meat processing facility cleaning & disinfection

SLAUGHTER HOUSE &

MEAT PROCESSING PLANT

CLEANING & SANITATION

NASCO | G-11, 36-Aabkari Road | Lahore | nsco.pk@gmail.com

Failures in meat plant hygiene can cause high financial losses in the long run. Unhygienic conditions in a meat plant result in

• Unattractive, Tasteless products• Spoilage of valuable food /or• Food-borne diseases

Efficient meat plant cleaning and sanitation is often neglected as it requires extra work and the positive

effects are not immediately visible

Periodic cleaning and sanitation1, which includes disinfection of meat plant premises and equipment, is an integral part of Good Hygienic Practice. Cleaning and Sanitation can even be considered as one of the most important activities in the meat plant, as these measures provide the necessary environment for proper meat handling and processing.

The microbial load of meat must be low to guarantee adequate shelf life and to avoid

spoilage during distribution

General

Preconditions for efficient cleaning and sanitation are:• Premises and equipment must be “cleaning-friendly”, which

means– easy and practicable access to all contaminated areas,– smooth surfaces and adequate materials for building

structures and equipment to be cleaned.• Proven methods for meat plant cleaning and sanitation must

be available.• Personnel must be regularly instructed and trained in

cleaning and sanitation methods.

How to carry out meat plant cleaning and sanitation

I-O-PrepIodine based “Vehicle-Wheel-dip”, “Animal

Heal Dip”, “Personal Foot-Bath” Disinfectant

Antiseptic Liquid Hand Soap

99.99 % Effective, Contains Ethanol / Iso-propanol / n-Propane Alcohol with Natural Oils tο counteract the drying effects of the main ingredients along with Thickeners to keep the lotion from drying before it has had time to be most effective, at least 30 seconds. Made from 100% naturally renewable and biodegradable ingredients.

Instant Hand Sanitizer to use atQC LABS & PRODUCTION AREA

Ringworm, Jock Itch and Athletes Foot have one thing in common, they are all types of fungal conditions. Fungal infections can affect anyone and in a variety of different ways. There are many ways to help prevent fungal infections, but if an infection occurs, it requires appropriate treatment. People suffering from bacterial or fungal infections may deposit large quantities of bacteria or fungal spores in shared laundry. Such items include INDUSTRIAL UNIFORM, BED LINEN in HOSPITALS and HOTELS. Normal washing may not completely remove the bacteria or fungal spores. This often leads to the bacterial and fungal spores being passed on to other garments, and ultimately re-infection or cross infection. Anti-Fungal LQUID LAUNDRY can break the cycle of re-infection and cross infection by helping to eliminate fungal spores that can remain in your clean washing increasing the risk of re-infection. Anti-Fungal LQUID LAUNDRY leaves laundry hygienically clean to keep STAFF HEALTHY.

Anti-Fungal, Antibacterial Liquid Laundry Cleaner to use for STAFF UNIFORMS

Cleaning is the removal of dirt and organic substances, such as fat and protein particles from surfaces of walls, floors, tools and equipment. Through the cleaning procedures, high numbers of microorganisms (90% and more) present on the mentioned objects will be removed. However, many microorganisms stick very firmly to surfaces, in particular in tiny almost invisible layers of organic materials, so called biofilms, and will not entirely be removed even by profound cleaning but persist and continue multiplying.

DISINFECTANT, Inactivation of those microorganisms requires antimicrobial treatments, carried out through the application of disinfectants. Disinfectants are chemical substances, which kill microorganisms but should not affect human health through hazardous residues and not cause corrosion of equipment.

CLEANR & DISINFECTANT

• Physical cleaning with pressurized water may stir up dirt or produce contaminated water droplets (aerosol), which could contaminate meat present in such rooms.

• Chemical cleaning / disinfection may produce toxic residues when in contact with remaining meat or meat products.

When starting cleaning and disinfection / sanitation measures all food products must be removed from

the area because:

A cleaning method commonly used in the meat industries is high pressure cleaning. The pressurized water is applied by high pressure units and special spraying lances. The pressure should be between 30-70 bar and the spraying nozzle 15-cm from the surface to be cleaned. Otherwise the pressure being applied decreases rapidly. If hot water is used, the temperature should be 55°C at the nozzle in order to achieve sufficiently high temperatures at the surfaces, in particular for fat removal.

Cleaning Techniques

Manual cleaning of working tables with brushes Cleaning with pressurized water

The cleaning of all production Tables and Equipments should be done using General Clean at 1:10 dilution ratio. General Clean can also be use to wash Bin, Crate, Utensils and all items which needs a mild cleanser.

General Purpose Cleaner

The removal of loose dirt and meat / fat residues by water does not mean that the cleaning was complete. Sticky or encrusted layers of fat or protein will still exist and must be removed.

For this purpose Alkaline cleaning solutions can be very effective. Alkaline Cleaner is efficient in dissolving proteins and fats. It contains chlorine, silicate, phosphate and complex compositions in order to improve dirt loosening properties, surface-active agents called surfactants or detergents to decrease the superficial tension of water. Alkaline cleaning is important as it keep the fat dissolved.

A-420 & CHLORINALL-GALKALINE CLEANERS

Effect of Alkaline Cleaner : Decrease of surface tension of water droplets and impact angle (below), dirt particles are easier loosened and removed from surface.

CHLORINALL-G : Alkaline Cleaner

Generally suitable for removing organic dirt, protein residues and fat.

ACID-O-CLEAN : Acidic Cleaner

Used particularly for removal of encrusted residues of dirt or protein or of inorganic deposits (“scaling”) such as water stone, milk stone, lime etc.

• In practice alkaline and acid cleaning substances should be used alternatively. The alkaline agent should be the substance used for routine cleaning, but every few days an acid substance should be employed instead in order to remove encrusted residues, scaling etc.

USE OFALKALINE & ACIDIC CLEANERS

CHLORINALL-G, Alkaline Cleaner is also a foam cleaner. It can spray on wetted walls, floors and surfaces of equipment. The foam does not immediately run off but clings to the surfaces. This allows a longer term contact on the surfaces to be cleaned. After a sufficient impact period (min. 15 minutes) the foam is washed down with water (water hose or low-pressure water spray). As no high pressure water spraying is needed for washing off the foam, the spreading of water droplets (aerosol) in the room to be cleaned is minimized.

CHLORINALL-GFOAMING ALKALINE CLEANER

Foam cleaning

Phenyl (Concentrated) to use atDAILY MOPPING ON ALL FLOORS

• Cleaning reduces a substantial amount of microorganisms but it does not have the potential to completely eliminate all surface contamination. Persistent microorganisms will continue to grow in number by using remaining protein as nutrients and pose a further risk to the foods to be processed.

• The elimination of microorganisms is achieved through disinfection.

• PERACE food-safe disinfectant is preferred for most applications in the meat industries as it is easy to use and do not involve the risk of accidents or other negative side effects such as damage to equipment by generating high humidity or water condensation.

Disinfection Techniques

Uncleaned (rinsed only) Many bacterial colonies (white spots)

After chemical cleaning Reduced numbers of bacterial colonies

After cleaning and disinfection Very few bacterial colonies remaining

Effect of cleaning and disinfection on the number of bacteria

DEAMY : Non-food contact broad spectrum Disinfectant, Cleaner, Sanitizer, Virucide, Fungicide, Mildewstat and Deodorant, kills 99.99% of Staphylococcus aureus, Salmonella choleraesuis, Klebsiella pneumoniae, Psedonomonas aeruinosa, Streptococcus faecalis, and Escherichia coli. Effectively kill Hepatitis B Virus (HBV), HIV-1, Herpes simplex virus Type 2, and Influenza A2/Japan. Dilution ratio 4-ml into One-lit of water. 1–Lit ready to use Disinfectant cover 15 square meters area.

Deamy Disinfectant

Disinfection of walls by using portable spray equipment

PERACE (Oxonia) : Food-safe / food contact broad spectrum Disinfectant, Sanitizer, Virucide, Fungicide and Mildewstat for beverage processing facilities. PERACE is recommended to use as a hard surface food contact Sanitizer in organic food processing facilities such as equipment, pipelines, tanks, vats, fillers, evaporators, pasteurizers and aseptic equipments in Pharmaceuticals and Food processing plants. PERACE is a proven “One-Step” Sanitizer for Food plant use and is effective in hard water up to 400-ppm hardness. Dilution ratio 16-ml PERACE in 10-lit of water (0.16% v/v). This give a concentration of 100-ppm active and effective against Staphylococccus aureus, Escherichia coli, Escherichia coli O157:H7, Salmonella choleraesuis, Salmonella typhimurium, Psueudomonas aeruginosa, Vibrio cholerae and Listeria monocytogenes. All surfaces should be exposed to the sanitizing solution for a period of not less than 30-seconds. Allow air dry. Do not rinse. Approved by NIH to use without rinsing (HZ / 08837 ninety-sixths). To use for all INSTRUMENTS, UTENSILS, PLANTS and SURFACES. Disinfection by circulation in the CIP system.

Perace Food-Safe Disinfectant to use atFOOD PRODUCTION AREA

PERACE Food-Safe Disinfectant to use atMEAT PROCESSING AREA

WINDEZE : Glass cleaner for windows, mirror and table top glasses. Clean the Toughest Smudges, Smoke Film, Scum, Smears, Bugs, Tree Sap & Soil from Glass surfaces, safe for all Glasses, Mirror, Screens, Tinted & Frosted Glass for Scratch-less, Streak-free SHINE.

Glass Cleaner

Cleaning laboratory glassware isn't as simple as washing the dishes

There are number of chemicals like; water soluble, water insoluble, strong acids, strong bases, week acids and week bases to use through burets, pipets, funnels, flasks and many more glassware in laboratories. The extensive use of glassware in chemical and pharmaceutical laboratories coupled with the large variety of potential contaminants presents a major challenge to detergents and cleaning methods. The detergent must be effective and reliable in use, but at the same time must not deposit any residues.

Laboratory Glassware Cleaner

Lidless conventional toilets increase the risk of Clostridium difficile environmental contamination. The amount of Clostridium difficile bacteria that fly into the air and contaminate surfaces when a toilet is flushed without the lid-on, therefore implementation of an effective Antibacterial Toilet Cleaner is must. The airborne bacteria can settle on virtually any surface.

Toilet Bowl Cleaner & Disinfectant to use at WASH ROOMS

(Self-Spray Bottle) Toilet Bowl, Urinal and Bathroom Tiles and Accessories Cleaner

Toilet Bowl Cleaner & Disinfectant to use at WASH ROOMS

(Thick Paste Type) Toilet Bowl, Urinal and Bathroom Tiles and Accessories Cleaner

Manual Dish washing liquid to use atCANTEEN / CAFÉ TERRIA

Packing: 1200-ml, 5-lit Can, 30-lit Drum

Machine Dishwashing liquid to use atCANTEEN / CAFÉ TERRIA

Packing: 30-lit Drum

Liquid Residual Insecticide Spray to control insect infestations contains BAYGON, a carbamate insecticide good flushing action, Rapid Knock down Coconut odour, Non-Staining & Odourless Kills immideatly Ants, Brown Dog Ticks, Cadelle, Centipedes, Cigarette Beetles, Clovrmite, Cockroaches, Crickets, Dermestids, Drugstore Beetle, Earwigs, Firebrat, Flee, Flies, Gnats, Indian Meal Moth, Medmoth Flour Moth, Millipedes, Mosquito, Paper Lice, Red Flour Beetles, Sandflies, Saw-toothed Grain Beetles, Scorpion, Silverfish, Sowbugs, Spider, Weevils & more.

Insecticide to use atRAW & FINISHED GOODS WAREOUSE

POT & PAN concentrated cleaner and metal brightener for high performance removal of metal oxides, scale, salts and inorganic residues in manual and high pressure cleaning.

Pot and Pan Cleaner

Smoke House & BBQ Grill Alkaline Cleaner (Non-Foaming)

To remove burnt-on protein and carbon from smoke houses, ovens, fryers, grills, filters, barbecues, roasters, etc.

Rust Remover, Highly Concentrated water soluble liquid to clean and remove Rust, Scale and Deposit from Parts, Machinery, Boilers, Evaporators, Piping Systems, Heat Exchangers and anything where Rust and Corrosion has appeared.

Rust Cleaner to use atMAINTENANCE WORK SHOPS

Rust Convertor, an oil-based primer, contains two active ingredients, acid and organic polymer. The first ingredient, acid, reacts with iron oxide (rust) and chemically converts it in to a dark-colored stable material. The second active ingredient, an organic polymer that provides a protective primer layer. The overall chemical reaction converts rust into a stable, black protective polymeric coating that serves as an excellent primer for both oil and epoxy based paints. An oil based paint may be applied over but is not required.

Rust Convertor to use atMAINTENANCE WORK SHOPS

Stainless Steel Cleaner and liquid Polish. Spray & Wipe. A water based cleaner that cleans, disinfects, removes oxidation and corrosion, light greases and oils, dirt and other soils from stainless steel industrial equipments in food and pharmaceuticals, hospital equipment, commercial buildings elevator, lifts, trims, corridor guards, household utensils, washroom accessories and wherever stainless steel is in use.

Stainless Steel Cleaner to use atPRODUCTION PLANT & MACHINERY

Stainless Steel Rust Cleaner to use atPRODUCTION PLANT & MACHINERY

We have 300-plus CLEANING and DISINFECTANT products for Hygiene, Food Safety and Infection prevention in FOOD and PHARMACEUTICAL INDUSTRIES, HOSPITAL and HEALTHCARE, HOTEL and HOSPITALITY INSTITUTIONS, LIVE STOCK, POULTRY and DAIRY FARMS

BIOSECURITY, Documented with Certificate of Analysis / Technical Data Sheet and MSDS,

A complete program for Industrial & Institutional Cleaning and Disinfection;

PERSONNAL HYGIENE• L'EXECUTIVE : Antibacterial Liquid Hand Soap• SANIGEL : Instant hand Sanitizer• LIQUID LAUNDRY: Anti-Fungal Uniform washing laundry liquid

SURFACE CLEANING & SANITATION• GENERAL CLEAN-F : All Purpose Cleaner• WINDEZE : Glass cleaner for windows, mirror, table top glasses • SANIFECT : Toilet Bowl Cleaner & Disinfectant• PINK SUDZ : Dish washing liquid• A-420 : Highly Alkaline Non-foaming Cleaner & Deruster• SUPER KLEEN : Heavy duty “Self-Foaming” Cleaner and Sanitizer• MULTI-PHEN : Multi-Purpose PHENYL, Disinfectant / Cleaner / Deodorant• DEAMY : Non-food contact broad spectrum Disinfectant.• PERACE : Food-safe / food contact broad spectrum Disinfectant. • SUPER CIDOL : Baygone base carbamate insecticide

PLANT, MACHINERY % EQUIPMENTS CLEANING & SANITATION• GENERAL CLEAN-F : All Purpose Cleaner• MAXILUBE : Conveyor lubricant• MARMITEX : POT & PAN concentrated cleaner• METAL DOCTOR : Rust Converter• LUSTREX : Stainless Steel Cleaner and liquid Polish

Cleaning and Disinfection procedures in the meat industries are complex processes depending on the surfaces to be treated and the kind of contamination to be removed.

Selection of suitable chemicals for cleaning or for disinfection may require special knowledge.

All these factors can make correct cleaning and disinfection a difficult task for the personnel involved.

However, staff must be made aware that efficient cleaning and disinfection is of utmost importance for product quality and safety.

THANK YOU

nsco.pk@gmail.com

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