m23 chain latch
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Ä - FUCHS Fördertec/in/kfKQ, -
Documentation
FINAL DRAWING
Shipyard:
Designation:
Hull No .:
Serial No.:
Safe Working Load:
Language of Docum entat ion:
Classif ication:
Supplier:
Supp l ier 's Ph one No.:
Supplier's Fax No.:
E-mail:
J INLING SHIPYARD
Hand Operated Chain Hoist
+ Electric Chain Hoist
JLZ 040412
A.05.04.1202
Pos.1 + Pos.2: 1000kg
Pos.3 2500kg
Pos.4 4000kg
English
Germanischer Lloyd
FUCHS Förcfertec/?A?//cN3
Am Knick 18
22113 Oststeinbek
Germany
+49 40 7100 100
+49 40 7100 1099
info@fuchs-ag.de
:m
m
Revision: 0 Date: March 2007
jmmL
JÅABMU
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mailto:info@fuchs-ag.demailto:info@fuchs-ag.de
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TABLE OF CONTENTS PAGE
Cover 1
Table of Contents 2
Scope of Supply 3
Technical da te for hand chain operated hoist SWL 1t (Pos 1) 4
Technical date for hand chain operated hoist SWL 1t (Pos 2) 5
Technical date for hand chain operated hoist SWL 1t (Pos 1 6
Operating Manual for hand chain operated hoists 7
Operating manual and spare parts list for
CPE electric chain hoist ( Pos 4) 11
Appendix: 29
Copies of Works Certificates
Copy of GL Certificate N o. 27 687 H
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Ä - FUCHS Förcfertechn/kN:^ -
TECHNICAL DATA FOR:
HAND OPERATED CHAIN HOIST
POS.
1
SERIAL NO.: A.05.04.1202-1
Hand operated chain hoist
Low headroom type
SWL1,0t
Lifting heigh t: 3,0m
Hand chain: 2,5m
Floor-controlled clamping device
Height lowest position of hook to top of beam (china p rofile 18) less than
500mm
Adjustable to beam-breadth from 50mm up to 135mm one GL-certificate
for overload -test
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FUCHS
F önfertechn/kN:^
Am Knick 18 22113 Oststeinbek Tel.: +49 40 7100100 Fax: +49 40 71001099
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- FUCHS Förc/ertec/?r7/7rI\Q
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TECHNICAL DATA FOR:
HAND OPERATED CHAIN HOIST
POS. 2
SERIAL NOS .: A.05.04.1202-2
A.05.04.1202-3
Hand operated chain hoist
Low headroom type
SWL 1,0t
Lifting height: 4,0m
Hand chain: 3,5m
Floor-controlled clamping device
Height lowest position of hook to top of beam (china profile 18) less than
500mm
Adjustable to beam-breadth from 50mm up to 135mm one GL-certificate
for overload - tes t
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TECHNICAL DATA FOR:
HAND OPERATED CHAIN H OIST
POS.
3
SERIAL NOS.: A.05.04.1202-4
A.05.04.1202-5
A = 500 mm
B = 37 mm
C = 37 mm
D = 178 mm
E = 178 mm
F = 138 mm
Hand operated chain hoist
Low hea droom type
SWL 2,5t
Lifting heigh t: 8,0m
Hand cha in: 7,5m
one GL-certificate for overload -test
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FUCHS
Fö/Tcfe/technikkG
Am Knick 18 22113 Oststeinbek Tel.: +49 40 7100100 Fax: +49 40 71001099
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Ä -
FV^CHS Förc/ertec/?r7//ckG
Manual Chain Hoists
SFZ Series
Operating instructions
CONTENTS:
1. INTENDED PURPOSE
2. TESTING
3. PARTS LIST
4. TECHNICAL DETAILS
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Ä - FUCHS Förderfechn/kKQy
1. INTENDED PURPOSE
Hand hoisting gears are only for the ve rtical hoisting and loading of loads. Motions of the
loads as for instance inclined tension in an angle of inclination of more than 5° or in horizontal
position are only to be carried out with specifically constructed facilities (hoisting gears).
Nominal load equals ultimate load and must not be exceeded.
Range of operating temperature : -10° to +50°
Drive with an engine for hand ho isting gears is not pem iitted. (No warranty)
Operations at devices are only to be carried out by specialists.
The hand hoisting gears are delivered without loose accessories and are ready for operation
after a competent assembly. (Please pay attention to the instructions)
The leading ends of the instrumental hook and o f the load lifting hook are always to be
loaded on principle. Instrumental hook and load lifting hook are always to be loaded in the
hook ground.
Load chain and hand chain must hang freely, they must not be twisted or tied up.
By pulling at the hand chain right or left
-the load is hoisted or lowered
-the travelling gear is moved to the left or to the right.
After the end of the pulling the load-pressure - brake holds the load at any height self-acting.
Users have to pay attention to the following instructions:
I Safety rules Hoists, lifting and pull devices
VGB
1
General instructions
DIN 4840
VGB 8 Hoists, lifting and pull devices
DIN 685, DIN 765, DIN 766, DIN 5684, DIN 7355
VGB 9a Load holding facilities in hoisting operation
DIN 15003
2. TESTING
The safety rules Hoists, lifting and pull devices demands tha t hoists, lifting and pull devices
including the carrying constructions as well as rope blocks are tested before the first putting
into operation, after fundamental changes and at least once a year by an expert.
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Förderfec/jn/kN:^ -
3. PARTS LIST
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4. TECHNICAL DETAILS:
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FUCHS FördertechnikkG Am Knick 18 22113 Oststeinbek Tel.: +49 40 71001 00 Fax: +49 40 71001099
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Electric chain hoist
Series CPE
Mod.
CPE/F
Capacity 1600 kg - 5000 kg
Operating and Maintenance iVIanual
Spare Parts Catalog
(ed.
10/2001)
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FUCHS Fördeftechn/kkO, Am Knick 18 2211 3 Oststeinbek Tel.: +49 40 7100100 Fax: +49 40 71001099
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I f , -V\}QW S Fördertechn/kN:^-
Buffer
Chain end i
Load Chain 11x31 ~
Bufifer
Chain hoist
Bottom Block
Safety latch'
Load Hook
Fig.
1
Technical data electric cha in hoist
CPE 16-8
CPEF 16-8
CPE 20-8
CPEF 20-8
CPE 25-5
CPEF 25-5
CPE 30-5
CPEF 30-5
CPE 32-4
CPEF 32-4
CPE 40-4
CPEF 40-4
CPE 50-2
CPEF 50-2
Capacity
kg
1600
1600
2000
2000
2500
2500
3000
3000
3200
3200
4000
4000
5000
5000
Number of chain
falls
2
2
2
2
2
2
Motor rating
ED
%
40
40/20
40
40/20
40
40/20
25
25/15
40
40/20
25
25/15
40
40/20
IWotor
kW
2,3
2,3/0,58
2,8
2,8/0,68
2,3
2,3/0,58
2,8
2,8/0,68
2,3
2,3/0,58
2,8
2,8/0,68
2,3
2,3/0,58
Lifting speed(s)
m/min
8
8/2
8
8/2
5
5/1,25
5
5/1,25
4
4/1
4
4/1
2,5
2,5/06
FEM
group
1 Am
1 Am
1 Bm
1 Bm
1 Am
1 Am
1 Bm
1 Bm
1 Am
1 Am
1 Bm
1 Bm
1 Am
1 Am
data at 400V/50Hz
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GENERAL INFORMATION
Attention: All users must read these
operating instructions carefully prior to the
initial ope ration . These instructions are
intended to acquaint the user with the hoist
and enable him to use it to the full extent of
its intended capabilities.
The operating instructions contain important
information on how to handle the hoist in a
safe,
correct and economic way. Acting in
accordance with these instructions helps to
avoid dangers, reduce repair costs and
downtime and to increase the reliability and
lifetime of the hoist. Anyone involved in doing
any of the following work with the hoist must
read the operating instructions and act
accordingly:
0 opera tion, including preparation, trouble
shooting during operation and cleaning
• ma intenance, inspection, repair
• transport
Apart from the operating instructions and the
accident prevention act valid for the
respective country and area where the hoist /
trolley is used, also the commonly accepted
regulations for safe and professional work
must be adhered to.
Every unit leaving the factory is furnished with
a test certificate that shows the serial number
of the hoist / trolley. This certificate has to be
filed together with the inspection manual (see
page 43).
The continuous sound level at the place of
work is equal to 73 dB. The measurements
were taken at a distance of 1 m from the h oist
at 9 positions in accordance with DIN 456351
precision class 2.
OPERATING INSTRUCTIONS
CORRECT OPERATION
Maximum capacity
The electric chain hoist model CPE is
designed to lift and lower loads up to the
rated capacity. The lifting capacity indicated
on the hoist / trolley is the maximum safe
working load which must not be exceeded.
while
Danger Zones
Q Do not lift or transport loads
personnel are in the danger zone.
Do not allow personnel to pass under a
suspended load (Fig. 2).
After lifting or tensioning, a load must not
be left unattended for a longer period of
t ime.
Start moving the load only after it has
been attached correctly and all personnel
are clear of the danger zone.
D
D
Temperature range
The hoist / trolley can be operated in ambient
temperatures between -10°C and +50°C.
Consult the manufacturer in case of extreme
working conditions.
Note: At ambient temperatures below 0°C
check the brake is not frozen.
Regulations
The accident prevention act and/or safety
regulations of the respective country for using
manual and electric hoists must be strictly
adhered to. In Germany these are VBG 8,
VBG 9, VBG 9a, ZH 1125, ZH 1127, and
VDE0100 rasp. VDE 0130.
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Maintenance / Repair
In order to ensure correct operation, not only
the operating instructions, but also the
conditions for inspection and maintenance
must be complied with. If defects are found
stop using the hoist / trolley immediately.
Attention: Before starting work on electrical
components switch OFF the main current
switch and secure it against unintentionally
being switched back on.
INCORRECT OPERATION:
D Do not exceed the rated capacity of the
hoist / tro lley.
D Do not use the hoist for the transportation
of people (fig . 3).
D Welding on hook and load chain is strictly
forbidden.
The load chain must never be
used as a ground connection during
welding (fig . 4).
Avoid side pull, i.e. side load on either
housing or bottom block (fig. 5).
Lift, pull or tension only when the load
chain fomns a straight line between both
hooks.
The load chain must not be used for
lashing purposes (sling cha in) (fig. 6).
Do not knot or shorten the load chain by
using bolts, screws, screwdrivers or other
devices (fig. 7). Do not repair chains
installed in th e hoist.
Do not remove the safety latch from the
suspension or load hooks (fig. 8).
Do not use the chain end stop as an
operational limit device (see fig. 1 - chain
end stop).
Do not throw the hoist down. Always
place it properly on the ground.
INITIAL OPERATION
Inspection before initial operation
Each hoist/trolley must be inspected prior to
initial operation by a competent person and
any failures removed. The inspection is visual
and functional and shall establish that the
hoist is safe and has not been damaged by
incorrect transport or storage. Inspections
should be made by a representative of the
manufacturer or the supplier although the
company can assign its own suitably trained
personnel. Inspections are instigated by the
user.
Inspection before starting w ork
Before starting work inspect the hoist/trolley,
chains and all load bearing constructions
very time for visual defects. Furthermore test
the brake and make sure that the load and
hoist / trolley are correctly attached by
carrying out a short work cycle of lifting,
pulling and lowering or releasing. Selection
and calculation of the proper suspension
point and beam construction are the
responsibility of the user.
Inspection of load chain
Inspect the chain for sufficient lubrication and
visually check for external defects,
deformations, superficial cracks, wear or
signs of corrosion.
Inspection of chain end stop
The cha in end stop must be connected to the
free (idle) chain strand (see fig. 1 - chain end
stop).
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Inspection of chain reeving
Al l uni ts wi th two or more chain strands
should be inspected pr ior to in i t ia l operat ion
for twisted or kinke d chains. Th e chains of 2-
strand hoists may be twisted i f the bottom
block was rol led over (f ig. 9).
Inspection of suspension and load hooks
Inspect suspension and load hooks for
de fo rmat ions, damage, cracks, wear o r s igns
of corrosion.
Attaching the load
The load must always be seated in the
sadd le of the ho ok. Never at tach the load to
the t ip of the loa d hook. This also appl ies to
the susp ension hook ( f ig . 10) .
E LE CTRI CAL CONNE CTI ON
Attent ion:
Work at electrical Instal lat ions may be
carried out by electrical experts o nly.
The local regulat ions have to be strict ly
observed, In Germany DIN 71001 VDE
0100 and DIN 57113 1 VDE 01 1 3.
Preparation
D Before beginning work on e lectr ical
components the main cur ren t swi tch
must be swi tched OFF and secured
against unintent ional ly being swi tched
on.
n
The mains supply cable must be an
insulated cable wi th 4 f lexib le leads. The
ground (earth) lead must be longer than
the l ive leads. For wire cross-sect ion and
fusing see fo l lowing table. Use sleeves
on the lead ends.
Q Wir ing and terminal connect ing diag ram s
are included wi th the hoist .
Mains sup ply con nect ion
1) Th e ma ins su pply cable m ust be
connected to the e lectr ic chain hoist
before i t is connected to the mains
supply.
2) Check the motor 's di rect ion of rotat ion.
The wir ing diagram included has been
drawn for a normal , c lockwise rotat ing
instal lat ion. Should the user 's mains
supply not fu l f i l these requirements, e.g.
the hoist lowers when l i ft is selected (or
vice versa) swi tch the uni t OFF
immediate ly and exchange two o f the
three phase connect ions in the mains
connect ion .
Attent ion:
Under no c i rcumstances
may the wiring in the pendant control
be tampered wi th.
Mode l
CPE 16
CPE 25
CPE 32
CPE 50
CPE 20
CPE 30
CPE 40
CPEF 16
CPEF 25
CPEF 32
CPEF 50
CPEF 20
CPEF 30
CPEF 40
Pn
kW
2,3
2,8
2,3/0,58
2,8/0,68
Motor
rating ED
%
40
25
40/20
25/10
la/In
4,7
4,7
4,4/1,8
4,7/1,8
In
A
5,3
6,4
5,5/3,3
6,4/3,6
Fuse
(slow)
A
16
16
16
16
Wire cross sect ion in mm^
for cable lenght
0-50
m
1,5
2,5
1,5
2,5
50-100 m
1,5
2,5
2,5
2,5
100-150 m
2,5
-
2,5
-
al l data for 400 V, 3-phase, 50 c/s
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FUNCTIONAL CHEC K AFTER ASSEMBLY
Prior to operating the hoist lubricate the load
chain when it is not under load (normally load
chain is lubricate d).
Before the hoist is put into regular service,
following additional inspections must be
made:
D Are all screwed connections on hoist and
trolley tight and are all locking devices in
place and secure?
D Are the end stops on the trolley runway in
place and secure?
n Is the chain drive correctly reeved?
• Is the chain end stop con-ectly fitted to the
loose end of the load chain?
Q All units equipped with two or more chain
strands should be inspected before initial
operation for twisted or kinked chains.
The chains of 2-strand hoists may
become twisted if the bottom block is
rolled over.
n Perform an operation cycle without load.
The chain should move in a steady,
smooth way. Check the function of the
overload device by raising the bottom
block against the hoist body (max. 5 se c).
n Check the brake function wh en lifting and
lowering.
The braking distance must not
be more than 50 mm.
• Traverse the trolley (if available) the
complete length of the trolley runway
ensuring that the 2 - 4 mm lateral
clearance between the trolley wheel
flange and the beam edge is maintained
at all times. Check that beam end stops
are positioned correctly and secure.
OPERATION
In addition to the recommendations in
general information, following rules must be
strictly maintained to ensure the safe
operation of the hoist:
Installation, Se rvice, Operation
Users delegated to install, service or
independently operate the hoist must have
had suitable training and be competent.
Users are to be specifically nominated by the
company and must be familiar with all
relevant safety regulations.
Traversing the trolley
Electric trolleys: By operating the -> -button
o r < -
-button.
For trolleys with two speeds: The first stage
of button depression activates the slow
speed, further depression activates the fast
speed. Use the slow speed for short periods
only.
Consider the braking distance of the trolley.
Do not use the beam end stops as
operational limit devices.
Attaching the load
Attach the load to the hoist using only
approved and certified slings / lashings
devices. Never use the load chain as sling
chain. The load must always be seated in the
saddle of the hook. Never attach the load to
the tip of the hook. Never remove the safety
latch from suspension or load hooks.
Lifting / lowering the loa d
The load is lifted by depressing the t-button,
it is lowered by depressing the i -button. For
hoists with two speeds: The first stage of
button depression activates the slow speed,
further depression activates the faster speed.
Use the slow speed for short periods only.
Do not use the chain end stop as operational
limit device .
Emergency stop
All movement can be immediately hafted by
depressing the red, mushroom shaped button
on the pendant control.
Attention: Operating the red emergency
button does NOT automatically disconnect
the mains supply to hoist or trolley. To
release the emergency stop, rotate the button
in an anticlockwise direction.
SERVICE
Service and inspections may only be carried
out by a competent person.
The inspection must determine that all safety
devices are present and fully operational and
covers the condition of the hoist, lifting gear,
accessories and supporting constructions.
The service intervals and inspections noted
are for normal working conditions. Adverse
working conditions, e.g. heat or chemical
environments, can dictate shorter periods.
The electric chain hoists confonn to FEM
group 1 Am rasp. 1 Bm in accordance with
FEM 9.51 1. This results in a theoretical
service-lifetime of 800 rasp. 400 operating
hours under full load. Th is is equivalent to 10
years under nonnal operating conditions.
After this period the hoist requires a general
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overhaul. Further information is contained in
V B G 9 r a s p . F E M 9 .7 5 5.
DAI LY CHE CKS
1) Visual ly chec k the pendant control switch
and cab le for d ama ge
2) Che ck that the bra ke funct ions con^ectly
3) Check that the over load safety device
funct ions correct ly
4) Electr ic chain hoists with trolley:
n Check tha t the trolley runw ay is free
f rom obstruct ions
n Check that the end stops on the
t rolley runw ay a re fi t ted and secure
According to nat ional and internat ional safety
regulat ions hoist ing equipment must be
inspected at least annual ly by a competent
person .
Adverse work ing condi t ions, e.g.
heat or chemical environments, can dictate
shorter periods.
The commissioning and inspect ion detai ls
can be noted on the test cer t i f icate del ivered
with the hoist . Repairs may only be carr ied
out by specia l is t workshops that use or ig inal
spare par ts.
Attent ion: Tests must , as far as possible ,
be carried out in an unloaded condit ion
and the ho ist / trol ley curren tless.
RE GU LAR I NS P E C TI ONS , S E RV ICE , TE S TI NG
Inspect ion and
Maintenance
Electricai installation & power supply
Pendant control & support wire
Lubricate load chain
Check to wear load chain
Check to wear in chain drive
Check function of overload device
Check function of break
Inspect chain bolts for cracks
Inspect suspension and load hook
for cracks and deformation
Check screwed connections for
lightness
Inspect trolley components for crack s
and deformation
Check oil level hoist
Oil change hoist
Inspect motor a nd transmission of
chain hoist
Initial checks
during
commissicMiing
X
X
X
X
X
X
after 50 operating
hours
X
X
X
X
X
X
X
X
X
after 200 operating
hours
X
X
X
Periodical checks
daily
X
X
X
aner 200 operating
hours
X
X
X
X
400 op.hrs.
annually
X
X
X
X
X
5 years
X
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LOAD CHAIN
The load chain is grade 80 chain with the
dimensions 11 x 31 mm. The CPE electric
hoists are specially designed to use this type
of chain. For this reason only chains that
have been approved by the manufacturer
may be used in these hoists.
Lubricating the load chain
The load chain is to be lubricated before
initial operation and every 3 months but the
latest after 200 opera ting hours. Adverse
working conditions, e.g. excessive dust or
continued heavy duty can dictate shorter
periods between lubrication.
Before the chain is lubricated it must be
cleaned. Flame cleaning is forbidden. Use
only cleansing methods and agents that do
riot corrode the chain material. Avoid
cleansing m ethods tha t can lead to hydrogen
brittleness, e.g. spraying or dipping chain in
caustic solvents. Also avoid surface
treatments that can hide cracks and flaws or
other surface dam age.
The chain must be lubricated in a no-load
condition so that lubricant can enter between
the links, e.g. by dipping in oil.
Motor oil of the viscosity lOOt, e.g. Shell
Tonna T68 can be used to lubricate the
chain. For very dusty applications use a dry
lubricant.
Inspecting the load chain for wear
Load chains must be inspected every 3
months or the latest after 200 operating
hours (see VBG8 § 27 or local regulations).
Visually inspect the chain over ist full length
for defonnation, cracks, flaws, elongation,
wear or corrosive pitting.
Link chains must be replaced when the
nominal thickness d on any parts of the
chain has been reduced by more than 10%
(see fig. 4) or when the p itch t is elongated
by more than 2% or over 11 pitches (11 x t)
by 2%. Nominal dimensions and wear limits
are shown in the following table. Chains that
do not fulfil all requirements must be replaced
immediately.
Load chain 11 x
Inspection
lenght over pitches
lenght of
pitch
mean thickness
31 grade 80
dimension
11xt
t
(d1+d2)/2
nominal value
mm
341
31
11,3
wear limit
mm
347
32
10,2
( ^ @
11 Xt
d - nominal tNckness
d1
2)
3)
Replace the load chain
1-strand design
1) Disassemble bottom block
Remove the circlip with suitable pliers.
Raise the swivel tube in the direction of
the chain and tap out the chain bolt with a
drift.
Attention: Do not damage the chain bolt
bore.
Remove the chain end stop.
Remove the 2 screws. The chain is now
free.
Fitting the new chain
Cut the second to last link open on the
loose end of the load chain to form a C .
Remove the last link and connect the new
chain. The new chain must be fitted so
that the welds on the standing links face
towards the chain guide and away from
the load sheave. Operate the hoist in the
lowering direction to feed the chain
through the hoist.
Fitting lower block and chain end stop
Slide the end buffers aver the loose ends
of the load chain and refit bottom block
and chain end stop. The chain end stop
must be fitted so that at least 1 link
remains free (fig. 1).
Before initial operation lubricate the
unloaded chain and test all hoist
functions under no-load condition.
4)
5)
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2-strand design
1) Remove the chain anchor bolt
The chain anchor bolt is situated on the
underside of the hoist body. With an
Alien key remove the grub screw that
serves as locking device. Tap out the
chain anchor bolt with a drift from the
other side.
Attention: Do not damage anchor bolt or
bore.
2) Pull the load chain through the bottom
block and remove the chain end stop.
3) Fitting the new cha in
Cut the second to last link open on the
loose end of the load chain to form a C .
Remove the last link and connect the new
chain. The new chain must be fitted so
that the welds on the standing links face
towards the chain guide in the housing.
Operate the hoist in the lowering direction
to feed the chain through the hoist.
4) Replace chain end stop
Slide the buffer pad over the loose end of
the load chain and refit the chain end stop
ensuring that at least one link remains
free (see
fig.
1).
5) Fitting the chain anc hor bolt
Inspect the chain anchor bolt for flaws,
cracks or burrs. Enter the last link of the
other load chain end into the slot in the
underside of the hoist body. Attention:
The chain m ust not be twisted. Now enter
the chain anchor bolt through the side
bore. Move the last link back and forth
while entering the chain anchor bolt to
ensure that it is not trapped and dama ged
by the anchor bolt. Secure the anchor
bolt with the grub screw.
6) Assemble the bottom block
Check the idler sheave for damage.
Position the load chain over the idler
sheave ensuring that the welds on the
standing links face away. Grease the
needle bearings in the bottom block
halves. Place the load hook assy in the
slot provided in one of the bottom black
halves and push the complete unit onto
the idler sheave. Ensuring that the buffer
pad is situated correctly in its groove
replace the second bottom black half and
secure with the screw s.
7) Functional test
All units with two or more chain strands
must be inspected before every operation
for twisted or kinked chains. Chains on 2-
strand units may become twisted if the
bottom block is rolled over. If a strand is
twisted disconnect it from the hoist and
re-thread ft correctly. In some cases it
may be necessary to remove the last link.
8) Before initial operation lubricate the
unloaded chain and test all hoist
functions under a no-load condition.
LOAD AND SUSPENSION HOOKS
Inspect the hooks for deformation, damage,
surface cracks, wear and signs of corrosion
as required but
at least annually.
Adverse
working conditions may dictate shorter
periods. Hooks that do not fulfil all
requirements must be replaced immediately.
Welding on hooks to compensate for wear or
damage is not permissible. Hooks must be
replaced when the mouth of the hook has
opened m ore than 10% (fig. 6) or the nominal
value of other dimensions has decreased by
5% due to wear. Nominal dimensions and
wear limits are shown in the following table.
Inspection
Hook saddle
Hook saddle
Hook opening
Dim.
b j
h j
ai
CPE 16/20
CPE 25 / 30
Nominal
value
mm
24
35
43
Wear
limit
mm
22,8
33,2
47,3
C P E 3 2 / 4 0 / 5 0
Nominal
value
mm
29,5
44,5
54
Wear
limit
mm
28
42,3
59,4
-Seite/Page 19-
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TROLLEYS
In particular check followin g pa rts:
D Side plate
For cracks or deformation in particular
around the areas of screw ed connections.
D Trolley wheels
Visually check for cracks . Wear on trolley
wheel flanges. Grease the transmission.
n
Crossbars
In particular around threaded areas for
cracks.
D Fasteners
Check nuts, screws and locking devices
for tightness.
ELECTRIC CHAIN HOIST IN GENERAL
In particular check following parts:
n Threaded connections in general
Check all nuts, screws and locking
devices for tightness.
D Chain container
Ensure the chain container is securely
fastened. Check for cracks or wear.
n
Suspension pins
(Connection between hoist and
suspension hook resp. trolley) Check for
cracks or wear. Ensure all safety devices
are in place and secure.
OVERLOAD PROTECTION DEVICE
The overload protection device (slipping
clutch) is factory set to 110% ± 10% of the
rated capacity and can be checked by lifting
a suitable
load.
If the device slips at the rated
capacity load it can be adjusted as follows
(see
fig.
19, page 17):
n Unscrew the threaded pin (47) which
locks the straining screw (45).
n Increase the mom ent of friction by turning
the straining screw (45) in clockwise
direction.
• Re-check the adjustment with a suitable
load.
• Lock the straining screw with the threaded
pin (47).
GEARBOX
The gearbox is practically maintenance-free.
Service is therefore reduced to checking the
oil level and changing the oil.
Check oil level
Ensure that the hoist is horizontal and has
been stationary for at least 30 minutes (this
allows the oil to drain to the lower part of the
gearbox). Remove the screw plug (fig. 19
item 47). The oil level should be up to the
lower edge of
the
fill hole.
Oil change
The oil (approx. 0,3 I) is to be changed every
5 years or at the latest after 400 operating
hours.
Remove the threaded pin with counter nut of
the slipping clutch as well as the screw plug.
Place the hoist horizontally and tum so that
the oil can drain from the fill hole into a
suitable container (approx. 30 minutes).
Replenish the gearbox oil. We recommend a
mineral oil viscosity class ISO-VG 460 e.g.
FINA GIRAN L 460. The tapered screw plug
can be reused. Finally re-adjust the overload
protection device.
Disassemble and reassemble the gearbox
ATTENTION the gear box has oil lubrication
1) Place the gearbox flange down on a ring
so that only the flange has contact.
2) Rem ove the setscrew (9) and plastic ball
(51).
3) Rem ove the thrust collar (45) and plug
(47).
4) Rem ove the cup spring (44).
5) Tip the gearbox and drain oil into a
suitable container.
6) Rem ove snap rings (5, 53), remove the
bearing (4) to be able tp release the
second snap ring (5).
7) Tap the gearbox shaft (29) with a wooden
or rubber hammer and remove it from the
flange side.
8) Remove the transportation lock (48, 49).
ATTENTION: the internal parts can now slip
out of the housing if the gearbox is tipped.
9) Rem ove bearing plate (38) with bearing
(42) and radial seal (40).
10) Remove II internal parts. After removing
the key (28) (M6 intemal thread) tp the
flange facing with a rubber hm mer to ease
the removal of the annulus (19, 27).
Remove thmst wa sher (18.
11) Rem ove planet carrier (11) and planet
gears (15) with their needle bearings 17).
12) Release snap ring (10) and remove thrust
washer (8), annulus (7), friction discs (6)
and bearing plate (3).
13) Drive the planet gear shafts out of the
planet carrier (11).
ATTENTION: drive the shafts out straight and
do not dam age the running surface.
Remove planet gears (37), spacers (36),
thrust washers (14) and needle bearings (17).
14) Remove bearing (32) and seal (31).
- Seite / Page 20 -
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Förc/e/tec/?n//ckG -
Clean, inspect and replace all worn parts.
Parts subject to wear are: thrust washers
(14), needle bearings (17), O-rings and seals
(31,39, 41 , 52) and gasket.
Reassemble the gearbox in the reverse order
ensuring that the planetary gears (37) and
thrust washers (14) are fitted correctly in the
planet carrier (30).
The friction discs (6) on both sides of the
annulus (7) are to be soaked in oil (soak for
at least one hour in oil before assemlDly)
The exact adjustment of the overload device
is only possible when the unit is completely
reassembled. A pre- adjustment of the cup
spring (44) is made with the thrust collar (45).After exact adjustment has been made, the
thrust collar is secured by the plastic ball (51)
and setscrew (9). Fill the gearbox with 0,3 Itr.
of gearbox oil (CLP 560 ace. to DIN 51547)
and replace the plug (47).
MOTOR
Motor
Under normal conditions the motor is
practically maintenance-free. Every 2 V^
years the bearings are to be inspected,
cleaned and repacked half-full with grease.
We recommend K3N/KL3N DIN 51825/DIN
51502.
Disc brake
Service to the disc brake is reduced to
checking and adjusting the brake air gap.
The disc brake air gap d2 should be between
0,2 mm and 0,6 mm (this guarantees a short
reaction time and low noise em ission). When
the wear and tear of the brake lining comes
down to the point where the max. possible air
gap has finally been reached, it is
indispensibie to carry out a re- adjustment of
the iirake (the max. permissble air gaps are
shown in the table below)
D Remove fan guard M l4
0 Loosen binding screws B14
D Remove O- ring B62, insert space r blocks
840 between armature disc B42 and
adhesive plate B16 (thickness of the
W9 M69M73 B51 M71 B62 B42 B4 3
M176 M38 M98 M131 Bt l B t l
Fig. 15
spacer blocks is to be found in the table
below)
Tighten screws B31, or - in case of two
shaft extensions - nut B35 to an extent
as to permit the removal of the spacer
blocks B40.
Evenly tighten the binding screws B14.
Please tighten first screw placed
opposite of the fitting key (for the
permissble torque consult the table
below)
Tighten screw B31 once more
Remove spacer blocks B40
Put on fan gua rd M14
Make a test run for checking the brake
function
Attention: Do not allow the brake friction
pads to come Into contact with lubricant
or similar.
1
Type
EBP
2
Nominal
brake
torque
20,2 Mm
3
FanB43
with brake
lining
WS 5907
4
Spacer
block B40
-mm-
0,25-0,6
5
Air gap
max.
-mm-
0,6
6
Pressure
spring B69
colour
without
7
Tightening
torque for B14
7-9 Nm
8
Tightening
torque for
B6
7+0,5Nm
9
Adhesive
plate 816
no
10
Threaded
pin B71
M5x80
11
Quantity
of fitting
plate B11
0
• Sei te / Pa ge 2 1
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FUCHS Förc/ertec/?n/kKQy
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8/8/2019 M23 Chain Latch
23/31
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8/8/2019 M23 Chain Latch
24/31
0,.- FUCHS Fördertec/jn/kfKQ, -
18 19
1 -Strand
2-strand
Fig.
17: Bottom blocks
Item
No.
1-8
1-2
2
3
4
5
6
7
8
9
10-14
10
11
12
13
14
Description
Bottom block assy 1 600 kg
Bottom block assy 2000 kg
Bottom block assy 2S00 kg
Bottom block assy 300 0 kg
Load hook assy
Safe ty latch kit
Load hook coupling
Swivel tubeieoo kg
Swivel tube 2000 kg
Swivel tube 2500 kg
Swivel tube 3000 kg
Ball set (15 pes. å 0 5)
Threaded pin
Snap ring
Chain bolt
Buffer
Chain ervj slop assy
Chain end stop half
Cyl. screw
Lockwasher
Hex. nut
Buffer
Qty.
2
Yale Part No.
C P E / F 1 6
C P E F R 1 S
C P E / F 2 0
C P E / F 2 5
CPEFR 25
C P E / F 3 0
0609684
0609993
0609677
0609909
0408430
0408671
0608851
0609683
0600003
0609399
0609908
0404767
9114030
9139020
0608855
0609734
0609995
0608867
9102019
9122032
9115014
0609734
Item
No.
15-23
15-23
15-23
15
16
17
18
19
20
21
22
23
24-28
25
26
27
28
29
Description
Bottom block assy 32 00 kg
Bottom block assy 40OO kg
Bottom block assy 500 0 kg
Swivel half
Idler sheav e
Buffer
Capacity plata 32 00 kg
Capacity plate 40 00 kg
Capacity plate 50 00 kg
Grooved nail 0 3 x 4
Cyl. screw
Hex. nut
Needle bearing
Spacer
Load hook assy
Safety latch kit
Crosshead
Ball set (16 pes. ä 0 6)
Threaded pin
Load chain (specify length)
Qty.
1
1
1
2
1
1
2
2
2
8
2
2
2
2
1
1
1
1
1
Yale Part No.
C P E / F 3 2
CPEFR 32
C P E / F 4 0
C P E / F SO
CPEFR 50
0609681
0609994
0609510
0609495
0609505
0601704
0609682
0600001
0609511
9128004
9102053
9115118
9153083
9121218
0408434
0408672
0407389
0404799
9114184
6109488
24-
FUCHS FörcfertecfinikkQ Am Knick 18 221 13 Oststeinbek Tel.: +49 (0)40 7100100 Fax: +49 (0)40 71001099
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1 ^ - FUCHS Fördertechn/kKQ^ -
Item
No.
1
1
2
3
Description
Chain container assy for 13 m cha in
Chain container assy for
21
m chain
Cyl.
screw
Hex. nut
Qty.
1
1
1
1
Yale Part No.
all models
6109467
6109468
9102255
9115098
Page 25 -
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F
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1
9
P
2
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+
0
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0,,- FUCHS Fördertechn/kfKG -
Item No.
-
1
2
3
4
5
6
7
8
g
10
11
13
14
15
16
17
18
19
20
21
22
22.1
22.2
23
24
25
26
27
27.1
27.2
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
50
51
52
Description
Planetary gearisox assy.
Gearbox housing
Ring
Planet carrier assy.
Seal
Ball bearing
Thrust washer
Planet gear
Needle Bearing
Spacer
Planet gear shaft
Snap ring
Ring
Snap ring
Bearing p late
O-RIng
Set screw
Seal
Shim
Ball bearing
Sun gear
Planet gear assy.
Carrier disc
Planet gear shaft
Thrust washer
Needle bearing
Planet gear
Sun gear
Planet carrier assy.
Carrier disc
Planet gear shaft
Friction disc
Annuius
Thrust washer
Needle bearing
Planet gear
Bearing plate
Snap ring
Gear box shaft
Ball bearing
Snap ring
Locking screw
Locking pin
O-Ring
Cup spring
Locking screw
O-Ring
Plug
Seal
Ball
Setscrew
Shim
Coupling
Gearbox cover
Cyl.
screw
Qty.
6
3
6
3
3
3
3
3
3
1
1
1
3
2
1
3
3
3
1
2
2
4
4
CPE/F 16
CPE/ F
20
CPE/ F 32
CPE/
F
4 0
00600231
00600237
00600238
00600239
09172110
09150043
09153043
00600240
09153090
00600241
00600242
09129070
00600243
09129071
00600244
09171352
09114134
09172112
09121234
09151101
00600245
00600246
00600247
00600248
09153043
09153090
00600249
00600250
00600263
00600264
00600253
00600254
00600255
09153043
09153090
00600265
00600256
09130034
00600266
09150043
09129029
00600258
00600259
09171169
09120041
00600260
09171170
09110052
09179004
09159011
09114136
09121056
00608879
00600262
09102019
Item No.
-
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
19
20
21
22
22.1
22.2
23
24
25
26
27
27.1
27.2
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
50
51
52
Description
Planetary gearbox assy.
Gearbox housing
Ring
Planet earner assy.
Seal
Ball bearing
Thrust washer
Planet gear
Needle Bearing
Spacer
Planet gear shaft
Snap ring
Ring
Snap ring
Bearing plate
O-Ring
Set screw
Seal
Shim
Ball bearing
Sun gear
Planet gear assy.
Carrier disc
Planet gear shaft
Thrust washer
Needle bearing
Planet gear
Sun gear
Planet earner assy.
Carrier disc
Planet gear shaft
Friction disc
Annuius
Thrust washer
Needle bearing
Planet gear
Bearing plate
Snap ring
Gear box shaft
Ball bearing
Snap ring
Locking screw
Locking pin
O-Ring
Cup spring
Locking screw
O-Ring
Plug
Seal
Ball
Setscrew
Shim
Coupling
GeariDOX cover
Cyl.
screw
Qty.
6
3
6
3
3
3
3
3
3
1
1
1
3
2
1
3
3
3
1
2
2
4
4
CPE/ F 25
CPE/
F 30
CPE/ F 50
00600230
00600237
00600238
00600239
09172110
09150043
09153043
00600240
09153090
00600241
00600242
09129070
00600243
09129071
00600244
09171352
09114134
09172112
09121234
09151101
00600245
00600246
00600247
00600248
09153043
09153090
00600249
00600250
00600251
00600252
00600253
00600254
00600255
09153043
09153090
00600171
00600256
09130034
00600257
09150043
09129029
00600258
00600259
09171169
09120041
00600260
09171170
09110052
09179004
09159011
09114136
09121056
00608879
00600262
09102019
ATTENTION:
When ordering spare parts always indicate serial number and year of hoist
• Page 27 -
FUCHS
FördertechnikN3>
Am Knick 18 22113 Oststeinbek Tel.: +49 (0)40 7100100 Fax: +49 (0)40 71001099
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28/31
^,- FUCHS Förcfertechn/kN:^ -
List of spare parts for three-phase braice motor
pic.
1: Brake motor
Item
no.
1. . .
2 . . .
3. . .
4 . . .
7 . . .
8 . . .
9 . . .
16. . .
17. . .
18. . .
18.01
18.02
nomendature
Stator
rotor
end
plate,
A-side
end plate, B-side
uncover
terminal box complete
(tx>ard,
box, box cover, box seal)
rectifier
armature
braise fan
fitting parts for mounting the brake
consisting of
bralce spring
0-ring
item
no.
18.03
18.04
18.05
18.06
18.07
19.. .
19.01
19.02
19.03
19.04
19.05
nomendature
hex. head cap screw with bush
countersunk screw
tooth sock washer
washer
fittlngkey
manualbrake release system for
brake unit consisting of:
manual releasing lever
manual release screw
retaining screw
brake spring
hex. head cap screw, self locking
ATTENTION: It is absolutelv neccessaiv to aive serial number and manufecturino vear of the motor
• Page 2 8 -
^MQMS F ördertechn/kkQ Am Knick 18 22113 Oststeinbek Tel. :+4 9 (0)40 7100100 Fax :+49 (0)40 71001099
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0,, - FUCHS Fördertec/jn/kKG -
APPENDIX
CERTIFICATES
Page 29 -
FUCHS
Förde/technikN:^
Am Knick 18 22113 Oststeinbek Tel.: +49 (0)40 7100100 Fax: +49 (0)40 71001099
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8/8/2019 M23 Chain Latch
30/31
CO PY
Stammblatt
für Fabrik N r./Work's c ertif icale/Certif icat düsine:
05 04 1202
Werft / Yard / chantiers naval:
Jinling Shipyard
Hersteller / Manufacturer / Fabricant
Baujahr / Year of manufacture / Année de fabricatio
Typ-Werksbezeichnung / Type / Type
FUCHS Fördertechnik AG
2006
Electr ic chain hoist CPE
Neubau
/
Hull No.: JLZ 040412
Kraneinstufung /Classifaction of crane / Classement du pont
Triebwerksgruppe /Group of mechanisms /Croupe de Mécanismes
Anschlußspannung / Supply voltage / Voltage d'alimentatlon
Frequenz
/
Frequency
/
Frequence
Steuerspannung / Control voltage / Tension de commande
Tragfähigkeit / S.W.L. / Force de levage
Spurmittenmaß / Gauge / Vole de roulem. Kran/Crane /P.roul.
Nutzbarer Hakenweg / Lifting height / Hauteur de Levage
3 phase
B
44 0
V
60
Hz
V
4 t
mm
9,0 m
Nutzbare Ausladung / Length of j ib / Portée de la fleche
Rechn.Krangewicht / Calcul. crane weight / Poids du pont calculé
davon Katze / o ut of this:hoist / de celaipalan je Katze
Bedienungsart / Method of control / Mode de commande
Anzahl der Räder / Number of wheels / Nombre de galets
Kran I Crane / Pont roulant
Katze/Carr iages /Char iot
Rad-D=
/
Wheel
D = I
Galels
0-
Krane / Crane / Pont roulant
Katze / Carnages /Char iot
Drahtseil / Wire rope Ket le / Chain 1 1 x 3 1
Mindestbruchkraft / minimum breaking load
Materialfestigkeit / material strength
Lasthaken
/
hook
DIN
15401 /15402
WY05/YL
Block
/
block as
per
OIN 32008
Ladehake n/Load hook DIN 82017
floor controlled
Triebwerke
Driving gear
Mécanlsine
Haupth ub Main hoisting gear
Levaqe principal
Feinhub Prec. hoisting gear
Levage micro
Drehen Rotary mot ion
Mouvement rotatif
Katzfahren Cross travel
Direction
Kranfahren Long travel
Translation
Bauart
Typ
Design Type
Construction Type
C P E F - 4 0 - 2 2/1
Motortype
Motor typ«
Typa
du
moteur
G«sctiwindigk.
Speed Vltess«
m/min
3
0,7
kW %E D Schutzart
Protective system
Systeme
de
protection
Besonderheiten / Particularities / Partikularités
Zelchnungs-Nr. / Drawing-No. / No. du plan ISchaltplan-Nr. / No.of wiring diagram / Schema de connextions No. JAuftrags Nr. / Order No. / No de commande
A.05.04.1202
Werksprüfung / works test
Dieser Kran / Katze unterlag einer Prüfung entsprechend dem Stand der Technik und wurde mit 25% Überlast geprüft.
This crane
/
trolley was subjected
to a
test according
to
the standard
of
technology and was tested w ith
an
overload
of
25%.
Steuerung
Control
Commande
Bremse
Brake
Frain
Tragmittel
Carrying meens
Moyens de levage
Chain
Oststeinbek, den 30.11.2006
Orl, Datum / Place date / Lieu date
ordertedpnik AG
-
n K n j e k tS P ,,
j m v T i / m w ö l l h
' axrViVo 7 TiwSnrasr^
Stempel und Unterschrift des Herstellers
Stamp and signature
of
manufacturer/supplier
Cachet et signature du fabricantyfourmisseur
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31/31
RE-ISSUE
Accessor ies and Lif t ing A t tachments
Test /Examinat .
C ert i ficate , Fo rm LA S
COPY
Germanischer Lloyd
Ship Data
Xame of ship
Certificate No,: 27 687 H
Page 1 of 2
CL-Register Ab,
Code letters
(1)
Distinguishing number
or mark
2 7
687 K
1 1
oJ,L
0 6
SWL
4 t
fij, -
^ •% L ^
^ ' O -
^ K L - ^
O
' • i ' -
(2)
Description
of
accessories
and/or lifting attactiments which have been
tested
and
thoroughly examined
For instructions s ee page 2)
E l e c t r i c o p e r a te d c h a i n h o i s t
A . 0 5 . 0 4 . 1 2 0 2 .
Ser . no.
1 5 3 6 8
T y p e : C P E F 40-4. E q u i p p e d w i t h :
S u s p e n s i o n : S t u d
eye
p l a t e .
B o t t o m h o o k b l o c k :
SWL
4 t .
S a f e t y l o a d h o o k : W Y O e / Y L
G a l v a n i z e d c h a i n : 11 >: 31
mm
as pe r
DIN
EN
8 1 8 - 7 .
M a r k i n g : H 16 DAT A/Y
S p ur g e a r c h a i n h o i s t T y p e
SFZ
w i t h
m a n ua l o p e r a t e d t r o l l e y .
S e r . - n o . : A. 0 5 . 0 4 . 1 2 0 2 - 1
A . 0 5 . 0 4 . 1 2 0 2 - 2
A . 0 5 . 0 4 . 1 2 0 2 - 3
S p ur q e a r c h a i n h o i s t T y p e SFZ
S e r . - n o . : A . 0 5 . 0 4 . 1 2 0 2 - 4
A . 0 5 . 0 4 . 1 2 0 2 - 5
(3)
Number
tested
1
1
1
1
1
1
1
1
1
1
(4)
Date
of
test
2 0 0 6 - 1 1 - 3 0
2 0 0 6 - 1 1 - 3 0
2 0 0 6 - 1 1 - 3 0
(5)
Test load
(t)
5 . 0
8 . 0
8 . 0
8 . 0
8 . 0
1,25
1,25
1,25
3 . 1 2 5
3 , 1 2 5
(6)
SWL
(t)
4 . 0
4 . 0
4 . 0
4 . 0
4 . 0
1,0
1,0
1,0
2 , 5
2 , 5
Maker or Supplier
Fuchs För de r t ec hn ik AG, Osts te in be k
Name and address of maker
or
supplier
Intended for J i n l i n g Shipy ard Hul l - n o . : JLZ 04-0412
Same and address
Competent Person Surveyor
to
Germanischer Lloy d, Vorsetzen 35 ,2045 9 Hamburg
Name and address of the company
or
competent person who witnessed testing
and
carried
out
thorough examination
I certify that the above m entioned items of accessories and / or lifting attachments were load tested and thoroughly
examined, that
no
defects
or
permanent deformations were found and that the safe working loads and dates
of
tests
are as
shown above.
Hamburg, 2 00 6 - 1 2 - 2 7 / 2 0 0 7 - 0 3-2 2
PlaCL
Date
Stamp
•
:. ^ _^igncilure of GL Surveyor
•0039
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