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ME
TASY
S METASYS EXCOM Z2 / Z5Central Suction System with air/liquidseparation unit
GB
Installation, operation andmaintenance
2 Page GB Practice staff / technicians
Table of contentsExplanation of the pictograms
The groups of people for whom certain types of activities are relevant can be found in the footer.
1. Table of contents:
Page
1.Tableofcontents 2
2.Explanationofthepictograms 2
3.GeneralInstructions 3
4.Use 4
5.Typeoverview 4
6.Construction 5
7.Accessories 6
8.Explanationofthetypeplate 7
9.Technicaldata 8
10.Functionaldescription 9
11.Installationguidelines 10
12.Hoseconnections 11
13.Electricalconnections 12
14.Explanationoftheoperatingcomponents 13
15.ConnectionCOMPACTA8/A16withEXCOMZ2/Z5 14
16.Care,cleaninganddisinfection 15
17.Commissioning 16
18.Maintenance 17
19.Disposaloftheequipment 17
2. Explanation of the pictograms
means that if the instructions are disregarded danger
for people, operational problems or damage to the equipment or its immediate surroundings can occur.
means that the attention of operating or maintenance personnel particularly needs to be drawn to impor-tant items in this section.
�PageGBPractice staff / technicians
General Instructions
3. General Instructions:
Thesafety,reliabilityandperformanceoftheequipmentisonlyguaranteedbyMETASYSifthefollowinginstructionsarefollowed:
qInstallation,alterationsorrepairsmustonlybecarriedout byauthorisedspecialistswhoguaranteecompliance withstandardIEC601-1(internationalstandardforMedical ElectricalEquipment,particularlyPart1:GeneralSafety Requirements).
qThe electrical installation must correspond withIEC (International Electrotechnical Commission)requirements.
qTheequipmentmustonlybeusedinaccordancewiththeinstallation,operationandmaintenanceinstructions.
q OnlygenuineMETASYSsparepartsmustbeusedfor repairsorreplacement.
After commissioning, the installation proof found into the Equipment Logbook must be completed and returned to METASYS in order to determine the guarantee period.
q EveryserviceandinspectionmustberecordedintheEquipmentLogbook.
q Ifrequestedbyaqualifiedtechnician,METASYS declarestoprovideallprepareddocumentation likelytobeofusetothetechnicallyqualifiedpersonfor serviceandrepairsofthetheequipment'scomponents.
q METASYStakesnoresponsibilityfordamagesarisingfrom outside influences (inaccurate installation),incorrectinformation,useoftheequipmentforpurposesotherthantheoneintended,orforimproperrepairs.
The equipment is not suitable for use in explosive or combustible environment.
q Usersmuststudyequipmentandassurethemselvesofitsgoodconditionbeforeeveryuse.
2
1
� Page GB Practice staff / technicians
UseType overview
4. Use:
TheMETASYSEXCOMisacentralsemiwetsuctionsystemusedforcentralisedvacuumproduction,aswellasthesep-arationofairandliquidsindentistry.
The EXCOM central suction system is a vacuum engine with integrated separation. Therefore, an automatic separator with the treatment unit is no longer required.
5. Type overview:
TheEXCOMcentralsuctionsystemcanbedeliveredintwomodels:
1 Seeillustration
EXCOM Z2EXCOMZ2isacentralsuctionsystemwithintegratedliquid/solidseparationforsimulta-neousoperationof2treatmentunitsorforupto3treatmentunitswith60%efficiency.
2 Seeillustration
EXCOM Z5EXCOMZ5isacentralsuctionsystemwithintegratedliquid/solidseparationforsimulta-neousoperationof3treatmentunitsorforupto5treatmentunitswith60%efficiency.
3
3.2
3.1
3.4
3.3
5PageGBPractice staff / technicians
Construction
6. Construction:
3 Seeillustration takingEXCOMZ5asanexample
3.1 The suction engine Thesuctionengineisapowerfuldryvacuumengine
operatingaccording to theprincipleof thesidechannelvacuumpump.
3.2 Dynamic separation unit Thedynamicseparationunitcentrallyseparates
liquids and solids from the air stream withoutinterruptingtothesuction'soutput.Thiseliminatestheneedforaseparatorinthetreatmentunit.
3.3 Control unit Thecontrolunitcontainsallelectricalcomponents
necessarytocontrolandmonitortheentiredevice.
3.4 Air inlet valve Theairinletvalveoptimisesthevacuumandprotects
thesuctionequipmentfromoverheating.
4
1
2
3
� Page GB Practice staff / technicians
7. Optional accessories available:
1 Seeillustration
External place selsection valveOrdernumber:40050048 Aircanbeentrainedthroughunusedopenhoseconnectionpointswithoutintegratedselectivecontrolwhencentralsuction systems are operating. Distracting noises andlossofsuctionpowercanresult.Theinstallationofaplaceselectionvalvepreventsthiseffect.
2 Seeillustration
Spittoon valveOrdernumber:40050002
Ifthetreatmentunithasaspittoonbowl,thewaterfromthebowlmustbedischargedthroughthesuctionhose.Theinstallationofaspittoonvalvepreventsdistractingsuckingnoisesandlossofsuctionthroughthebowl.Thespittoonvalveoperatesautomaticallyandsetsoffthecentralsuctionsystem.
3 Seeillustration
Covering hood:
Covering hood for EXCOM Z2:Ordernumber:40030002Covering hood for EXCOM Z5: Ordernumber:40030003
Thecoveringhoodminimizesthesoundlevelfromthevacuummotorandprotectsthesuctionsystemfromexter-nalinfluences.
4Seeillustration
Air bio filter.
Air bio filter for EXCOM Z2:ordernumber:40060002Air bio filter for EXCOM Z5:ordernumber:40060003
Forreasonsofhygieneandnoisereductionwerecommendtheintregrationofanairbiofilterintotheair-dischargeconnectionandtoleaditoutofdoors.
Accessories
5
EXCOM Z5
METASYS Medizintechnik GmbHA-6063 Rum bei Innsbruck, Florianistr. 3
Un = 230 V, 50 Hz
Mad
e in
Aus
tria
TK
20
03-
45B
Pmax = 2,1 kw
pmax = 180 mbar
reguliert
*
*
3.1
3.83.2 3.4 3.7
3.3 3.5
7
6
5
5.1
5.2
6.2
6.1
Z5-12345 000
3.6
�PageGBPractice staff / technicians
Type’s plate
8. Explanation of the type plate:
5 Seeillustration
Type plate of EXCOM Z2:Thetypeplateisfixedontheoutsideofthefittingpanel
5.1 ,upsidetheprefilter 5.2 .
6 Seeillustration
Type plate of EXCOM Z5:Thetypeplateisfixedatthebottomofthefittingpanel
6.1 ,undertheprefilter 6.2 .
7 Seeillustration
Explanation of the type plate, taking EXCOM Z5 as an example:
3.1 Equipmentname
3.2 Connectiondata
3.3 Serialnumber
3.4 Manufacturer’saddress
3.5 CEmark
3.6 Separatecollectionelectrical/electronicequipment
3.7 ÜZVOconformitymark
3.8 Protectionclass1
2
1
� Page GB Practice staff / technicians
Technical data
9. Technical data:
1 EXCOM Z2
Mainsvoltage: 230VAC
Frequency: 50/60Hz
Maximumcurrentconsumption: 6A
Equipmentfuses: 2x10A
Electricalshaftpower: 1.4kW
Suctionmotorrotationspeed: 2850/3450rpm
Vacuum: 180mbar,regulated
Maximumambienttemperature: 40ºC
Operatingtime: 100%ED
Weight: 50kg
Noiselevelwithoutcoveringhood: 63dB(A)
Noiselevelwithcoveringhood: 58dB(A)
Overalldimensions(LxWxH): 60x40x60cm
2 EXCOM Z5
Mainsvoltage: 230VAC
Frequency: 50/60Hz
Maximumcurrentconsumption: 9A
Equipmentfuses: 2x10A
Electricalshaftpower: 2.1kW
Suctionmotorrotationspeed: 2850/3450rpm
Vacuum: 180mbar,regulated
Maximumambienttemperature: 40ºC
Operatingtime: 100%ED
Weight: 65kg
Noiselevelwithoutcoveringhood: 65dB(A)
Noiselevelwithcoveringhood: 58dB(A)
Overalldimensions(LxWxH): 65x40x60cm
3
3.6
3.4
3.2
3.1
3.33.1
3.2 3.5
3.7
�PageGBPractice staff / technicians
10. Functional description:
3 Seeillustration
Onremovingasuctionhosefromitsrestinthetreatmentunit,thedynamicseparation 3.1 andtheEXCOMcentralsystemsuctionengine 3.2 start.Afterthevacuumhasbeendeveloped,theoptionallyavailableplaceselectionvalveforthetreatmentplaceinuseopens.Thewaterfromthecuspidororspittoonrunsthroughthespittoonbowlintothesuctionhose,whichalsostartstheEXCOMcentralsuctionsystem.
Themixtureofliquids,solidsandairsuckedfromthetreat-mentunitsflowsthroughthesuctionconnection 3.3 andprefilter 3.4 intotheseparationchamber 3.1 .Themixtureisacceleratedintoacircularmovementbytherapidlyrotatingimpellerblades.Theliquidsandsolidsaretangentiallycentrifuged,whilsttheairflowsthroughthebladeshaftsintothehoseconnectionwiththeair inletvalve 3.5 intothesuctionengine 3.2 .Thedryairisdischargedviatheoptionalbio-filterintotheatmospherethroughtheexhaustairconnection 3.6 .Thedynamicwater/airseparationprocessrunsforapproximately20sec-ondsafterthesuctionenginehasswitchedoff.
Thecentrifugedliquidsandsolidparticlessmallerthanthemeshofthepre-filters 3.4 areeitherledintothenormalsewagesystemviathewateroutlet 3.7 andthedrainageconnectionordirectedintoanamalgamseparator(COM-PACTA8/A16).
Theequipmentfunctionismonitoredbyanelectronicmoni-toringsystemwhichsignalstheoperatingconditionsonthedisplaysonthehousingandthepractise'scentraldisplay.
Functional description
2
1
1/1
2.1
15 c
m
10 Page GB Practice staff / technicians
Installation guidelines
11. Installation guideline:
qThe EXCOM suction system is designed to be installed only in dry, adequately ventilated rooms.
Their use in areas subject to explosive and fire hazards is not permitted.
qThe permitted room temperature ranges from between +10°C and + 40°C. The relative humidity must not exceed 70%.
qInstallation can be on the same level as the treatment units, in a side room or one floor lower.
In order to avoid vibrations, the suction system must be installed on a firm base.
1 See illustration
qWhen the EXCOM suction system is installed, the con-nection side must be placed at least 15 cm from the wall in order so that the hoses can be connected.
2 See illustration
qThe front of the device must be easily accessible. If the EXCOM system is installed with the covering hood, the device must not be covered or have objects placed on top of it. To allow the removal of the covering hood, a free space above equal to the equipment's height equal to half its width at the sides. There must be clear space of approx. 5 cm around the device to guarantee ade-quate air circulation.
Prefilter:
2.1 Prefilter already installed
Air inlet valve:
To ensure a complete flush of all material, liquid and par-ticles, even when the suction tube is on, an air inlet valve needs to be installed into the unit fastest away from the central unit.
Pipe and hose installation:
Any pipe or hose used must be resistant to all chemicals normally used in a dental practise (e.g. HT discharge pipes made from PP, PVC-C, PVC-U, PE-HD)
GB Practice staff / technicians
3
4
3.2 3.3 3.1
4.2 4.3 4.1
11PageGBPractice staff / technicians GBPractice staff / technicians
Installation guidelinesHose connections
qOnlyflexiblespiralhosesmadefromPVCorequivalentmaterialsmaybeused.
qConnectionstotheEXCOMcentralsuctionsystemmustbemadebyflexiblehosesandbeasshortaspossible.
qWerecommendapipediametersof40mmtoavoidright-anglebendsinordernottolosesuctionpower(recom-mendation:2x45ºdegreebends).
qDischargepipesmustmeetapplicablelocallegislation orDIN1986,Parts1and2.
qWastewatermustbeallowedtodrainofffreelywithoutanybackup.Wastewaterpipesmusthaveahydraulicgradientofatleast2%.
qTheairmustbedischargedout-of-doors.Forreasonsofhygieneandinordertoavoidnoisepollutionwerecom-mendthattheoutgoingairconnectionisfittedwithabio-filter.
qThediameterofthesuctionconnectionmustbeequaltoorsmallerthanthediameterofthedischargeaircon-nection.
12. Hose connections
3 EXCOM Z2
3.1 Connectionforthesuctionhose(fromthetreatmentunits),40mmdiameter
3.2 Connectionforoutgoingair,40mmdiameter
3.3 Connectionforwastewater(cleanwaterdischarge)15mmdiameter.
4 EXCOM Z5
4.1 Connectionforthesuctionhose(fromthetreatmentunits),40mmdiameter
4.2 Connectionforoutgoingair,50mmdiameter(option-al40mmdiameter
4.3 Connectionforwastewater(cleanwaterdischarge)15mmdiameter.
All hose connections must be secured with hose clamps!
1
2
12 Page GB Practice staff / technicians
Electrical connections
13. Electrical connections
Mains connection:
Themainsconnectionmustonlybecarriedoutbyatrainedelectricians.
Theelectricalinstallationmustbecarriedoutinaccordancewithapplicablelocalregulations.
Beforeconnectingwiththemains,thenominalvoltagestat-edonthetypeplateontheequipmentmustbecomparedwiththemainsvoltage.
TheEXCOMsuctionsystemmustonlybeconnectedtothepowersupplywiththesuppliedpowercable.Extensioncablesmustnotbeused.
Main switch:
Inordertoallowself-diagnosis,theEXCOMsuctionsystemmustbeswitchedoffatleastonceperworkingday.
Connectiontothemainsmustbeestablishedaftertheprac-tise'smainswitch.
The hose rest signal light:
Thecontrolcableforthehoserestsignallightisalreadyconnectedinternallybya2polecable,3metreslong.
Thesuctionsystemstartswhenthetwocontactsarecon-nected.
Thecontrolcableistobeproperlyfixedintoajunctionbox.
External display module:
A15metrelongconnectionforthecentraldisplaymoduleisalreadyincludedinthescopeofsupply.
Suction engine:
Thesuctionenginecontinuestorun90secafterthesuctiontubesareon,P2.Byturningthepotentiometerthisrunningtimecanbereduced.
Electrical connections EXCOM Z2 1 / EXCOM Z5 2 :
13.1 EXCOM z5:
ConnectionseparationEXCOM(EXCOMM12/M13;EXCOMThermoschutz(=protectionoverheating):�10/�11)
EXCOM z2:
ConnectionseparationEXCOM(EXCOMx7-1/2;EXCOMThermoschutz(=protectionoverheating):�10/�11)
13.2 ConnectionSchütz(vacuum:M8/M9;VacuumThermoschutz:�6/�7)
13.3 Connectionmainswitchofcentralsuctionsystem(mainswitch)
13.4 Connectionpowersupply(mains/Netz)
13.5 Connectionsuctionengine(SchützK1:2/4)
Technicians
4
3
3.1 3.2 3.3
1�PageGBPractice staff / technicians
Operating components
14. Explanation of the operating components:
3 Seeillustration.
External central display:
Theexternalcentraldisplaymustbeinstalledinareadilyvisiblepositioninthepractise.
Thepurposeoftheexternalcentraldisplayistoinformprac-tisestaffoftheoverallconditionofallEXCOMsystemcom-ponents.
ShouldtheEXCOMcentralsuctionsystemnotworkduetoatechnicaldefect,theexternaldisplaywillshowamalfunc-tionmessage.IftheamalgamseparatorCOMPACTA8/A16isinstalled,thecollectioncontainerwillbeshowntobe95%or100%full.Themalfunctionscanonlybeacknowl-edgeddirectlyattheequipment.
3.1 Indicator light 1 green -power connected. Suction system ready for operation
3.2 Indicator light 2 red - malfunction. It is necessary to check the suction system
3.3 Indicator light 3 yellow (if COMPACT A8 / A16 is installed) -warning about the collection container level. It is necessary to change the collection con-tainer very soon.
4 Seeillustration.
EXCOM suction system operating component:
Displayforthesuctionengineandthedynamicseparator:
Indicator light 1 - ready for operation.
qContinuous green - power connected.
Indicator light 2 - motor malfunction (motor over-heating)
qFlashing red and buzzer sounds - malfunction.
q2 flashes followed by a pause; repeated sequence suc-tion engine malfunction.
q3 flashes followed by a pause; repeated sequence - sep-arator unit malfunction.
Switchthedeviceoffatitsmainswitch;waitfor10minutesandswitchonagain.
If the malfunction is reappears, contact a service engineer!
2.1
2.4
1
2
max. 0,4 m
min. 2%
2.2 2.3
2.5
2.6 2.7 2.8
1� Page GB Practice staff / technicians
Connection COMPACT A8/A16with EXCOM Z2/Z5
15. Connection of the amalgam separators COMPACT A8/ A16 with EXCOM Z2/Z5:
1 Connection of the tubes and pipes
2 Electrical connections
2.1 circuitboardCOMPACTA8/2
2.2 circuitboardCOMPACTA8/1
2.3 controlunitA8/1
2.4 controlunitA8/2
2.5 AdditionalmainboardonCOMPACTA8/A16forcon-nections
2.6 circuitboardEXCOM,cable3-polar
2.7 DisplayEXCOM,cable6-polar
2.8 Externaldisplay,cable6-polar
9
6 7
8
10
15PageGBPractice staff / technicians
† Changing the collection container: see COMPACT A8 / A16 "Installation, Operating and Maintenance Manual"
† Disposal of the collection container when full: see COMPACT A8 / A16 "Installation, Operating and Main-tenance Manual"
Care, cleaning and disinfection withGreen&Clean M2
16. Care, cleaning and disinfection:with METASYS Green&Clean M2 cleaning and disinfection agent for suction equipment and amalgam separators.
6 Seeillustration
Activatethespittoonflushforashortperiodaftereachtreatment.
7 Seeillustration
Sucksomewaterthroughthesuctionhoseaftereachtreat-ment.
8 Seeillustration
Afterhavingsuckedsomewaterfirst,useGreen&Clean M2 twiceaday.
IdeallyGreen&CleanM2disinfectantshouldalsobeusediftheequipmenthasremainedunusedforawhile(lunchbreak,holiday).
9 Seeillustration
AlsocleanandflushthespittoonbowlusingtheMETASYSspittooncleanerGreen&CleanMBtwiceaday.
qCleaning the filter
Atleastonceaweekcleantheandemptythefilter.Thecleanoutcanalsobecarriedoutmorefrequentlyifneces-sary.
10 Seeillustration
CollecttheresiduescontainingamalgamfromtheprimaryfilterinMETASYS’sownECOCentercollectioncontainerandrecyclethroughDental ECO Service’s ECOTransform.
3
1
2
4
1� Page GB Practice staff / technicians
Commissioning
17. Commissioning:
1 Seeillustration
qSwitchonpractiseandtheequipmentmainswitch.
2 Seeillustration
qRemovethesuctionhosefromitsholder.
qCheckthatallhoseconnectionsandotherconnectionsinthesuctionpipeareair-tight.
3 Adjust the air-inlet valve – seeillustration
qThesuctionflowatthelargesuckershouldbeatleast 300l/min.
qAdjustmentsaremadebyturningtheadjustmentscrewontheair-inletvalvewhilstmeasuringtheairflowatthelargesuckerusingaflowmeter.
4 Seeillustration
qSuck3litresofwaterandcheckthattheEXCOMcentralsuctionsystemisoperatingcorrectly.
qUndertakeelectricalsafetychecksasrequiredbylocallegislation,andrecordthatthecheckshavebeenmade.
5
5.2
5.1
1�PageGBPractice staff / technicians
18. Maintenance:
5 Seeillustration
qThe following filters must be checked and cleaned every week:
áThefilterinthehoserestorthesuctionhose–notillustrated.
áThefilterinspittoonbowloutletandthespittoonvalve 5.1
áThebasefilter 5.2
qCleaning the filters:Theprefiltersmustbecleanedatleastonceaweek.How-ever,dependingonthemethodofworking,thismaybenecessaryeveryday.
Acloggedprefilterisperceivablebyareductionofsuctionpower.
qExhaust air filters:Theoptionalexhaustairbio-filtermustbechangedatleastonceayear.
1�. Disposal of the equipment:
The devices may be contaminated. Please inform the dis-posal company of this so that the necessary precautions can be taken.
Disposal of amalgam separator components, such as sieves, filters, hoses etc., must also comply with local regulations.
Uncontaminatedplasticcomponentsofthesuctionsystemmaybere-cycled.Thebuilt-incontrolunit,electroniccircuitboardsandcom-ponentsmaybedisposedofaselectro-technicalscrap.Othermetalcomponentsmaybedisposedofasordinarymetalscrap.
If the devices is returned, for example to the dealer or METASYS Medizintechnik GmbH, all connections must be sealed so that they are water-tight.
MaintenanceEquipment disposal
1� Page GB Practice staff / technicians
Notes
1�PageGBPractice staff / technicians
Notes
AustriaMETASYS
Medizintechnik GmbHFlorianistraße 3
A-6063 Rum bei Innsbruck
1 0 512 /20 54 20-0
5 0 512 /20 54 20-7
GermanyMETASYS
Medizintechnik GmbHAhornstraße 19
D-85614 Kirchseeon1089 / 613874-0 5089 / 6135829
METASYS
FranceMETASYS France S.a.r.l.
9, bd E. MicheletF-69008 Lyon104-37 90 22 15504-37 90 22 47
e-mail: info@metasys.frhttp://www.metasys.fr
email: info@metasys.com
http://www.metasys.com
Dental Eco Service Italia S.r.l.Via Torricelli 47I-37136 Verona
1 +39/045/981/4477 · 54475
Italy
Ihr METASYS Berater:/Your METASYS agent:
EBW
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