2)
7.00(178)
3.50(89)
22.27(566)
28.77(731)
SECTION A-A
CUSTOMER-SUPPLIEDSTABILIZERS
(2 REQUIRED)
CUSTOMER-SUPPLIED MOUNTING
SPOOL PIECEAND FLANGE
4 (102)MIN. ORLARGERAS SPECIFIEDOR INSTALLEDBY CUSTOMER
WIRINGCONDUIT
33.94(862)
FLUEGAS
FLOW
TOGGLECLAMP
(SEE NOTE 3)B
CUSTOMER-SUPPLIED
STABILIZERS(2 REQUIRED)
0.75-16 UNF ANCHOR STUD
STABILIZER
MOUNTINGPLATE
STABILIZERLENGTH
TO BE 1/8 (0.125)LESS THAN
DIMENSION X
STACK
VIEW B
NOTES:
1. DIMENSIONS ARE IN INCHES WITHMILLIMETERS IN PARENTHESES.
2. MOUNTING PLATE OPENING TO STACK.
3. FOUR TOGGLE CLAMPS ARE PROVIDEDTO ATTACH MOUNTING PLATE TOWEATHER HOUSING.
4.
5.
0.75-16 UNF X 3.0 (M20 X 75 MM) HEX HEADBOLTS WITH WASHERS AND NUTS(CUSTOMER-SUPPLIED) REQUIRED TO ATTACHINSTRUMENT TO 6 IN. 150 LB ANSI FLANGE.
BOLT HOLE PATTERN TO CUSTOMER FLANGESTRADDLES THE CENTERLINE. MOUNTINGFLANGE AND BOLTS ARE CUSTOMER-SUPPLIED.
6.
7.
SYSTEM TO BE INSTALLED PER LOCAL ANDNATIONAL ELECTRIC CODES.
FOR U.S. APPLICATIONS, REFER TO E.P.AINSTALLATION REQUIREMENTS, 40CFR60,APPENDIX B, PERFORMANCE TEST 1.
16.13(410)
29170009
12.50(318)
0.81 (21)CLEARANCE
HOLES (2 PLCS)FOR STABILIZERS
0.88 (22) CLEARANCE(4 PLCS)HOLES
FOR CUSTOMERWIRING
X
12.50(318)
22.5°
Figure 2-5. Stack Installation Dimensions
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Instruction ManualIB-106-2001 Original IssueJuly 2001
2-6 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
6.00 (152)
4.69(119)
1.56(40) LON AND 4-20 mA
COMMUNICATIONS
DIGITALINPUT
RELAYSPOWER
ANALOGOUTPUTS
5.19 (132)
4.71(120)
5.13(130)
2.72(69)
7.00 (178)
0.57 (14)
0.177(4)
DIMENSIONS ARE IN INCHESWITH MILLIMETERS IN PARENTHESES.
NOTE:
TYPE 4X INTELLIGENT ELECTRONICSGENERAL PURPOSE INTELLIGENT ELECTRONICS
12.50(318)
8.00(203)
11.00(279)
12.94(329)
0.31 (8) x 0.50 (13)SLOT
29170014
Figure 2-6. Intelligent Electronics Mounting Dimensions
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management 2-7
Model OPM 2001
1. General Purpose Intelligent Electronics
(a) Install the general purpose intelli-gent electronics no further than 1mile (1.5 km) from the stack-mounted transceiver unit.
(b) Due to the type of enclosure, thegeneral purpose unit must be in-stalled indoors where the ambienttemperature is between 40° to120°F (4° to 50°C).
(c) If mounting the unit on a wall orbulkhead, use cable clamps andstraps on the wiring as needed toavoid straining the connections.
2. Type 4X Intelligent Electronics
(a) Mount the Type 4X intelligentelectronics to a wall or bulkhead nofurther than 1 mile (1.5 km) fromthe stack-mounted transceiver unit.
(b) Locate units without the optionalheater where the ambient tem-perature is between 40° to 120°F(4° to 50°C). For units with the op-tional heater, install where the am-bient temperature is between -40°to 120°F (-40° to 50°C). Keep inmind that the Type 4X version canalso be installed outdoors.
c. Model 751 Indicator (Optional)
If using the Model 751 indicator, mount inan accessible location per the instructions indocument PDS 4378A00.
2-7 MONITORING OPACITY IN HIGHTEMPERATURE APPLICATIONS
a. Introduction
Measuring opacity in high temperature ap-plications such as incinerators can be det-rimental to the physical well-being of opacitytransmitters. Flue gases from incineratorsapproach 2000°F (1093°C). Opacity trans-mitters have reportedly melted at thesehigh temperatures.
Other less severe temperatures just over400°F (204°C) can also cause opacitytransmitter operation problems. In theseapplications, the opacity transmitter ismounted to a steel duct or steel stack. Ra-diant heat from the duct or stack can causethe temperature within the transceiver andretroreflector modules to exceed ambienttemperature limits.
b. Solution
The heat at the opacity transmitter must bereduced to permit accurate opacity moni-toring in these applications. RosemountAnalytical offers several solutions to helpwith these applications.
1. Thermo Isolators. Thermo isolatorsshould be used whenever the stacktemperature is above 600°F (316°C):for example, incinerator and hot steelstack applications. They provide aheat-resistant barrier between thestack and opacity transmitter flanges.Thermo isolators are a must with thehigher temperature incinerators.
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Instruction ManualIB-106-2001 Original IssueJuly 2001
2-8 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
Rosemount Analytical offers thermoisolators for the OPM 2001s 6 in.mounting flanges. This 1 in. (25.4 mm)thick high-temperature gasket providessufficient thermo isolation to withstandhot face temperatures of 1700° to1800°F (927° to 982°C). Two thermoisolators are required for each OPM2001. Remember to add 2 in. (51 mm)to the flange-to-flange dimension (lf)when thermo isolators are used.
In addition, insulation and a cooling fin(Figure 2-7) can be installed betweenthe duct and the opacity transmitter to
ward off radiant heat. This barrier isrecommended for high radiant heatapplications as found in incineratorsand hot steel stacks.
2. Purge Air. A duct or stack maximumpressure is limited to plus 10 in. WC inorder to supply a minimum flow of40 SCFM purge air. These constraintsmust also be adhered to for this appli-cation to be successful. A flow of coolpurge air must be maintained or theopacity transmitter may suffer heatdamage.
INSULATION
FLANGE
COOLING FINAND HEAT SHIELDINSULATION
4 TO 6 IN.(102 TO 152 MM)
12 IN.(305 MM)MINIMUM
INSULATION
SIDE VIEW FRONT VIEW
STACK
STACK
OPM2000R
35560029
12 IN.(305 MM)MINIMUM
Figure 2-7. Insulation and Cooling Fin Installation
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management 2-9
Model OPM 2001
2-8 MONITORING OPACITY ATLOW AMBIENT TEMPERATURES
a. Introduction
Measuring opacity in locations where ambi-ent temperatures can be expected to gobelow -20°F (-28.9°C) can cause falsereadings as a result of the extremely coldambient air being used by the purge airblowers. When extremely cold purge airmixes with the hot process gases, foggingcan occur. This phenomenon takes place atthe outlet of the purge air window assemblyand directly in the path of the opacity meas-urement. As a result, the opacity reading isfalsely represented as a higher than ex-pected value due to the presence of the fog.
b. Solution
The OPM 2001 can be ordered and/or fieldretrofitted with purge air heaters. Thisheater mounts between the blower and thepurge air window assembly in place of thecheck valve and elevates the temperatureof the purge air to prevent fogging. Refer toFigure 2-8.
2-9 SYSTEM WIRING INSTALLATION
a. Wiring Practices
The wire selected for supplying power to theintelligent electronics and modules must besized to meet the current carrying require-ments (capacity) for the application. Referto the specifications in paragraph 1-4. TheNational Electrical Code contains tables thatmay be used as a guide. Voltage classifica-tion must be equal to or exceed the ratedcircuitry voltage.
All customer-supplied wiring must conformto standard wiring practices in accordancewith local code. The wire must be able towithstand the physical stresses to which itmay be subjected during installation.
NOTEIf wiring an OPM 2001 with a generalpurpose intelligent electronics, refer toFigure 2-9. If wiring an OPM 2001 witha Type 4X intelligent electronics, referto Figure 2-10.
b. Transceiver Module
Refer to Figure 2-9 or Figure 2-10 asappropriate.
1. Make sure communications cable (3,Figure 5-1) from the transceiver isplugged into connector J2 on the stacktermination board.
2. Make sure power cable (2, Figure 5-1)from the transceiver is plugged intoconnector J4 on the stack terminationboard.
3. Attach the customer-supplied signalcable to HART and LON connectors J1and J5 on the stack termination board.Run the cable through the cable grip inthe mounting plate and tighten the sealonto the cable.
Check transceiver data plate for theactual voltage rating. Failure to con-nect the power cable to the appropri-ate power source will damageequipment.
4. Make sure cable (53, Figure 5-1) fromthe transceiver purge air failure flowswitch is connected to PR SW 1 con-nector J7 on the stack terminationboard.
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Instruction ManualIB-106-2001 Original IssueJuly 2001
2-10 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
5. Attach a line voltage power cable to ACIN connector J3 on the stack termina-tion board. Run the cable through thecable grip in the mounting plate.Tighten the seal onto the cable. Con-nect the power cable to a suitable linevoltage power source.
6. Refer to paragraph 3-2 for the proce-dure to connect the HART communi-cator to the 4-20 mA signal loop at thetransceiver location.
120 VOLT BLOWERMOTOR JUNCTION
BOX
BLK
GRNWHT
BLU
YEL
WHT
115 VACHEATER
THERMOSTAT55 F (13 C) CLOSE70 F (21 C) OPEN
° °° °
BLK
GRN YEL
BLU
WHT
240 VOLT BLOWERMOTOR JUNCTION
BOX
HEATERWIRE
HEATERWIRE
35560030
BLKBLK
GRNGRN
WHTWHT
NOTES:
1. REMOVE COPPER CHECK VALVE FROM AIRWINDOW THEN INSTALL HEATER IN SAMELOCATION.
2. 40 AMP BREAKER REQUIRED.3. AIR WINDOW ALIGNMENT NUTS MAY NEED TO BE
LOOSENED SO AIR HEATER ASSEMBLY CAN SWINGCLEAR OF OBSTACLES AS IT IS SCREWED INTO AIRWINDOW.
4. REALIGN TRANSCEIVER AFTER INSTALLATION OFAIR HEATER.
AIR WINDOW
220 VACHEATER
Figure 2-8. Optional Purge Air Heater
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management 2-11
Model OPM 2001
c. Retroreflector Module
Refer to Figure 2-9 or Figure 2-10 as ap-propriate. Run a customer-supplied cablefrom PR SW 2 connector J8 on the trans-ceiver stack termination board through acable grip in the transceiver mounting plateto the purge air failure flow switch in the ret-roreflector module as shown in Figure 2-1.Tighten both seals at each end of the cable.Connect the wires to the retroreflector purgeair failure flow switch.
d. Blower Motor
Refer to Figure 2-9 or Figure 2-10 asappropriate.
NOTEThe retroreflector blower motor has itsown independent power source but iswired the same as the transceiverblower motor at the motor junctionbox.
1. Run a line voltage power cable, de-pending on the system application,through a cable grip on the retrore-flector mounting plate to the retrore-flector blower motor.
2. Connect the wires at the blower motorjunction box.
3. Tighten the cable seal.
e. General Purpose Intelligent ElectronicsRefer to Figure 2-9.
NOTERelay jumper blocks J9 and J11 on theHART daughter board can be config-ured for either the default or failsafeconfiguration. For more information,refer to Section 6, INTELLIGENTELECTRONICS.
1. Run the customer-supplied signal ca-ble through a suitable conduit.
2. Connect the signal cable to the 4-20 mA TO STACK and LON connec-tors on the intelligent electronics.
Check the intelligent electronics dataplate for the required intelligent elec-tronics voltage. Connecting the unit tothe wrong supply voltage will damagethe equipment.
3. Attach a customer-supplied 24 VDCpower cable to the two +24 V connec-tors on the unit. If a 24 VDC powersource is not available, attach the op-tional universal power supply to the two+24 VDC connectors and plug thepower supply into the customer-supplied voltage source.
4. Connect a customer-supplied digitalinput cable for remote initialization ofzero/span checks to the DIGITALINPUT connector on the intelligentelectronics.
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Instruction ManualIB-106-2001 Original IssueJuly 2001
2-12 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
B
RD
BL
K
WH
BL
K
SH
IEL
D
A
C
RD
GRN/YLW
GRN/YLW
BLK
WH
WH
WH
BLK
BLK
BL
K
WH
GR
N/Y
LW
BLK
SHIELD
TRANSCEIVERPURGE AIR FAILURE
FLOW SWITCH(SEE NOTE 1)
COMMUNICATIONLINK TO TRANSCEIVER
COMMUNICATIONSCABLE
CONNECTIONSFOR HART
COMMUNICATOR
POWER TO J7ON STACK
LON BOARD
STACKTERMINATION
BOARD
CUSTOMER-SUPPLIED
SIGNAL CABLE
AC POWERCUSTOMER
WIRING
AC POWERCUSTOMER WIRING
TO INTELLIGENT ELECTRONICS
TO RETROREFLECTOR PURGEAIR FAILURE FLOW SWITCH
CABLE GRIP
MOUNTING PANEL
J9 CONNECTS TOGROUND ON
MOUNTING PANEL
2. THE OPTIONAL 751 INDICATORCAN BE LOCATED ANYWHERE INTHE 4-20 mA SIGNAL LINE.
1.
NOTES:
BOTH PURGE AIR FAILURE FLOWSWITCHES ARE WIRED THE SAME.HOWEVER, THE RETROREFLECTORPURGE AIR FAILURE FLOW SWITCHMUST BE WIRED IN THE FIELD,WHEREAS THE TRANSCEIVERPURGE AIR FAILURE FLOW SWITCHIS PRE-WIRED AT THE FACTORY.
35560021
OPTIONAL 751 INDICATOR(SEE NOTE 2)
+ +
+ +
%
Figure 2-9. Customer Connections for OPM 2001with General Purpose Intelligent Electronics (Sheet 1 of 2)
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management 2-13
Model OPM 2001
4-20mATO STACK
DIGITAL INPUT
+24V
+24VLON
FA
ULT
LE
D
CO
MM
LE
D
PO
WE
RL
ED
WHT
GENERAL PURPOSEINTELLIGENT ELECTRONICS
BLK
24 VDCCUSTOMER WIRINGOR OPTIONAL 24 VDCPOWER SUPPLY
GRN/YLW GRN/YLW
YLW
GRN/YLW
YLW
35560031
BLK
BLKBRN
ORNORN
BRN
BLU BLU
BLKBLK
BLKWHT
WHT WHT
WHT
WHT
SHIELD
BLK
WH
BLK
RD
3.
NOTES:
4.
(SEE NOTES 3 AND 4)
Figure 2-9. Customer Connections for OPM 2001with General Purpose Intelligent Electronics (Sheet 2 of 2)
-
Instruction ManualIB-106-2001 Original IssueJuly 2001
2-14 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
B
A
RD
GRN/YLW
GRN/YLW
BLK
WH
WH
WH
BLK
BLK
BL
K
WH
GR
N/Y
LW
BLK
SHIELD
TRANSCEIVERPURGE AIR FAILURE
FLOW SWITCH(SEE NOTE 1)
COMMUNICATIONLINK TO TRANSCEIVER
COMMUNICATIONSCABLE
CONNECTIONSFOR HART
COMMUNICATOR
POWER TO J7ON STACK
LON BOARD
STACKTERMINATIONBOARD
CUSTOMER-SUPPLIED
SIGNAL CABLE
AC POWERCUSTOMER
WIRING
AC POWERCUSTOMER WIRING
TO INTELLIGENT ELECTRONICS
RETROREFLECTOR PURGEAIR FAILURE FLOW SWITCH
(SEE NOTE 1)
CABLEGRIPMOUNTING
PANEL
J9 CONNECTS TOGROUND ON
MOUNTING PANEL
29170004
WHT
GRN/YLW
BLK RD
BL
K
WH
BL
K
SH
IEL
D NOTE 2: THE OPTIONAL 751 INDICATORCAN BE LOCATED ANYWHEREIN THE 4-20 mA SIGNAL LINE.
OPTIONAL751 INDICATOR(SEE NOTE 2)
+ +
+ +
%
NOTE 1: BOTH PURGE AIR FAILURE FLOWSWITCHES ARE WIRED THE SAME.HOWEVER, THE RETROREFLECTORPURGE AIR FAILURE FLOW SWITCHMUST BE WIRED IN THE FIELD,WHEREAS THE TRANSCEIVER PURGEAIR FAILURE FLOW SWITCH ISPRE-WIRED AT THE FACTORY.
Figure 2-10. Customer Connections for OPM 2001with Optional Type 4X Intelligent Electronics (Sheet 1 of 2)
-
Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management 2-15
Model OPM 2001
GREEN/YELLOW
GREEN/YELLOW
YLW
BRN BRNBLK
BLKWHT
ORNORN
BLU BLU
BLK BLK
GRN/YLW GRN/YLWWHT WHT
TRANSCEIVERBLOWER MOTORJUNCTION BOXG02 - 220/240 VAC
YLW
WHT
NOTE 3: BLOWER MOTORWIRING IS BASED ONVOLTAGE SUPPLIED.
RELAYS(TOP CONNECTOR)
PIN 1 - K1+PIN 2 - K1-PIN 3 - K2+PIN 4 - K2-PIN 5 - K3+PIN 6 - K3-
ANALOG OUTPUTSPIN 1 - AOUT1+PIN 2 - AOUT1-PIN 3 - EARTH GNDPIN 4 - AOUT2+PIN 5 - AOUT2-PIN 6 - EARTH GNDPIN 7 - AOUT3+PIN 8 - AOUT3-PIN 9 - EARTH GND
RELA
RELAYJUMPER BLOCKS
YS(BOTTOMCONNECTOR)PIN 1 - K4+PIN 2 - K4-PIN 3 - K5+PIN 4 - K5-PIN 5 - K6+PIN 6 - K6-
HART DAUGHTER BOARD
J8
1
1 (+)24 VDC
2
LON
U4
2 ( - )
3 (EARTH GND)
IG-1 SOFTWARE BOARD
FACTORY WIREDTO POWER SUPPLY
FACTORY WIREDTO RS-232CONNECTORJ8 ON HARTDAUGHTERBOARD
WHT
SHIELD
BLK
A
B
F15A, 250VACSLO BLO
AC POWER CUSTOMER WIRING(115 OR 220 VAC, 50/60 HZ)
J2 J3
N NL L
J1
L N
!
FACTORY WIREDTO POWER SUPPLY
FACTORY WIREDTO HEATER
(SEE NOTES 3 AND 4)
TERMINATIONBOARD
DIGITALINPUT
RD
BLK
35560032
FACTORYWIRED
TO POWERSUPPLY
TYPE 4X INTELLIGENT ELECTRONICS ENCLOSURE
}
4-20mALOOPTO STACK
RELAYCONTACTS
RELAY 6
RELAY 5
RELAY 2
RELAY 1
1
2
3
RELAY 3
RELAY 4
ANALOGOUTPUTS
DIGITALINPUT
J5
J2
J1
J11
P1P1
J9
J6
J3
U7
3D39650G REV
24VDC
+
+
+
+
+
HART
J7
+
+
+
+
-
-
-
-
-
-
-
-
-
J4
RS-232
J8
+
+
+
+
+
+
+
+
+
+
+
+
+
NOTE 4: THE RETROREFLECTOR MOTORCONNECTS TO ITS OWN POWERSOURCE BUT IS WIRED THESAME AS THE TRANSCEIVERBLOWER MOTOR.
TRANSCEIVERBLOWER MOTORJUNCTION BOXG01 - 110/115 VAC
F11/2ASLO BLO
Figure 2-10. Customer Connections for OPM 2001with Optional Type 4X Intelligent Electronics (Sheet 2 of 2)
-
Instruction ManualIB-106-2001 Original IssueJuly 2001
2-16 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
HART
RELAYSANALOG OUTPUTS
NOT USED
1 1 2 2 3 3
4 4 5 5 6 6
1 1 2 2 3 3
ANALOG OUTPUTS
PIN 1 - AOUT1+PIN 2 - AOUT1-PIN 3 - EARTH GNDPIN 4 - AOUT2+PIN 5 - AOUT2-PIN 6 - EARTH GNDPIN 7 - AOUT3+PIN 8 - AOUT3-PIN 9 - EARTH GND
RELAYS(TOP CONN)
PIN 1 - K1+PIN 2 - K1-PIN 3 - K2+PIN 4 - K2-PIN 5 - K3+PIN 6 - K3-
RELAYS (BOTTOM CONN)
PIN 1 - K4+PIN 2 - K4-PIN 3 - K5+PIN 4 - K5-PIN 5 - K6+PIN 6 - K6-
35560035
Figure 2-11. General Purpose IntelligentElectronics Relay and Analog Output Connections
f. Type 4X Intelligent Electronics (Optional)
NOTERelay jumper blocks J9 and J11 on theHART daughter board (Figure 2-10)can be configured for either the de-fault or failsafe configuration. Formore information, refer to Section 6,INTELLIGENT ELECTRONICS.
1. Run the customer-supplied signal ca-ble through a suitable conduit.
2. Run the signal cable through the cablegrip specified in Figure 2-6.
3. Connect the signal cable to the LONconnector on the IG-1 software boardand the 4-20 mA LOOP TO STACKconnector on the HART daughter boardas shown in Figure 2-10.
4. Once the cable is connected, tightenthe cable seal.
Check the intelligent electronics dataplate for the required intelligent elec-tronics voltage. Connecting the unit tothe wrong supply voltage will damagethe equipment.
5. Run a customer-supplied 115 VAC or220 VAC power cable, depending onthe power source, through the cablegrip specified in Figure 2-6. Connectthe power cable to connector J1 on theType 4X intelligent electronics termina-tion board as shown in Figure 2-10.Once the cable is connected, tightenthe cable seal.
6. Make sure connector J2 on the Type4X intelligent electronics terminationboard connects to power supply con-nector SK1.
7. Make sure power supply connectorSK2 connects to the 24 V connectorson the IG-1 software board and HARTdaughter board.
8. If the optional heater is installed, makesure connector J3 on the Type 4X in-telligent electronics termination boardconnects to the heater.
9. Run a customer-supplied digital inputcable for remote initialization ofzero/span checks through the cablegrip specified in Figure 2-6. Connectthe cable to the DIGITAL INPUT con-nector on the HART daughter board asshown in Figure 2-10. Once the cableis connected, tighten the cable seal.
10. Run a customer-supplied relay outputcable through the cable grip specifiedin Figure 2-6. Connect the cable to theRELAY CONTACTS connector on theHART daughter board. Refer to Figure2-10 to match the terminals to the relayfunctions. Once the cable is connected,tighten the cable seal.
11. Run a customer-supplied analog outputcable through the cable grip specifiedin Figure 2-6. Connect the cable to theANALOG OUTPUTS connector on theHART daughter board. Once the cableis connected, tighten the cable seal.
g. Model 751 Indicator (Optional)
Attach the Model 751 indicator in series withthe 4-20 mA signal loop. See Figure 2-10.
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management 3-1
Model OPM 2001
SECTION 3OPERATION
3-1 OVERVIEW
The HART Communicator is a hand-held com-munications interface device. It provides the op-erator interface to the OPM 2001. Its 8 line x 21character liquid crystal display (LCD) and 25keys are used to view data and to configure andcalibrate the unit. A pocket-sized manual is alsoincluded with the HART Communicator that de-tails the specific functions of all the keys.
The HART Communicator accomplishes its taskusing a frequency shift keying (FSK) technique.With the use of FSK, high-frequency digitalcommunication signals are superimposed onthe 4-20 mA transmitter current loop. The com-municator does not disturb the 4-20 mA signalssince no net energy is added to the loop.
To interface with the OPM 2001, the HARTCommunicator requires a termination pointalong the 4-20 mA current loop and a minimumload resistance of 250 ohms between the com-municator and the power supply. To simplify theconnection procedure, the OPM 2001 providestwo banana jacks at each of the transceiver andintelligent electronics sites so the HART Com-municator can be used at either location asshown in Figure 3-1.
3-2 HART COMMUNICATOR SIGNAL LINECONNECTIONS
There are two methods of connecting the HARTCommunicator to the signal line. For applica-tions in which the signal line has a load resis-tance of 250 ohms or more, refer to method 1.For applications in which signal line load resis-tance is less than 250 ohms, refer to method 2.
a. Method 1, for Load Resistance≥≥≥≥ 250 Ohms
Explosions can result in death or seri-ous injury. Do not make connectionsto the HART Communicators serialport, 4-20 mA signal line, or NiCad re-charger jack in an explosive atmos-phere.
1. If attaching the HART Communicator toan OPM 2001 using the banana jacksprovided at the stack termination boardor the intelligent electronics, refer toFigure 3-1 and the following procedure.
(a) Connect the supplied lead set tothe loop connectors on the HARTCommunicator top panel.
(b) Connect the opposite end of thelead set to the banana jacks oneither the intelligent electronics orthe stack termination board.
2. If attaching the HART Communicator toan OPM 2001 using a wiring termina-tion point in the analog output (AO1)4-20 mA signal line, refer to Figure 3-2and the following procedure:
(a) Connect the supplied lead set tothe loop connectors on the HARTCommunicator top panel.
(b) Using the banana clips suppliedwith the lead set, connect theHART Communicator in parallel tothe load resistance.
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Instruction ManualIB-106-2001 Original IssueJuly 2001
3-2 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 20011 1 2 2 3 3 J6
J7
J2
J6
J7
HART TERMINATION BOARD
LOAD RESISTANCE (R )L LOAD RESISTANCE (R )L
TOP COVER PLATE
J1
J2 J3
ANALOG OUTPUTDEVICE
ANALOG OUTPUTDEVICE
OPTIONAL TYPE 4XINTELLIGENT ELECTRONICS
GENERAL PURPOSEINTELLIGENT ELECTRONICS
FRONT VIEW
4-20 mASIGNAL LINE 4-20 mA
SIGNAL LINE
4-20 mASIGNAL LINE 4-20 mA
SIGNAL LINE
NOTE: BOARD DETAILS WEREOMITTED FOR CLARITY.
BACK VIEW
LEAD SET
LEAD SET
LEAD SET
J1
J6 J10
STACK TERMINATION BOARD
HART COMMUNICATORTOP PANEL
HARTCOMMUNICATOR
LOOPCONNECTORS
29170018
250 OHM LOAD RESISTOR(ONLY USED IF RL < 250 OHMS)
LEAD SET
LOOP CONNECTORS USE INTERFACE
00275 0013 ONLYSERIAL PORT & BATTERY
CHARGER MUST
NOT BE USED IN
HAZARDOUS AREAS
SERIAL PORT
HART
RELAYS
ANALOG OUTPUTS
NOT USED
1 1 2 2 3 3
4 4 5 5 6 6
3D39650G3D39650G REV
24VDC
+
-
+
-
HART
ANALOG
OUTPUTS
+
-
+
-
+
-
RELAY
CONTACTSCONTACTS
DIGITAL
INPUT
+
-
4-20mA4-20mA
LOOP
TO STACKTO STACK
+
-
4-20mATO STACK
DIGITAL INPUT
+24V
+24VLON
FA
ULT
LE
D
CO
MM
ON
LE
D
PO
WE
RL
ED
TRANSCEIVER
Figure 3-1. HART Terminal Connections
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management 3-3
Model OPM 2001
HARTRELAYS
ANALOG OUTPUTS
NOT USED1 1 2 2 3 3
4 4 5 5 6 6
1 1 2 2 3 3
ANALOG OUTPUT DEVICE
LEAD SET
LOOP CONNECTORSUSE INTERFACE
00275 0013 ONLYSERIAL PORT & BATTERY
CHARGER MUST
NOT BE USED IN
HAZARDOUS AREAS
SERIAL PORT
LOOPCONNECTORS
HART COMMUNICATORTOP PANEL
HARTCOMMUNICATOR
24670049
R 250L Ω>
GENERAL PURPOSEINTELLIGENT ELECTRONICS
4-20 mA SIGNAL LINE
Figure 3-2. Signal Line Connections, ≥≥≥≥250 Ohms Lead Resistance
b. Method 2, for Load Resistance< 250 Ohms
Explosions can result in death or seri-ous injury. Do not make connectionsto the HART Communicators serialport, 4-20 mA signal line, or NiCad re-charger jack in an explosiveatmosphere.
1. If attaching the HART Communicator toan OPM 2001 using the banana jacksprovided at the stack termination boardor the intelligent electronics, refer toFigure 3-1 and the following procedure:
(a) Connect a 250 ohm load resistor tothe loop connectors on the HARTCommunicator top panel.
(b) Connect the supplied lead set to the250 ohm load resistor and to thebanana jacks on either the intelli-gent electronics or the stack termi-nation board.
2. If attaching the HART Communicator toan OPM 2001 using a wiring termina-tion point in the analog output (AO1)4-20 mA signal line, refer to Figure 3-3and the following procedure:
(a) Connect a 250 ohm load resistor tothe loop connectors on the HARTCommunicator top panel.
(b) Connect the supplied lead set tothe 250 ohm load resistor.
(c) At a convenient point, break theanalog output (AO1) 4-20 mA sig-nal line and, using the banana clipssupplied with the lead set, connectthe HART Communicator to the4-20 mA signal line.
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Instruction ManualIB-106-2001 Original IssueJuly 2001
3-4 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
250ΩRL
>
LEAD SET
250 OHM LOADRESISTOR (SEE NOTE)
HARTCOMMUNICATOR
4-20 mA SIGNAL LINE
GENERAL PURPOSEINTELLIGENT ELECTRONICS
24670065
NOTE: THE SIGNAL LOOP MUST BEBROKEN TO INSERT THEOPTIONAL 250 OHM LOADRESISTOR.
THE 250 OHM LOADRESISTOR IS ONLY USEDIF R < 250 OHMS.L
LOOP CONNECTORSUSE INTERFACE
00275 0013 ONLYSERIAL PORT & BATTERY
CHARGER MUST
NOT BE USED IN
HAZARDOUS AREAS
SERIAL PORT
HARTRELAYS
ANALOG OUTPUTS
NOT USED
1 1 2 2 3 3
4 4 5 5 6 6
1 1 2 2 3 3
ANALOG OUTPUT DEVICE
LOOPCONNECTORS
HART COMMUNICATORTOP PANEL
Figure 3-3. Signal Line Connections,
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Instruction ManualIB-106-2001 Original Issue
July 2001
Rosemount Analytical Inc. A Division of Emerson Process Management 3-5
Model OPM 2001
the model name of the connected deviceand its tag. In addition, the bottom line ofeach menu is reserved for the dynamic la-bels for each software-defined function key(F1 through F4) directly below the display.
b. Function Keys (F1 through F4)The function of each key varies dependingon the name that displays above it in thelast line of the LCD display. Table 3-1 pro-vides the location and purpose of each key.
Table 3-1. Function Keys
F1 F2 F3 F4HELP
Accesses on-line helpON/OFF
Activates or deactivatesa bit-enumerated binaryvariable
ABORTTerminates current taskwithout saving configura-tion data
OKAcknowledges informa-tion on the screen
RETRYTries to re-establishcommunication
DELDeletes current character
ESCLeaves a value un-changed
ENTERAccepts user-entereddata
EXITLeaves the current menu
SENDSends configuration datato the device
QUITTerminates a sessionbecause of a communi-cation error
EXITLeaves the current menu
YESAnswer to yes/no ques-tion
PGUPMoves up one helpscreen
PGDNMoves down one helpscreen
NOAnswer to yes/no ques-tion
ALLIncludes current Hot Keyitem on Hot Key Menu forall devices
PREVGoes to a previous mes-sage in a list of mes-sages
NEXTGoes to the next mes-sage in a list of mes-sages
ONEIncludes Hot Key item forone device
NEXTGoes to the next variablein off-line edit
SAVESaves information tomemory module or datapack
HOMEGoes to the top menu inthe device description
FILTROpens customizationmenu to sort configura-tions
MARKToggles marked configu-ration variables forsending to a field device
BACKGoes back to the menufrom which HOME waspressed
XPANDOpens detailed configu-ration information
EDITEdits a variable value
CMPRSCloses detailed configu-ration information
ADDAdds current item to HotKey Menu
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Instruction ManualIB-106-2001 Original IssueJuly 2001
3-6 Rosemount Analytical Inc. A Division of Emerson Process Management
Model OPM 2001
Table 3-2. Action Keys
Key Function
I/O Turns the HART Communicator ON and OFF.
! The up arrow key moves the cursor up through a menu
top related