mam72-35v · mam72-35v mam72-s40 mam72-3vs mam72-35v mam72-35v 2 for over two decades the mam72-35v...
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MAM72-35V
MAM72-S40
MAM72-3VSMAM72-35V
MAM72-35V
2
For over two decades the MAM72-35V has been synonymous with excellence in state of the art unmanned 5 axis production. Truly a global brand in itself and utilised in every industry where unmanned close tolerance prismatic machining and profit are key delivery requirements, the MAM72-35V enters a new era with an upgraded specification built on our heritage as technology pioneers of state of the art multi pallet 5 axis machining centres.
MAM72-35V. The flagship ofMatsuura Advanced Manufacturing.
Proven, globally acclaimed platformfor unmanned 5 axis production.
MAM72-35V
Direct Drive Linear Motors enhanced performance on B / C Axes.Equipped with proven Direct Drive Linear Motors, high precision and accuracy are assured. Sustained longer tool life through the dynamic thrust & acceleration of the B / C axes offers consumable cost down performance.
Extending the range of possibilities with one-chucking.The movement and range of B-axes has been extended 19 more degrees(106 → 125 degrees). Now, one-chucking covers a larger operational range.
Providing support for larger workpieces.The workpiece height has been extended by 20% (60 mm). Support is now available for a maximum workpiece size of 350 mm (d) × 315 mm* (h) , 60 kg.* Max. work size for tower pallet systems (PC32 and PC40) is limited depending on storage position.(See page 7)
Tailored Options from PC2 to Full Automation & Unmanned Running.Maximum flexibility to match your workload – Twin, 32 and 40 pallet variants available – and up to 520 tools.
Designed Ergonomics for More Performance. Ease of access to the spindle & workpiece has always been a design feature of the MAM72-35V – now more so through considered design. The NC interface is touchscreen – for faster, easier operation.
Aerospace-related parts Valve (aircraft parts) Face Mill Camera Holder
Proven history and capable of machining a vast spectrum of materials – including hardened steels, titanium, casts & aluminium.
3
4
Increased speed, enhanced rigidity and sustained precision. Technology advances maximise flexibility & profit.
Utilising Direct Drive Linear Motors on the B / C axes delivers faster operation and a reduction in non-cutting time. Moving at 50min-1 and 100min-1 respectively, these gearless & robust axes perform without noise and are maintenance and lubrication free for life.
Increased by 19° to +65° ~ -125°, the B Axis movement and operational range offers new production possibilities, delivering more tool access to the cutting face of the component.
Direct Drive Linear Motorson the B / C axes assure faster operation.
Compact B-Axis design delivers faster operations and increased capacity.
Extended B-Axis movement and range.
Changing the centre position of the tilted axis by designing a new B Axis structure, the new MAM72-35V is more compact yet can accommodate worpieces that are 60mm larger in Z.
Enhanced specification for state of the art machining performance.
Optimising machining time.
B:+65°- -125°
C:360°
Z:580mm(22.83in.)
X:550mm(21.65in.)
Y:440mm(17.32in.)
* Max. work size for tower pallet systems (PC32 and PC40) is limited depending on storage position.(See page 7)
Maximum workpiece size
D350mm (D13.77in.)
H315
mm
(H12
.40i
n.)
(132lb.)60kg
Loading capacity
5
Spindle Speed (min-1)
Spindle Speed (min-1)
Spindle Speed (min-1)
Torque(N・m) Power(kW)
Torque(N・m) Power(kW)
Torque(N・m) Power(kW)
Increased speed, enhanced rigidity and sustained precision. Technology advances maximise flexibility & profit.
Renowned the world over for their reliability, precision, rigidity & outstanding durability and performance, Maxia is the brand name for Matsuura spindles – the leading technology innovators for HSM spindles.
Pursuing ever more reliable and maintenance free technologies, the proven auto-grease spindle lubrication system is a standard feature on Maxia Spindles – delivering maintenance free operation for life.
Equipped with a proven auto-grease lubrication system.
■ Spindle Motor Toque & Power Diagram
Spindles from Matsuura –the pioneers of High Speed Spindles.
12,000min-1 (7.5 /11 kW(Continuous / 30 min))
15,000min-1 (Low : 7.5 / 11 kW、High : 11 / 15 kW)
20,000min-1 (Low : 11 / 15 kW、High : 15 / 18.5 kW)
Standard
Option
Option
6
φ80
mm
(φ
3.14
in.)
350mm (13.77in)
350mm (13.77in)
φ15
0mm
(φ
5.90
in.)
〈with adjacent tools〉 Max. Tool Mass10kg(22lb.)
〈without adjacent tools〉 Max. Tool Mass10kg(22lb.)
Upgrade your machine asyour business grows.
Tool Dimensions.
The φ130mm diameter pallets ef fo r t less ly accommodate workpieces of φ350 × H300 (φ13.77 × H11.81) and utilise the standard high precision CAPTO interface.
Compact pallets offer generous worksizewith CAPTO precision.
From 60 to 520 Tools – maximum choice and flexibility.
60-tools Chain Magazine
Compact design
Matrix MagazineIntegrated pallet stocker and conveyor system – designed to minimise required floorspace.
Across the production spectrum – from one offs to low volume to full lightsout unmanned running, the MAM72-35V is the machine for all seasons.
45° 45°
30°
15(0
.59)
50(1.97)
(4-1/2-13UNC depth 0.95)4-M12depth24
8(0.31)
108 (4.25)40 (1.57)
2 (0.08)16 (0.63)18 (0.71)
φ13
0 (5
.12)
φ30
+0.0
13 0
(φ1.
25 )
+0.0
0063
0
φ12
6 (4
.96)PCD95
(PCD3.8)
38 (1.5)
■ Pallet Surface(Unit:mm(in.))
The standard chain ATC c o n t a i n s 6 0 t o o l p l a c e stations. Expandable retrofit op t ions are ava i lab le to en la rge the ATC f rom a Matrix 120 tools in steps of 40 up to a maximum of 520 tools.
PC32
PC2
7
Through all of its incarnations the MAM72-35V has always been renowned for its integrated multi pallet technology and groundbreaking, profit making unmanned running. Now there is also a twin pallet variant to cater for companies engaged in low production one offs and short production runs. The revered 32 and 40 pallet stockers with integrated robot loading / unloading are of course available, as is the option of integrating the MAM72-35V into a multi machine FMS.* In case of storing the pallets on the top stacker, workpieces of H315mm are acceptable.
From twin pallet, to 32 and 40 vertical stockers to full FMS.
32 and 40 Pallet Diagram.
Pallet magazine options to suit your workload andbusiness growth.
Pallet
Workpiece Size
D350H300mm
D300H300mm
D350H300mm
60kg 60kg
D350H300mm
15 10 7 15 15 7 3Rack1 Rack2 Rack3 Rack4 Rack1 Rack2 Rack3 Rack4
PC32 PC40
Rack1
Rack3
Rac
k2
Rac
k4
Compact design
Tower Pallet
Across the production spectrum – from one offs to low volume to full lightsout unmanned running, the MAM72-35V is the machine for all seasons.
(X-AXIS STROKE)
(Z-A
XIS
STR
OK
E)
MOVABLE AREA
CENTER OFC-AXIS ROTATION
ATC SIDE OPERATOR SIDE
550 (21.65)220
(8.66)330
(12.99)245
(9.64)
300(11.81)
20 (0.78)
20 (0.78)33
1(1
3.03
)
580
(22.
83)
20 (0
.78)
φ35
0(φ
13.7
7)
189
(7.4
4)
41(1.61)
(Z-A
XIS
STR
OK
E)
ATC SIDE OPERATOR SIDE
MOVABLE AREA
300
(11.
81) 58
0 (2
2.83
)40
(1.5
7)
20 (0.7
8)
330(12.99)
φ350(φ13.77)
65°
125°
550 (21.65)
220(8.66)
(X-AXIS STROKE)■ B-Axis 0 degree(Unit:mm(in.))
■ B-Axis 90 degree(Unit:mm(in.))
8
eZ-5 – sustained precision for ultimate performance.
As with all Matsuura machines, exceptional high standards of accuracy across the range are an accepted standard feature. For bespoke companies seek ing mic ron to lerance per formance over prolonged production runs Matsuura offers eZ-5 as an option – eliminating geometr ic errors. eZ-5 ut i l ises a touch probe and cor rec t ion bal l to ascer tain per formance measurements in just three minutes, without having to remove the workpiece.
Although the MAM72-35 is by its very design the ultimate machine tool for unmanned production, there is an obvious need to accommodate operator set up & maintenance access to the working enclosure and spindle. A larger access door and shorter distance to the working enclosure pallet and to the spindle place operator comfort at the core of the new design.
Our machining center is equipped with a new operating system that features a 15 inch touch panel. Complex 5-axes system operation is now interactive and can be performed more smoothly.
Workpiece and spindle accessibilityControl panel equipped witha large screen touch panel
Operator-friendly working environment Making 5-axes operation easier
Option
Operator comfort by ergonomic design.45
0mm(
17.7
2in.)
450m
m(17
.72i
n.)
280mm(11.02in.)
280mm(11.02in.)
9
OEM Matsuura interface to maximise rapid operation and usability.
On-line Link with PC
* Intelligent Protection System simulates your programmed component alerting the user to any interference or collision before any actual machining takes place.
* Requires end-user PC―consult Matsuura for full specifications.
PC Machining center
Stop
Manual/Automatic operationsupported Simultaneous5-axis machining support
* The above showsa concept image.
Standard
Operator comfort by ergonomic design.
Ultra Safe Collision ProtectionThe Intelligent Protection System provides Matsuura's proprietary anti-collision function that prevents machinery collision resulting from programming mistakes at the time of automatic operation and human errors while the machine is under manual control or during workpiece setup time.
* The above showsa concept image.
Environment Accuracy
Simple
Eco Meister
■ Power cut-off function■ Energy-saving devices installed
Power Saving
Operability Meister
■ Tool setup support■ Workpiece setup support
Fuss-free Simple Operation
Thermal Meister
■ Spindle thermal displacement compensation■ X/Y/Z thermal displacement compensation
Stable Accuracy
Reliability Meister
■ Preventive maintenance support functions■ Machine restoration support functions■ Electronic manual■ E-mailing function
Machine Downtime Reduction
ON
Secure
Matsuura Intelligent Meister System
10
Standard Machine Specifcations
Floor Plan Unit : mm (in.)
Lift-up Chip Conveyor
Add another option toperform even longeroperation cycles withoutoperator oversight.Our chip flush is a standard feature that blows air to get rid of chips and swarf. An additional option is also available which uses a spiral chip conveyor and lift conveyor to dispose of large quantities of chips and swarf efficiently.
Option
■ Movement and Range
X-Axis Travel mm (in.) 550 (21.65)
Y-Axis Travel mm (in.) 440 (17.32)
Z-Axis Travel mm (in.) 580 (22.83)
B-Axis Rotation Angle deg +65 ~ -125
C-Axis Rotation Angle deg 360
■ Pallet
Working Surface mm (in.) φ130 (φ5.11)
Loading Capacity kg (lb.) 60 (132)
Max. Workpiece Size mm (in.) φ350 × H315 (φ13.77 × H12.40)
■ Spindle
Spindle Speed min-1 40 - 12,000 (Grease Lubrication)Spindle Speed Change Command S5-digit Direct Command
Spindle Taper 7 / 24 taper #40 (BT dual contact type)Spindle Bearing Inner Diameter mm (in.) φ80 (φ3.14)
Spindle Drive Motor kW AC 7.5 / 11(Continuous / 30min)Max. Spindle Motor Torque N・m 167 / 630min-1
■ Feed Rate
Rapid Traverse Rate X / Y / Z mm/min 60000 / 60000 / 60000
B / C min-1 50 / 100
■ Automatic Tool Changer
Type of Tool Shank JIS B 6339 tool shank 40T
Pullstud JIS B 6339 pullstud 40P
Tool Storage Capacity pcs. 60 (chain magazine)
Max. Tool Diameter mm (in.) φ80 (φ3.14) (with adjacent tools)φ150 (φ5.90) (without adjacent tools)
Max. Tool Length mm (in.) 350 (13.77)
Max. Tool Mass kg (lb.) 10 (22)
Methods of Tool Selection Memory random selection, Bidirectional magazine rotation
Tool Changing Time sec 1.1 (Tool to Tool)5.9 (Chip to Chip)
■ Automatic Pallet Changer
Number of Pallets 2
■ Power Sources
Power Capacity KVA 56 (PC2 / 60ATC)63 (PC32 / 320ATC)
Voltage V AC 200 / 220 ± 10%
Frequency Hz 50 / 60 ± 1
Required Air Volume NL/min 370 (PC2 / 60ATC)450 (PC32 / 320ATC)
■ Tank Capacity
Hydraulic Oil Tank Capacity L 40
Coolant Tank Capacity L 400
Oil Cooler Tank Capacity L 10
■ Machine Size
Machine weight(PC2/60ATC) kg (lb.) 12300 (27060)
Machine weight(PC32/320ATC) kg (lb.) 15900 (35980)
■ NC System
Control System Matsuura G-Tech 31i
■ Standard Accessories
01. Total Splash Guard 02. Synchronized Tapping
03. AD-TAP Function 04. IPC Function
05. Spindle Oil Cooler 06. Coolant System
07. Chip Flow 08. Chip Flush
09. Spindle Overload Protection 10. 9 sorts of M-code Counters
11. Work Light 12. Standard Mechanical Tool and Tool Box
13. Machine Color Paint 14. Scale Feedback for B/C
15. Auto Grease Supply Unit for Feed Axes 16. ATC Auto Door
17. DD Motor for B/C 18. Intelligent Protection System
21. Levelling Pads and Bolts
20. Matsuura Intelligent Meister System(MIMS)
* 2 years spindle warranty
PC32 PC40
1763 (69.40) 3101 (122.08) 1161 (45.70) 1040 (40.94) 845 (33.26)
750
(29.
52)
1050
(41.
33)
#40 60TOOL MAGAZINE
MIST SEPARATOR UNIT (OP)
8510 (335.03)
3511 (138.22) (320TOOL (#40, MATRIX TYPE, 320BASE)) (OP)
530 (20.86)
1100 (43.30)
626 (24.64)
1614 (63.54)2820 (111.02) (#40, 60TOOL MAGAZINE)
1040 (40.94)
2045 (80.51)600 (23.62)(8
09) (
31.8
5)22
08 (8
6.92
)10
50 (4
1.34
)41
8
(16.
45)
418
(1
6.45
)
904
(35.
59)
950
(37.
04)
4871
(191
.77)
OPERATORPANEL AIR SUPPLY POWER SUPPLY SPACE FOR PULLING OUT
THE COOLANT TANK
SPACE FOR PULLING OUTTHE COOLANT TANK
CHIP BACKET (OP)
LEVELING PAD9-φ95LEVELING PAD9-φ95
WO
RK
ING
SP
AC
E 6
00 +
WO
RK
SIZ
E φ3
50 (1
3.77)
WO
RK
ING
SP
AC
E 6
00 +
WO
RK
SIZ
E φ3
50 (1
3.77)
OIL COOLER
LEVELING BOLT9-M32×P2LEVELING BOLT9-M32×P2
COOLANT COOLER 100L (OP) COOLANT COOLER 200L (OP)
( #40
60TO
OL M
AGAZ
INE)
( #40
60TO
OL M
AGAZ
INE)
( 320
T/32
0BAS
E #
40) (
OP)
650
(25.
59)
593
(23.
34)
593
(23.
34)
162 (6.37)162 (6.37)
320T/320BASE #40 (OP)
WORK STATION
NC UNIT
HYDRAULICUNIT
VACUUM TYPECOOLANT THRU C70BAR (OP)
COOLANT TANK (STANDARD)
SCRAPER TYPELIFT UPCHIP CONVEYOR (OP)
SCRAPER TYPELIFT UPCHIP CONVEYOR (OP)
11
List of Fittings○:Standard ▲:Option
External View Unit : mm (in.)
■ Spindle 12,000min-1 (BT40 Grease Lubrication) ○15,000min-1 (BT40 Grease Lubrication)
▲Spindle motor output kW Low : 7.5 / 11、High : 11 / 15Spindle max. torque N・m 135(850min-1)
20,000min-1 (BT40 Grease Lubrication)▲Spindle motor output kW Low : 11 / 15、High : 15 / 18.5
Spindle max. torque N・m 108.4■ ATC60 tools (Chain Magazine) ○120 / 160 / 200 / 240 / 280 / 320 tools (based on 320-tool Matrix Magazine) ▲360 / 400 / 440 / 480 / 520 tools (based on 520-tool Matrix Magazine) ▲■ High-precision Control Scale Feedback X/Y (HEIDENHAIN) ▲Scale Feedback X/Y/Z (HEIDENHAIN) ▲■ APCPC2 ○PC32 (Tower Pallet System) ▲PC40 (Tower Pallet System) ▲■ Coolant Coolant Tank ○Vacuum-Type Coolant Through A 7MPa ▲Vacuum-Type Coolant Through A 14MPa ▲Vacuum-Type Coolant Through B 7MPa ▲Vacuum-Type Coolant Through B 14MPa ▲Vacuum-Type Coolant Through C 2MPa ▲Vacuum-Type Coolant Through C 7MPa ▲Coolant Flow Checker ▲Mist Separator (without Fire Damper) ▲Mist Separator (with Fire Damper) ▲Coolant Temperature Controller with 100-liter Tank (installed separately); small 100L ▲Coolant Temperature Controller with 200-liter Tank (installed separately); large 200L ▲■ Automatic Measurement, Tool Breakage Detection Automatic Measurement / Automatic Alignment (Optical) ▲Tool Breakage / Full Automatic Tool Length Measurement (Touch) ▲Tool Breakage / Full Automatic Tool Length Measurement (Laser) ▲Automatic Measurement (Optical) & Tool Breakage (Touch) ▲Automatic Measurement (Optical) & Tool Breakage (Laser) ▲External Tool Breakage Detection System (for Chain Magazine, Touch) ▲External Tool Breakage Detection System (for Matrix Magazine, Touch) ▲■ Safety Device Matsuura Safety Specifcations ○Automatic Fire Extinguisher ▲■ Reliability Meister Plus Reliability Meister Plus TYPE A ▲Reliability Meister Plus TYPE B ▲
■ Swarf Management Total Splash Guard ○ATC Auto Door ○Spiral Chip Conveyor ▲Lift-Up Conveyor (scraper, drum, Spiral, Aqueous) ▲Chip Removal Air Blow ▲Chip Bucket ▲Workpiece Cleaning Gun (Main unit side) ▲External Nozzle 20BAR (with spindle through) ▲External Nozzle 70BAR (with spindle through) ▲■ Control / Maintenance Support AD-TAP Function ○IPC Function ○Work Light ○MIMS ○Intelligent Protection System ○Feed Axis Auto Lubricator ○Eight additional M functions ▲Spindle Load Monitoring Function ▲Weekly Timer ▲3-Color Signal Light (red, yellow, green from top) ▲Movable Manual Pulse Generator ▲Optional Block Skip 2~ 9 ▲Tool Pre-Check Function ▲Rotary Wiper (air type) ▲Rotary Wiper (electric type) ▲Semi Dry Unit ▲100 VAC outlet (3A) ▲eZ-5 (with Calibration Sphere) ▲eZ-5 (without Calibration Sphere) ▲Pressure Supply System for Fixtures ▲■ Processing Support Tail Stock ▲Tool ID System Balluf Format-A ▲Tool ID System Balluf Format-B ▲Tool ID System Balluf Format-C ▲Tool IC System ▲■ Optional Package High-speed, High-precision Package ▲5-Axis Package ▲High-speed, High-precision / 5-Axis Package ▲Value Package ▲ ▲Machine module ▲
PC32 PC40
4865 (191.53)
3511 (138.22)
5125 (201.77)
1614 (63.54)
1954
(76
.92)
904
(35.
59)
1158
(45
.59)
OPERATOR PANEL
COOLANT TANK (STANDARD)
CHIP BACKET (OP)
NC UNIT
WORK STATION
MIST SEPARATOR (OP)
OIL COOLER
HYDRAULIC UNIT
SCRAPER TYPELIFT UPCHIP CONVEYOR (OP)
320BASE(#40, MATRIX TYPE) (OP)
COOLANT COOLER 100L (OP)
COOLANT COOLER 200L (OP)
VACUUM TYPECOOLANT THRU C 70BAR (OP)
3078
(121
.18)
( 320
BA
SE
(#40
, MAT
RIX
TY
PE
)) (O
P)
2903
(114
.29)
3040
(119
.68)
550
330220
65° 125°
(X-AXIS TRAVEL)
(21.65)
(8.66) (12.99)
Front View
Top View
Right Side View
(39
.37)
2620
~32
00 (
103.
14~
125.
98)
1020
(40
.15)
1000
964
(37.
95)
1784
(70
.23)
2453
(96
.57)
2870
(11
2.99
) (H
EIG
HT
AT
SH
IPM
EN
T)
(Z-A
XIS
TR
AV
EL )
(Y-AXIS TRAVEL)
CHIP BACKET (OP)PC32/PC40 OPERATOR PANEL 220 220
440 (8.66) (8.66)
(17.32)
40 (
1.57
)40
(1.
57)
580
(22.
83)
580
(22.
83)
FM-E1.2 201802 2000 B S
This product is subject to all applicable export control laws and regulations
URL : http://www.matsuura.co.jp/E-MAIL : webmaster@matsuura.co.jp
● Product specifications and dimensions are subject to change without prior notice.● The photos may show optional accessories.
MATSUURA MACHINERY CORPORATION1-1 Urushihara-cho Fukui City 910-8530, JapanTEL : +81-776-56-8106 FAX : +81-776-56-8151
MATSUURA EUROPE GmbHBerta-Cramer-Ring 21D-65205 Wiesbaden-Delkenheim, GermanyTEL : +49-6122-7803-80 FAX : +49-6122-7803-33URL : http://www.matsuura.de/E-MAIL : info@matsuura.de
MATSUURA MACHINERY Ltd.Gee Road, Whitwick Business Park, Coalville Leicestershire, LE67 4NH, EnglandTEL : +44-1530-511-400 FAX : +44-1530-511-440URL : http://www.matsuura.co.uk/E-MAIL : sales@matsuura.co.uk
MATSUURA MACHINERY GmbHBerta-Cramer-Ring 21D-65205 Wiesbaden-Delkenheim, GermanyTEL : +49-6122-7803-0 FAX : +49-6122-7803-33URL : http://www.matsuura.de/E-MAIL : info@matsuura.de
ELLIOTT MATSUURA CANADA INC.2120 Buckingham Road Oakville Ontario L6H 5X2, CanadaTEL : +1-905-829-2211 FAX : +1-905-829-5600URL : http://www.elliottmachinery.com/E-MAIL : sales@elliottmachinery.com
MATSUURA MACHINERY USA INC.325 Randolph Ave., St.Paul, MN 55102, U.S.A.TEL : +1-651-289-9700URL : http://www.matsuurausa.com/E-MAIL : info@matsuurausa.com
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