j paper ltd. · 2017. 9. 22. · 204.18 kg/t of paper 205.11 kg/t of paper soda ash carbonate/pcc...
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J PAPER LTD.Unit: J.K. Paper Mills, Jaykaypur. Distt. Rayagada. Odisha-765017
JKPW/ CTS /08.04D / bh/2017
The Member SecretaryOdisha Pollution Control Board
Paribesh Bhavan, Al118, Neelkanthnagar ,Unit VIII, Bhubaneswar-751012
Sub: Environmental Statement for the year 2016 - 17
Dear Sir,
~~
September 19,2017
As per Environment Protection Rules, 1986, Rule 14, we are herewith sending the EnvironmentalStatement for the year 2016 - 17 (April- March) in form V.
Thanking you.
Yours faithfully,For K Paper Limited
End: As Above
CT:
1. Regional Officer, OPCB, Kasturi Nagar, Rayagada, Odisha
Works
Regd. Office
Admn. Office
j.K. Paper Mills. Ph : 91-6856-2337701233550/234077. Fax: 91-6856-234078E-mail: jkpaper@jkpm.jkmail.com
P.O. Central Pulp Mills. Fort Songadh, Distt.Tapi (Guj.)-394660. Ph: 91-2624-220228/220278-80.Fax: 91-2624-220138 Cable: Cenpulp. E-mail: cpm@cpmjk.jkmail.com
Nehru House, 4, Bahadur Shah Zafar Marg, New Delhi·11 0002. Ph: 91-1 1-3300 I 11212331 II 12-5.Fax: 91-1 1-23712680. Website: www.jkpaper.com
CIN-L210 IOGJI960PLCO 18099
(Form-V)Environmental Statement
Part-A
1 NameandAddressoftheShri P. K. Suri
owner/occupier
of theindustry,Executive Vice President (Works)operation or process
J K Paper Limited, Unit: JK Paper Mills, Jaykaypur,Rayagada. Orissa2
Industry Category Primary - (STCCode) Secondary -(SIC Code)3
Production Capacity 3,00,000 MTA (Paper +Salable Pulp)4
Year of Establishment 19625
Date of the last environmentalSeptember 22, 2016Statement submitted
Part-B
Water and Raw material Consumption
1. Water consumption M3/d
Process and Boiler FeedDomestic
322973603
Name of the Products Water consumption (Process + Boiler feed) per unit of products(M3/T)During the previous financial
During the current financial yearyear (April'15 to March' 16)
(April' 16 to March' 17)Writing, Printing, MG, MF Paper & Boards and P D
39.9739.68sheets
2. Raw material Consumption
Name of the raw material
BambooHard wood
Imported Pulp
Name of theProducts
Writing, Printing,MF Paper &Boards & P Dsheets
Consumption of raw material Kgs per ton ofnominal finished roduct / Pul )During the previous During the currentfinancial year (15-16) financial year (16-17)
105 kg/T ofPul 76 Kg/T of Pulp2699 kg/T of Pulp 2776 Kg/T of Pulp12 Kg/T of Paper 6.5 Kg/T of Paper
LimeCaustic soda flake
Caustic lyeLi uid chlorine
Sodium SulphateH dro en eroxideHCIAcidAlum
470 kg/T of Pulp
80 kg/T of Pulp15 kg/T of Pulp
18.6 kg/T ofPul9.3 kg/T ofPul
0.706 kg/T ofPul0.04 kg/T of Paper
459.49 Kg/T ofPul
Page 1of5
Purbanol --
Rosin--
Ivax 500 / Dynasize--
ASA & AKD sizingPackage DealPackage Deal
chemical Ground calcium205.11 kg/T of Paper204.18 Kg/T of Paper
Carbonate/PCC SS Powder
--
Soda ash--
Starch 49.12 kg/T of Paper46.19 Kg/T of PaperTitanium Dioxide
--
Dyes and Whitening agent2.144 kg/T of Paper2.693 Kg/T of Paper
Coal797 kg/T of Paper637.69 Kg/T of Paper
Furnace oil0.949 Ltr/T of Pulp2.119 Ltr/T of Pulp
Note: Financial year is April '16 to March '17
Part-C
Pollution Generated
(Parameters as specified in the consent issued)
Quantity of pollutionConcentration of% of variation from
Pollutantsgenerated
pollutants generatedprescribed standards with
reasonsTotal Effluent per
Installed E T Planta. Water
day: 28,137 operated continuouslyM3/Day
under strict supervisionSuspended Solids
0.915 (MT / Day)26.6 (mg/l)46.8 % better than normBOD
0.602 ( MT / Day)17.5 (mg/l)41.66 % better than normCOD
7.031 (MT / Day)204.3 ( mg/l)41.62 % better than norm
AOX
0.147 (MT / Day)4.3 (mg/l)85 % better than norm
pH
-7.3 -Installed ESPs of each
b. Air-Stack
boilers operated
continuously under strictsupervisionParticulate Matter24.65 Kgs / Hr42.35 MglNMJ15.3 % better than norm
H2S0.627 Kgs /Hr1.8 MglNMJ82 % better than norm
Page 2 of5
Part-DHazardous wastes
(As specified hazardous wastes (Management and Handling) rules, 1989 and therebyamended in 2000
Hazardous wastes Total quantity I
During the previous financial yearDuring the current financial yearI
A.
From Process:
Used oil (litres)
24100 13440Used Lead cell (No) (Batteries)
4 nos. purchased on buy back systemNil
B. From pollution
Nil Nilcontrol facilities
Part-ESolid Wastes
Total quantity (MT)During the previous
During the currentfinancial year
financial year(2015-16)
(2016-17)A. From Process l.
Bamboo and Hard wood dust(gross) 18605198352.
Fly ash 6292459291
3. Lime sludge on 0 d basis
687059554.
Slacker Sludge as such 462075915. NFL rej ects as such
62648678
B. From pollution control facilities7000
6000(Effluent Sludge)
C. Quantity recycled or re-utilized(Bamboo and Hard wood dust in
1860519835
boilers)
Page 3 of5
Part-F
(Please specify the characteristics (in terms of Concentration and quantum) of Hazardous aswell as solid wastes and indicate disposal practice adopted for both these categories of wastes.)
Name of solid wastes CharacteristicsMethod ofMethod of disposalcollectiona. Hazardous waste Used Oil
Oil EmulsionCollected in leakSold to authorized
proof containersparties
Used Batteries
Pb CompoundsCollected as suchBuy back systemfrom authorizedparties
Other Solid Wastes
CharacteristicsMethod ofMethod of disposalcollectionBamboo and Hard
Organic%- 94 - 97Removed fromUsed as fuel inwood dust
Inorganic%- 3 - 6chipper screens andboilers
collected by the tractors/trolley/trucksFly ash
Si02- 58-62 %Collected directly100% used for FlyR203- 2.5-3.0 %
by the trucksAsh BrickUn burnt Carbon% -
Manufacturing1.5 - 1.9
Effluent sludge
Organic%- 50-55Collected by theUsed for card board
Inorganic%-45-50
tractors/ trucks/ low grade pulpMoisture %- 62-66
sheet by the externalagenCIesLime sludge
Alkaline (Alkali asCollected directlyProcessed throughNa20) 0.48 %
by the trucks /Lime Kiln Plant for
dumpersreburn to generate
Lime. And fewquantity is beingused for Land fillingin designated -Lowlaying areas
Part-G
(Impact of pollution control measures on conservation of natural resources and consequentlyon the cost of production.)
Consumption of steam, power, and water has been reduced and maintained through processimprovements, awareness program and Internal Environmental Auditing (ISO 14001).
Page 4 of5
Part-H
(Additional measures/investment proposal for environmental protection including abatement ofPollution.)
• Use of treated sewage water again in our process.• Implementation of different water conservation schemes for further reduction of
Fresh water consumption.• Implementation of different Power and steam conservation schemes for further
reduction of Power and steam consumption.• Installation of Methanol Plant to reduce smell
Part-IMiscellaneous
(Any other particulate in respect of environmental protection and abatement of pollution.)
The following measures were taken for environmental protection and abatement of pollution.
~ Installed dust extraction system at lime handling area of our new plant
~ Installed dust extraction system at coal handling area of our new plant.
~ Fly ash brick making 100 % of ash generated
~ Black liquor heat recovery - steam generation 60 -65%
~ Double stage oxygen de1ignification in Pulp mail has been commissioned in our new plant
~ Elementary chlorine free bleaching process has been commissioned in our new pulp mill
~ Scrubber system in pulp mill to reduce the gas pollution
~ Burning of wood and bamboo dust in coal fired boilers
~ Increase the waste oil recovery, which is generated due to maintenance of equipments andmachineries
~ Raw materials from natural forest to man made forest
~ More initiatives for energy and water conservation through cost compression cell and
environment management team as per ISO -14001
~ Augmented our ETP by incorporating one Primary Clariflocculator, Diffused Aeration
Basin, New Secondary clarifier, Sludge thickener and centrifuge.
~ New Lime Kiln Plant of 300 TPD capacity has been commissioned by phasing out old
Lime Kiln Plant of capacity 160 TPD which was commissioned in 2009.
~ Chips washing system is in continuous operation since Feb - 09 for resource conservation
~ We have adopted rainwater harvesting of rooftop inside factory premises.
~ We have adopted high efficient & latest technology of ESP's for our new coal fired boiler
and new Liquor fired Boiler.
~ Use of solar energy for our colony street light.
~ Installed Scientific land fill for disposal of Hazardous Waste.
~ A part of treated effluent has been diverted for our plantation, sprinkling, gardening
purpose
~ Sewage Treatment Plant for colony is installed and commissioned
Page 5 of5
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