itpm01 rev.1 nps ct inspection and test plan
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NPS
S C O S
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Table of ContentsITP # Description Page #
ITP A Introduction 4
ITP 1 Work Reel & Drop in Drum 5
ITP 2 Coiled Tubing Control Cabin 6
ITP 3 Coiled Tubing Power Pack 7
ITP 4 Coiled Tubing Injector Head 8
ITP 5 Coiled Tubing Blowout Preventer 9
ITP 6 Stuffing Box 10
ITP 7 Tubing Straightener 11
ITP
8 Goose Neck 12
ITP 9 Hose Reel 13
ITP 10 Injector Jacking frame 14
ITP 11 Sliding Skid 15
ITP 12 Injector Skid 16
ITP 13 Injector Frame 17
ITP 14 Well head X-overs & Risers 18
ITP 15 Flowline 19
ITP 16 Bottom Hole Assembly 20
ITP
17 Nitrogen Unit 21
ITP 18 Nitrogen Tank 22
ITP 19 Nitrogen Quad 23
ITP 20 Fluid Pump 24
ITP 21 Centrifugal Pump 25
ITP 22 Wilden Pump 26
ITP 23 Choke Manifold 27
ITP 24 Filtration Unit 28
ITP 25 Acid Carboy Tank 29
ITP 26 Acid Storage Tank 30
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A. Introduction
Purpose:
The purpose of this document is to define, schedule and implement in-service
inspection of Coiled Tubing and Stimulation equipment within NPS.
Responsibility:
Scheduling: QAQC is responsible for scheduling the inspections/tests and the relevant
department heads will implement the plan.
Procedure:
The inspection/test of the equipment/components detailed in this document shall be
scheduled, carried out and documented as per plan in coordination with third party,
client or specialists where required.
All relevant records shall be maintained and updated in the files.
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ITP Ref #: ITP001 Rev.1 Item Description: Coiled Tubing Work Reel/Drop In Drum Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function test WI/PW/002 OEM QAF5147 HOD Receiving inspection
Pre-Job Inspection NPS Procedure N/A QAF1027 Service Supervisor Pre-Mob
2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Test Certificates TPI 4 years/after modification
Visual Inspection OSP-003b/REG-Q-001 BSEN12079 Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
Load verification certificate NPS Procedure Rig Crane limitation Calibration certificate QAQC Every QAQC inspection
before mobilisation
3 String Drift ball pumping test CT WIM CT WIM QAF1027 CT Supervisor Pre-Job
Pressure test CT WIM Job Program QAF1027/Chart CT Supervisor Pre-Job
MPI on 1502 end connection ASME V ASME V NDT Report TPI
Dimensional inspection QHSE WI-02 OEM Rosen Inspection TPI As required by clientCoil life report Cerberus user guide CT WIM CT Life report OE Before mobilization
4 High pressure
manifold
Magnetic particle test ASME V API 6A NDT Report TPI Every 12 months
UT thickness Gauging ASME V OEM Engg. bulletin NDT Report TPI Every 12 months
Pressure test CT WIM Job Program QAF1027 TPI Every 12 months
5 Air Tank UT thickness Gauging NDE procedure OEM NDT report TPI Every 12 months
Pressure test CT WIM CT WIM Test Reports TPI Every 5 years
PRV Calibration API-527 API-527 Test certificate TPI Every 12 months
Filling certificate and purity Supplier Procedure Supplier Procedure Filling certificate Supplier Every filling time
6 Rotating Joint Magnetic particle test ASME V API 6A NDT Report TPI Every 12 months
Pressure test CT WIM Job Program QAF1027 TPI Every 12 months
7 Towing plate Proof Load Test LOLER LOLER Test Certificate TPI 4 years/after modification
MPI NDE procedure ASME V Test Report TPI After every PLT
MPI of Pipe Securing Bar (U-Clamp) NDE procedure ASME V Test Report TPI Every 12 months
8 Fall Arrestor
Assembly
Fall arrestor BSEN 360 BSEN 360 Test Report TPI Every 6 months
Safety Harness BSEN 361 BSEN 361 Test Report TPI Every 6 months
Gin pole LOLER LOLER Test Report TPI Every 6 months
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ITP Ref #: ITP002 Rev.0 Item Description: Coiled Tubing Control Cabin Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function test WI/PW/002 OEM QAF5147 HOD Receiving inspectionATEX Certification + Zone2 Check List 94-9-EC 94-9-EC Atex Certificate TP Every 12 months
Pre-Job Inspection CT WIM CT WIM QAF1027 HOD Pre-Mob
2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079 Test Certificates TPI 4 years/after modification
Visual Inspection OSP-003b/REG-Q-001 BSEN12079 Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
3 Pressure gauges Calibration(client specific) Third party Third party Certificate TPI Every 12 months
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ITP Ref #: ITP003 Rev.0 Item Description: Coiled Tubing Power Pack Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function test WI/PW/002 OEM QAF5147 HOD Receiving inspectionATEX Certification + Zone2 Check List BSEN1834-1
EN13463-1
BSEN1834-1
EN13463-1
Atex Certificate TP Every 12 months
Pre-Job Inspection CT WIM CT WIM QAF1027 HOD Pre-Mob
2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079/OSP-003b Test Certificates TPI 4 years/after modification
Visual Inspection OSP-003b/REG-Q-001 BSEN12079 Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
3 Pressure gauges Calibration(Client specific) Third party Third party Certificate TPI Every 12 months
4 Air Tank UT thickness Gauging NDE procedure OEM NDT report TPI Every 12 months
Pressure test NPS Procedure NPS Procedure Pressure test report TPI Every 5 years
PRV Calibration API-527 API-527 Test certificate TPI Every 12 monthsFilling certificate and purity Supplier Procedure Supplier Procedure Filling certificate Supplier Every filling time
5 Accumulators UT thickness Gauging NDE procedure OEM NDT report TPI Every 12 months
Pressure test NPS Procedure NPS Procedure Test Reports TPI Every 5 years
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ITP Ref #: ITP004 Rev.0 Item Description: Coiled Tubing Injector Head Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function test WI/PW/002 OEM QAF5147 HOD Receiving inspectionPre-Job Inspection CTWIM CTWIM QAF 1025 HOD Pre-Mob
2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Test Certificates TPI 4 years/after modification
Visual Inspection BSEN12079/OSP-
003b/ LOLER (>25T)
BSEN12079/OSP-003b/
LOLER (>25T)
Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
3 Pressure gauges Calibration(Client specific) Third party Third party Certificate TPI Every 12 months
4 Accumulators UT thickness Gauging NDE procedure OEM NDT report TPI Every 12 months
Pressure test NPS Procedure NPS Procedure Test Reports TPI Every 5 years
5 Gripper Block MPI NDE procedure ASME V Test Report TPI Every 12 months
6 Load Cell Calibration Third Party Third Party Certificate TPI Every 12 months
7 Fall Arrestor
Assembly
Fall arrestor BSEN 360 BSEN 360 Test Report
TPI
Every 6 months
Safety Harness BSEN 361 BSEN 361 Test Report TPI Every 6 months
Gin pole LOLER LOLER Test Report
TPI
Every 6 months
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ITP Ref #: ITP005 Rev.0 Item Description: Blow out Preventer (BOP) Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function test WI/PW/002 OEM QAF5147 HOD Receiving inspectionNDT (Accessible area) CT WIM CT WIM NDT Report TPI Annual
Pressure test CT WIM CT WIM Pressure Test Chart TPI Annual (Also Pre-job as
per OEM requirements)
Major Recertification API 6A API 6A Test Certificates API Approved TPA Every 5 years
Pre-Job Inspection CTWIM CTWIM QAF 1029 HOD Pre-Mob
2
Lifting pad eye/
Lifting flange/
Lifting Cap/
Lifting Plate
Proof load test LOLER LOLER Certificate TPI Every 4 years/Major repair
Visual inspection LOLER LOLER Certificate TPI Every 6 months
NDT NDE Procedure ASME V Certificate TPI Post PLT
3
Lifting Set Visual inspection of lifting sling LOLER LOLER Certificate TPI Every 4 years/Major repair
PLT of lifting sling LOLER LOLER Certificate TPI Every 6 months
Visual inspection of shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
Visual inspection of Eyebolt BS4278 BS 4278 Certificate TPI Every 6 months
PLT of Eyebolt BS4278 BS 4278 Certificate TPI Initial use only
Visual inspection of Swivel hoist ring BSEN1677-4 BSEN1677-4 Certificate TPI Every 6 months
PLT of Swivel hoist Ring BSEN1677-4 BSEN1677-4 Certificate TPI Initial use only
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ITP Ref #: ITP006 Rev.0 Item Description: Stuffing Box Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function test WI/PW/002 OEM QAF5147 HOD Receiving inspectionNDT (Accessible area) CT WIM CT WIM NDT Report TPI Annual
Pressure test CT WIM CT WIM Pressure Test Chart TPI Annual
Major Recertification API 6A API 6A Test Certificates API Approved TPA Every 5 years
Pre-Job Inspection CTWIM CTWIM QAF 1030 HOD Pre-Mob
2
Proof load test LOLER LOLER Certificate TPI Every 4 years/Major repair
Lifting sub Visual inspection LOLER LOLER Certificate TPI Every 6 months
NDT NDE Procedure ASME V Certificate TPI Post PLT
3Lifting Set Visual inspection of lifting sling LOLER LOLER Certificate TPI Every 4 years/Major repair
PLT of lifting sling LOLER LOLER Certificate TPI Every 6 months
Visual inspection of shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
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ITP Ref #: ITP007 Rev.0 Item Description: Tubing Straightener Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function test WI/PW/002 OEM QAF5147 HOD Receiving inspectionPre-Job Inspection CTWIM CTWIM QAF1046 HOD Pre-Mob
2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Test Certificates TPI 4 years/after modification
Visual Inspection OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
3 Fall Arrestor
Assembly
Fall arrestor BSEN 360 BSEN 360 Test Report TPI Every 6 months
Safety Harness BSEN 361 BSEN 361 Test Report TPI Every 6 months
Gin pole LOLER LOLER Test Report TPI Every 6 months
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ITP Ref #: ITP008 Rev.0 Item Description: Goose Neck Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function test WI/PW/002 OEM QAF5147 HOD Receiving inspectionPre-Job Inspection CTWIM CTWIM QAF1025 HOD Pre-mob
2 Lifting Frame/Set Proof Load Test LOLER LOLER Test Certificates TPI 4 years/after modification
Visual Inspection LOLER LOLER Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
3 Rollers MPI ASME V ASME V Test Report
TPI
Every 12 months
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ITP Ref #: ITP009 Rev.0 Item Description: Hose Reel Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function test WI/PW/002 OEM QAF5147 HOD Receiving inspectionPre-Job Inspection CTWIM CTWIM QAF1026 HOD Pre-Mob
2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Test Certificates TPI 4 years/after modification
Visual Inspection OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
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ITP Ref #: ITP010 Rev.0 Item Description: Injector Jacking Frame Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function test WI/PW/002 OEM QAF5147 HOD Receiving inspectionPre-Job Inspection CTWIM CTWIM QAF 1028 HOD Pre-Mob
2 Lifting Frame/Set Proof Load Test LOLER LOLER Test Certificates TPI 4 years/after modification
Visual Inspection LOLER LOLER Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
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ITP Ref #: ITP011 Rev.0 Item Description: Sliding Skid Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function test WI/PW/002 OEM QAF5147 HOD Receiving inspectionPre-Job Inspection CTWIM CTWIM QAF1028 HOD Pre-Mob
2 Lifting Frame/Set Proof Load Test LOLER LOLER Test Certificates TPI 4 years/after modification
Visual Inspection LOLER LOLER Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
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ITP Ref #: ITP012 Rev.0 Item Description: Injector Skid Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function test WI/PW/002 OEM QAF5147 HOD Receiving inspectionPre-Job Inspection CTWIM CTWIM QAF1043 HOD Pre-Mob
2 Lifting Frame/Set Proof Load Test LOLER LOLER Test Certificates TPI 4 years/after modification
Visual Inspection LOLER LOLER Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
3 Winch
Proof load test BSEN 14992:Part 1 BSEN 14992:Part 1 Test Certificate TPI 4 years/after modification
Functional test BSEN 14992:Part 1 BSEN 14992:Part 1 Certificate TPI Every 6 months
Pre-Job Inspection CTWIM CTWIM HOD Pre-Mob
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ITP Ref #: ITP013 Rev.0 Item Description: Injector frame Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function test WI/PW/002 OEM QAF5147 HOD Receiving inspectionPre-Job Inspection CTWIM CTWIM QAF HOD Pre-mob
2 Lifting Frame/Set Proof Load Test LOLER LOLER Test Certificates TPI 4 years/after modification
Visual Inspection LOLER LOLER Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
3 Winch
Proof load test BSEN 14992:Part 1 BSEN 14992:Part 1 Test Certificate TPI 4 years/after modification
Functional test BSEN 14992:Part 1 BSEN 14992:Part 1 Certificate TPI Every 6 months
Pre-Job Inspection CTWIM CTWIM HOD Pre-Mob
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ITP Ref #: ITP014 Rev.0 Item Description: Wellhead X-overs & Risers Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function Test WI/PW/002 OEM QAF5147 HOD Receiving inspectionPre-Job Inspection CT WIM CT WIM QAF1055 HOD Pre-Mob
NDT CT WIM CT WIM NDT Report TPI Annual
Pressure test CT WIM CT WIM Pressure Test Chart TPI Annual (Also Pre-job as
per OEM requirements)
Drift Test CT WIM CT WIM QAF1055 HOD Pre-Mob
5 Years Certification API 6A API 6A Test Certificates TPI Every 5 years
2 Lifting Sub Proof Load Test LOLER LOLER Test Certificates TPI 4 years/after modification
Visual Inspection LOLER LOLER Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
NDT (Accessible area) CT WIM CT WIM NDT Report TPI Annual
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ITP Ref #: ITP015 Rev.0 Item Description: Flow line Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function Test WI/PW/002 OEM QAF5147 HOD Receiving inspectionPre-Job Inspection Stim WIM Stim WIM QAF2025 HOD Pre-Mob
NDT ASME V API 6A NDT Report TPI Every 12 months
Pressure test CT WIM CT WIM Test report TPI Every 12 monthsUT thickness Gauging ASME V OEM UT Report TPI Every 12 months
Major Certification ASME V API 6A NDT Report TPI 5 years
2 Restraint system Visual inspection Stim WIM No visible damage OEM document HOD Pre-Mob
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ITP Ref #: ITP016 Rev.0 Item Description: Bottom Hole Assembly Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function Test WI/PW/002 OEM QAF5147 HOD Receiving inspectionPre-Job Inspection
Magnetic particle test
Coil MPI method in blacklight
ASME V API 7G-2 NDT report Third Party inspector Every 12 months
Visual Inspection NPS Procedure NPS Procedure QAF1031 HOD Pre-Mob
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ITP Ref #: ITP017 Rev.0 Item Description: Nitrogen Unit Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function Test WI/PW/002 OEM QAF5147 HOD Receiving inspection
ATEX Certification + Zone2 Check List BSEN1834-1
EN13463-1
BSEN1834-1
EN13463-1
Atex Certificate TP Every 12 months
Pre-Job Inspection NPS Procedure N/A QAF1027 Service Supervisor Pre-Mob
2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Test Certificates TPI 4 years/after modification
Visual Inspection OSP-003b/REG-Q-001 BSEN12079 Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
3 High pressure
manifold(SS)
Penetrant Test NDE Procedure NDE Procedure NDT Report TPI Every 12 months
4 Air Tank UT thickness Gauging NDE procedure OEM NDT report TPI Every 12 months
Pressure test NPS Procedure NPS Procedure Test Reports TPI Every 5 yearsPRV Calibration API-527 API-527 Test certificate TPI Every 12 months
Filling certificate and purity Supplier Supplier Filling certificate Supplier Every filling time
5 Gauges Calibration(Client Specific) Third party Third party Certificate TPI Every 12 months
6 Flow PRV PRV Calibration API-527 API-527 Test certificate TPI Every 12 months
7 1502 joints Magnetic particle test ASME V API 6A NDT Report TPI Every 12 months
UT thickness Gauging ASME V FMC Eng. bulletin NDT Report TPI Every 12 months
Pressure test CT WIM CT WIM Test report TPI Every 12 months
8 Fall Arrestor
Assembly
Fall arrestor BSEN 360 BSEN 360 Test Report
TPI
Every 6 months
Safety Harness BSEN 361 BSEN 361 Test Report
TPI
Every 6 months
Gin pole LOLER LOLER Test Report
TPI
Every 6 months
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ITP Ref #: ITP018 Rev.0 Item Description: Nitrogen Tank Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function Test WI/PW/002 OEM QAF5147 HOD Receiving inspection
Vacuum Test NPS Procedure OEM Vacuum Test Report N2 Supervisor Every 12 months
Pre-Job Inspection NPS Procedure N/A QAF1027 Service Supervisor Pre-Mob
2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Test Certificates TPI 4 years/after modification
Visual Inspection OSP-003b/REG-Q-001 BSEN12079 Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
3 High pressure
manifold(SS)
Penetrant Test ASME V ASME V NDT report Third Party Inspector Every 12 months
4 Pressure relief valve Calibration API-527 API-527 Test certificate TPI Every 12 months
5 Gauges Calibration(Client Specific) Third party Third party Certificate TPI Every 12 months
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ITP Ref #: ITP019 Rev.0 Item Description: Nitrogen Quad Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function Test WI/PW/002 OEM QAF5147 HOD Receiving inspection
Pre-Job Inspection NPS Procedure N/A QAF1027 Service Supervisor Pre-Mob
2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Test Certificates TPI 4 years/after modification
Visual Inspection OSP-003b/REG-Q-001 BSEN12079 Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
3 Flow manifold Penetrant test NDE Procedure NDE Procedure NDT Report TPI Every 12 months
4 Cylinders Pressure test Supplier Supplier Pressure Test Report Supplier TPI Every 5 years
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ITP Ref #: ITP020 Rev.0 Item Description: Fluid Pump Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function Test WI/PW/002 OEM QAF5147 HOD Receiving inspection
ATEX Certification + Zone2 Check List BSEN1834-1
EN13463-1
BSEN1834-1
EN13463-1
Atex Certificate TP Every 12 months
Pre-Job Inspection NPS Procedure N/A QAF1027 Service Supervisor Pre-Mob
2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Test Certificates TPI 4 years/after modification
Visual Inspection OSP-003b/REG-Q-001 BSEN12079 Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
3 High pressure
manifold
Magnetic particle test ASME V API 6A NDT Report TPI Every 12 months
UT thickness Gauging ASME V FMC Engg. bulletin NDT Report TPI Every 12 months
Pressure test NPS Procedure NPS Procedure QAF1027 TPI Every 12 months
4 Air Tank UT thickness Gauging NDE procedure OEM NDT report TPI Every 12 monthsPressure test NPS Procedure NPS Procedure Test Reports TPI Every 5 years
PRV Calibration API-527 API-527 Test certificate TPI Every 12 months
Filling certificate and purity Supplier Suppler Filling certificate Supplier Every filling time
5 Lube Tank UT thickness Gauging NDE procedure OEM NDT report TPI Every 12 months
Pressure test NPS Procedure NPS Procedure Test Reports TPI Every 5 years
6 Gauges Calibration Third party Third party Certificate TPI Every 12 months
7 PRV PRV Calibration API-527 API-527 Test certificate TPI Every 12 months
8 Fall Arrestor
Assembly
Fall arrestor BSEN 360 BSEN 360 Test Report TPI Every 6 months
Safety Harness BSEN 361 BSEN 361 Test Report
TPI
Every 6 months
Gin pole LOLER LOLER Test Report TPI Every 6 months
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ITP Ref #: ITP021 Rev.0 Item Description: Centrifugal Pump Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function Test WI/PW/002 OEM QAF5147 HOD Receiving inspection
ATEX Certification + Zone2 Check List BSEN1834-1
EN13463-1
BSEN1834-1
EN13463-1
Atex Certificate TP Every 12 months
Pre-Job Inspection NPS Procedure N/A QAF1027 Service Supervisor Pre-Mob
2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Test Certificates TPI 4 years/after modification
Visual Inspection OSP-003b/REG-Q-001 BSEN12079 Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
3 Air Tank UT thickness Gauging NDE procedure OEM NDT report TPI Every 12 months
Pressure test NPS Procedure NPS Procedure Test Reports TPI Every 5 years
PRV Calibration API-527 API-527 Test certificate TPI Every 12 months
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ITP Ref #: ITP022 Rev.0 Item Description: Wilden Pump Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function Test WI/PW/002 OEM QAF5147 HOD Receiving inspection
Pre-Job Inspection NPS Procedure N/A QAF1027 Service Supervisor Pre-Mob
2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Test Certificates TPI 4 years/after modification
Visual Inspection OSP-003b/REG-Q-001 BSEN12079 Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
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ITP Ref #: ITP023 Rev.0 Item Description: Choke Manifold Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole Unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function Test WI/PW/002 OEM QAF5147 HOD Receiving inspection
Magnetic particle test ASME V API 6A or API16C NDT Report TPI Every 12 monthsPressure test NPS Procedure NPS Procedure Pressure Test Chart TPI Every
Pre-Job Inspection NPS Procedure N/A QAF1027 Service Supervisor Pre-Mob
2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Test Certificates TPI 4 years/after modification
Visual Inspection OSP-003b/REG-Q-001 BSEN12079 Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
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ITP Ref #: ITP024 Rev.0 Item Description: Filtration Unit Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function Test WI/PW/002 OEM QAF5147 HOD Receiving inspection
Magnetic particle test ASME V API 6A NDT Report TPI Every 12 months
Pressure test NPS Procedure NPS Procedure Test Reports TPI Every 12 months
Pre-Job Inspection NPS Procedure N/A QAF1027 Service Supervisor Pre-Mob
2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Test Certificates TPI 4 years/after modification
Visual Inspection OSP-003b/REG-Q-001 BSEN12079 Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
3 Gauges Calibration(Client Specific) Third party Third party Certificate TPI Every 12 months
4 PRV PRV Calibration API-527 API-527 Test certificate TPI Every 12 months
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ITP Ref #: ITP025 Rev.0 Item Description: Acid Carboy Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function Test WI/PW/002 OEM QAF5147 HOD Receiving inspection
Pre-Job Inspection NPS Procedure N/A QAF1027 Service Supervisor Pre-Mob
2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Test Certificates TPI 4 years/after modification
Visual Inspection OSP-003b/REG-Q-001 BSEN12079 Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
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ITP Ref #: ITP026 Rev.0 Item Description: Acid Mixing Tank Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function Test WI/PW/002 OEM QAF5147 HOD Receiving inspection
Pre-Job Inspection NPS Procedure N/A QAF1027 Service Supervisor Pre-Mob
2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Test Certificates TPI 4 years/after modification
Visual Inspection OSP-003b/REG-Q-001 BSEN12079 Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
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ITP Ref #: ITP027 Rev.0 Item Description: Tools Container Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function Test WI/PW/002 OEM QAF5147 HOD Receiving inspection
ATEX Certification + Zone2 Check List(If required)
94-9-EC 94-9-EC Atex Certificate TP Every 12 months
Pre-Job Inspection NPS Procedure N/A QAF1027 Service Supervisor Pre-Mob
2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Test Certificates TPI 4 years/after modification
Visual Inspection OSP-003b/REG-Q-001 BSEN12079 Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
3 Jib CraneProof Load Test BS 7333 BS 7333 Test Certificate TPI 4 years/after modification
SWL Test BS 7333 BS 7333 Test Certificate TPI Every 6 months
4 Push TrolleyProof Load Test BSEN 13157 BSEN 13157 Test Certificate TPI Initial Only
Functional Test BSEN 13157 BSEN 13157 Test Certificate TPI Every 6 months
5 Chain Block
Proof Load Test BSEN 13157 BSEN 13157 Test Certificate TPI Every 4 years
SWL Test BSEN 13157 BSEN 13157 Test Certificate TPI Every 12 months
Functional Test BSEN 13157 BSEN 13157 Test Certificate TPI Every 6 months
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ITP Ref #: ITP028 Rev.0 Item Description: Tool Basket Issue Date 15/02/2015
Step Section/Component Characteristic Applicable Procedure Acceptance Criteria Verifying Documents Inspected By Frequency
1 Whole unit Review of documents WI/PW/002 WI/PW/002 QAF5132 QA/QC Receiving inspection
Function Test WI/PW/002 OEM QAF5147 HOD Receiving inspection
Pre-Job Inspection NPS Procedure N/A QAF1027 Service Supervisor Pre-Mob2 Lifting Frame/Set Proof Load Test OSP-003b/REG-Q-001 BSEN12079/OSP-003b/
LOLER (>25T)
Test Certificates TPI 4 years/after modification
Visual Inspection OSP-003b/REG-Q-001 BSEN12079 Certificate/Report TPI Every 6 months
MPI on Pad Eyes (Post PLT) NDE procedure ISO 17638 Test Reports TPI After every PLT
Visual Inspection of Lifting slings BSEN13414-1 BSEN13414-1 Certificate/Report TPI Every 6 months
PLT of Lifting slings BSEN13414-1 BSEN13414-1 Certificate TPI Initial only
Visual inspection of Shackles EN13889 EN13889 Certificate TPI Every 6 months
PLT of Shackles EN13889 EN13889 Certificate TPI Initial only
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