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JOHNF. KENNEDYSPACECENTER
M-509A
TECHNICAL MANUAL
APOLLO/SATURN V
LAUNCH COMPLEX 39
MOBILE LAUNCHER SERVICE ARMS
OPERATIONS AND MAINTENANCE
COMMAND MODULE ACCESS ARM SYSTEM
ENVIRONMENTAL CHAMBER
76K03414
KSC FORM 16-12 (4/66)
https://ntrs.nasa.gov/search.jsp?R=19700007600 2018-07-15T02:18:35+00:00Z
TM-509A
TECHNICAL MANUAL
APOLLO / SATURN
LAUNCH COMPLEX
MOBILE LAUNCHER
OPERATIONS AND
V
39
SERVICE ARMS
MAINTENANCE
COMMAND MODULE ACCESS ARM SYSTEM
ENVIRONMENTAL CHAMBER
76K03414
16 MAY 1969
TM-509A
LIST OF EFFECTIVE PAGES
Insert latest changes; destroy superseded pages.
TOTAL NUMBER OF PAGES IN THI S DOCUMENT IS186 CONSISTING OF:
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Note: That portion of the text affected by the change is denoted by a vertical linein the outer margin of the page.
"kThe asterisk indicates pages changed, added, or deleted by the current change.A
ii
TM-509A
LIST OF SERVICE ARM RELATED MANUALS
First Level
TM- 500
TM-501
TM-502
TM- 503
TM- 504
TM- 505
TM- 506
TM-50Y
TM-508
TM- 509
TM- 509A
Maintenance:
Service Arm Related Equipment
S-IC Intertank Service Arm System
S-IC Forward Service Arm System
S-II Aft Service Arm System
S-If Intermediate Service Arm System
S-H Forward Service Arm System
S-IVB Aft Service Arm System
S-IVB Forward Service Arm SystemService Module Service Arm System
Command Module Access Arm System
Environmental Chamber
Second Level Maintenance:
TM-439
TM-440
TM-441
TM-442
TM-443
Pressure Regulators Maintenance ManualSolenoid Valves Maintenance Manual
Hydraulic and Pneumatic Cylinders Maintenance Manual
Pilot-operated Valves Maintenance Manual
Miscellaneous Components Maintenance Manual
vii/viii
TM- 509A
SECTION I
DESCRIPTION
1.1 PURPOSE
The purpose of this manual is to provide pertinent operation and maintenance information on the EnvironmentalChamber as installed on the Apollo/Saturn V Command Module Access Arm.
1.2 ENVIRONMENTAL CHAMBER
1.2.1 GENERAL. The Environmental Chamber (Figure 1-1) is mounted on the vehicle end of the Access Armand serves two important functions. The Chamber provides a work area with a partially controlled environmentimmediately adjacent to the Command Module and it provides the platform from which entry is made into the Module.The Chamber tracks vehicle motion while coupled to the launch vehicle. The pneumatic system of the Chamber isremotely actuated from the Portable Arm Control Console (PACC) on launcher level 320 or from the Launch ControlCenter (LCC) to control the connecting to or disconnecting and withdrawing from the vehicle. Connecting and dis-connecting is accomplished even while the vehicle is oscillating under extreme conditions. The EnvironmentalChamber basically consists of the main enclosure assembly which is bolted to the Access Arm and the extensionplatform assembly.
I.2.2 CHAMBER. The main portion of the Chamber is an enclosure thatprovides a work area and contains the
equipment necessary for support of the flightcrew prior to launch. Figure 1-2 shows the equipment thatis normallyfound in the Chamber. Circulation of conditioned air is ensured through the use of the exhaust fan. Excess air is"dumped" through the spring loaded doors on the arm side of the Chamber.
1.2.3 EXTENSION PLATFORM ASSEMBLY. The extension platform consists mainly of a pneumatically retract-able floor, a bellows assembly, a hood adapter, the LES (Launch Escape System) coupler assembly, and the relatedpneumatic system. After the Access Arm is fully extended, the extension platform is then extended towards the
vehicle. The LES coupler assembly functions to ensure proper positioning of the hood adapter against the CommandModule. The bellows assembly permits extension and retraction of the platform while maintaining the controlledenvironment.
I.2.3.1 LES Coupler Assembly. The LES coupler assembly (Figure 1-3) positionsand holds the hood adapterin physical contact with the Command Module. Horizontal positioning is accomplished mechanically by the guidearms. Vertical positioningis accomplished by a pneumatic actuator with a 21.50 inch stroke. The hooks of the LEScoupler are pneumatically opened, spring-loaded closed, and hold the hood adapter in position at the access hatch in
the Command Module by grasping the legs of the LES tower. A mechanical actuator and negator spring on oppositeends of the top of the extension platform frame serve to mechanically center the LES coupler assembly whenever theextension platform is retracted. The LES coupler assembly is commonly referred to as the adapter positioningdevice or APD.
1.2.3.2 Hood Adapter Assembly. The hood adapter assembly is thatpart of the extension platform thatformsthe seal around the Command Module access hatch to preserve the conditioned environment. The adapter is mountedon rollers and attached to the LES coupler assembly to permit proper vertical and horizontal positioning. A portionof the adapter is made of panels thatare held in place by latches and may be quickly removed, if required, underemergency conditions. A soft robber seal provides the padded faying surface between the hood and the CommandModule.
1-1
TM-509A
LES COUPLER
ADAPTI
TOWER
CONDITIONED
AIR INLET
PLATFORM
f
Figure I-1. Environmental Chamber Assembly
I-2
TM- 509A
MERGENCY AIR MANIFOLD
\ C02
•UMBILICAL HOSE
CUTTER
\
\"D" RING
JACK SCREW
GOX
I
I
COMMANDMODULE
TOWER
SLIDE BC
Figure 1-2. Equipment Location (Sheet 1 of 5)
1-3
TM-509A
t20 VAC
! SWITCH
L VALVE
MOVI E CAMERA
tAUST
FAN
Figure 1-2. Equipment Loc_tion (Sheet 2 of 5)
1-4
TM- 509A
MOVIE CAMERAENCLOSUR
o
STILL CAMERAENCLO O
i!
REAR WALL
OUTSIDE VIEW
Figure 1-2. Equipment Location (Sheet 5 of 5)
1-7
TM-50gA
ADAPTER
POSITIONING
.STA61LIZINGARM
GUIDE ARMSTOP BAR
VERTICAL SLIDE
CONTACT LEVER
leilpsre 1-$. LE8 Coupler Assembly
1-8
TM- 509A
SECTION III
OPERATION
3.1 GENERAL
Operation of the systems of the Environmental Chamber must be performed in accordance with approved proce-dures. A partiRl list of approved procedures includes:
V-26336
V-26034
V-21166
Command Module Access Arm
Environmental Chamber Operation
Command Module Service ArmSystem Functional Test
Command Module Access Arm
Electrical Functional Checkout andSupport for Mechanical Tests
3.2 TROUBLE ANALYSIS
Table 3-1 presents some of the possible malfunctions that may be encountered during operation of the varioussystems of the Environmental Chamber. Section VI contains schematics and a table of component identification bymechanical find number to further aid in trouble analysis. Refer to TM-509 for more complete coverage of theAccess Arm related systems.
Table 3-1. Trouble Analysis
TROUBLE PROBABLE CAUSE REMEDY
750 psi GN2 systemNo pressure
Low pressure
Extension platformextend time not correct
Slow or erratic move-
ment of pneumatic
cylinders
Valve A34803-9 closed (EC pneumaticinlet)
Line 9101 not connected
Excessive pressure drop across filterA34749-9
Relief valve A34797-9 set too low ormalfunctioning
Valve A34804-9 not fully closed (ECpneumatic vent)
Pressure regulator A34964-9 improperlyadjusted or malfunctioning
Cylinders damaged or leaking internally
Mechanical linkage binding
Open valve(Control Console No. I)
Verify proper lineconnections
Service filter
(Control Console No. 1)
Set at 950 (_50)psi or replacewith serviceable unit.
Completely close valve.
Adjust to 250 psi or replacewith serviceable unit
Replace with serviceable unit
Inspect. Adjust or repair as
necessary
3-1/3-2
TM- 509A
SECTION IV
SPECIAL TOOLS AND EQUIPMENT
4.1 PURPOSE
This section provides descriptive information on the special tools and equipment used to accomplish maintenance
of the Environmental Chamber. Table 4-1 lists the equipment part number, nomenclature, and application.
4.2 ENVIRONMENTAL CHAMBER HANDLING EQUIPMENT
The Environmental Chamber handling equipment (Figure 4-I) basicallycomprises a spreader beam, cableassemblies, and turnbuckles. This equipment is used with an overhead crane to liftthe Chamber. The spreaderbeam is attached to a crane hook by a four-legged cable assembly. A turnbuckle in each leg of the cable assembly
provides leveling adjustment. Three short cable assemblies and one turnbuckle extend down from the spreaderbeam liftinglugs to the Chamber Liftinglugs.
4.3 FIXTURE ASSEMBLY
The fixtureassembly (Figure 4-2) is used to properly position the actuatingarm in the mechanical actuator ofthe hood adapter centering device during cable and negator spring adjustment. After adjustment, the fixture isremoved from the pivot bracket and bolted to the actuator base in a place provided for this purpose.
Table 4-1. Special Tools and Equipment
FIGURE PART NOMENCLATURE APPLICATIONNUMBER NUMBER
4-1 75M12600-1 Handling equipment
4-2 76K03503-I Fixture assembly
Provides spreader beam with adjustable cableassemblies for lifting Chamber prior to installationon or during removal from the Command ModuleAccess Arm
Provides positioning lock for mechanical actuatorduring adjustment of centering device cables
:' 4-1
TM- 509A
NOTE:
PROOF LOAD LIFTING EQUIPMENT TO
11,000 POUNDS SIMULATING LOAD
CONDITIONS SHOWN.
1 CABLE ASSEMBLY, 75M12597-1
2 SPREADER BEAM, 75M12598-1
3 CAPSCREW, MS90726-191 (2 REQUIRED)
4 WASHER, AN960-1216 (2 REQUIRED)
5 NUT, MS20365-1216 (2 REQUIRED)
6 CLEVIS ROD END, TURNBUCKLE, MS27120-34
7 BODY, TURNBUCKLE, MS27954"-17
8 CLEVIS ROD END,. TURNBUCKLE,, MS27|20-33
9 CABLE ASSEMBLY, 75M13177-1 (3 REQUIRED)
REF: 75M12600-1
Figure 4-1. Environmental Chamber Lifting Equipment
4-2
TM-509A
1 FIXTURE 76K03494-.12 FIXTURE 76K03495-13 BOLT MS16998.-47
!
REF" 76K03503
Figure 4-2. Actuator Locking Fixture Assembly
4-3/4-4
TM- 509A
i. Attach Chamber toarm with the following hardware:
(1) Upper shim (75M19717-I), 2 required, narrow end up
(2) Lower shim (75M19718-1), 2 required, narrow end up
(3) Cap screws, MS90727-115 through MS90727-121, 24 required
(4) Washers, AN960-816, 48 required
(5) Nuts, MS20365-820, 24 required
NOTE
One upper and one lower shim are used between theChamber and each side of the Arm. Exact screw lengthis determined on installation. MS90727-118 is the longestscrew thatis to be used in the uppermost holes andMS90727-121 is the longest screw for the bottom holes.
j. InstallMSS seal panel from Arm to Chamber using bolts (ANSDD7A), washers {A_N960PD516, two per bolt),and nuts (MS21044-DS).
5.1.3 FLUID SERVICE LINE CONNECTION. Connect the fluidservice linesfrom the Access Arm to the Envi-
ronmental Chamber as listedin Table 5-1. Observe the following:
a. Tubing and fittingsare to be installedin accordance wRh KSC-SPEC-Z-0008.
b. Tubing is to be color coded in accordance with KSC-STD-S-0004.
c. When working with open lines, use care to avoid system contamination. Line openings are to be pluggedor capped at all times except when connected to system.
Table 5-1. Arm-to-Chamber Fluid Service Connections
LINE CODE CHAMBER INTERFACE SERVICE
9001
9004
9005
9006
9007
9008
9009
9011
9101
9102
AII092[AI6035
All141
AIII35/AI6036
AIII39/AI6055
Al1084
A11137
AI1222/A16048
A34659
A6354-9
A36209
250 psi conditionedoxygen
I00 psi emergency air
02 sensing
150 psi GHe (purge)
Environmental control
50 psi GN 2 (purge)
150 psi GN 2 (purge)
200 psi H20 (fireprotection)
750 psi GN 2 (actuation)
100 psi H20 (LES cooling)
5-3
TM-509A
5.1.3.1 Environmental Duct. The environmental duct (75M15599-1) completes line 9007 from the Arm to
the Environmental Chamber. Use care to avoid system contamination whenever the duct is disconnected or removedfrom the system. The duct is installed as follows:
a. Secure flanged end of duct to arm duct with a gasket (75M10675-3), 12 bolts (AN4-10A), 12 washers
(AN960-416), and 12 nuts (AN363-428).
b. Secure sleeve end to Chamber duct with a clamp (MARMAN 550-C-I00-625-M).
5.1.4 ELECTRICAL CABLE CONNECTION. Connect the electrical cables from the Access Arm to the Envi-
ronmental Chamber as listed in Table 5-2. Observe the following:
a. Electrical cables are fabricated in accordance wRh KSC-E-165.
b. Electrical cables are installed in accordance with KSC-E-166.
C.
d.
Where cable diameter is too small for cable clamp, wrap cables as required with asbestos (P/N 87M94,
McMaster-Carr, 39428) and tape (P/N 405-1165C-PSA, Minnesota Mining & Mfg. Co., 76381). Firm
clamping is essential to prevent chafing and to keep cables in a bundle where slack is provided.
Protection caps must be installed on connectors at all times except when connectors are mated with eachother.
Table 5-2. Arm-to-Chamber Electrical Connections
CABLE CONNECTOR CONNECTS TO FUNCTION
#-
57A55A27W1
57A55A27W2
57A55A27W3
57A55A27W4
9075A324Wl
9075A325W1
9048A30W4
9048A32AW2
6327A6Wl
6327A2W1
6357A55A2W1
6320AlW5 (W0727)
6320W7 (W0231)
6320W9 (W0402)
32C06
32C07
Pl
P1
P1
P1
57A55A27JI
57A55A27J2
57A55A27J3
57A55A27J4
OIS Unit #I
OIS Unit #2
()IS Unit #3
CDC Display Unit
P2
P2
P2
P2
P2
P2
P2
P2
P2
P2
57A55A16J1
57A55A17J 1
57A55A28J1
57A55A29J1
57A55A18J3
57A55A18J1
57A55A2J1
6320A1J5
6320A1J7
6320A1J9
16 MM Camera
35 MM Camera
OTV Camera
OTV Camera Plugs
Remote Exhaust Fan Switch
120 VAC Input
Control Distributor
Terminal Distributor
Terminal Distributor
Terminal Distributor
Linear Potentiometer
Linear Potentiometer
5-4
TM-S09A
5.2 MAINTENANCE
5.2.1 ADJUSTMENTS. In-service adjustments necessary for proper positioningand operation of the Environ-mental Chamber are listedin Table 5-3.
5.2.2 TORQUE VALVES. Threaded fasteners are normally torqued in accordance with ABMA-STD-18.Exceptions are listedin Table 5-4.
5.2.3 SPECIAL MATERIALS. Table 5-5 listsspecial materials thatare used in maintaining the EnvironmentalChamber.
5.2.4 STANDARD PRACTICES. The following listeddesign standards are to be observed in the performanceof system and equipment maintenance.
a. Lockwire is to be installedper MS33540.
b. Helical coil threaded inserts are to be installed per MS33646.
Table 5-3. Mechanical Adjustments
FIGURE DRAWINGCOMPONENT ADJUST TO REFERENCE REFERENCE
5-2 76K03242LES coupler(APD)
APD linkage(76K03243-1 )
APD positioningcylinder(A34988-9)
Hood linkage
Adapterpositioningdevice
Correct distance between centerline of pivot(76K03248-1) and aR face of bumper (76K03251-1) isobtained by shimming as required.
22.50 (±. 03) inches between centers of upper and lowerattaching bolts.
Retracted: 30.18 (_. 03) inches between centers of
upper and lower attaching bolts.
77.75 (2 03) inches from underside of APD down bar
to extension platform floor
43-58 (_.03) inches between center of boltattachingupper end of hood linkage to liftbeam and lowersurface of hood adapter cross-beam. Final adjust-ment of clevis bracket (76K03405-1) is made duringtest.
APD centered with fixture (76K03503-I) holding
actuator arm in position. Negator spring(76K03855-1) extension is 5.00 (±.03) inches fromoutside of cover to centerline of cable attach hold
in spring end plates. Final length of centering cables(76K03401 and 76K03848-I) is determined duringinstallationand adjustment.
5-3
5-3
5-3
5-4
76K03242
76K03242
76K03384
76K03384
5-5
TM-509A
Table 5-4. Torque Values
PART NUMBER DESCRIPTION TORQUE
50 ft. Ibs.MS90727-62
12521 (Code 91796)
Capscrew, attaches 76K03251-I bumper assembly
to guide arm (16 required)
Wire rope clamps, used on 76K0340-I and76K03848-1 cable assemblies
20 ft. Ibs.
Table 5-5. Special Materials (Sheet 1 of 2)
MATE RIAL SOURCE USE
RTV731 Silastic Sealant Dow Corning Corp. Seal all structural mating surfaces
(Code Ident: 71.984)
Loctite Sealant #84 Grade "C" Loctite Corp. Applied to threads of capscrews
(Code Ident: 05972) prior to installation in rivnuts.
A-4000 Adhesive Dow Corning Corp. Bonding gaskets and lacings in place
(Code Ident: 71984)
12-007 Hysol Hysol Corp. Clear, protective coating
(Code Ident: 04347)
MIL-S-40083 Coat nut threads of grounding lug in
distributor box 57A55A2
Primer:
Super Koropon High
Temperature #34127 green
910-174 curing solution515-019 Primer Base
Enamel:
Silicone Hi Heat
Enamel, white761-100 Enamel Base
910-023 Activator
Primer:
MIL-P-8585, MIL-P-15930, or
MIL-P-52192
Top Coat :
TT-E-489
(Color No. 17875 (White)
Desoto Chemical Coatings, Inc.
(Code Ident: 22873)
Interior finish of Environmental
Chamber
Exterior finish for Environmental
Chamber - two coat full gloss alkydenamel.
(Ref. MIL-STD-171, finish 22.2)
5-6
TM-509A
Table 5-5. Special Materials (Sheet 2 of 2)
MATE RIAL SOU RC E USE
Adhesive, seal koteNB1-99
Insulation, flexible,
vaporsealNB1-601 inch thick
Aluminum jacketingNBI-93• 016 thick
Tape, aluminum foilNBI-1402 inches wide
ClipNBI-1523/8 inch
StrappingNBI-1513/8 x. 020
North Brothers, Inc.Birmingham, Ala.
Insulates transition duct between air
conditioning flex duct from AccessArm and Chamber conditioned, air
inlet duct. (See Figure 5-4)
5-7
TM-509A
"A" DIMENSION
BACK
HARDWARE-_'_
J
L LES COUPLER
PIVOT ASSEMBLY
/-TOP SHIM
,_/-- ADJUSTABLE PIVOT
i _BUMPER ASSEMBLY
NOTE :
FINAL DETERMINATION OF SHIMS
USED IS MADE FROM "A"
DIMENSION WHEN SYSTEMS ARE
IN OPERATION.
SHIM ATTACHING HARDWARE
"A" TOP BOTTOM FRONT NO. REQD BACK NO.REQD ITEM
76K03231-8 76K03231-7 MS90727-59 MS90727-61 BOLT
12.00 8 EA 8 EA
2.500 2.500 MS35338-46 MS35338-46 LOCK WASHER
76K03231-6 76K03231-5 MS90727-59 MS90727-61 BOLT
11.50 8 EA 8 EA
2.000 2.000 MS35338-46 MS35338-46 LOCK WASHER
76K03231-4 76K03231-3 MS90727-59 MS90727-61 BOLT
11.00 8 EA 8 EA
1.500 1.500 MS35338-46 MS35338-46 LOCK WASH ER
76K03231-2 76K03231-I MS90727-59 MS90727-61 BOLT
10.62 8 EA 8 EA
I . 125 I . 125 MS35338-46 MS35338-46 LOC K WASH ER
76K 03217- 2
10.00
9.50
0.500
MS35961-21
JAM NUT
MS90727-64
CAP SCREW
8 EA
8 EA
NAS184-6-616L
AN960-616L
MS21044N6
MS21044N6
AN960-616
8 EA
8 EA
STUD
FLAT WASHER
LOCK NUT
LOCK NUT
FLAT WASHER
Figure 5-2. LES Coupler Shim Installation
5-8
TM-509A
.....
Ia
o
LBUM ER-- NEGATOR SPR
ASSEMBLY
5.00 _ j-NEGATOR
INCHES_ CABLESPRING[_
FRAME ASSEMBLY J_
-ACTUATOR j-_...,_ (_CABLE I._-._ L_
' ._i iH II
"_" ,_ rACTUATOR
\, "\ IASSEMBLY
LOCK ING _/_ t
FIXTURE _ (')I "_'_.. : 3_ _" 0 "C'O--
t,_
O
TOWER 0
VEHICLE
NOTES:
_:_,FINAL CABLE LENGTH IS DETERMINED AT INSTALLATION
_PTORQUE CLAMP TO 20 FT LBS AFTER INSTALLATION OF CABLE
.ADJUST ACTUATOR CABLE WITH FRAME ASSEMBLY CENTEREDAND SYSTEMS IN OPERATION. AFTER ADJUSTMENT, REMOVE
AND STORE LOCKING FIXTURE.
J_AT INSTALLATION, ADJUST NEGATOR SPRING TO DIMENSIONSHOWN WITH FRAME ASSEMBLY CENTERED.
[_::_'APPLY LOCTITE TO THREADS OF CAPSCREWS.
FJ6ure 5-3. Centering Device Adjustment
5-9
TM-5OgA
-TAPD LINKAG E -----'_
22.50
%
77.75
NOTE:
ALL DIMENSIONSARE IN INCHES
ii
iii i
II
_, I_ HOOOL'N*AOE
i 3o._8 I _T
TOP OF FLOOR _ V/
L .HOOD ADAPTER
AS S EMBLY
EXTENSION
PLATFORM
I___J
REF: 76K03384
76K03242
Figure 5-4. LES Coupter and APD Adjustments
5-I0
TM-S09A
I ALUMINUM FOIL TAPE, 2 INCHES WIDE
2 SEAL KOTE ADHESIVE, APPLIED TO 5
3 FLEXIBLE VAPORSEAL INSULAT/Or'II 1 INCH THICK
4 ALUMINUM JACKETING,.016 INCH THICK
5 TRANSITION DUCT, 76K03167-1
6 CLIP, 3/8 INCH
7 STRAPPING, 3/8 INCH X .020 INCH
r-FLEX DUChEsS ARM
_=:_, //*__, /C,AMBER. ,,,-._-L.;_r,_--_
_-' I,Z I0 '
REF: 761(03148 REV B
Flgure 5-5. Transition Duct /nsulatlon
5-11./5-12
,.¢
TM-509A
FINDNUMBER
A16055
A16056
A16057
A16058
A16059
A 16060
A16061
ELEC I
REF i
DES
Table 6-i. Component Designator List (Sheet 2 of 7)
PARTNUMBER
PNEUMATIC SYSTEM
A34932-9
A34933-9
A34934-9
A34935-9
A34936-9
A34937-9
A34938-9
A34939-9
A34940-9
57A55AIA5
57A55
MC164C4
75M51088-4
75M01305-1
75M01305-1
MC164C8
75M50450-3
75M51313-1(75M51630-434
75M50562-I
75M02047
76K03230-I
76K03230-1
10425701-2
10425701-2
75M51630-634
75M50562-1
DESCRIPTION
Union, bulkhead
Gage, pressure, 0 - 300 psiGlasscoInstrumentCo., Pasadena, Calif.G2300-300
Valve, manualRobbins Aviation, Los Angeles, Calif.SSNA250-4C-787
Valve, manualRobbins Aviation, Los Angeles, Calif.SSNA250-4C-787
Union, bulkhead
Cap assembly
Valve, vent checkJames, Pond & Clark, Pasadena, Calif.P4-698T1
Orifice, bulkhead unionA.U. Stone, New York, N.Y.H228-031
Plate, calibrated bleedDel Manufacturing, Los Angeles, Calif.10023
Cylinder assembly, pneumatic operatingpressure, 750 psi
Cylinder assembly, pneumatic operatingpressure, 750 psi
Valve, 3/8-inch solenoid operated,Marotta Valve Corp., Boonton, N.J.MV123K
Valve, 3/8-inch solenoid operated,Marotta Valve Corp., Boonton, N.J.MVI23K
Valve, check, ventMarotta Valve Corp., Boonton, N.J.232783-634
Orifice, bulkhead unionA.U. Stone Co., New York, N.Y.H228-031
REMARKS ANDREFERENCE FIGURE
NUMBER
Helium supply
Helium supply
Helium vent
Helium supply
Helium supply
Helium supply
Helium vent
Environmental Chamber
distributor box purge
Di_ributor purge vent
Hooks open
Hooks open
Pneumatic reservoir
Hooks open controlvalve No. 1
Hooks open controlvalve No. 2
Hooks open cylinder vent
Pneumatic box purgecontrol
6-3
TM- 509A
Table 6-1. Component Designator List (Sheet 3 of 7)
FIND
NUMBER
A34941-9
A34942-9
A34943-9
A34944-9
A34945-9
A34946- 9
A34947-9
A34948-9
A34949-9
A34950- 9
A34951-9
A34952-9
A34953-9
A34954-9
ELEC
REF
DES
57A55
AIAI
57A55
AIA10
PART
NUMBER
75M51695-2
75M51695-2
76K03084
75M51630-634
75M02047
75M50562-1
75M02047
10425701-2
10426693
76K03578-I
76K03824
I0425701-2
75M51630-634
DESCRIPTION
Orifice, flow restricting
Ausco, Inc., New York, N. Y.-P881-2
Orifice, flow restricting
Ausco, Inc., New York, N. Y.
P881- 2
Valve, ball, 1-inch firehose
Jamesbury Corp., Worcester, Mass.
Valve, check, vent
Marotta Valve Corp., Boonton, N. J.
23 2783- 634
Nozzle, myster fog
Miami Fire Equipment Co., Miami, Fla.
S- 200
Plate, calibrated bleed
Del Manufacturing, Los Angeles, Calif.10023
Orifice, bulkhead union
A. U. Stone Co., New York, N. Y.
H228-031
Plate, calibrated bleed
Del Manufacturing, Los Angeles, Calif.
10023
Valve, 3/8-inch solenoid operated,
Marotta Valve Corp., Boonton, N. J.MV123K
Valve, I/4-inch check, circle seal
James, Pond& Clark, Pasadena, Calif.
P279T1-4TT
Orifice, flow restricting
A. U. Stone Co., New York, N. Y.
H92C-047
Cylinder, pneumatic, operating pressure
750 psi
Miller Fluid Power Division, Bensenville,Ill.
Valve, 3/8-inch solenoid operated,
Marotta Valve Corp., Boonton, N. J.
MV123K
Valve, check, vent
Marotta Valve Corp., Boonton, N. J.232783-634
REMARKS AND
REFERENCE FIGURE
NUMBER
Purge linear
potentiometer 32C07
Purge linear
potentiometer 32C06
Firewater shutoff
Hooks open cylinder vent
Firewater spray
Countdown timer purge
vent
Countdown timer purge
Still camera purge vent
Extension platform
retract supply valve
No. 1
Extension cylinder control
Extension cylinder flowcontrol
Retract extension plat-form
Extension platform
retract block valve
Vaive, block vent
6-4
TM- 509A
SECTION VII
PARTS AND COMPONENT ASSEMBLIES
7.1 GENERAL
This section contains illustrated parts breakdowns. Parts purchased from approved manufacturers are identi-
fied by the manu/acturer's part number. The manufacturer's federal supply code (FSC) is listed in parentheses inthe Description column. Refer to Cataloging Handbook H4-2. Code to Name, for the manufacturer's name andaddress. Equivalent substitutions of standard parts are authorized per 76K04427.
7-1
TM- 509A
LINE LINELINE OPERATING PRESSURE - PSIG
CODE SIZE
<_ ON2 PUROE 3/8_ I/4 5OQ EMERGENCY AIR I/2 400
GN 2 ACTUATION 3/8 750
(_ WATER, FIRE HOSE 1 100
_) PLATFORM, RETRACT 3/8 750
(_ PLATFORM, EXTEND 3/8 250
O APDOOWN I/4 ;'50@ APDus i/_ 750
(_ HOOKS OPEN I/4 750
HOOKS OPEN I/4 750
Figure 7-1. Tubing Installation (Sheet 1 of 17)
7-2
TM- 509A
'®
0 0
Figure 7-1. Tubing Installation (Sheet 2 of 17)
7-3
TM- 509A
0
12
10
@
Figure 7-I. Tubing Installation (Sheet 3 of IV)
7-4
TM- 509A
11
21
®
0 4O
0 @
0
Figure '/-1. Tubing Inltallation (Sheet 4 ot 19)
7-5
TM- 509A
@
W
u I _"---_ '2
O
11
@ ®
Figure 7-1. Tubing Installation (Sheet 5 of 1"/)
7-6
TM- 509A
45 h iI
J
,, II
I i
I !
0
J
t
III
)
Figure 7-1. Tubing Irmtallatton (_eet 6 of 17)
7-7
TM-509A
\
0
@
Figure 7-1. Tubing Installation (Sheet 7 of 17)
7-8
TM-SOgA
I0
k
,0 J.,_
n
O
24
4
26
J .J
O
I0
I0
a
6
O
O
N
@N
Figure 7-1. Tubi_ Installation (Sheet 8 of 17)
7-9
TM-509A
lO0
101
51
_.. -. -. 37 115
Figure 7-1. Tubing L'mtaJlation (S_eet 9 of 17)
7-10
TM-509A
15116
\ ID_ 10
'" _g'_ !13®
, ,P_'A_-'S...-7-._j. - II [/
120
Q
,-on I_.Y
I_,® 127®J 1.
120
IW
Figure 7-I. Tubing I_tallaUon (Sheet 10 of IT}
7-11
TM-509A
Q]) Ii
II
ii
1261125
10
/ "5%(I
(t)
®
Figure ?-1. Tubing Installation (Sheet 11 of 17)
?-13
TM-509A
1;'lgure 7-1. Tubing I._tallatlon (Sheet 12 o! l't)
7-13
TM- 509A
142
$ 71
42
1710
17
26
0
Figure 7-1. Tubing Installation (Sheet 13 of 17)
7-14
TM- 509A
119
Q
Figure 7-1. Tubing Im_,_llatiou (Sheet 14 o! 17)
7-15
TM-509A
INDEX DESCRIPTION PART NUMBER REFERENCE UNITS PERNUMBER 1 2 3 4 DESIGNATOR ASSEMBLY
123456789
1011
12131415
1617181920212223242526272829303132333435363738394O4142434445464748495051
5253545556
TUBING INSTALLATIONMODIFIED BY
TUBE ASSEMBLYTUBE ASSEMBLYSCREWWASHER
CLAMP, CUSHIONED
NUT, BLIND RIVETTEE ASSEMBLY
ORIFICE, BULKHEAD UNIONPACKINGNUTTUBE ASSEMBLY
TUBE ASSEMBLYTEETUBE ASSEMBLYTUBE ASSEMBLY
TUBE ASSEMBLY
ELBOW, SWIVELTUBE ASSEMBLYNIPPLE
MANIFOLD
PLUG, PIPEELBOW
SOCKET, COUPLING (73061)CAP ASSEMBLYORIFICE, BULKHEAD UNIONUNION, BULKHEADUNION, BULKHEADNUT
CLAMP, CUSHIONEDSCREWSCREWCLAMP
ORIFICE, BULKHEAD UNIONTEE, SWIVEL ON RUNTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLY
ELBOW, SWIVELCROSS
CLAMP, UNISTRUT (76K03019)TUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLY
ORIFICE, UNIONTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLY
PNEUMATIC BOX ASSEMBLYBOLTWASHERNUT
CLAMP, UNISTRUT (76K03019)
76K03038°276K30482°276K03048° 10076K03048-75MS51958-63MS35338-43MS21919H4
NASI329A3-130KCI09C475M50562-1MC266E904MC174C476K03048-4476K03048-102KC123C476K03048- 9776K03048- 98
76K03048- 96KC131C476K03048-103KCl16C8-676K03129AN933- 3AN914-1C2900KC150C475M50562-1KC124C4KC124C8
KC174C8MS21919H8MS51958-64NAS603-6BMS21104-475M50562-1KCI07C476K03048- 9676K03048- 95
76K03048- 9476K03048- 9376K03048- 92KC131C6
KCl17C4P202576K03048- 4176K03048-3276K03048-7776K03048-3375M50562-I76K03048-4376K03048-3976K03048-8376K03048-8476K03039-IAN4C6AAN960-416MS21045-C4P2024
A34976- 9
A34994-9
A34965- 9
A34932-9
XX11
717
714
1
11642
11611
.1811
115532
23166122141111
131611
11111
111666
2O
Figure 7-1. Tubing Installation (Sheet 15 of 17)
7-16
TM-509A
INDEX
NUMBER
575859606162636465666768697O7172737475767778798081828384858687888990919293949596979899
100101102103104105106107108109110111112113114115
DESCRIPTION PART NUMBER1 234
NUT, COUPLINGREDUCER ADAPTERTEETUBE ASSEMBLYCAP ASSEMBLYCAP ASSEMBLY
UNION, BULKHEADNUT, COUPLINGELBOW, BULKHEAD 90 °TEE, SWIVEL ON RUN
KC142C6KCI06C6-4
KC123C676K03048-31KC150C8KC150C6KC124C6KC142C6KC113C8KC107C6
TUBE ASSEMBLY
TUBE ASSEMBLY
ORIFICE, UNIONTUBE ASSEMBLYTUBE ASSEMBLY
TUBE ASSEMBLYTUBE ASSEMBLYORIFICE, BULKHEAD UNIONTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYNIPPLE
TUBE ASSEMBLY
ORIFICE, BULKHEAD UNIONTUBE ASSEMBLYTUBE ASSEMBLYADAPTER
ORIFICE, UNIONUNION
ORIFICE, BULKHEAD UNIONNUTELBOW, BULKHEAD 90 °CAP ASSEMBLY
CLAMP, CUSHIONEDSCREW (KC102-63)CAP ASSEMBLYELBOW SWIVELUNION, BULKHEADPACKINGADAPTERHOSE ASSEMBLYCLAMPTUBE ASSEMBLYHOSE ASSEMBLY
ELBOW, BULKHEAD 90 °TUBE ASSEMBLYORIFICE, UNIONTUBE ASSEMBLYTEE, BULKHEADTUBE ASSEMBLYVALVE, CHECKTUBE ASSEMBLYSCREW
CLAMP, CUSHIONEDTUBE ASSEMBLYTU BE ASSEMBLY
ELBOW, 90°
76K03048-3876K03048-4275M50562-I76K03048-45
76K03048- 5076K03048-3776g03048-4675M50562-I76K03048- 3676K03048-7676K03048-10176K03048- 4776K03048-104KCI16C16-1676K03048- 5475M50562-1
76K03048- 6876K03048-60KC112C475M50562-IKC126C475M50562-IMC174C16KCI13C16
MC177C16MS21919H16MS 35207- 263KC150C16KC131C16KC124C16MS28778-6KCII2C676K03602-6-0580MS35842-15
76K03048-8176K03602-6-0_20KCI13C676K03048-8276K03578-I76K03048-86
KC 114C676K03048-791042669376K03048-80MS51958-65MS21919HII76K03048-8876K03048-87
KC118C4
REFERENCE UNITS PER
DESIGNATOR ASSEMBLY
A34958-9
A34967- 9
A34980- 9
A34978- 9
A34947-9
A34951-9
A34950-9
22
I11342121
I111I1I1
II1
121
I11812121
I2912I221
31III1111
1I21II
9
FIgure 7-1. Tubing Installation (Sheet 16 of 17)
7-17
TM- 509A
INDEX DESCRIPTIONNUMBER 1 2 3 4
116117118119120121
122123124125126127128
129130131132133
134135136137138139140141142
143144145146147148149
REF:
TUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLY
SUPPORT GRIP (81992)U- BOLTHOSE ASSEMBLY
WASHERNUTSTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLY
TUBE ASSEMBLYHOSE ASSEMBLY
ORIFICE, BULKHEAD UNIO NTUBE ASSEMBLY
ELBOW, BULKHEAD 90°TUBE ASSEMBLY
TUBE ASSEMBLYHOSE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYTUBE ASSEMBLYHOSE ASSEMBLYHOSE ASSEMBLY
ORIFICE, UNIONCAP ASSEMBLY
CLAMP, HOSEORIFICE, UNIONTUBE ASSEMBLYTUBE ASSEMBLY
VALVE, CHECKTUBE ASSEMBLYHOSE CLAMP
PART NUMBER
76K03048-9176K03048-9076K03048-89024-01-013MC658A3-05-3676K03602- 4-1200AN960C10MS21045C376K03048-576K03048-7
76K03048-676K03048-37b'K03048-476K03602- 4-096075M50562-1
76K03048-74KC113C476K03048-2176K03048- I76K03602-4-032076K03048-276K03048-2276K03048- 2376K03602- 4- 086076K03602- 4-068076K03578-12MC177C4M535842 -1476K03578-976K03048-1376K03048-2510425928-176K03048-24MS35842-11
REFERENCEDESIGNATOR
A34991-9
A34989-9
A34971-9
UNITS PERASSEMBLY
A34987-9
II
I16
8
51616
i1III7II7I
121I
IIII12III1I
16
76K03038 REV A, EO I,3,4,6,600; 76K30482 NO REV, EO I,2
Figure 7-1. Tubing Installation(Sheet 17 of 17)
7-18
TM-509A
O
O
PLATFORM RETRACT _J1 PLATFORM EXI'ENO APO 0OWN SPAREA34953-9
0 0
0
HOOKS OPENSPARE APO UP _ HOOKS OPEN
A_49 "m -9 A34970--9 A34937-9
0 0 0 _ 0
Figure 7-2. PneumaUc Box AJmembly (S_eet 1 of 7)
7-19
TM- 509A
il
O
J1
J9 J10
J2 '1,
Jll J12 J13 J14 J15
Figure 7-2. Pneumatic Box Assembly (Sheet 2 of 7)
7-20
TM- 509A
\ \
/
\
=\
.12
)<
¢J
T-21
TM-509A
/0/
7-22
TM- 509A
INDEX
NUMBER
456789
10111213
141516
171819
20212223242526272829303132333435363738394O4142434445464748495051525354
DESCRIPTION1 234
PNEUMATIC BOX ASSEMBLYPNEUMATIC BOXSASH CHAIN, NO 30, 13" (39428)CATCH ASSEMBLY (14608)SCREWWASHERBLEED PLATE
SCREWWASHERNUTNUTCAP ASSEMBLYNUTCAP ASSEMBLYGASKETCOVERCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLY
CABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLY
CABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLY
SCREWWASHERCONNECTOR (71468)PROTECTION CAPTUBE ASSEMBLYADAPTERPACKINGTUBE ASSEMBLYTUBE ASSEMBLYMANIFOLD ASSEMBLY
VALVE, SOLENOID
VALVE, CHECK, VENTBOLTBRACKETWASHERNUT
TUBE ASSEMBLYBOLTBRACKETTUBE ASSEMBLYTUBE ASSEMBLY
VALVE, CHECK, VENTBRACKET
VALVE, CHECK, VENTCLAMP, MANIFOLDWASHER
PART NUMBER
76K03039-176K03040-15360715834U
MS51957-26MS35338-13675M02047MS51957-18NAS620C4MS21045-04MC174C4KC150C4MC174C6KC150C676K03039-276K03339-176K0304_- 2276K03047-3676K03047-4076K03047- 2176K03047-3876K03047-1976K03047-3976K03047- 2076K03047-3776K03047-1876K03047-4176K03047- 2376K03047- 2476K03047-4276K03047- 25NAS51958-16MS35338-135
75M13307-1676K03046-34KCl12C6MS28778-676K03046-3676K03046-776K03750-110425701-2
75M51630-634AN3C14A76K03041-1AN960C I 0MS21045C376K03046- I
AN3CSA76K03043- I76K03046-376K03046-3075M51630-63476K03043-2
75M51630-63476K03751-1MS35338-138
REFERENCE
DESIGNATOR
57A55AIW557A55AIW957A55AIWI3
57A55AIW457A55AIW1157A55A1W257A55A1W1257A55AIW357A55AIW1057A55AIW157A55AIW1457A55A1W657A55A1W757A55AIW1557A55AIW8
A349Y/- 9A34939-9
A34944-9
A34974- 9
UNITS PERASSEMBLY
x117
1414
1444
7933
A/R111111111111111177
1515
13248
111I1
262
5858
128
61112148
Figure 7-2. Pneumatic Box Assembly (Sheet 5 of 7)
7-23
TM - 509A
INDEX DESCRIPTION PART NUMBER REFERENCE UNITS PER
NUMBER 1 2 3 4 DESIGNATOR ASSEMBLY
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
8O
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
SCREW
VALVE, SOLENOID
VALVE, CHECK, VENT
VALVE, SOLENOID
VALVE, SOLENOIDTUBE ASSEMBLY
UNION, BULKHEADELBOW ASSEMBLYTUBE ASSEMBLY
VALVE, SOLENOID
TUBE ASSEMBLY
EXPANDER, ADAPTER
BRACKET
TUBE ASSEMBLY
VALVE, SOLENOID
VALVE, SOLENOID
VALVE, CHECK, VENTNUT
WASHER
TEE, FLAREDTUBE ASSEMBLY
TUBE ASSEMBLY
REGULATOR, PRESSUREBOLT
EXPANDER, ADAPTER
MS51957-64
10425701-2
75M51630-634
10425701-2
10425701-2
76K03046-8
KC124C4
KC108C6
76K03046-11
10425701-2
76K03046-2
KC135C4-6
76K03042-1
76K03046- 25
10425701-2
10425701-2
75M51630-634
MS21045C-4
AN960C416L
KC123C6
76K03046- 9
76K03046-10
75M13255
AN4C17A
KC135C6-8
A34973-9
A34963-9
A34938-9
A34969-9
A34961-9
A34962-9
A34970-9
A34972-9
A34964-9
PACKING
TUBE ASSEMBLY
TUBE ASSEMBLY
BRACKET
TUBE ASSEMBLY
TUBE ASSEMBLY
TUBE ASSEMBLY
TUBE ASSEMBLY
TUBE ASSEMBLY
VALVE, SOLENOID
VALVE, CHECK, VENTBOLT
TUBE ASSEMBLY
ELBOW, BULKHEAD
MS28778-8
76K03046-26
76K03046-29
76K03045-I
76K03046-33
76K03046-28
76K03046-35
76K03046-23
76K03046-32
i0425701-2
75M51630-634AN3C20A
76K03046-37
KCII3C6
A34959-9
A34960-9
TUBE, ASSEMBLY
VALVE, SOLENOID
TUBE ASSEMBLY
SWITCH, PRESSURE
VALVE, CHECK, VENT
VALVE, SOLENOID
VALVE, CHECK, VENT
VALVE, SOLENOID
TUBE ASSEMBLY
BRACKET
VALVE, SOLENOID
TUBE ASSEMBLY
ORIFICE, BULKHEAD UNION
TUBE ASSEMBLY
BOLT
VALVE, CHECK, VENT
VALVE, SOLENOID
TUBE ASSEMBLY
76K03046-1410425701-2
76K03046-21
75M06286-2
75M51630-634
10425701-2
75M51630-634
10425701-2
76K03046-18
76K03337-110425701-2
76K03046-16
75M50562-1
76K03046-38
AN3C21A
75M51630-634
10425701-2
76K03046-5
A34985-I
A34975-9
A34981-9
A34983-9
A34956-9
A34955-9
A34949-9
A34954-9
A34953-9
8
8
1
1
1
1
69
1
1
1
4
3
1
1
1
1
3
3
6
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
2
12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
Figure 7-2. Pneumatic Box Assembly (Sheet 6 of 7)
7-24
TM-509A
J
1
r_
I
I
! I
O
Figure 7-3. Electrical Equipment Installation (Sheet 9. of 19)
7-27
TM-509A
O Q
1$
177- ,
!
10
4
15
16
19
0I
h
0
Figure 7-3. Electrical Equipment Installation (Sheet 3 of 19)
7-28
TM-509A
Figure 7-3. Electrical Equipment Installation (Sheet 4 of 19)
7-29
TM- 509A
42
41
//
OIS UNIT(GFE)
Figure 7-3. Electrical Equipment Installation (Sheet 5 of 19)
7-30
TM- 509A
Figure 7-3. Electrical Equ/pment hmtallatioa (Sheet6 of 19)
7-31
TM-509A
C"" /
_--sl
@ ®
?-
74
7.__<L_,s
0
Figure 7-3. Electrical Equipment Installation (Sheet 7 of 19)
7-32
TM-509A
N
71
70O
O
N
07 0 o7
9O09
81
se
91
Figure 9-3. Electrical Equipment Installation (Sheet 8 of 19)
'/-33
TM-509A
15
le
O 0
15
M
@
N
17
I
_,---le se t.s t,._.J.
94
Q
Figure 7-3. Electrical Equipment Installation (Sheet 9 of 19)
7-34
TM-509A
VIEW B-B
s
:z: ,
Figure 7-3. Electrical Equipment Installation (Sheet 10 of 19)
'i'-35
TM- 509A
II
I
57A55A16
31
_,._ 57A55A 18
17
Q
Figure 7-3. Electrical Equipment Installation (Sheet II of 19)
7-36
TM - 509A
87 ."
14
26
2T,,_,,-_,J IIllll
0 0
)L_n_ure7-3. Electrical Equipment motallation (Bheet 13 ot 19)
7-37
TM-509A
65
114
1538
37
2S28
Figure 7-3. E_ectrical Equipment Installation (Sheet 13 of 19)
7-38
TM- 509A
72
121
!18
36
Figure 7-3. Electrical Equipment Installation (Sheet 14 of 19)
'7-39
TM- 509A
116
2973
115116
73 7s ,-_...oI _.'_
Q
7,/, I _\"75
F/g, ure "/-3. Electrical Equipment Installation (Sheet 15 of 19)
7-40
TM-509A
2126
127 7
pJs
Figure 'i'-3. Electrical Equipment Installation (Sheet 16 of 19)
TM- 509A
INDEX DESCRIPTION PART NUMBER REFERENCE UNITS PERNUMBER 1 2 3 4 DESIGNATOR ASSEMBLY
I2
3456789I0ii12131415
1617181920
21222324252627
282930313233343536
3738394041424344454647484950
5152535455
ELECTRICAL EQUIPMENT INSTALLATIONSWITCHCABLE ASSEMBLY
CABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLY
CABLE ASSEMBLYCABLE ASSEMBLYCABLE (BULK, 4C #120SDB)CAPSCREWWASHERCABLE CLAMP
CLAMPSCREWWASHER
CLAMP (96195)CLAMP (96195)CLAMP
WASHER, RUBBERCONNECTOR (59730)SCREWSWITCHGASKET (77620)HARNESS ASSEMBLYWASHER
NUTWASHER
NUTSCREW
RIVNUT (03481)CLAMP (83930)NUT, BLIND RIVETCLAMP, FLIP LOC (84971)SCREW
LAMP HOLDER (24446)LAMP (24446)LAMP HOLDER (24446)FRAME, COUNTDOWN CLOCKGASKETLENS, COUNTDOWN CLOCK
76K03050-275M13058-I76K03047-976K03047-1076K03047-1376K03047 - 14
76K03047-1676K03047-1776K03047- 2832C06MSFC-332/7MS16997-66AN960C41676K03723-1MS21919DGI6MS51958-64MS35338-43P2026P2028MS21919DG8NASI515B12
2535MS51957-1876K03843-110-40450-I076K03054- 66AN960C4MS21042-04AN960CI0
MS21042-3MS51958-66Al0-130444A16-I-8NAS1329C3-130TA5002BHI802MS35207-263ALF505Xgl
F42TI2/HCALFS05X9276K0383 l- I
76K03832-I76K03830-1
57A55AI057A55W957A55WI057A55WI357A55WI457A55WI957A55W2057A55AI8WI
57A55A9
SCREWBOLTWASHERNUTGASKETGASKETGASKETCOVER PLATE
NUTWASHERMOUNTING'PLATE ASSEMBLYSCREW
GASKET (77820)CONNECTOR (77820)
MS35207- 268AN6CI3AAN960-816LMS21044N676K03702-276K03702 - l76K03702-376K03062- lMS35650-364MS25338-155
76K03499-3MS35266-8310-40450-28I0-I07428-21PS
X11
11111112
2488
69
4065
84
29"5
5811
I303052
594O28
5464
14
814
11I444411l
1441
6231
Figure 7-3. Electrical Eq%tpment Installation (Sheet 17 of 19)
7-42
TM- 509A
INDEXNUMBER
5657585960616263648566678869707172737475767778798081828384858687888990919293949596979899
100101102103104105106I07108109II0111
234DESCRIPTION
SCREWCAP (77820)COX MODULECOVER PLATE
NUT, BLIND RIVETSCREWSCREWWASHER
RIVNUT (03481)R F FILTER (24446)
PART NUMBER
MS35207- 23110-101048-28
76K1234176K03063-1NAS1329C3-130MS35207-262
MS51957-46MS35338-42A8-758G3725
REFERENCE
DESIGNATOR
57A55AII
TERMINAL BLOCKSCREWCLAMPWASHERSCREW
SPLICE
BALLAST (24448)SCREW
WIRE, WHITETERMINAL LUGPRESSWITCH PLATE (74545)
LIFT COVER PLATE (74545)
75M14964-15MS51958-60MS21919DG10AN960C6MS51957-32MS25181-26G3753MS51958-62B-16MS25036-8175052-21
SCREWSCREWCOVER PLATENUT
SWITCH (74545)
RECEPTACLE (74545)CLAMPHARNESS ASSEMBLY
GASKET (77820)SCREWBLANK
TERMINAL LUGTERMINAL LUGTERMINAL BLOCKHARNESS ASSEMBLYPURGE PLATECLAMPDISTRIBUTOR BaKCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLY
CABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLY
CABLE ASSEMBLYCABLE ASSEMBLYCABLE ASSEMBLYSCREW
MS51957-28KC147-7376K03065-1MS21042-061281-I
I:'2092MS21919DG-676/£03058-1810-40450-16
MS51957-1676/{03687-1MS25036-IIMS25036-675M14964-1276K03059-1076K03455-1MS21919DG2076K03060-176K03047-176K03047-276K03047-3576K03047-376/£03047-476K03047-576K03047-3278K03047-676K03047-3376K03047-2676K03047-1576I<03047-34
78K03047-2976K03047-3176K03047-30MS35265-30
57A55A257A55W157A55W257A55W3157A55W357A55W457A55W557A55W2857A55W657A55W2957A55W2157A55W1857A55W3057A55W2557A55W26
57AS5W20
UNITS PEI_ASSEMBLY
41
1144
4442686
6858
22
28A/R
1632
1031
6632324
221
312O0
211611111111111111118
Figure 7-3. Electrical Equipment Installation (Sheet 18 of 19)
7-,
TM-509A
INDEX
NUMBER
112113114115116
117118119120121122123
124125126
127128129130131132
133
REF:
I 234DESCRIPTION
CHASSIS ASSEMBLYHARNESS ASSEMBLYBALLAST (24446)CLAMPWASHER, PLASTICWASHER, PLASTICWIRECONDUIT, FLEXIBLE (09641)CONNECTOR (59730)LAMP _4446)SCREWNUTSWITCHSWITCHSWITCHSWITCHCLAMPCABLE ASSEMBLYGASKETSHIELD RING, INNERSHIELD RING, OUTERCABLE ASSEMBLY
6K03050 REV B, EO 1 THRU 6, 601, 602
PART NUMBER
76K0308 I-176K03055-I7G3834MS21919DG4NASI515B3NASI515B06B-12L.T. 12
5353F24TI2/H0MS35207-264MS21044C375M13058-I75M13058-I75M13058-I75M13058-1MS21919DG1876K03047-4576K03066- I75M13676-7175M13676-7032C07
RE FERENCEDESIGNATOR
57A55A1357A55A657A55A557A55A12
57A55A18W4
UNITS PERiASSEMBLY
I118
268
A/RA/R
2
6441I1I3I1
331
Figure 7-3. Electrical Equipment Installation (Sheet 19 of 19)
7-44
TM- 509A
1
4
2O
24
21
22
tT
le
19
Figure 7-4. Dintributor Box Aamembly (Sheet 1 of 3)
7-45
TM-509A
INDEX DESCRIPTION PART NUMBER REFERENCE UNITS PERNUMBER I 2 3 4 DESIGNATOR !ASSEMBLY
123456789
1011
121314
15161718
192O212223242526272829
REF:
DISTRIBUTOR BOX ASSEMBLYCOVERSCREWLOCKWASHERGASKETSCREW
TERMINAL BOARD ASSEMBLYBOARD ASSEMBLYANGLENUT, STOP (72962)PLATE
NUT, SELF LOCKINGANCHOR NUTCHASSIS ASSEMBLYORIFICE, BULKHEAD UNIONGASKET (70367)NUT, FLARED TUBESCREW
PLATE, BLEEDSCREWMOUNTING BRACKETHARNESS ASSEMBLYDOWEL PIN
HARNESS ASSEMBLYNUTTERMINAL LUG
WASHER, SEALINGHARNESS .ASSEMBLY
BALL AND STUD (59730)ANGLE
76K03060
76K03060-I75M09812-IMS35234-63MS35333-7375M09808-2MS51957-3076K03061-I75M09813-176K03060-379NM-6276K03060-6NAS1021C04NAS1474A376I(03060-275M50562-INS-NESMC175C4
76K03060-775M02047MS51957-1876K03060-575M07777-2MS16555-625
75M07778-2NAS671B6MS25936-53NAS1598C08R75M07779-2#2376K03060-4
X2
3838
281
128I4
5411II1142I212I1
23I2
Figure 7-4. Distributor Box Assembly (Sheet 2 of 2)
7-46
TIVI- 509A
i
O
Figure 7-5. Extension Platform Assembly (Sheet 1 of 13)
7-47
TM-509A
0
Figure 7-5. Extension Platform Assembly (Sheet 2 of 13)
7-48
TM- 509A
i I
Figure 7-5. Extension Platform Assembly (Sheet 3 of 13)
7-49
TM- 509A
@
Figure 7-5. Extension Platform Assembly (Sheet 4 of 13)
'/-50
TM-509A
O
57_ \
\
58
Figure 7-5. Extension Platform Assembly (Sheet 5 of 13)
7-51
TM-509A
*---3
®
Figure 7-5. Extension Platform Assembly (Sheet 6 of 13)
7-52
TM- 509A
46
72-6-
I
I 74
25
69
t
I
81
77
82
3
@
-_J 5683
P
II I ,I
l_lgure 7-5. Extension Platform Assembly (Sheet _ of 13)
"/-53
TM-509A
0
@
Figure 7-5. Extension Platform Assembly (Sheet 8 of 13)
7-54
TM- 509A
46"--'*
@
95
"-FURNISHED WITH 96
4
II IIl_li 23 25 106
loo
_)
Figure 7-5. Extension Platform Assembly (Sheet 9 of 13)
7-55
TM- 509A
!
"_"___'_I09
1,
112--
113-
®
Figure 7-5. Extension Platform Assembly (Sheet 10 of 13)
7-56
TIVl- 509A
r
INDEX
NUMBER
2
3
4
5
6
78
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
3O
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
1 2 3 4DESCRIPTION
EXTENSION PLATFORM ASSEMBLY
EXTENSION PLATFORM STRUCTURAL
ASSEMBLY
LES COUPLER ASSEMBLY
HOOD ADAPTER ASSEMBLY
SPRING ASSEMBLY
BOLT
WAS HE R
CABLE ASSEMBLY
CENTERING DEVICE SUPPORT ASSEMBLY
PART NUMBER
76K03384-I
76K03386-I
76K03242-1
76K03290-1
76K03855-1
AN4-7A
AN960-416
76K03848-1
76K03560-1
CAPSCREW
CABLE RETAINER
PULLEY
NUT
PULLEY COVER
CABLE ASSEMBLY
SET SCREWNUT
SCREW
BOLT
WASHER
WASHER
CAPSCREW
HORIZONTAL SHAFT
BEARING (43334)
SLEEVE
ROLLER
ROLLER SUPPORT
WASHER
NUT
COVER ASSEMBLY
ACTUATOR ASSEMBLY
BOLT
BOLT
WASHER
NUT, BLIND RIVETBUMPER
STRAIGHT PIN
COTTER PIN
TUBE WELDMENT (SHOWN)
MS90727-13
76K03397-I
MS20220A2
MS21045-4
76K03400-1
76K03401-1
MS51964-101
MS35691-21
KC148-83
NAS1297-4-28
MS35338-140
AN960-516
MS90727-32
76K03343-3
993L01
76K03345-1
76K03328-2
76K03567-1
AN960-616
MS21045-6
76K03545-1
76K03381-1
AN4-10A
AN4-5A
MS35338-44
NAS1330SK4K331
76K03399-1
MS20392-6C51
MS24665-285
76K03240-1
TUBE WELDMENT (OPPOSITE-NOT
SHOWN)
CLEVIS
NUT
EYE
CLEVIS
NUT
CAP SCREW
POSITIONING BRACKET
FRAME ASSEMBLY
CAPSCREW
CLEVIS BRACKET
NUT
WASHER
BOLT
CLEVIS ROD
NUT
76K03240-2
76K03287-1
MS35691-33
76K03352-1
76K03236-1
MS35691-17
MS30727-64
76K03285-1
76K03353-1
M89072-8
76K03405-I
MS2 I044N7
AN960- 716
NAS1297-4-28
76K03264-I
MS35691-61
REFERENCE
DESIGNATOR
UNITS PER
ASSEMBLY
X
1
1
1
1
25
82
1
1
2
1
4
27
1
1
1
1
4
2
22
2
1
9
1
9
1
19
9
1
1
9
8
88
2
6
6
1
1
Figure 7-5. Extension Platform Assembly (Sheet 11 of 13)
7-57
TM- 509A
INDEX DESCRIPTION PART NUMBER REFERENCE UNITS PERNUMBER 1 2 3 4 DESIGNATOR ASSEMBLY
5455
565758596061
62636465666768697071727374757677787980818283848586878889909192939495
96
979899
I00I01102103
104105
106
HOOD LINKAGECHAINWASHERSCREWBALL LOCK PINHOOD RELEASE KNOBSHIMCEILING PANEL
CEILING PANEL (OPPOSITE-NOT SHOWN)
76K03288-INASI201BIOAI2BMS35338-43MS51958-62NAS1354DSTS31076K03349-176K03403-176K03575-2
76K03575-ICEILING STRIPSEAL PANEL ASSEMBLYSEAL PANEL ASSEMBLYCAPSCREWWASHERWASHERBOLTSEAL PLATESEALSEAL PLATEWASHERNUT
SHAFTSLEEVESEAL GUIDETOP FRAME SEALRETAINERSCREWTOP SEAL PANELRETAINERSEAL GUIDESCREWCAPSCREWSEAL FRAME
SEAL RETAINERCAPSCREWUPPER TROLLEY ASSEMBLYCAPSCREWSCREWRETAINE R
SEAL STRIPSPACER
NUT, BLIND RIVETFRAME SHIM (SHOWN)
76K03576-1
76K03553-I76K03553-IMS35308-303MS35335-61AN970-4AN3-10A76K03350-I76K03351-I76K03350-2
AN960-10LMS21045-376K03343-276K03345-2
76K03675-276K03346-I76K03604-IMS35207-26576K03348-I76K03604-276K03675-IMS35207-266
MS90726-776K03342-I76K03341-4MS90727-976K03376-IMS90727-68MS24693-528276K03519-I76K03441-I76K03517-1NASI330S3K21676K03515-I
FRAME SHIM (OPPOSITE-NOT SHOWN)LOWER ROLLER ASSEMBLY (SHOWN)LOWER ROLLER ASSEMBLY (OPPOSITE-
NOT SHOWN)BOLTBOLTCAPSCREWANGLE SUPPORT ASSEMBLYWASHER
NUTNUTWASHER
SEAL PANEL ASSEMBLY
NUT, BLIND RIVET
76K03515-276K03370-I76K03370-2
AN9-14AAN9-14AMS90726-11376K03366-IAN960-816
MS21045-8MS21044N9AN960-916L76K03406-INASI330S4K211
113111
A/R11111
484848
4222
14383
99111
791112
3211428
33333
311111
223I222
2I
19
Figure 7-5. Extension Platform Assembly (Sheet 12 of 13)
7-58
TM- 509A
INDEX DESCRIPTION PART NUMBER REFERENCE UNITS PER
NUMBER l 2 3 4 DESIGNATOR ASSEIVIBLY
107
108
109
II0
III
112
113
114
115
116
117
118
REF:
SEAL RETAINER
FRAME SEAL
WALL PANEL BRACKET
CLEVIS BRACKET
WALL PANEL
SIDE TRACK SEAL
SIDE TRACK SEAL
SEAL RETAINER
SEAL RETAINER
SCREW
SEAL RETAINER
SIDE SEAL
76K03384 REV A
76K03341-5
76K03342-2
76K03573-1
76K03572-1
76K03574-1
76K03367-1
76K03368-I
76K03341-1
76K03341-2
NASI096-3-12
76K03341-3
76K03369-I
I
1
2
2
2
2
2
2
2
64
2
2
Figure 7-5. Extension Platform Assembly (Sheet 13 of 13)
7-59
TM- 509A
Figure 7-6. LES Coupler Assembly (Sheet 1 of 9)
7-60
TM-509A
33
I-
29
32
28
• O
Figure 7-6. LF__ Coupler A_eembly (Sheet 3 of 9)
7-61
TM-509A
0
Figure 7-6. LES Coupler Assembly (S_eet 3 of 9)
?-62
TM- 509A
2479
1273
34
I1
24
ROTATED 180°
24
Fl_are _-6.. LES Coupler Assembly (Sheet 4 of 9)
9-63
TM- S09A
15
21
21
ecJ
//
/
U
Figure 7-6. LES Coupler AsSembly (Sheet 5 of 9)
7°64
TM-509A
17I
112
O
111
114!0
._'_ _ II.,f/_" --I73i+I ,->,'I+
!17
0
Flsm'e 7-6. LE8 Cotlpler Assembly (Sheet 6 of 9)
'/-65
TM-509A
INDEX DESCRIPTION PART NUMBER REFERENCE UNITS PERNUMBER 1 2 3 4 DESIGNATOR ASSEMBLY
56789
10111213
14151617
1819202122232425262728
293O313233343536373839404142434445464748495051525354
LES COUPLER ASSEMBLY 'SCREW
WASHER, LOCKBRACKET, CAPCYLINDER, PNEUMATIC (SHOWN)CYLINDER, PNEUMATIC (OPPOSITE)NUT, JAMPIN
CLEVIN, EXTEND CYLINDERCOTTER PIN
BRACKET, SWIVELPIN
PIN
BOLT, SHOULDERBRACKET ASSEMBLY, HOOK (SHOWN)BRACKET ASSEMBLY, HOOK (OPPOSITE)CLEVIS ROD, LINKAGENUT, JAM
LINKAGE, LEFTHOOK ASSEMBLY (SHOWN)HOOK ASSEMBLY (OPPOSITE)WASHER, FLATNUT, LOCKWASHER, FLATNUT, LOCKPLATE, INNERCAPSCREW
WASHER, LOCKCAPSCREW
PLATE, OUTERBOLT, SHOULDERGUIDE ARM ASSEMBLY (SHOWN)GUIDE ARM ASSEMBLY (OPPO6ITE)
WASHER, FLATNUT, LOCKPIN
THRUST BEARING (71041)STABILIZER ARM ASSEMBLYBUMPER ASSEMBLYPIN
CAPSCREWCAM SWITCHCOTTER PINPINDRAW BAR SPRING ASSEMBLY
PIN, SPRINGLEVER ASSEMBLYWASHERBRACKET ASSEMBLYCAPSCREW
TUBE, LEVERBRACKET ASSEMBLY
CAPSCREWWASHER, FLATSPRING LEAFBRACKETLINKAGE, RIGHTPILOT LINKAGE ASSEMBLYBEARING, THRUST (71041)
76K03242-IMS35207- 286MS35338-4476K03196-I
76K03230-1
MS35691-29MS20392- 5C3376K03201-IMS24665- 28376K03197-IMS20392- 5C41MS2G392-5CII5NAS1297-8-5876K03195-I76K03195-276K03191-1
MS35691-4576K03193-176K03198-176K03198- 2AN960-816
MS21044N8AN960-416MS21044N476K03200-1MS90727-11MS35338-46MS90727-6276K03199-1NAS1297-7°7276K03202-I76K03202- 2AN960- 716
MS21044N7MS20392-7CI09TB-81476K03278-176K03251-1MS20392-7C63MS16997-63
76K03273-1MS24665-134MS20392-3C2576K03269-1MS9048-178
76K03265- I76K03685-176K03738-IMS90727- 9
76K03218-176K03738- 2MS16998- 27AN960-10L76K03219-176K03268-1
76K03194-176K03189-1TB-816
A34935-9A34934-9
X4
20211
352
182322114411
I22
10264
412
5416
4211
7724212
82222
1121
16112211II1
Figure 7-6. LES Coupler Assembly (Sheet 7 of 9)
7-66
TM-509A
INDEX DESCRIPTION PART NUMBER REFERENCE UNITS PERNUMBER 1 2 3 4 DESIGNATOR ASSEMBLY
555657585960616263646566676869
*7071727374757677
*78798O81
828384858687888990919293949596979899
100101102103104105106107108109110111112
BEARING, FLANGED (71041)BOLT, SHOULDERBRACKET
CAP'SCREWSPRING, SWITCHWASHER, LOCKSCREW
PLUG, MODIFIEDCYLINDER, PNEUMATICCLEVIS, RETURN CYLINDERPINLIFT BEAM ASSEMBLYCLEVISNUT, JAMLINKAGE ASSEMBLY, APDSHIM PLATEBOLTNUT, LOCKWASHER, FLATBOLTBOLTCAPSCREWADJUSTABLE PIVOTSHIM PLATE
BOLTPIVOT ASSEMBLYBOLT, SHOULDERUPPER GLIDEGUSSET ASSEMBLYCAPSCREWSHIM STOCK
INSERT (98004)CAPSCREWCAPSCREWINSERT
CYLINDER, PNEUMATICBRACKET, PNEUMATICTRACK ASSEMBLY
CAM FOLLOWER (92563)
WASHER, FLATNUT, LOCKLOWER GLIDECAPSCREW
WASHER, BEVELBRACKET ASSEMBLY (SHOWN)BRACKET ASSEMBLY (OPPOSITE)CAPSCREW
BUMPER ASSEMBLYSPACERCLAMP (81646)
TUBE, VERTICAL SLIDECAPSCREW
CUP ANGLEFLANGE
NUT, LOCKWASHER, FLATSPACERCAM FOLLOWER (92569)SHIM
FB-812-4
NAS1297- 7-2176K03274-1MS90727-476K03192-1MS35338-43MS51957-59
76K03570- I76K03230-176K03190-1MS20392-5C4976K03239-176K03264-1MS35691-6176K03243-176K03231-8MS90727-59MS21044N6AN960-616AN6-12AAN6-14AMS 90727 - 1276K03247-176K03231.7MS90727-6176K03248-1NAS1297- 7-3476K03244-176K03223-1MS 90727*676K03242- 2KNH428MS90727-8MS16997- 99MS21208- C6- I076K0382576K03713-176K03237-1CFH-I-3/4-SAN960-1616MS20364-1614C
76K03245-1MS90727-I0NAS1099-476K03266-176K03266-2MS90727-776K03267-176K03569-I5656
76K03246-1MS16998-7376K03275-176K03737- INASI022-AI0
AN960-I01676K03224-1CF-I-I/2-S76K03229-I
A34988-19
1412182I11III11
18
1417
422iI
1II
128
A/R8
26i0
6111
121212
116
822
1021
I1
12I166664
Figure 7-6. LF,8 Coupler Assembly (Sheet 8 of 9)
7-67
TM-509A
INDEX DESCRIPTION PARTNUMBER REFERENCE UNITS PERNUMBER 1 2 3 4 DESIGNATOR ASSEMBLY
113114115116117118
ROLLER ASSEMBLYSCREWKEEPER PLATE
SPRINGSTOP BAR ASSEMBLYPIN
Y6K03225-IMS35206-26376K03276-1MS24585-37876K03259-1MS20392-5C87
*REFER TO SECTION V
REF: 76K03242
lqgure 7-6. LES Coupler Assembly (_eet 9 of 9)
7-68
TM-509A
14 14
Figure 7-7. Hood Adapter AJlsembly (Sheet 1 of 6)
7-69
TM-509A
11
0
_24
iJ"
i "-->
J_
21
(0
i
0
Figure 7-'/. Hood Adapter Assembly (Sheet 2 of 8)
7-70
TM-509A
97
O
O
11
®
u I
Figure 7-7. Hood Adapter Assembly (Sheet 3 of 6)
7-71
I-'_2
TM- 509A
INDEX DESCRIPTION PART NUMBERNUMBER 1 2 3 4
I
23456q89
10
11121314
1516
171819202122232425262728293O313233343536
3738394O
414243444546
4748
495O515253545556
ADAPTER ASSEMBLY
PANEL, TOP, SEAL ASSEMBLYPANEL ASSEMBLY, TOPADAPTER SKIN ASSEMBLYLIGHTING BOX ASSEMBLYLIGHTING BOX ASSEMBLY
SCREWGASKETBRACKETCAPSCREWWASHERNUT
LATCH CLIP
PANEL ASSEMBLY, SIDELATCH CLIP
LATCH CLIPLATCH CLIP
LATCH CLIPBOLTNUT PLATE
ROLLER ASSEMBLY, SIDE
76K03290-176K03299-176K03296-176K03291-176K03663-176K03656-1MS35207- 26576K03668- i'/6K03325-1MS90727-8AN960-10 LMS21045- 376K03324- 276K03308- I76K03320-176K03321- I76K03323-176K03324- I76K03336-1NASI031- P476K03332-1
NUTWASHER
CAPSCREWJACK SCREWBLOCK
WASHERCAPSCREWNUTWASHERFASTENER (98313)STRAP ASSEMBLYRETAINER STRIP
WASHERNUT
SPACER, TEFLONWASHER
BOLT, SHOULDERLOCK BAR ASSEMBLYBRACKETRETAINER BRACKET
MS21045-4AN960- 416
MS90"/2"/-I076K03318-I"/6K03319-1MS35338-44
MS90725-3MS21045-6AN960-616FDA- 1658-3'/6K0333I-i76K0331 I-IAN960-'/16L
MS21045-7'/6K0332'/-iAN960-816LNAS129'/-'/-24
76K 03326 -I"/6K03328-1"/6K03329-1
LATCH ASSEMBLY (71286)LATCH CLIPMACHINE SCREWRETAINER STRIPRETAINER STRIP
LACING TWINE, UNWAXED(MIL-T-'/13, TYPE P, CLASS 3)
SEALPLASTIC FOAM (70622)
SEAL
BACKUP STRIPRETAINER STRIP
RETAINING STRIPBACKUP STRIPRETAINERSPACER PLATERETAINER
51LI-I-IAA76K03322-1KC102-6876K03303-476K03307-4"/6K03290-4
76K03290-3HH-I-573CLASS T76K03290-2
"/6K03306-4"/6K03303-2
76K03307-276K03306-2
"/6K03317-I76K03340-I76K03316-I
REFERENCE UNITS PERDESIGNATOR ASSEMBLY
X
III11
56212
104104
II2
1241884
I0
18822
332222II1
1IIIi
1I22
4821
A/R
A/RA/R
A/R22128
48
Figure 7-7. Hood Adapter Assembly (Sheet 5 o! 6)
7-73
TM-509A
INDEX DESCRIPTION PART NUMBERNUMBER 1 2 3 4
57585960616263
REF:
NUT, BLIND RIVETNUT, BLIND RIVETCAPSCREWCAPSCREWWASHERBULKHEAD PLATE (ACE)BULKHEAD PLATE (PYRO)
NAS1330S4K151NAS1330S6K211MS90727-6MS90727-58MS35338-4676K03315-176K03330-1
761103290 REV A, EO 1
REFERENCE UNITS PERDESIGNATOR ASSEMBLY
312
312211
Figure 7-7. Hood Adapter Assembly (Sheet 6 of 6)
7-74
TM-509A
16
\
Figure 7-8. Centering Device Actuator Assembly (Sheet 1 of 3)
7-75
TM-509A
O
l_pmm ?-8. Ceu_ering Device Actuator Auembly (Sheet 2 of 3)
7-'t6
TM-509A
INDEX DESCRIPTION PART NUMBER REFERENCENUMBER I 2 3 4 DESIGNATOR
1
234
56
789
I01112
1314151617
18192021
22232425262728293O
313233343536
37
38394O
414243444546474849
5O51525354
55
• REF:
ACTUATOR ASSEMBLYBOLT
ARM ASSEMBLY
PLATE, GUIDEARM
BEARING (71041)PIN, COTTER
NUT, CASTLE, SHEARWASHER
BEARING (92563)
BOLT, SHEARPLATE, BEARING
76K03381-1AN3C5A76K03542-176K03542-476K03542- 261014-6MS24665-355AN3 20C 10
AN960CI016CYR-2-S
NAS464- IOL3676K03542-3
WASHERBOLTFIXTURE ASSEMBLY
BOLT, SHOULDERWASHER, FLATACTUATOR BASESPRINGSTOP
PIN, COTTERCOVERSCREW
76K03543- 2AN3-11A76K03503-176K03544-1AN960CI016
76K03520-I76K03533- I76K03532-IMS24665-353
76K0353 I-IKCI02-63
NUT, CASTELLATED
WASHER, FLATNUT, SELF LOCKINGSHIM
SPRING, EXTENSIONBOLT, SHEARWASHER, FLAT, LIGHTPULLEYWASHER
NUT, SELF LOCKING, THINRETAINER
LOCKWASHERBUSHING
RETAINER, BUSHINGSCREW 100 ° CSKEYEBOLTPULLEY ASSEMBLY
POST ASSEMBLYBRACKET ASSEMBLY
BEARING (43334)BOLTBOLTPULLEY
SPACERCABLE RETAINERNUTWASHER
NUTCRANK ASSEMBLY
BEARING (43334)WASHER
BOLT, SHEARBEARING (92563)
NUT, CASTLE, SHEARPIN, COTTER
76K03381
AN310- I0AN960C10MS21045C376K03703-176K03536-1
NAS464- 5LA26AN960C10LMS20220A276K03543-1
MS21042- 576K03535-1MS35338-13876K03497-1
76K03498-1KC149-1476K03534-176K03537-176K03538-176K03539-1
3205NAS464-4LA14NAS464- 5LA15MS20220A576K03496-176K03541-1MS21044-C5AN960C416MS21044-C4
76K03540-13202
MS27183-14NAS464-6L31
CYR-I-1/4-SAN320C6
MS24665- 283
UNITS PERASSEMBLY
X5121
11111
1211111111
11
10149
A/R1
3833
3361
131111
12222222211
2121
1
Figure 7-8. Centering Device Actuator Assembly (Sheet3 of 3)
7-77
TM-509A
i
21
. S
0
Figure 7-9. Environmental Chamber Structuraland Mechanical Assembly (Sheet 1 of 4)
7-78
TM- 509A
7--
12
i
VIEW A-A
_ t_''--_t e e°- t 'l
19
10
1o,
17
•VIEW B-B
_t
11
O
jP
9
.t_--21
18 20
0
_- 22
19
Figure 7-9. Environmental Chamber Structural and Mechanical Assembly (Sheet 2 of 4)
7-79
TM- 509A
I !
O
N-..-._ ¸ °l
® O
Figure 7-9. Environmental Chamber Structural and Mechanical Assembly (Sheet 3 of 4)
'/-80
TM- 509A
INDEX DESCRIPTION P_RT NUMBER REFERENCE UNITS PERNUMBER 1 2 3 4 DESIGNATOR ASSEMBLY
1
23456
789
101112131415
16171819202122
2324
2526272829303132
33
REF:
STRUCTURAL AND MECHANICAL ASSEMBLYNUTWASHERSHOULDER BOLT
TUBE ASSEMBLY, GUARDRAILHINGE BRACKET
BLIND BOLT (73197)BOLTWASHERNUTBELLOWS RETAINING STRIPBELLOWS RETAINING STRIPBELLOWS RETAINING STRIPBOLTWASHERBOL TNUTBELLOWS RETAINING STRIPBELLOWS RETAINING STRIPBELLOWS RETAINING STRIPBELLOWS ASSEMBLYCHAMBER STRUCTURAL ASSEMBLYEXTENSION PLATFORM ASSEMBLYSCREWSTOP
ROD ASSEMBLYROLLER BRACKET ASSEMBLYBOLTBLIND NUT ASSEMBLY (73197)
76K03412-2MS35691-17
MS35338-27MS21301-2776K03758-176K03757-I
BB352-8-5AN3 -4AAN960-10LMS21044N$76K03765-276K03765-I76K03766 -1MS90727-7AN960-416LMS90727-6MS21044N476K03767-2
76K03767-176K03764-I76K00066-1076K03407-2676K03384-I
NASI219-4-28B76K03752-176K03620 -I76K03185-IMS20073 -03 -06BN359-I032-3
NUTBRACKETWASHERBOLTCYLINDER ASSEMBLY
'6K03412 REV A, EO's I, 4, 5, 6
MS21044N876K03619-1
AN960-816ANS-21A76K03778-I
X4
44224
140140140
211
801062626211
111
62221616221421
Figure 7-9. Environmental Chamber Structural and Mechanical Assembly (Sheet 4 of 4)
7-81
TM-509A
J
0ROTATED 180° I-)
0
Figure 7-10. Equipment Instal/ation (Sheet 1 of 25)
7-82
TM- 509A
I
I
J
12
14
0
J
IS
Figure 7-I0. Equipment Installation (Sheet 2 of 25)
7-83
TM-50gA
\\
\
VIEW 8-B
._. 22
""119 2120
_240
l
Figure 7-I0. Equipment Installatlon (Sheet 3 of 25)
744
TM- 509A
26 27
_,-
31l'
® 47
O
43
.o---_
49
11
_.---q
Figure 7-10. Equipment Installation (Sheet 4 of 25)
7-85
TM-509A
O
I
,I
J
" O
" 1O
57
/I
I
i, I //
O
Figure V-10. F.qulpment Izu_allation (Sheet 5 of 25)
7-86
TM-509A
s
r--- ,_j 6_ _"I
, J1/:_ °y
I ' !
ROTATED 90 • _'_
0
_----s7 r_
.---_
Figure 7-10. Equipment Inst_lation (Sheet 6 of 25)
7-87
TM-509A
Figure 7-10. Equ/pment Installation (Sheet 7 of 25)
7-88
TM-509A
0
Figure 7-10. Equipment Installation (Sheet 8 of 25)
7-89
TM-509A
76K03680(REFERENCE)'_-e-
.J
Jo
I1
PART OF ITEM 83
17
OF ITEM 83
Figure 7-I0. Equipment Inlt_latioa (Sheet 9 of 25)
TM-509A
!
19
IT
IS !
Figure 7-11. Still Camera Enclosure (Sheet 1 of 2)
7-107
TM-509A
INDEX
NUMBER
123456789
10111213141516
1718192O
REF:
1 234DESCRIPTION
STILL CAMERA ENCLOSURE ASSEMBLYPANEL SIDEGASKETENCLOSURE SUB ASSEMBLYNUT
SCREWBRACKET CAMERA MOUNTING
NUT, LOCKPANEL, SIDECHAIN, BEADWASHER, FLATSCREW, FASTNER (24248)SCREW, MACHINEBRACKET
NUT, PLATENUT, LOCKWASHER, FLATBLEED PLATE
SCREWGASKETPANEL, REAR
76K03591
PART NUMBER
76K03591-176K03463-276K03437-176E03432-1MS25082-3MS51958-6676K03462-IMS21044N376K03463-1N_1231C13A22BAN960-1054-36-714-24KC147-9076K03456-1NAS1031P3MS21044N04AN960-47_M02047MS51957-1976g03438-276K03464-1
REFERENCEDE_GNATOR
U_TS PERASSEMBLY
1212917I37
3821
38441411
Figure 7-I1. Still Camera Enclosure (Sheet 2 of 2)
7-I08
TM- 509A
NIKONBATTERY
IKON RELAY
INDEXNUMBER
78
9101112
REF:
1234DESCRIPTION
CHASSIS ASSEMBLYBRACKET ASSEMBLY
SCREW, PANEL CAPTIVE (94222)BRACKETSCREWLOCHWASH ERCHASSIS ASSEMBLYNUT, SELF LOCKINGCLAMPWASHERHARNESS ASSEMBLYRELAY (61775)GROMMET, RUBBERWIRE
76K03081I
PART NUMBER
76K03081-176K03081-354- 58-106- 2476K03081-4MS51957-26MS35338-13676K03081-2NAg 1031- C06MS 21919D4
AN960C676K03861-12JACTLP6HMS35490-34B- 16 WHITE
REFERENCE
DE_GNATOR
!UNITS PER
ASSEMBLY
X242771411111
A/R
Figure 7-13. Still Camera Control Chassis
7-109
TM-509A
1
2
|
F_gure '7-T3. Movie camera Enclo_re (sheet 1 ot 2)
q-110
TM-509A
INDEX DESCRIPTION PART NUMBER REFERENCE UNITS PERNUMBER 1 2 3 4 DESIGNATOR ASSEMBLY
123456?89
101112131415161718
REF:
MOVIE CAMERA ENCLOSURE ASSEMBLYPANELGASKETENCLOSURE SUB ASSEMBLYSCREW
MOUNT ASSEMBLY (40998)BRACKETPANELSCREW, FASTENER (24248)
76K03592-I76K03453- 276K03444-176K03439-1MS51958-66Q_-1676K03457° 176K03453-154-36-714-24
NUT, LOCKWASHERNUT, PLATECHAIN, BEADBLEED PLATEWASHERNUT, LOCKSCREWGASKETPANEL
76K03592
MS21044N3AN960- I0NASI03P3NASI201CI3A22B75M02047AN960-4MS21044N04
MS51957-19"/6I(03438-176K03454-1
XI21
II111
42IIII42314
4411
Figure %13. Movie Camera Enclosure (Sheet 2 of 2)
7-111
TM-509A
2
21
21 .O
Figure 7-14. Exhaust Duct Assembly (Sheet 1 of 3)
7-112
TM-509A
44
O
INDEX DESCRIPTION PART NUMBER REFERENCE UNITS PERNUMBER 1 2 3 4 DESIGNATOR ASSEMBLY
1234567
89
1011121314151617181920212223
EXHAUST DUCT ASSEMBLY
EXHAUST DUCTSCREW
GROMMET, RUBBER
76K03092-176K03093-1MS51957-31MS35490-29
NUTWASH ER
BUSHINGRETAINING RINGSHAFTLINKAGEPINSHAFT
NUT, COUPLINGSPACERBUSHING
RETAINER, SPRINGSPRINGSCREW
HOUSINGPIN
GASKETPLATE, COVERPLATE, COVERSTUD ASSEMBLY (71286)
MS21044N04AN960-476K03099-1MS16632-102576K03096-176K03102-1MS9048-00376K03098-1KC142D876K03101-176K03100-176K03571-176K03108-1MS51957-1676K03095-1MS9048-10276K03106-176K03105-176K03103-15S27-12
X1418
122311
2I11211411221
20
Figure 7-14. Exhaust Duct Assembly (Sheet 2 of 3)
7-113
TM-509A
INDEX REFERENCE UNITS PERDESCRIPTION PART NUMBER
NUMBER 1 2 3 4 DESIGNATOR ASSEMBLY
242526
272829
303132333435363738394041424344
REF:
WASHER, RETAINING (71286)CAPACITOR (56289)GASKETNUTWASHERTERMINAL BLOCKTERMINAL LUGTERMINAL LUGTERMINAL LUG
SOLENOID (73949)WIRE
SCREWWASHERSCREWBRACKETSCREWPURGE PLATEHARNESS ASSEMBLY
RECEPTACLE (71286)WASHERSCREWBAFFLESEALSHAFT
76K03092
5S3-I156P-25o40076K03104-1MS21044N06AN960-675M14M4-3MS25036-IMS25036-6MS25936-1118ACM5086/2-14-9MS51958-62
MS35338-43MS51057-2876K03111-IMS51957-1875M0204776K03109-6
5R2-3MS35338-39MS51957-376K03094-I76K03107-176K03097-1
20
11
8813231
A/R444
14
11
20441
2I
L
Figure 7-14. Exhaust Duct Assembly (_eet 3 of 3)
7-114
TM-509A
0
0
0
0
14 _.
58
6257
44 43
35
15 I 13
Figure 7-15, C,QX Module Assembly, (Sheet I of 4)
7-115
TM-509A
| -----4D
74
O
7-116
Ftg_re 7-15. GOX Module Assembly (Sheet 2 of 4)
TM-509A
INDEX DESCRIPTION PART NUMBER REFERENCE UNITS PERNUMBER I 2 3 4 DESIGNATOR ASSEMBLY
57A55AII1234
58789
I0II1213141516
17181920
2122232425262728
293031323334353637
38394O414243
4445
464748495O51
52535455
GOX MODULECOVER PLATEPANE LGAGEGAGE
GAGESCREWNIPPLEDUST CAP
CHAINCAP ASSEMBLYUNIONUNIONDRIVE SCREWSCREWWASHER
WASHERNUTTUBE ASSEMBLY
ADAPTERPACKING (83259)VALVEVALVEUNIONVALVEVALVEVALVEVALVE
PACKING (83259)PLUGTUBE ASSEMBLYTUBE ASSEMBLYPLUGMANIFOLDADAPTERTUBE ASSEMBLY
UNIONPACKING (83259)PACKINGPLUG
UNIONDUST CAPTUBE ASSEMBLYTUBE ASSEMBLYNUTWASHERPACKINGNUT
PACKING (83259)GASKETSCREWVALVEC OU PLINGUNIONWASHERUNION
76K12341-276K30202-176K12341-475M51088-475M51088-475M51088-4KC101-4775M51323-375M51324-3NAS1201C10A13875M50450-3MC164C8MC164C8MS21318-46KC102-64
NAS820-10 LAN960C1218L
MC174C876K12409-17MC242C193-12 77-54575M5132275M51322MC241C1275M01305-1
75M01305-175M01305- I
75M01305-13-877-545MC159C876KI 2409-1176K12409-13KC130C876K12405-1
MC242Cli78K12409-1MC237C43-4 77-545MS28778-8KC130C6
MC237C12MC177C1276K12409-1576K12409-9MC174C4AN960716L
MC266E904MC174C63-6 77-54575M12407-1KC102-6175M51630-634MC573C4
MC164C6AN960C916LMC164C4
A16039
A16049A16056
A18041
A16059A16052
A18045A16040
A16050A18058A16051
A16057
A16038
A16037
A18036
A16035
A16047
A18048
X1
1111
12I1I2II3
46
283
31
15I1211116
i11311
17111
111148
16I
2I8I2
I2I
Figure 7-15..GOX M_tle Assembly (Sheet 3 of 4)
7-117
TM- 509A
INDEX DESCRIPTION PART NUMBER REFERENCE UNITS PERNUMBER 1 2 3 4 DESIGNATOR ASSEMBLY
A1605556575859606162636465666"/6869707172737475767778"1980
REF:
U NIONUNIONCOU PLINGVALVEVALVEDUST CAPGASKETACCESS PANEL
STAT-O-SEAL (83259)PLUG (99017)PLUG (99017)EQUIPMENT CASEWASHERNUTTUBE ASSEMBLYTUBE ASSEMBLYREDUCERNUTTUBE ASSEMBLYTUBE ASSEMBLYTEETUBE ASSEMBLYADAPTERTUBE ASSEMBLYTUBE ASSEMBLY
76K12341 REV A, EO 4 THRU 7
MC164C4MC164C4
MC573C475M51630-43475M51630-434MC177C475M12417-176K12404-17000-1005WW-11WW-21076K12345-1NAS620-8L
MS21042-0876K12409-376K12409- 7MC247C8-4
MC124C876K12409-2576K12409- 5MC251C4N
76K12409-19MC242C2076K12409- 2376K12409- 21
A16061A16054
122II211
2611112121I
2211
411
11
Figure 7-15. GOX Module Assembly (Sheet 4 of 4)
7-118
TM-509A
27
11
0
8
I
__ NO TE:24
* SPARESHIMS ARE ATTACH ED TO LOWER SURFACEOF CYLINDER SUPPORT (76K03782)
I
_--2 5"
!
I
Figure 7-16. Platform Extend Cylinder Mmmt Assembly (Sheet 1 of 2)
7-119
TM-509A
INDEX DESCRIPTION PART NUMBER REFERENCE i UNITS PERNUMBER 1 2 3 4 DESIGNATOR ASSEMBLY
456789
1011121314
151617
18192021222324252627
REF:
CYLINDER MOUNT ASSEMBLY
NUTWASHER
ROD END (83331)SWIVEL ASSEMBLY
CLEVIS BRACKETNUTWASH ERKEYSWIVEL PLATE
BOLTBUSHINGPNEUMATIC CYLINDER
76K03778-1MS20365D2012AN960 PD2016BRE- 2039576K03784-176K03783- I
MS21044N8AN960-816MS20066- 260 "76K03745-1MS90727-11576K03741-176K03824-1 A34952-9
CAP ASSEMBLY
LOCK WASHERCAP SCREWSWIVEL BRACKET
YOKE ASSEMBLYCAP SCREW
CLEVIS PLATECAP SCREW
WASHERSHIMNUTBUSHINGTHRUST WASHERWASHERNUTBOLT
75M03778
76K03780-1MS35338-46MS90727-6376K03779-176K03781-1MS90727-5976K03785-IMS90727-41AN960-51676K03777-1MS21044N576K03772-176K03742-176K03743-1MS20365D1614AN20DD43
11111
2442i42I16221
414844III1I
Figure 7-16. Platform Extend Cylinder Mount Assembly (Sheet 2 of 2)
.
7-120
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