kubota tier 4 strategy for cr models - loftin equip · kubota engine america kubota tier 4 strategy...
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Kubota Engine America
Kubota Tier 4 Strategy for CR models
KEA Engineering Distributor Meeting September 2014
Kubota Engine America
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Model Year Power Range 2005
Interim Tier4 (7.5/5.5/0.30)
Tier4 (4.7/5.5/0.03)
Interim Tier4 Option #1 (4.7/5.0/0.30)
Tier4 (4.7/5.0/0.03)
Interim Tier4 (3.4/0.19/5.0/0.02)
Tier4 (0.40/0.19/
5.0/0.02)
Tier3 (4.7/5.0/0.40)
Interim Tier4 (3.4/0.19/5.0/0.02)
Tier4 (0.40/0.19/
5.0/0.02)
Tier2 (7.5/5.5/0.60)
Tier2 (7.5/5.0/0.40)
Tier2 (6.6/5.0/0.30)
Tier2 (7.5/5.0/0.40)
Tier3 (4.0/5.0/0.30)
EPA/CARB Emissions Regulation
19≦ kW <37
37≦ kW <56
56≦ kW <75
75≦ kW <130
Tier2 (7.5/6.6/0.80)
8≦ kW <19 Tier4 (7.5/6.6/0.40)
Transient Cycle
(NOX + HC / CO / PM) g/kW-hr
Kubota Engine America
Stage 5: DPF is mandatory
Stage 5 0.4/0.19/ 0.015/
1x1012
Stage 5 0.4/0.19/ 0.015/ 1x1012
Kubota Engine America
Kubota Tier 4 Strategy
Power Range 2012 2013 2014 2015
+ Inter Cooler NOx After Treatment
Engine Optimization (to meet NRTC)
CR-System + EGR + DPF DPF Solution
DOC Solution
CR-System + EGR + IC + DOC
CR-System + EGR + DPF
8≤ kW < 19
19≤ kW < 56
56≤ kW < 130
19≤ kW < 56
Final Tier 4
Turbo Models Only
Kubota Engine America
Common Rail System (CRS)+After Treatment Devices
DOC DPF
Common Rail Injection System
Oxidation Catalyst PM Filter with Catalyst EGR
-Coo
ler
Turbo Charger
EGR Valve Inje
ctio
n R
ate
TDC BDC Crank Angle
Pre Main
After Post
Minimize Noise
Main Combustion
Exh. Temp Control
PM burning
DPF
Injection Pattern Control
Inlet Throttle Valve
Control DPF Regeneration by CRS ☆Injection Pattern Control ・Timing ・After Injection ・Post Injection ☆Valves Control ・EGR ・Inlet Throttle
Kubota Engine America
ECU
Regeneration Controls
EGR Valve C
R S
DOC DPF
EG
R C
oole
r
Catalyst+DPF
Engine Speed
Accelerator Pos.
EGR Valve Pos.
Injection Quantity
Injection Pattern
Injection Pres.
Atmosphere Pres.
Fuel Temperature ・
ΔP NE T1 T2
Ga T3
DPF Regeneration Control Inlet
Throttle Valve
Delta P Sensor
Exhaust Temperature Sensor
Mass Air Flow Sensor
Kubota Engine America
DOC DOC
Common Rail Injection System
Inte
r-Co
oler
EGR
-Coo
ler
Turbo Charger
EGR Valve Inje
ctio
n R
ate
TDC BDC Crank Angle
Pre Main
After
Minimize Noise
Main Combustion
Exh. Temp Control
Diesel Oxidation Catalyst
Injection Pattern Control ☆Injection Pattern Control ・Timing ・After Injection ☆Valves Control ・EGR
DOC Solution
Kubota Engine America
EGR Valve C
R S
DOC DOC
EG
R C
oole
r
Diesel Oxidation Catalyst
Engine Speed
Accelerator Pos.
EGR Valve Pos.
Injection Quantity
Injection Pattern
Injection Pres.
Atmosphere Pres.
Fuel Temperature
NE
Ga
Mass Air Flow Sensor
Inte
r-Co
oler
ECU
DOC Solution
Kubota Engine America
Diesel Engine Line Up
KEA Engineering Distributor Meeting September 2014
Kubota Engine America
Kubota Diesel Engine Line Up Tier 4 En
gine
Mod
els
Z482
Z602
D722
D902
D100
5
D110
5
D130
5
V150
5
D150
3
< 19
kW In
dust
rial
9.9 kW 3600 rpm
12.5 kW 3600 rpm
14.9 kW 3600 rpm
18.5 kW 3600 rpm
18.5 kW 3200 rpm
18.5 kW 3000 rpm
18.5 kW 2600 rpm
18.5 kW 2300 rpm
< 19
kW
Gen
erat
or
9.9 kW 3600 rpm
14.9 kW 3600 rpm
10.8 kW 1800 rpm
12.6 kW 1800 rpm
14.2 kW 1800 rpm
16.4 kW 1800 rpm
18.5 kW 1800 rpm
10
< 19kW
Kubota Engine America
Kubota Diesel Engine Line Up Tier 4 En
gine
Mod
els
D180
3-CR
D180
3CR-
T
V240
3-CR
V240
3-CR
-T
V260
7-CR
-T
V330
7-CR
-T
V380
0-CR
-T
V380
0-CR
-T
Inte
rim T
ier 4
V380
0-CR
-TI
Tier
4 F
inal
DPF
Indu
stria
l
28 kW 2700 rpm
37 kW 2700 rpm
37.4 kW 2700 rpm
48.6 kW 2700 rpm
53 kW 2700 rpm
55.4 kW 2600 rpm
55.4 kW 2200 rpm
74.5 kW 2600 rpm
85 kW 2600 rpm
DOC
In
dust
rial
37 kW 2700 rpm
48.6 kW 2700 rpm
53 kW 2700 rpm
55.4 kW 2600 rpm
DOC
G
ener
ator
27 kW 1800 rpm
36.5 kW 1800 rpm
11
> 19kW
55.4kW 2200 rpm
Under Consideration
55.4kW 1800 rpm
Under Consideration
Kubota Engine America
Q1
2014
Q3
sample engine SOP Mass Production
for OEM
Industrial : JUN~
Sample Engine
Industrial : JAN~
SOP Mass Production
Q2
Q4
Q1
2015
Q2
DOC Model Schedule (Industrial)
Kubota Engine America
sample engine SOP Mass Production
for OEM
BG : Oct~
Sample Engine
BG : JUN~
SOP Mass Production
Q4 2014
Q2
Q1
2015 Q3
DOC Model Schedule (BG)
Kubota Engine America
KEA CRS DPF Standard Engine Line Up
Kubota Engine America
KEA CRS STANDARD ENGINE CONFIGURATION Customer must use these settings
• ECU SETTING → Must use standard ECU settings (shown in above table)
• V3800-CR-TE4 Standard Engine PTO Configuration must be decided by survey:
Base Engine Rated Power Low Idle Comment
V3800-CR-TE4B-KEA-1 74.5 kW @ 2600 1100 RPM Industrial >56 kW
V3800-CR-TE4B-KEA-2 55.4 kW @ 2400 1100 RPM Industrial <56 kW
V3307-CR-TE4B-KEA-1 55.4 kW @ 2600 1100 RPM Industrial <56 kW
V2607-CR-TE4B-KEA-1 53.0 kW @ 2700 1100 RPM Industrial <56 kW
V2403-CR-TE4B-KEA-1 48.6 kW @ 2700 1100 RPM Non-SPTO / SAE FW&FWH
V2403-CR-TE4B-KEA-2 48.6 kW @ 2700 1100 RPM SPTO / KBT FW&FWH
V2403-CR-E4B-KEA-1 37.4 kW @ 2700 1100 RPM Non-SPTO / SAE FW&FWH
V2403-CR-E4B-KEA-2 37.4 kW @ 2700 1100 RPM SPTO / KBT FW&FWH
D1803-CR-TE4B-KEA-1 37.0 kW @ 2700 1100 RPM Non-SPTO / SAE FW&FWH
D1803-CR-TE4B-KEA-2 37.0 kW @ 2700 1100 RPM SPTO / KBT FW&FWH
D1803-CR-E4B-KEA-1 28.0 kW @ 2700 1100 RPM Non-SPTO / SAE FW&FWH
D1803-CR-E4B-KEA-2 28.0 kW @ 2700 1100 RPM SPTO / KBT FW&FWH
SAE J1995 Gross Intermittent
Kubota Engine America
KEA CRS STANDARD ENGINE CONFIGURATION (PTO)
PTO Configuration: Customer must pick from below options
• ECU SETTING → Must use standard ECU settings (shown in above table)
• V3800-CR-TE4 Standard Engine PTO Configuration must be decided by survey:
Base Engine SPTO FWH FW
V3800-CR-TE4B-KEA-1 ○ SAE #3 Normal SAE #10, 11.5 Normal
V3800-CR-TE4B-KEA-2 ○ SAE #3 Normal SAE #10, 11.5 Normal
V3307-CR-TE4B-KEA-1 ○ SAE #4 Short SAE #10 Short
V2607-CR-TE4B-KEA-1 ○ SAE #4 Short SAE #10 Short
V2403-CR-TE4B-KEA-1 x SAE #4 Normal SAE #10 Normal
V2403-CR-TE4B-KEA-2 ○ KBT with Intake Starter KBT STD.
V2403-CR-E4B-KEA-1 x SAE #4 Normal SAE #10 Normal
V2403-CR-E4B-KEA-2 ○ KBT with Intake Starter KBT STD.
D1803-CR-TE4B-KEA-1 x SAE #4 Normal SAE #10 Normal
D1803-CR-TE4B-KEA-2 ○ KBT with Intake Starter KBT STD.
D1803-CR-E4B-KEA-1 x SAE #4 Normal SAE #10 Normal
D1803-CR-E4B-KEA-2 ○ KBT with Intake Starter KBT STD.
Kubota Engine America
KEA CRS STANDARD ENGINE CONFIGURATION REQUIREMENTS
• KEA Requires to Use Kubota Fuel Filtration System with the Standard Engine:
• V3800-07-CRS-DPF
• 03-CRS-DPF
BASE P/N Comments
Fuel Filter 1G390-43022 Required
Water Separator 1J430-43351 Required
Fuel Feed Pump, Electrical RC601-51352 Required
BASE P/N Comments
Fuel Filter 1J456-43011 Required
Water Separator 1J430-43351 Required
Fuel Feed Pump, Electrical 1G639-52031 Required
Fuel Check Valve 1G911-42460 Required
03
V3-07
Kubota Engine America
KEA CRS STANDARD ENGINE WIRE HARNESS KITS
• KEA Intermediate Wire Harness Kits Available with the Standard Engine.
• Ordered as a kit from Sales Department
DPF NOT Shown for Clarity
V3800-CRS
P/N: KEA05-65000
03-CRS (w/SPTO)
P/N: KEA08-65000
(Intake Side Starter)
03-CRS
P/N: KEA07-65000
(Exhaust Side Starter)
07-CRS
P/N: KEA06-65000
Kubota Engine America
KEA CRS STANDARD ENGINE CONFIGURATION REQUIREMENTS • KEA Intermediate Wire Harness Part Number to Model Name Cross
Reference:
Base Engine Wire Harness Kit P/N:
V3800-CR-TE4B-KEA-1 KEA05-65000
V3800-CR-TE4B-KEA-2 KEA05-65000
V3307-CR-TE4B-KEA-1 KEA06-65000
V2607-CR-TE4B-KEA-1 KEA06-65000
V2403-CR-TE4B-KEA-1 KEA07-65000
V2403-CR-TE4B-KEA-2 KEA08-65000
V2403-CR-E4B-KEA-1 KEA07-65000
V2403-CR-E4B-KEA-2 KEA08-65000
D1803-CR-TE4B-KEA-1 KEA07-65000
D1803-CR-TE4B-KEA-2 KEA08-65000
D1803-CR-E4B-KEA-1 KEA07-65000
D1803-CR-E4B-KEA-2 KEA08-65000
Kubota Engine America
Murphy PV480 Control Panel required to use with Standard engines
Kubota Engine America
Murphy PV480 Control Panel required to use with Standard engines
Kubota Engine America
KEA CRS STANDARD ENGINE CONFIGURATION REQUIREMENTS
• V3800-CRS Air Cleaner Kit
Base Engines
V3800-CR-TE4B-KEA-1
V3800-CR-TE4B-KEA-2
• KEA Requires Customers to Use the KEA Designed Air Cleaner Kit with the Kubota Air Cleaner with MAF:
Kubota Engine America
KEA CRS STANDARD ENGINE CONFIGURATION REQUIREMENTS
V3307-CRS Air Cleaner Kit
Base Engines
V3307-CR-TE4B-KEA-1
Kubota Engine America
KEA CRS STANDARD ENGINE CONFIGURATION REQUIREMENTS
V2607-CRS Air Cleaner Kit
Base Engines
V2607-CR-TE4B-KEA-1
Kubota Engine America
KEA CRS STANDARD ENGINE CONFIGURATION REQUIREMENTS
V2403-CR-TE4 Air Cleaner Kit
Base Engines
V2403-CR-TE4B-KEA-1
V2403-CR-TE4B-KEA-2
Kubota Engine America
KEA CRS STANDARD ENGINE CONFIGURATION REQUIREMENTS
V2403-CR-E4 Air Cleaner Kit
Base Engines
V2403-CR-E4B-KEA-1
V2403-CR-E4B-KEA-2
Kubota Engine America
KEA CRS STANDARD ENGINE CONFIGURATION REQUIREMENTS
D1803-CR-TE4 Air Cleaner Kit
Base Engines
D1803-CR-TE4B-KEA-1
D1803-CR-TE4B-KEA-2
Kubota Engine America
KEA CRS STANDARD ENGINE CONFIGURATION REQUIREMENTS
D1803-CR-E4 Air Cleaner Kit
Base Engines
D1803-CR-E4B-KEA-1
D1803-CR-E4B-KEA-2
Kubota Engine America
KEA CRS STANDARD ENGINE CONFIGURATION
Application Review: Distributor is responsible to check the engine installation and perform application review.
Air Cleaner Kit: Customer must use the top mount air cleaner kit as designed by KBT and outlined in the DEL ASSY.
KEA Intermediate Harness Kit: Customer must use KEA intermediate harness kit.
Control Panel: Customer must use Murphy PV480 Control Panel. Delegated Assembly Contract: A contract must be created for each KEA
distributor • The contract will outline the installation requirements such as the air
intake system, exhaust system, electrical wiring, etc. • Each engine installation MUST follow the requirements shown in DEL
ASSY.
Mandatory Requirements
Kubota Engine America
DPF Lineup
Kubota Engine America
Engine Specifications
D1803-CR Displacement (L) 1.826
Cylinders 3
Bore x Stroke (mm) 87 x 102.4
Aspiration NA
Rated Power (kW/rpm) 23.0 / 2200 25.0 / 2400 28.0 / 2700
Fuel Consumption at rated power (g/kWh) 237 242 245
Peak Torque (Nm/rpm) 115.8 / 1500 115.8 / 1500 115.8 / 1600
Heat rejection at rated power (kcal/h) 16800 18700 21200
D1803-CR-Tier4
Gross Rating
Kubota Engine America
Engine Specifications
D1803-CR-T Displacement (L) 1.826
Cylinders 3
Bore x Stroke (mm) 87 x 102.4
Aspiration Turbo
Rated Power (kW/rpm) 30.1 / 2200 32.8 / 2400 37.0 / 2700
Fuel Consumption at rated power (g/kWh) 235 240 243
Peak Torque (Nm/rpm) 150.5 / 1500 150.5 / 1500 150.5 / 1600
Heat rejection at rated power (kcal/h) 21800 24300 27800
D1803-CR-T-Tier4
Gross Rating
Kubota Engine America
Engine Specifications
V2403-CR Displacement (L) 2.434
Cylinders 4
Bore x Stroke (mm) 87 x 102.4
Aspiration NA
Rated Power (kW/rpm) 31.2 / 2200 33.8 / 2400 37.4 / 2700
Fuel Consumption at rated power (g/kWh) 230 235 238
Peak Torque (Nm/rpm) 159.8 / 1500 159.8 / 1500 159.8 / 1600
Heat rejection at rated power (kcal/h) 22150 24500 27500
V2403-CR-Tier4
Gross Rating
Kubota Engine America
Engine Specifications
V2403-CR-T Displacement (L) 2.434
Cylinders 4
Bore x Stroke (mm) 87 x 102.4
Aspiration Turbo
Rated Power (kW/rpm) 39.6 / 2200 43.2 / 2400 48.6 / 2700
Fuel Consumption at rated power (g/kWh) 228 233 236
Peak Torque (Nm/rpm) 198.5 / 1500 198.5 / 1500 198.5 / 1600
Heat rejection at rated power (kcal/h) 27900 31100 35400
V2403-CR-T-Tier4
Gross Rating
Kubota Engine America
Engine Specifications
V2607-CR-T Displacement (L) 2.615
Cylinders 4
Bore x Stroke (mm) 87 x 110
Aspiration Turbo
Rated Power (kW/rpm) 45.0 / 2200 48.0 / 2400 53.0 / 2700
Fuel Consumption at rated power (g/kWh) 217 223 232
Peak Torque (Nm/rpm) 225.0 / 1500 225.0 / 1500 225.0 / 1600
Heat rejection at rated power (kcal/h) 30100 33000 38000
V2607-CR-T-Tier4
Gross Rating
Kubota Engine America
Engine Specifications
V3307-CR-T Displacement (L) 3.331
Cylinders 4
Bore x Stroke (mm) 94 x 120
Aspiration Turbo
Rated Power (kW/rpm) 55.4 / 2200 55.4 / 2400 55.4 / 2600
Fuel Consumption at rated power (g/kWh) 220 225 235
Peak Torque (Nm/rpm) 265.0 / 1500 265.0 / 1500 265.0 / 1500
Heat rejection at rated power (kcal/h) 37600 38500 40200
V3307-CR-T-Tier4
Gross Rating
Kubota Engine America
V3800-CR-TE4 Displacement (L) 3.769
Cylinders 4
Bore x Stroke (mm) 100 x 120
Aspiration Turbo
Rated Power (kW/rpm) 70.2 / 2200 73.2 / 2400 74.5 / 2600
Peak Torque (Nm/rpm) 335.0 / 1500 335.0 / 1500 335.0 / 1500
Fuel Consumption* (g/kWh) 221 226 231
Heat Rejection* (kcal/h) 43100 45900 47800
Air Requirements* (m3/min) 4.87 5.28 5.60
Exhaust Gas Volume* (m3/min) 11.7 12.8 13.6
Engine Specifications V3800-CR-TE4
Gross Rating
Kubota Engine America
V3800-CR-TI T4 Final
Displacement (L) 3.769
Cylinders 4
Bore x Stroke (mm) 100 x 120
Aspiration Turbo after cooler
Rated Power*1 (kW/rpm) 79.5 / 2200 81.8 / 2400 85.1 / 2600
Peak Torque*1 (Nm/rpm) 379 / 1500 379 / 1500 379 / 1500
Fuel consumption*2 (g/kWh) 231 233 238
DEF consumption*2 (g/kWh) 5.1 5.0 5.6
Heat rejection*2 (kcal/h) 51900 54100 57600
Engine Specifications V3800-CR-TI T4 Final
*1: semi gross, *2: at rated speed *Specifications are subjected to change without prior notice.
Kubota Engine America
DOC Lineup
Kubota Engine America
Kubota Engine America
Kubota Engine America
Kubota Engine America
Kubota Engine America
Kubota Engine America
Kubota Engine America
Kubota Engine America
Kubota Engine America
Thank You!
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