italia catalogue · 8 safety and handling elantas italia, srl. manufactures high-performance...
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Appreciation Openness Empowerment To act Trust
Italia Primary Insulation Contacts: Phone: +39(0)736 308 201 Fax: +39(0)736 402 746 E-mail: info.elantas.italia@altana.com
CAT
ALO
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ELANTAS Italia S.r.l. Produzione di smalti isolanti per filo Produzione di resine sintetiche Produzione di scivolanti per fili smaltati Produzione di resine e vernici per l’impregnazione
Production of wire enamels Production of synthetic resins Production of lubricant for wire Production of impregnating resins and varnishes
Cod. Fisc. 10732750152 P. Iva 01356800449 Capitale Sociaale € 2.080.000 R.E.A. (PR) 254150 Con unico socio
PEI (Polyesterimide wire enamels)Deatherm E 641 5Deatherm E 642 9Deatherm E 661 13Deatherm E 809 17Sinvar 308 21H 42 25Terebec MT 533 29Terebec MT 533-EF 33Terebec MT 533-HT 37Terebec MT 533-N 41Terebec MT 533-P 45Terebec TR 543 49Isomid 860 53Wire Enamel 1529 H 57Wire Enamel 1598 61
PEW (Solderable polyesterimide enamels)Wire Enamel 1405 65
PE (Polyester wire enamels)Deatherm T 808 69Terebec SL 225 73
PAI (Polyamideimide wire enamels)Deatherm I 720 77Sivamid 595 81Allotherm 602R 85Allotherm 602L 89Allotherm 602-AL 93
PA (Polyamide wire enamels)Sivaslip 602 97
PU (Polyurethane wire enamels)Wire Enamel R 77 101Wire Enamel R 83 105Wire Enamel 1332 109Wire Enamel 1342 113Wire Enamel 1360 117Wire Enamel 1380 121
PVF (Polyvinylformal wire enamels)Formvar 2437 125Formvar 2440 129
SB (Self-Bonding wire enamels)Deamelt 355 133Deamelt 356 137W 23 141Schenbond 1539 145Schenbond 1540 149Bonding Enamel 1236 153Bonding Enamel 1251 157
PrimerPrimer N 35 161 Primer F 450 165
LubricantLubricant L 71 169Lubricant L 90 173
ThinnerThinner 300 177Thinner 500 179
Special ProductsDeatherm E 641 GL 181Allotherm 602 BGM 185Sivamid 595 MBA 189Deaglass 7080 FS-48 193
OthersViscosity Conversion Table 197Dimensions 198Viscosity vs Temperature 199Termal index 200
Technical Data Sheet
Deatherm E 641 Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
5
Technical Data Sheet
Deatherm E 641 Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
6
Description Deatherm E 641 is a Polyester-imide Theic modified magnet wire enamel, with excellent flexibility and thermal resistance. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 200. - Excellent stability. - Compatible with all common
impregnating materials.
Application Methods Deatherm E 641 is recommended for medium-high wires (0,35 ÷ 3,00 mm) using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
E 641/40 38.0-40.0%
800-900
0,35 ÷ 3,00 Dies
E 641/40 P 38.0-40.0%
800-900
0,35 ÷ 3,00 Dies
7
Description Deatherm E 641 is a Polyester-imide Theic modified magnet wire enamel, with excellent flexibility and thermal resistance. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 200. - Excellent stability. - Compatible with all common
impregnating materials.
Application Methods Deatherm E 641 is recommended for medium-high wires (0,35 ÷ 3,00 mm) using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
E 641/40 38.0-40.0%
800-900
0,35 ÷ 3,00 Dies
E 641/40 P 38.0-40.0%
800-900
0,35 ÷ 3,00 Dies
Wire Properties
WIRE CONSTRUCTION
Basecoat E 641/40 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >120 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 380ºC Heat Shock - 30 min @ 220ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 213°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 11,0 kV Tangent Delta 19-6.1 205ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
8
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Deatherm E 642 Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
9
Technical Data Sheet
Deatherm E 642 Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
10
Description Deatherm E 642 is a Polyester-imide Theic modified magnet wire enamel, with excellent flexibility and dielectric resistance. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 200. - Excellent for big wires. - Compatible with all common
impregnating materials.
Application Methods Deatherm E 642 is recommended for medium-high wires (0,20 ÷ 5,00 mm) using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
E 642/37 35.5-37.5%
550-600
0,20 ÷ 5,00 Dies
11
Wire Properties
WIRE CONSTRUCTION
Basecoat E 642/37 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 25% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >140 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 380ºC Heat Shock - 30 min @ 220ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 210°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 11,0 kV Tangent Delta 19-6.1 200ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
12
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Deatherm E 661 Rev. 1 Polyester-imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
13
Technical Data Sheet
Deatherm E 661 Rev. 1 Polyester-imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
14
Description Deatherm E 661 is a Polyester-imide Theic modified magnet wire enamel, with excellent resistance to high temperature. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 200, If used in combination with our PAI enamels, Thermal Class 220.
- Compatible with all common impregnating materials.
Application Methods Deatherm E 661 is recommended for thin-medium wires (0,02 ÷ 2,00 mm) using horizontal enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
E 661/28 27.0-29.0%
100-140
0,10 ÷ 0,50 Felts/Dies
E 661/36 35.0-37.0%
450-550
0,20 ÷ 1,00 Dies
E 661/38 37.0-39.0%
650-850
0,20 ÷ 2,00 Dies
E 661/40 39.0-41.0%
1000-1100
0,20 ÷ 2,00 Dies
E 661/25 MG 24.0-26.0%
60-70
Up to 0,25 Felts
E 661/39 MG 40.0-42.0%
850-950
0,20 ÷ 1,00 Dies
Wire Properties
WIRE CONSTRUCTION
Basecoat E 661/38 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >120 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 400ºC Heat Shock - 30 min @ 220ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 208°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 11,0 kV Tangent Delta 19-6.1 195ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
15
Wire Properties
WIRE CONSTRUCTION
Basecoat E 661/38 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >120 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 400ºC Heat Shock - 30 min @ 220ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 208°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 11,0 kV Tangent Delta 19-6.1 195ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
16
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Deatherm E 809 Rev. 1 Polyester-imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
17
Technical Data Sheet
Deatherm E 809 Rev. 1 Polyester-imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
18
Description Deatherm E 809 is a Polyester-imide Theic modified magnet wire enamel, with excellent flexibility and adhesion. Developed for Aluminum wires. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 180, If used in combination with our PAI enamels, Thermal Class 200.
- Excellent for aluminum and big wires.
- Compatible with all common impregnating materials.
Application Methods Deatherm E 809 is recommended for medium-high wire (0,50 ÷ 5,20 mm) and Aluminum, using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
E 809/40 M3 38.0-40.0% 3000-3300
0,50 ÷ 5,20 Dies
19
Description Deatherm E 809 is a Polyester-imide Theic modified magnet wire enamel, with excellent flexibility and adhesion. Developed for Aluminum wires. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 180, If used in combination with our PAI enamels, Thermal Class 200.
- Excellent for aluminum and big wires.
- Compatible with all common impregnating materials.
Application Methods Deatherm E 809 is recommended for medium-high wire (0,50 ÷ 5,20 mm) and Aluminum, using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
E 809/40 M3 38.0-40.0% 3000-3300
0,50 ÷ 5,20 Dies
Wire Properties
WIRE CONSTRUCTION
Basecoat E 809/40 M3 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 30% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >140 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 39% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 360ºC Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 198°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 10,0 kV Tangent Delta 19-6.1 190ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
Safety and Handling
20
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Sinvar 308 Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
21
Technical Data Sheet
Sinvar 308 Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
22
Description Sinvar 308 is a Polyester-imide Theic modified magnet wire enamel, with excellent application on all horizontal ovens. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 180, If used in combination with our PAI enamels, Thermal Class 200.
- Excellent for thin wires.
- Compatible with all common impregnating materials.
Application Methods Sinvar 308 is recommended for ultra-fine, fine and medium wires (0,02 ÷ 0,80 mm), on all horizontal ovens. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
308/22 21.0-23.0%
34-38
Up to 0,25 Felts
308/33 30.0-32.0%
100-130
Up to 0,50 Felts/Dies
308/37 35.0-38.0%
220-300
0,20 ÷ 0,80 Dies
308/39 NC 38.0-40.0%
400-500
0,20 ÷ 0,80 Dies
308/41 40.0-42.0%
500-600
0,20 ÷ 0,80 Dies
23
Wire Properties
WIRE CONSTRUCTION
Basecoat 308/37 Overcoat None American Wire Gauge AWG 21 Wire Diameter 0,71 mm Thickness 70 µ Grade 2
APPLICATION
Oven Type HEL 4/5 Oven Temperature 520ºC Speed (meters/minute) 32 Number of Passes 14
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 0,71 mm
Mandrel Winding 8-5.1 Pass Flexibility: 15% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 - Elongation to Break 3.4.1.1 122-129 6-3.1 37% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 0,71 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 390ºC Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 207°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 0,71 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 9,0 kV Tangent Delta 19-6.1 205ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 0,71 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
24
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
H 42 Rev. 1 Polyester-imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
25
Technical Data Sheet
H 42 Rev. 1 Polyester-imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
26
Description H 42 is a polyesterimide Theic modified magnet wire enamel, with excellent flexibility and adhesion, suitable for application on heavy-round and flat wires. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Thermal Class 180, If used in
combination with our PAI enamels, Thermal Class 200.
- Excellent for heavy-round and flat wires.
- Compatible with all common impregnating materials.
Application Methods H 42 is recommended for heavy-round and flat wires (0,50 ÷ 6,00 mm), using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
H 42 30.0-32.0%
850-950
0,50 ÷ 6,00 Dies
27
Wire Properties
WIRE CONSTRUCTION
Basecoat H 42 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 25% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >120 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 380ºC Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 213°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 11,0 kV Tangent Delta 19-6.1 205ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
28
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Terebec MT 533 Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
29
Technical Data Sheet
Terebec MT 533 Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
30
Description Terebec MT 533 is a Polyester-imide Theic modified magnet wire enamel, with excellent technical properties, usable on a wide range of operating conditions. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 200, If used in combination with our PAI enamels, Thermal Class 220.
- Excellent stability.
- Compatible with all common impregnating materials.
Application Methods Terebec MT 533 is recommended for wide rang of wires (0,02 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
MT 533/23 22.0-24.0%
45-55
Up to 0,20 Felts
MT 533/28 27.0-29.0%
80-120
Up to 0,40 Felts/Dies
MT 533/34 32.0-34.0%
220-280
0,20 ÷ 5,00 Dies
MT 533/37 36.0-38.0%
470-570
0,20 ÷ 5,00 Dies
MT 533/39 38.0-40.0%
700-900
0,20 ÷ 3,00 Dies
MT 533/43 41.0-43.0%
1300-1800
0,20 ÷ 3,00 Dies
31
Wire Properties
WIRE CONSTRUCTION
Basecoat MT 533/39 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >120 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 390ºC Heat Shock - 30 min @ 220ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 212°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 12,0 kV Tangent Delta 19-6.1 205ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
32
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Terebec MT 533-EF Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
33
Technical Data Sheet
Terebec MT 533-EF Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
34
Description Terebec MT 533-EF is a Polyester-imide Theic modified magnet wire enamel, with excellent technical properties, formulated to provide increased flexibility and adhesion, for application on wider diameter range. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 200, If used in combination with our PAI enamels, Thermal Class 220.
- Excellent stability. - Compatible with all common
impregnating materials. Application Methods Terebec MT 533-EF is recommended for wide rang of wires (0,20 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
MT 533/37 EF 36.0-38.0%
650-750
0,20 ÷ 5,00 Dies
MT 533/39 EF 38.0-40.0%
700-900
0,20 ÷ 5,00 Dies
MT 533/41 EF 39.0-41.0%
1500-1600
0,20 ÷ 5,00 Dies
35
Wire Properties
WIRE CONSTRUCTION
Basecoat MT 533/39 EF Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 30% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >140 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 390ºC Heat Shock - 30 min @ 220ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 212°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 12,0 kV Tangent Delta 19-6.1 205ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
36
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Terebec MT 533-HT Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
37
Technical Data Sheet
Terebec MT 533-HT Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
38
Description Terebec MT 533-HT is a Polyester-imide Theic modified magnet wire enamel, with excellent technical properties, studied for heavy-round wires usable on a wide range of operating conditions. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 200, If used in combination with our PAI enamels, Thermal Class 220.
- Excellent stability. - Compatible with all common
impregnating materials. Application Methods Terebec MT 533-HT is recommended for wide rang of wires (0,50 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
MT 533/38 HT 37.0-39.0%
1400-1600
0,50 ÷ 5,00 Dies
39
Wire Properties
WIRE CONSTRUCTION
Basecoat MT 533/38 HT Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >140 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 390ºC Heat Shock - 30 min @ 220ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 212°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 12,0 kV Tangent Delta 19-6.1 205ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
Safety and Handling
40
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Terebec MT 533-N Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
41
Technical Data Sheet
Terebec MT 533-N Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
42
Description Terebec MT 533-N is a Polyester-imide Theic modified magnet wire enamel, with excellent technical properties, formulated to provide increased enameling speed on certain new generation machines. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 200, If used in combination with our PAI enamels, Thermal Class 220.
- Excellent stability. - Compatible with all common
impregnating materials. Application Methods Terebec MT 533-N is recommended for a wide rang of wires (0,20 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
MT 533/35 N 33.0-35.0%
300-400
0,20 ÷ 1,50 Dies
MT 533/39 N 38.0-40.0%
650-850
0,20 ÷ 3,00 Dies
MT 533/45 N 42.5-44.5%
1700-2000
0,20 ÷ 5,00 Dies
43
Wire Properties
WIRE CONSTRUCTION
Basecoat MT 533/45 N Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >120 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 390ºC Heat Shock - 30 min @ 220ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 212°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 12,0 kV Tangent Delta 19-6.1 205ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
44
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Terebec MT 533-P Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
45
Technical Data Sheet
Terebec MT 533-P Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
46
Description Terebec MT 533-P is a Polyester-imide Theic modified magnet wire enamel, with excellent technical properties, adhesion has been improved for application on heavy-round wires or on poor quality copper wire. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 200, If used in combination with our PAI enamels, Thermal Class 220.
- Transformers mineral oil resistant.
- Excellent stability. - Compatible with all common
impregnating materials. Application Methods Terebec MT 533-P is recommended for wide rang of wires (0,20 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
MT 533/37 P 36.0-38.0%
470-570
0,20 ÷ 5,00 Dies
MT 533/39 P 38.0-40.0%
700-900
0,20 ÷ 5,00 Dies
MT 533/41 P 39.0-41.0%
1000-1300
0,20 ÷ 5,00 Dies
47
Wire Properties
WIRE CONSTRUCTION
Basecoat MT 533/39 P Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >140 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 390ºC Heat Shock - 30 min @ 220ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 212°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 12,0 kV Tangent Delta 19-6.1 205ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
48
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Terebec TR 543 Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
49
Technical Data Sheet
Terebec TR 543 Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
50
Description Terebec TR 543 is a Polyester-imide Theic modified magnet wire enamel, with excellent technical properties, usable on a wide range of operating conditions. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 200, If used in combination with our PAI enamels, Thermal Class 220.
- Excellent stability.
- Compatible with all common impregnating materials.
Application Methods Terebec TR 543 is recommended for wide rang of wires (0,20 ÷ 3,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
TR 543/38 37.0-39.0%
700-900
0,20 ÷ 3,00 Dies
51
Wire Properties
WIRE CONSTRUCTION
Basecoat TR 543/38 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >120 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 400ºC Heat Shock - 30 min @ 220ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 201°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 12,0 kV Tangent Delta 19-6.1 205ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
52
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Isomid 860 Rev. 1 Polyester-imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
53
Technical Data Sheet
Isomid 860 Rev. 1 Polyester-imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
54
Description Isomid 860 is a Polyester-imide Theic modified magnet wire enamel, with a combination of good surface quality, flexibility and good thermal resistance. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 200. - Excellent stability. - Compatible with all common
impregnating materials.
Application Methods Isomid 860 is recommended for medium-size wires (0,20 ÷ 3,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
860/35 LYC 35.0-37.0%
500-700
0,20 ÷ 3,00 Dies
55
Wire Properties
WIRE CONSTRUCTION
Basecoat 860/35 LYC Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 15% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >120 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 390ºC Heat Shock - 30 min @ 220ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 207°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 11,0 kV Tangent Delta 19-6.1 195ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
56
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Wire Enamel 1529 HC Rev. 1 Polyester-imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
57
Technical Data Sheet
Wire Enamel 1529 HC Rev. 1 Polyester-imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
58
Description Wire Enamel 1529 HC is a Polyester-imide Theic modified magnet wire enamel, enabling production of enameled wire with improved flexibility and adhesion. Studied for application on heavy-round and flat wires. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 200. - Excellent stability.
- Compatible with all common impregnating materials.
Application Methods Wire Enamel 1529 HC is recommended for heavy-round and flat wires (0,30 ÷ 5,00 mm) using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
1529/36 HC 34.0-36.0%
450-650
0,30 ÷ 5,00 Dies
59
Wire Properties
WIRE CONSTRUCTION
Basecoat 1529/36 HC Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 30% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >140 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 350ºC Heat Shock - 30 min @ 220ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 205°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 11,0 kV Tangent Delta 19-6.1 190ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
60
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Wire Enamel 1598 Rev. 1 Polyester-imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
61
Technical Data Sheet
Wire Enamel 1598 Rev. 1 Polyester-imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
62
Description Wire Enamel 1598 is a Polyester-imide Theic modified magnet wire enamel, with excellent resistance to high temperature, purposely studied for felts application for fine and ultra-fine wires. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 180. - Excellent stability.
- Compatible with all common impregnating materials.
Application Methods Wire Enamel 1598 is recommended for fine and ultra-fine wires (0,02 ÷ 0,50 mm) using horizontal. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
1598/24 23.0-24.0%
48-52
Up to 0,25 Felts
1598/27 25.5-27.5%
80-100
Up to 0,45 Dies
1598/36 35.0-37.0%
400-600
0,20 ÷ 1,50 Dies
63
Wire Properties
WIRE CONSTRUCTION
Basecoat 1598/24 Overcoat None American Wire Gauge AWG 57 Wire Diameter 0,10 mm Thickness 21 µ Grade 2
APPLICATION
Oven Type Aumann DLH 250 Oven Temperature 500ºC Speed (meters/minute) 350 Number of Passes 22
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 0,10 mm
Mandrel Winding 8-5.1 Pass Flexibility: 5% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 - Elongation to Break 3.4.1.1 122-129 6-3.1 27% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 0,10 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 360ºC Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 197°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 0,10 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 4,0 kV Tangent Delta 19-6.1 200ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 0,10 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 -
64
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Wire Enamel 1405 Rev. 1 Solderable Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
65
Technical Data Sheet
Wire Enamel 1405 Rev. 1 Solderable Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
66
Description Wire Enamel 1405 is a Solderable Polyester-imide magnet wire enamel, with excellent thermal resistance. It’s chemical structure enable a remarkable resistance to crazing. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-23, -36. Features and Benefits - Easy application. - UL recognized file E 135382, Thermal
Class 180. - Excellent for thin wires.
- Compatible with all common impregnating materials.
Application Methods Wire Enamel 1405 is recommended for ultra-fine and medium wires (0,02-2,0 mm), on all horizontal ovens. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
1405/24 23.0-25.0%
55-65
Up to 0,20 Felts
1405/28 27.0-29.0%
95-145
Up to 0,50 Felts/Dies
1405/31 30.0-32.0%
150-250
0,20 ÷ 1,00 Dies
1405/36 35.0-37.0%
400-600
0,20 ÷ 3,00 Dies
67
Wire Properties
WIRE CONSTRUCTION
Basecoat 1405/31 Overcoat None American Wire Gauge AWG 21 Wire Diameter 0,71 mm Thickness 65 µ Grade 2
APPLICATION
Oven Type HEL 4/5 Oven Temperature 520ºC Speed (meters/minute) 32 Number of Passes 14
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 0,71 mm
Mandrel Winding 8-5.1 Pass Flexibility: 15% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 - Elongation to Break 3.4.1.1 122-129 6-3.1 37% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 0,71 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 320ºC Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 195°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 0,71 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 9,0 kV Tangent Delta 19-6.1 200ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 0,71 mm
Resistance to solvent 12-3.1 - Resistance Freon R22 16-4.1 - Transformer oil resistance 20-6.2 - Soldering Time @ 470°C 17-5.1 < 2,5”
68
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinyl formal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyester imide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyester imide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Deatherm T 808 Rev. 1 Theic-polyester Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
69
Technical Data Sheet
Deatherm T 808 Rev. 1 Theic-polyester Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
70
Description Deatherm T 808 is a Theic-polyester magnet wire enamel, with excellent thermal resistance, flexibility and very good adhesion. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-13, -22, -24, -25, -29, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 200. - Excellent stability. - Compatible with all common
impregnating materials.
Application Methods Deatherm T 808 is recommended for medium-high wires (0,50 ÷ 3,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
T 808/50 M 48.5-51.5% 5500-6000
0,50 ÷ 5,00 Dies
71
Wire Properties
WIRE CONSTRUCTION
Basecoat T 808/50 M Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 25% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >140 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 400ºC Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 200°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 10,0 kV Tangent Delta 19-6.1 170ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
72
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinyl formal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyester imide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyester imide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Terebec SL 225 Rev. 1 Theic-polyester Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
73
Technical Data Sheet
Terebec SL 225 Rev. 1 Theic-polyester Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
74
Description Terebec SL 225 is a Theic-polyester magnet wire enamel, with excellent thermal resistance, flexibility and very good adhesion. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-13, -22, -24, -25, -29, -38. Features and Benefits - Easy application. - UL recognized file E 135382, if used
in combination with our PAI enamels, Thermal Class 220.
- Excellent stability. - Compatible with all common
impregnating materials.
Application Methods Terebec SL 225 is recommended for medium-high wires (0,02 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
SL 225/27 26.0-28.0%
55-65
Up to 0,20 Felts
SL 225/34 32.0-34.0%
140-200
0,20÷ 1,00 Dies
SL 225/40 39.0-41.0%
500-600
0,20 ÷ 3,00 Dies
SL 225/44 43.0-45.0%
1100-1400
0,50÷ 5,00 Dies
75
Wire Properties
WIRE CONSTRUCTION
Basecoat SL 225/44 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 25% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >140 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 400ºC Heat Shock - 30 min @ 220ºC 3.5.1.1 156-162 9-3.1 14.1 With top: Sivamid 595 Pass Thermal index 15-5.1 With top: Sivamid 595 222°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 11,0 kV Tangent Delta 19-6.1 160ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
76
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinyl formal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyester imide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyester imide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Deatherm I 720 Rev. 1 Polyamide-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
77
Technical Data Sheet
Deatherm I 720 Rev. 1 Polyamide-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
78
Description Deatherm I 720 is a polyamide-imide magnet wire enamel, with high thermal class, with excellent mechanical properties as well as good chemical resistance and heat shock, low coefficient of friction are the main characteristics of this product. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-13, -25, -26, -29, -38. Features and Benefits - Easy application. - Glass transition between 260°C and
280°C, according to ISO 11357-2. - UL recognized file E 135382,
Thermal Class 220.
- Pinhole resistant. - Compatible with all common
impregnating materials. Application Methods Deatherm I 720 is recommended for heavy-round and flat wires (0,50 ÷ 5,00 mm) vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
I 720/26 H 26.0-28.0%
1800-2400
0,50 ÷ 5,00 Dies
79
Wire Properties
WIRE CONSTRUCTION
Basecoat I 720/26 H Overcoat None American Wire Gauge AWG 21 Wire Diameter 0,71 mm Thickness 60 µ Grade 2
APPLICATION
Oven Type HEL 4/5 Oven Temperature 520ºC Speed (meters/minute) 32 Number of Passes 14
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 0,71 mm
Mandrel Winding 8-5.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 - Elongation to Break 3.4.1.1 122-129 6-3.1 35% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 0,71 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 400ºC Heat Shock - 30 min @ 240ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 220°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 0,71 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 12,0 kV Tangent Delta 19-6.1 260ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 0,71 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 Pass
80
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinyl formal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyester imide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyester imide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Sivamid 595 Rev. 1 Polyamide-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
81
Technical Data Sheet
Sivamid 595 Rev. 1 Polyamide-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
82
Description Sivamid 595 is a polyamide-imide magnet wire enamel, with high thermal class, with excellent mechanical properties as well as good chemical resistance and heat shock, low coefficient of friction are the main characteristics of this product. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-13, -25, -26, -29, -38. Features and Benefits - Easy application. - Glass transition between 260°C and
280°C, according to ISO 11357-2. - UL recognized file E 135382,
Thermal Class 220. - Pinhole resistant.
- MSCH version has been studied to be resistant to Styrene.
- Compatible with all common impregnating materials.
Application Methods Sivamid 595 is recommended for wide rang of wires (0,02 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
595/19 18.0-20.0%
55-65
Up to 0,20 Felts
595/25 21.5-23.5%
120-150
Up to 0,40 Felts/Dies
595/34 M 32.0-34.0%
700-900
0,20 ÷ 3,00 Dies
595/38 M 36.0-38.0%
1650-1850
0,50 ÷ 5,00 Dies
595/36 MSCH 32.0-34.0%
700-900
0,20 ÷ 3,00 Dies
595/38 MSCH 36.0-38.0%
1650-1850
0,50 ÷ 5,00 Dies
83
Wire Properties
WIRE CONSTRUCTION
Basecoat 595/34 M Overcoat None American Wire Gauge AWG 21 Wire Diameter 0,71 mm Thickness 60 µ Grade 2
APPLICATION
Oven Type HEL 4/5 Oven Temperature 520ºC Speed (meters/minute) 32 Number of Passes 14
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 0,71 mm
Mandrel Winding 8-5.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 - Elongation to Break 3.4.1.1 122-129 6-3.1 35% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 0,71 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 380ºC Heat Shock - 30 min @ 240ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 220°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 0,71 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 12,0 kV Tangent Delta 19-6.1 260ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 0,71 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 Pass
84
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
85
Technical Data Sheet
Allotherm 602R Rev. 1 Polyamide-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
86
Description Allotherm 602R is a polyamide-imide magnet wire enamel, with high thermal class. Excellent mechanical properties as well as good chemical resistance and heat shock, low coefficient of friction are the main characteristics of this product. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-13, -25, -26, -29, -38. Features and Benefits - Easy application. - Glass transition between 220°C and
240°C, according to ISO 11357-2. - Developed for single coat application
on flat wire.
- Pinhole resistant. - Compatible with all common
impregnating materials. Application Methods Allotherm 602R is recommended for wide range of round and flat wires (0,50 ÷ 5,00 mm) using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
602R/27 26.0-28.0%
1800-2400
0,50 ÷ 5,00 Felts/Dies
602R/30 30.0-32.0%
5000-6000
0,50 ÷ 5,00 Dies
87
Wire Properties
WIRE CONSTRUCTION
Basecoat 602R/27 Overcoat None American Wire Gauge AWG18 Wire Diameter 1,00 mm Thickness 67 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 515ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,00 mm
Mandrel Winding 8-5.1 Pass Flexibility: 25% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 > 140 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 35% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,00 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 350ºC Heat Shock - 30 min @ 240ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 230°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,00 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 12,0 kV Tangent Delta 19-6.1 220ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,00 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 Pass
88
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Allotherm 602L Rev. 1 Polyamide-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
89
Technical Data Sheet
Allotherm 602L Rev. 1 Polyamide-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
90
Description Allotherm 602L is a polyamide-imide magnet wire enamel, with high thermal class, with excellent mechanical properties as well as good chemical resistance and heat shock, low coefficient of friction are the main characteristics of this product. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-13, -25, -26, -29, -38. Features and Benefits - Easy application. - Glass transition between 260°C and
280°C, according to ISO 11357-2. - UL recognized file E 135382,
Thermal Class 220.
- Pinhole resistant. - Compatible with all common
impregnating materials. Application Methods Allotherm 602L is recommended for wide rang of wires (0,02 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
602L/25 24.0-26.0%
80-140
Up to 0,20 Felts
602L/30 28.0-30.0%
180-250
0,20 ÷ 1,50 Dies
602L/35 34.0-36.0%
650-800
0,20 ÷ 5,00 Dies
602L/40 36.0-38.0%
1650-1850
0,50 ÷ 5,00 Dies
91
Wire Properties
WIRE CONSTRUCTION
Basecoat 602L/35 Overcoat None American Wire Gauge AWG 21 Wire Diameter 0,71 mm Thickness 60 µ Grade 2
APPLICATION
Oven Type HEL 4/5 Oven Temperature 520ºC Speed (meters/minute) 32 Number of Passes 14
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 0,71 mm
Mandrel Winding 8-5.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 - Elongation to Break 3.4.1.1 122-129 6-3.1 35% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 0,71 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 380ºC Heat Shock - 30 min @ 240ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 220°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 0,71 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 12,0 kV Tangent Delta 19-6.1 260ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 0,71 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 Pass
92
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Allotherm 602-AL Rev. 1 Polyamide-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
93
Technical Data Sheet
Allotherm 602-AL Rev. 1 Polyamide-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
94
Description Allotherm 602-AL is a special developed polyamide-imide magnet wire enamel, having self-lubricating properties. It’s recommended for application where use of conventional wax lubricants is impractical, very low coefficient of friction are the main characteristics of this product. Uses Recommended as last self-lubricated layer. Good lubrication can be achieved with one or maximum two passages of enamel. Features and Benefits - Self-lubricated magnet wire enamel. - Glass transition between 260°C and
280°C, according to ISO 11357-2. - UL recognized file E 135382,
Thermal Class 220.
- Pinhole resistant. - Easy application. - Compatible with all common
impregnating materials. Application Methods Allotherm 602-AL is recommended for wide rang of wires (0,20 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
602L/30 AL 28.0-30.0%
600-700
0,20 ÷ 3,00 Dies
95
Wire Properties
WIRE CONSTRUCTION
Basecoat 602L/30 AL Overcoat None American Wire Gauge AWG 21 Wire Diameter 0,71 mm Thickness 60 µ Grade 2
APPLICATION
Oven Type HEL 4/5 Oven Temperature 520ºC Speed (meters/minute) 32 Number of Passes 14
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 0,71 mm
Mandrel Winding 8-5.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 - Elongation to Break 3.4.1.1 122-129 6-3.1 35% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 0,71 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 380ºC Heat Shock - 30 min @ 240ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 220°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 0,71 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 12,0 kV Tangent Delta 19-6.1 260ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 0,71 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 Pass
96
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Sivaslip 602 Rev. 1 Polyamide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
97
Technical Data Sheet
Sivaslip 602 Rev. 1 Polyamide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
98
Description Sivaslip 602 is a modified-Aliphatic polyamide magnet wire enamel, with excellent lubricating property and very good slipperiness, high melting point. Uses Suitable for dual coat applications, it meets the requirements of IEC 317-19, -21, -22, -24. Features and Benefits - Easy application. - Good slipperiness. - Usable for horizontal and vertical
ovens. - Compatible with all common
impregnating materials.
Application Methods Sivaslip 602 is recommended for a wide range of wires (0,02 ÷ 2,00 mm), on all horizontal and vertical ovens. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
602/05 5.5-6.5%
80-145
Up to 0,50 Felts
602/13 12.0-14.0%
500-700
0,20 ÷ 2,00 Dies
99
Wire Properties
WIRE CONSTRUCTION
Basecoat Overcoat None American Wire Gauge - Wire Diameter - Thickness - Grade -
APPLICATION
Oven Type HEL 4/5 Oven Temperature - Speed (meters/minute) - Number of Passes -
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 -
Mandrel Winding 8-5.1 - Flexibility: 15% Elongation 3.3.1.1 141-148 8-5.1 9.1 - Jerk test 8-5.3 - Peel test 8-5.4 - Elongation to Break 3.4.1.1 122-129 6-3.1 - Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 -
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 - Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 - Thermal index 15-5.1 -
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 -
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 - Tangent Delta (MAG) 19-6.1 - Tangent Delta (DANSK) 19-6.1 -
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 -
Resistance to solvent 12-3.1 - Resistance Freon R22 16-4.1 - Transformer oil resistance 20-6.2 -
100
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
R 77 Rev. 1 Polyurethane Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
101
Technical Data Sheet
R 77 Rev. 1 Polyurethane Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
102
Description Very good adhesion and pinhole resistance mark the MDI based Polyurethane Wire Enamel R77. Uses Suitable for monolithic or dual coat applications (Nylon® or self bonding layers e,g.). It meets the requirements of IEC 60317-20, -21 & -25 Features and Benefits - Pinhole resistant - UL recognized file E 135382,
Thermal Class 155. - Solderable at 350°C - Good adhesion on copper as well as
on other metals like aluminum or stainless steel
Application Methods Wire Enamel R77 is recommended for fine, medium and bigger wires (0,02 – 2,00 mm) using horizontal and vertical enameling machines. The HV version has a higher molecular weight thus a higher viscosity that is positive to vertical applications while the single built is not too high. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
R77 F 25 - 27%
70-90
0,02 – 0,20 Felts
R77 D1 30 – 32%
200-300
0,15 – 0,35 Felts/Dies
R77 D2 34 – 36%
700-900
0,25 – 1,50 Dies
103
Wire Properties
WIRE CONSTRUCTION
Basecoat R 77 F Overcoat None American Wire Gauge AWG 57 Wire Diameter 0,10mm Thickness 20µm Grade 2
APPLICATION
Oven Type Aumann DHL 250 Oven Temperature 500ºC Speed (meters/minute) 500 Number of Passes 23
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 0,10 mm
Mandrel Winding 5.1.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 5.1.1.1 9.1 Pass Jerk test Pass Peel test - - Elongation to Break 3.4.1.1 122-129 3.1 >25% Abrasion resistance
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 0,10 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 240ºC Heat Shock - 30 min @ 175ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 163°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 0,10 mm
Breakdown voltage 3.8.1.1 69-75 4.4.1 11.1 3,5kV Tangent Delta A. 1 >140ºC
CHEMICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 0,10 mm
Resistance to solvent 3 4H Resistance Freon R22 4 - Transformer oil resistance 6 - Soldering Time @ 370°C 5 2,5”
104
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
R 83 Rev. 1 Polyurethane Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
105
Technical Data Sheet
R 83 Rev. 1 Polyurethane Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
106
Description Wire Enamel R 83 is an MDI based Polyurethane. It has excellent thermal properties while being solderable directly. Uses Suitable for monolithic or dual coat applications (Nylon® or self bonding layers e,g.). It meets the requirements of IEC 60317-35, -51 & -55 Features and Benefits - Pinhole resistant - UL recognized file E 135382,
Thermal Class 180 - Quick Solderable at 370°C although
high cut through
- Well flexibility and adhesion Application Methods Wire Enamel R 83 is recommended for fine, medium and bigger wires (0,02 – 1,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
R 83 F 25 – 27%
70-100
0,05 – 0,40 Felts/Dies
R 83 D4 31 – 33%
300-400
0,30 – 1,00 Dies
R 83 D2 36 – 38%
1000-1400
0,30 – 1,00 Dies
R 83 HV 35 – 37%
900-1200
0,30 – 2,50 Dies
107
Wire Properties
WIRE CONSTRUCTION
Basecoat R 83 F Overcoat None American Wire Gauge AWG 57 Wire Diameter 0,10 mm Thickness 20µm Grade 2
APPLICATION
Oven Type Aumann DHL 250 Oven Temperature 500ºC Speed (meters/minute) 500 Number of Passes 23
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 0,10 mm
Mandrel Winding 5.1.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 5.1.1.1 9.1 Pass Jerk test Pass Peel test - - Elongation to Break 3.4.1.1 122-129 3.1 >25% Abrasion resistance
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 0,10 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 250ºC Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 182°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 0,10 mm
Breakdown voltage 3.8.1.1 69-75 4.4.1 11.1 3,5kV Tangent Delta A. 1 >150ºC
CHEMICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 0,10 mm
Resistance to solvent 3 4H Resistance Freon R22 4 - Transformer oil resistance 6 - Soldering Time @ 370°C 5 2,5”
108
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Wire Enamel 1332 Rev. 1 Polyurethane Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
109
Technical Data Sheet
Wire Enamel 1332 Rev. 1 Polyurethane Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
110
Description Wire Enamel 1332 is a TDI based Polyurethane. Apart from very low soldering time at even 320°C it can be applied on very fast machines. Uses Suitable for monolithic or dual coat applications (Nylon® or self bonding layers e,g.). It meets the requirements of IEC 60317-20, 21 & 25. Features and Benefits - High speed enameling - UL recognized file E 135382,
Thermal Class 155 - Solderable at 320°C
Application Methods Wire Enamel 1332 is recommended for fine and medium wires (0,02 – 0,50 mm) using horizontal enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
1332/25 23 - 25%
20-40
0,02 – 0,20 Felts
1332/30 29 – 31%
90-110
0,15 – 0,30 Felts/Dies
1332/36 35 – 37%
300-500
0,20 – 0,50 Dies
111
Wire Properties
WIRE CONSTRUCTION
Basecoat 1332/25 Overcoat None American Wire Gauge AWG 57 Wire Diameter 0,10 mm Thickness 20µm Grade 2
APPLICATION
Oven Type Aumann DHL 250 Oven Temperature 500ºC Speed (meters/minute) 500 Number of Passes 23
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 0,10 mm
Mandrel Winding 5.1.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 5.1.1.1 9.1 Pass Jerk test Pass Peel test - - Elongation to Break 3.4.1.1 122-129 3.1 >25% Abrasion resistance
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 0,10 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 220ºC Heat Shock - 30 min @ 175ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 158°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 0,10 mm
Breakdown voltage 3.8.1.1 69-75 4.4.1 11.1 3,5kV Tangent Delta A. 1 >130ºC
CHEMICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 0,10 mm
Resistance to solvent 3 4H Resistance Freon R22 4 - Transformer oil resistance 6 - Soldering Time @ 320°C 5 < 4,0”
112
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Wire Enamel 1342 Rev. 1 Polyurethane Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
113
Technical Data Sheet
Wire Enamel 1342 Rev. 1 Polyurethane Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
114
Description The MDI based Polyurethane Wire Enamel 1342 is registered in class F (155). Its application is very smooth on fine and ultra-fine wires. Uses Suitable for monolithic or dual coat applications (Nylon® or self bonding layers e,g.). It meets the requirements of IEC 60317-20, -21, -25 & -35 Features and Benefits - Pinhole resistant - UL recognized file E 135382,
Thermal Class 155. - Thermal index at 175°C. - Low soldering times at relative high cut
through.
Application Methods Wire Enamel 1342 is recommended for ultra-fine and medium wires (0,02 – 0,70 mm) using horizontal enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
1342/24 22 – 24%
55-65
0,02 – 0,20 Felts
1342/30 29 – 31%
100-120
0,15 – 0,50 Dies
1342/35 34 – 36%
400-600
0,20 – 0,70 Dies
115
Wire Properties
WIRE CONSTRUCTION
Basecoat 1342/24 Overcoat None American Wire Gauge AWG 57 Wire Diameter 0,10 mm Thickness 20µm Grade 2
APPLICATION
Oven Type Aumann DHL 250 Oven Temperature 500ºC Speed (meters/minute) 500 Number of Passes 23
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 0,10 mm
Mandrel Winding 5.1.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 5.1.1.1 9.1 Pass Jerk test Pass Peel test - - Elongation to Break 3.4.1.1 122-129 3.1 >25% Abrasion resistance
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 0,10 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 240ºC Heat Shock - 30 min @ 175ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 175°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 0,10 mm
Breakdown voltage 3.8.1.1 69-75 4.4.1 11.1 3,5kV Tangent Delta A. 1 >150ºC
CHEMICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 0,10 mm
Resistance to solvent 3 4H Resistance Freon R22 4 - Transformer oil resistance 6 - Soldering Time @ 370°C 5 <1,0”
116
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Wire Enamel 1360 Rev. 1 Polyurethane Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
117
Technical Data Sheet
Wire Enamel 1360 Rev. 1 Polyurethane Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
118
Description Wire Enamel 1360 is a TDI based Polyurethane. It has excellent thermal properties within class 155. Uses Suitable for monolithic or dual coat applications (Nylon® or self bonding layers e,g.). It meets the requirements of IEC 60317-20, -21 & -25 Features and Benefits - Well application on finest and fine
wires - UL recognized file E 135382,
Thermal Class 155 - High cut through of 250°C although
class F (TI 155)
Application Methods Wire Enamel 1360 is recommended for finest, fine and medium wires (0,01 – 0,40 mm) using horizontal enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
1360/26 25 - 27%
25-45
0,01 – 0,20 Felts
1360/30 29 - 31%
100-200
0,15 – 0,40 Dies
119
Wire Properties
WIRE CONSTRUCTION
Basecoat 1360/26 Overcoat None American Wire Gauge AWG 57 Wire Diameter 0,10 mm Thickness 20µm Grade 2
APPLICATION
Oven Type Aumann DHL 250 Oven Temperature 500ºC Speed (meters/minute) 500 Number of Passes 23
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 0,10 mm
Mandrel Winding 5.1.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 5.1.1.1 9.1 Pass Jerk test Pass Peel test - - Elongation to Break 3.4.1.1 122-129 3.1 >25% Abrasion resistance
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 0,10 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 230ºC Heat Shock - 30 min @ 175ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 174°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 0,10 mm
Breakdown voltage 3.8.1.1 69-75 4.4.1 11.1 3,5kV Tangent Delta A. 1 >140ºC
CHEMICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 0,10 mm
Resistance to solvent 3 4H Resistance Freon R22 4 - Transformer oil resistance 6 - Soldering Time @ 370°C 5 3,5”
120
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Wire Enamel 1380 Rev. 1 Polyurethane Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
121
Technical Data Sheet
Wire Enamel 1380 Rev. 1 Polyurethane Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
122
Description Wire Enamel 1380 is an MDI based Polyurethane. It has excellent thermal properties while being solderable directly. Uses Suitable for monolithic or dual coat applications (Nylon® or self bonding layers e,g.). It meets the requirements of IEC 60317-35, -51, -55 Features and Benefits - Pinhole resistant - UL recognized file E 135382,
Thermal Class 180. - Solderable at 370°C although high cut
through
Application Methods Wire Enamel 1380 is recommended for fine and medium wires (0,02 – 1,00 mm) using horizontal enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
1380/25 23 - 25%
45-65
0,02 – 0,20 Felts
1380/29 28 - 30%
95-145
0,15 – 0,30 Dies
1380/35 33 – 35%
600-800
0,20 – 0,50 Dies
123
Wire Properties
WIRE CONSTRUCTION
Basecoat 1380/25 Overcoat None American Wire Gauge AWG 34 Wire Diameter 0,15mm Thickness 26µm Grade 2
APPLICATION
Oven Type Oven Temperature 500ºC Speed (meters/minute) 500 Number of Passes 23
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 0,10 mm
Mandrel Winding 5.1.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 5.1.1.1 9.1 Pass Jerk test Pass Peel test - - Elongation to Break 3.4.1.1 122-129 3.1 >25% Abrasion resistance
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 0,10 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 250ºC Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 195°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 0,10 mm
Breakdown voltage 3.8.1.1 69-75 4.4.1 11.1 3,5kV Tangent Delta A. 1 >170ºC
CHEMICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 0,1 mm
Resistance to solvent 3 4H Resistance Freon R22 4 - Transformer oil resistance 6 - Soldering Time @ 370°C 5 < 4,0”
124
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Formvar 2437 Rev. 1 Polyvinyl-formal Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
125
Technical Data Sheet
Formvar 2437 Rev. 1 Polyvinyl-formal Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
126
Description Formvar 2437 is a Polyvinyl-formal magnet wire enamel, with excellent chemical resistance, flexibility and very good adhesion. Uses Suitable for monolithic applications, it meets the requirements of IEC 317-12, -17, -18. Features and Benefits - Easy application. - Thermal Class 120. - Excellent stability. - Recommended for rectangular wire. - Compatible with all common
impregnating materials.
Application Methods Formvar 2437 is recommended for high-round and flat wires (0,50 ÷ 5,00 mm) using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
2437-3500 22.0-24.0%
4000-5500
0,50 ÷ 5,00 Dies
127
Wire Properties
WIRE CONSTRUCTION
Basecoat 2437/3500 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 65 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 75 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 25% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >140 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 280ºC Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 - Thermal index 15-5.1 120°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 11,0 kV Tangent Delta 19-6.1 115ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 Pass
128
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Formvar 2440 Rev. 1 Polyvinyl-formal Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
129
Technical Data Sheet
Formvar 2440 Rev. 1 Polyvinyl-formal Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
130
Description Formvar 2440 is a Polyvinyl-formal magnet wire enamel, with excellent chemical resistance, flexibility and very good adhesion. Uses Suitable for monolithic, it meets the requirements of IEC 317-12, -17, -18. Features and Benefits - Easy application. - Thermal Class 120. - Excellent stability. - Excellent for flat wire to produce
transposed cable (CTC). - Compatible with all common
impregnating materials.
Application Methods Formvar 2440 is recommended for high-round and flat wires (0,50 ÷ 5,00 mm) using vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
2440-3500 22.0-24.0%
4000-5500
0,50 ÷ 5,00 Dies
131
Wire Properties
WIRE CONSTRUCTION
Basecoat 2440-3500 Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 65 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 75 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 25% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >140 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 280ºC Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 - Thermal index 15-5.1 120°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 11,0 kV Tangent Delta 19-6.1 115ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 Pass
132
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinyl formal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyester imide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyester imide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Deamelt 355 Rev. 1 Epoxy Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
133
Technical Data Sheet
Deamelt 355 Rev. 1 Epoxy Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
134
Description Deamelt 355 is an Epoxy resin magnet wire enamel, with good performance of self-bonding. It is purposely developed for flat wire foe transposed cables (CTC). Enameled wire with good winding and flexibility. Uses The best enameling results can be achieved in a separate oven from that used for base-coat, since lower polymerization temperature than PEI, PAI and PVF. Suitable dual coat applications using , it meets the requirements of IEC 317-2, -35, -36, -37. Features and Benefits - Bonding temperature: 16h at 120°C. - Resoftening temperature: 120°C.
- Bonding strength: > 4 N - Cresol-free product. - Compatible with all common
impregnating materials. Application Methods Deamelt 355 is recommended for flat wires (0,50 ÷ 5,00 mm) vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
355/27 KF 26.0-28.0%
5000-6000
0,50 ÷ 5,00 Dies
135
Wire Properties
Deamelt 355
0
2
4
6
8
10
100 120 140 160 180 200 220 240
Temperature (°C)
Bo
nd
ing
str
en
gh
t (N
)
136
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinyl formal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyester imide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyester imide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Deamelt 356 Rev. 1 Epoxy Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
137
Technical Data Sheet
Deamelt 356 Rev. 1 Epoxy Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
138
Description Deamelt 356 is an Epoxy resin magnet wire enamel, with good performance of self-bonding. It is purposely developed as a B-stage layer on flat wire for Continuous Transposed Cables (CTC). Uses The best enameling results can be achieved in a separate oven from that used for base-coat. Features and Benefits - Bonding temperature: 16h at 120°C. - Resoftening temperature: 140°C. - Bonding strength: > 4 N - Cresol-free product. - Compatible with all common
impregnating materials. - Usable as bonding layer on glass-fiber
covered wire.
Application Methods Deamelt 356 is recommended for all flat wires dimensions, in vertical ovens. On the enameling machine it’s important to reach the right curing condition, the enamel polymerization must be stopped at “B” stage of Epoxy enamel. “B” stage can be achieved when the flat wire surface is on the limit of sticking. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
Deamelt 356/70 68.0-72.0%
3000-4000
Flat-wire Dies
139
Wire Properties
Bonding Strength (after 16h at 120°C).
Deamelt 356
02468101214
0 30 60 90 120 150 180
Test Temperature (°C)
Bon
ding
str
engh
t (N
)
140
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinyl formal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyester imide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyester imide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
W 23 Rev. 1 Aliphatic polyamide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
141
Technical Data Sheet
W 23 Rev. 1 Aliphatic polyamide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
142
Description W 23 is an Aliphatic polyamide magnet wire enamel, specially modified to obtain high mechanical and thermal properties, with very good performance of bonding. This product is generally applied as overcoat on PU or PEI basecoat. Enameled wire with good winding and flexibility. Uses The best enameling results can be achieved in a separate oven from that used for basecoat. Suitable dual coat applications using , it meets the requirements of IEC 317-2, -35, -36, -37. Features and Benefits - Bonding temperature: 30’ at 200°C.
- Resoftening temperature: 180°C. - Bonding strength: > 6 N. - Compatible with all common
impregnating materials. Application Methods W 23 is recommended for thin-medium wires (0,05 ÷ 3,00 mm) on horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
W 23 F 9.0-11.0%
250-300
Up to 0,50 Felts/Dies
W 23 A 11.0-13.0%
900-1100
0,20 ÷ 3,00 Dies
W 23 13.0-15.0%
1600-1800
0,20 ÷ 3,00 Dies
143
Wire Properties
W 23
0
2
4
6
8
10
100 110 120 130 140 150 160 170 180 190 200 210 220 230
Temperature (°C)
Bon
ding
str
engh
t (N
)
144
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinyl formal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyester imide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyester imide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Schenbond 1539 Rev. 1 Aromatic Polyamide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
145
Technical Data Sheet
Schenbond 1539 Rev. 1 Aromatic Polyamide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
146
Description Schenbond 1539 is an Aromatic polyamide magnet wire enamel, with high performance for production of self-bonding enameled wire with good winding and flexibility. Uses The best enameling results can be achieved in a separate oven from that used for base-coat, since lower polymerization temperature than PEI and PAI. Suitable dual coat applications using , it meets the requirements of IEC 317-2, -35, -36, -37. Features and Benefits - Bonding temperature: 30’ at 210°C. - Resoftening temperature: 180°C. - Bonding strength: > 7 N - Can be used as basecoat to increase
adhesion.
- Cresol-free product. - Compatible with all common
impregnating materials. - Freon resistant. Application Methods Schenbond 1539 is recommended for wide rang of wires (0,05 ÷ 3,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
1539/20 19.0-21.0%
450-650
0,20 ÷ 1,00 Dies
1539/27 24.0-26.0%
1700-1900
0,50 ÷ 3,00 Dies
147
Wire Properties
Effect of enamelling oven temperature on bond strength of wire overcoated with Schenbond 1539 , wound into helical coil, cured for 40 sec. @ 220°C by current heating.(NB. Total time from 23°C is ca120sec.).
148
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinyl formal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyester imide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyester imide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Schenbond 1540 Rev. 1 Aromatic Polyamide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
149
Technical Data Sheet
Schenbond 1540 Rev. 1 Aromatic Polyamide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
150
Description Schenbond 1540 is an Aromatic polyamide magnet wire enamel, with high performance for production of self-bonding enameled wire with good winding and flexibility. Uses Thanks to its chemical composition, enameling process can be executed either in a single oven together with base-coat, or in separate ovens. Suitable dual coat applications using , it meets the requirements of IEC 317-2, -35, -36, -37. Features and Benefits - Bonding temperature: 30’ at 210°C. - Resoftening temperature: 190°C. - Bonding strength: > 5 N - Can be used as basecoat to increase
adhesion.
- Cresol-free product. - Compatible with all common
impregnating materials. - Freon resistant. Application Methods Schenbond 1540 is recommended for wide rang of wires (0,05 ÷ 3,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
1540/20 19.0-21.0%
220-260
Up to 0,40 Felts/Dies
1540/24 23.0-25.0%
400-500
0,20 ÷ 1,00 Dies
1540/26 25.0-27.0%
800-1200
0,20 ÷ 1,00 Dies
1540/31 30.0-32.0%
2600-2900
0,50 ÷ 3,00 Dies
151
Wire Properties
Effect of enamelling oven temperature on bond strength of wire overcoated with Bondall 1540 , wound into helical coil, cured for 40 sec. @ 220°C by current heating. (N.B. Total time from 23°C is ca 120 sec)
152
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinyl formal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyester imide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyester imide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Bonding Enamel 1236 Rev. 1 Polyvinyl-butyral Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
153
Technical Data Sheet
Bonding Enamel 1236 Rev. 1 Polyvinyl-butyral Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
154
Description Bonding Enamel 1236 is an polyvinyl-butyral magnet wire enamel, with good performance of self-bonding. Enameled wire with good winding and flexibility. Uses The best enameling results can be achieved in a separate oven from that used for base-coat. Suitable dual coat applications using, it meets the requirements of IEC 317-2, -35, -36, -37. Features and Benefits - Bonding temperature: 30’ at 140°C. - Resoftening temperature: 120°C. - Bonding strength: 3-4 N.
- Usable also for chemical bonding. - Cresol-free product. Application Methods Bonding Enamel 1236 is recommended for thin-medium wires (0,02 ÷ 1,00 mm) on horizontal. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
1236/12 10.0-12.0%
100-150
0,02 ÷ 1,00 Felts/Dies
1236/16 15.0-17.0%
500-1000
0,20 ÷ 1,00 Dies
155
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinyl formal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyester imide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyester imide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
156
Technical Data Sheet
Bonding Enamel 1251 Rev. 1 Aliphatic polyamide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
157
Technical Data Sheet
Bonding Enamel 1251 Rev. 1 Aliphatic polyamide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
158
Description Bonding Enamel 1251 is a modified Aliphatic polyamide magnet wire enamel, specially modified to obtain high mechanical and thermal properties, with very good performance of bonding. This product is generally applied as overcoat on PU or PEI basecoat. Enameled wire with good winding and flexibility. Uses The best enameling results can be achieved in a separate oven from that used for basecoat. Suitable dual coat applications using , it meets the requirements of IEC 317-2, -35, -36, -37. Features and Benefits - Bonding temperature: 30’ at 200°C.
- Resoftening temperature: 180°C. - Bonding strength: > 6 N. - Compatible with all common
impregnating materials. Application Methods Bonding Enamel 1251 is recommended for thin-medium wires (0,05 ÷ 3,00 mm) on horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
1251/8 7.0-9.0%
75-115
Up to 0,50 Felts/Dies
1251/16 14.0-16.0%
500-900
0,20 ÷ 1,00 Dies
159
Wire Properties
Bonding Enamel 1251
01234567
100 120 140 160 180 200 220Temperature (°C)
Bon
ding
str
engh
t (N
)
160
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinyl formal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyester imide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyester imide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Primer N 35 Rev. 1 Primer Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
161
Technical Data Sheet
Primer N 35 Rev. 1 Primer Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
162
Description Primer N 35 is an Aromatic polyamide magnet wire enamel, with excellent adhesion property between metal and base-coat. Uses Suitable for single or maximum double passages before base-coat application. Features and Benefits - Easy application. - Usable for copper and aluminum.
Application Methods Primer N 35 is recommended for heavy-round and flat wires (0,20 ÷ 5,00 mm), on horizontal and vertical ovens. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity Range Ø mm
Application system
N 35 A 22.0-24.0% 1100-1300 mPa.s at 23°C
2,00 ÷ 5,00 Dies
N 35 B 19.0-21.0% 450-650 mPa.s at 23°C
0,20 ÷ 5,00 Dies
163
Wire Properties
WIRE CONSTRUCTION
Basecoat Overcoat None American Wire Gauge - Wire Diameter - Thickness - Grade -
APPLICATION
Oven Type Oven Temperature - Speed (meters/minute) - Number of Passes -
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 -
Mandrel Winding 8-5.1 - Flexibility: 30% Elongation 3.3.1.1 141-148 8-5.1 9.1 - Jerk test 8-5.3 - Peel test 8-5.4 - Elongation to Break 3.4.1.1 122-129 6-3.1 - Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 -
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 - Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 - Thermal index 15-5.1 -
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 -
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 - Tangent Delta (MAG) 19-6.1 - Tangent Delta (DANSK) 19-6.1 -
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 -
Resistance to solvent 12-3.1 - Resistance Freon R22 16-4.1 - Transformer oil resistance 20-6.2 -
164
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinyl formal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyester imide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyester imide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Primer F 450 Rev. 1 Primer Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
165
Technical Data Sheet
Primer F 450 Rev. 1 Primer Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
166
Description Primer F 450 is an Epoxy-Phenol PEI modified magnet wire enamel, with excellent adhesion property between metal and base-coat. Uses Suitable for single or maximum double passages before base-coat application. Features and Benefits - Easy application. - Usable for copper and aluminum.
Application Methods Primer F 450 is recommended for heavy-round and flat wires (2,00 ÷ 5,00 mm), on vertical ovens. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
F 450 25.0-27.0%
900-1100
2,00 ÷ 5,00 Dies
F 450 D 19.0-21.0%
450-550
2,00 ÷ 5,00 Dies
167
Wire Properties
WIRE CONSTRUCTION
Basecoat Overcoat None American Wire Gauge - Wire Diameter - Thickness - Grade -
APPLICATION
Oven Type Oven Temperature - Speed (meters/minute) - Number of Passes -
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 -
Mandrel Winding 8-5.1 - Flexibility: 30% Elongation 3.3.1.1 141-148 8-5.1 9.1 - Jerk test 8-5.3 - Peel test 8-5.4 - Elongation to Break 3.4.1.1 122-129 6-3.1 - Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 -
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 - Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 - Thermal index 15-5.1 -
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 -
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 - Tangent Delta (MAG) 19-6.1 - Tangent Delta (DANSK) 19-6.1 -
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 -
Resistance to solvent 12-3.1 - Resistance Freon R22 16-4.1 - Transformer oil resistance 20-6.2 -
168
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinyl formal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyester imide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyester imide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Lubricant L 71 Rev. 1 Paraffin lubricant for Magnet Wire
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
169
Technical Data Sheet
Lubricant L 71 Rev. 1 Paraffin lubricant for Magnet Wire
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
170
Description L 71 is a paraffin wax based lubricant with excellent lubricating property and very good slipperiness. Uses Last passages, with felt application. Features and Benefits - Easy application. - Good slipperiness. - Usable for horizontal and vertical
ovens. - Compatible with all common
impregnating materials.
Application Methods Lubricant L 71 is recommended for a wide range of wires (0,02 ÷ 5,00 mm), on all horizontal and vertical ovens. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Solvent Use Application system
L 71/03 0.30% n-heptane
General purpose
Felts
L 71/05 0.50% n-heptane
General purpose
Felts
L 71/12 1.20% n-heptane
General purpose
Felts
171
Wire Properties
WIRE CONSTRUCTION
Basecoat Overcoat None American Wire Gauge - Wire Diameter - Thickness - Grade -
APPLICATION
Oven Type Oven Temperature - Speed (meters/minute) - Number of Passes -
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 -
Mandrel Winding 8-5.1 - Flexibility: 15% Elongation 3.3.1.1 141-148 8-5.1 9.1 - Jerk test 8-5.3 - Peel test 8-5.4 - Elongation to Break 3.4.1.1 122-129 6-3.1 - Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 -
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 - Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 - Thermal index 15-5.1 -
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 -
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 - Tangent Delta (MAG) 19-6.1 - Tangent Delta (DANSK) 19-6.1 -
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 -
Resistance to solvent 12-3.1 - Resistance Freon R22 16-4.1 - Transformer oil resistance 20-6.2 -
172
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life Under appropriate storage conditions, it has to be protected from low temperatures: Lubricant L 71 should be stored at temperatures between 15°C ÷ 30°C for 12 months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Lubricant L 90 Rev. 2 Ecologic lubricant for Magnet Wire
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
173
Technical Data Sheet
Lubricant L 90 Rev. 2 Ecologic lubricant for Magnet Wire
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
174
Description L 90 is a synthetic wax based lubricant with excellent lubricating property and very good slipperiness, developed for hermetic motors. Uses Last passages, with felt application. Features and Benefits - Easy application. - Good slipperiness. - Usable for horizontal and vertical
ovens. - Suitable for Freon 134A. - Compatible with all common
impregnating materials.
Application Methods Lubricant L 90 is recommended for a wide range of wires (0,02 ÷ 5,00 mm), on all horizontal and vertical ovens. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Solvent Use Application system
L 90/05 0.50% n-Heptane
Suitable for Freon 134A
Felts
L 90/10 1.00% n-Heptane
Suitable for Freon 134A
Felts
L 90/100 100% -
Suitable for Freon 134A
Felts
175
Wire Properties
WIRE CONSTRUCTION
Basecoat Overcoat None American Wire Gauge - Wire Diameter - Thickness - Grade -
APPLICATION
Oven Type Oven Temperature - Speed (meters/minute) - Number of Passes -
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 -
Mandrel Winding 8-5.1 - Flexibility: 15% Elongation 3.3.1.1 141-148 8-5.1 9.1 - Jerk test 8-5.3 - Peel test 8-5.4 - Elongation to Break 3.4.1.1 122-129 6-3.1 - Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 -
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 - Heat Shock - 30 min @ 200ºC 3.5.1.1 156-162 9-3.1 14.1 - Thermal index 15-5.1 -
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 -
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 - Tangent Delta (MAG) 19-6.1 - Tangent Delta (DANSK) 19-6.1 -
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 -
Resistance to solvent 12-3.1 - Resistance Freon R22 16-4.1 - Transformer oil resistance 20-6.2 -
176
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life Under appropriate storage conditions, it has to be protected from low temperatures: Lubricant L 90 should be stored at temperatures between 15°C ÷ 30°C for 12 months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Thinner 300 Rev. 1 Cresol based solvent
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
177
Technical Data Sheet
Thinner 300 Rev. 1 Cresol based solvent
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
178
Description Thinner 300 is a mixture of cresol based acids and aromatic solvents. Uses Suitable for the dilution of:
- PE, PEI, PU, PVF enamels - Nylon based enamels - Self-Bonding enamels cresol
based
Also usable for cleaning tanks, dies and applicators. Use is not recommended for amide imide enamels.
Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use. Storage and Shelf Life Thinner should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having 12 month of shelf life from the date of production.
Main characteristics Aspect Clear brownish liquid Density 0,950-0,970 g/cm3
Flash Point 42°C Auto ignition temperature >450°C
179
Technical Data Sheet
Thinner 500 Rev. 1 N-Methylpirrolidone based solvent
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com ELANTAS Deatech Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
180
Description Thinner 500 is a mixture of N-Methylpirrolidone and aromatic solvents. Uses Suitable for the dilution of:
- PAI enamels - Self-Bonding enamels NMP
based -
Also usable for cleaning tanks, dies and applicators. Use is not recommended for cresol based enamels.
Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use. Storage and Shelf Life Thinner should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having 12 month of shelf life from the date of production.
Main characteristics
Aspect Clear brownish liquid Density 0,980-0,995 g/cm3
Flash Point 25°C Auto ignition temperature 245°C
Technical Data Sheet
Deatherm E 641 GL Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
181
Technical Data Sheet
Deatherm E 641 GL Rev. 1 Polyester-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.deatech@altana.com www.elantas.com
182
Description Deatherm E 641 GL is a Polyester-imide Theic modified magnet wire enamel, with excellent flexibility, thermal and electrical resistance, it’s also a Corona-Resistant enamel, based on nanotechnology Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-8, -13, -15, -22, -24, -25, -28, -29, -37, -38. Features and Benefits - High voltage resistant. - Long liquid stability without settling. - Clear, smooth film. - Extremely low die wear. - Excellent stability.
- Compatible with all common impregnating materials.
Application Methods Deatherm E 641 GL is recommended for medium-high wires (0,20 ÷ 3,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
E 641 GL 37.0-39.0%
700-800
0,20 ÷ 3,00 Dies
183
Wire Properties
WIRE CONSTRUCTION
Basecoat E 641 GL Overcoat None American Wire Gauge AWG 18 Wire Diameter 1.0 mm Thickness 75 µ Grade 2
APPLICATION
Oven Type VET 375 Oven Temperature 525ºC Speed (meters/minute) 55 Number of Passes 10
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 1,0 mm
Mandrel Winding 8-5.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 >120 torsions Elongation to Break 3.4.1.1 122-129 6-3.1 38% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 1,0 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 370ºC Heat Shock - 30 min @ 220ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 213°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 1,0 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 >15,0 kV Breakdown 150 h at 3000 V Pass Tangent Delta 19-6.1 205ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 1,0 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 With top: Sivamid 595 Pass
184
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Allotherm 602 BGM Rev. 1 Polyamide-Imide Magnet Wire Enamel
ELANTAS ItaliaSrl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
185
Technical Data Sheet
Allotherm 602 BGM Rev. 1 Polyamide-Imide Magnet Wire Enamel
ELANTAS ItaliaSrl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
186
Description Allotherm 602 BGM is a modified polyamide-imide magnet wire enamel with high thermal class. Excellent thermal properties as well as good chemical resistance and heat shock are the main characteristics of this product. Uses Suitable for monolithic or dual coat applications, it meets the requirements of IEC 317-13, -25, -26, -29, -38. Features and Benefits - Easy application. - UL recognized file E 135382,
Thermal Class 240. - Pinhole resistant.
- Compatible with all common impregnating materials.
Application Methods Allotherm 602 BGM is recommended for medium rang of wires (0,20 ÷ 1,60 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
602 BGM 31.0-33.0%
1000-1200
0,20 ÷ 1,60 Dies
187
Wire Properties
WIRE CONSTRUCTION
Basecoat 602 BGM Overcoat None American Wire Gauge AWG 21 Wire Diameter 0,71 mm Thickness 60 µ Grade 2
APPLICATION
Oven Type HEL 4/5 Oven Temperature 520ºC Speed (meters/minute) 32 Number of Passes 14
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 0,71 mm
Mandrel Winding 8-5.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 - Elongation to Break 3.4.1.1 122-129 6-3.1 35% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 0,71 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 >500ºC Heat Shock - 30 min @ 260ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 242°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 0,71 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 9,0 kV Tangent Delta 19-6.1 >270ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 0,71 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 Pass
188
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Technical Data Sheet
Sivamid 595 MBA Rev. 1 Polyamide-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
189
Technical Data Sheet
Sivamid 595 MBA Rev. 1 Polyamide-Imide Magnet Wire Enamel
ELANTAS Italia Srl Zona Ind.le Campolungo, 35 63100 Ascoli Piceno Italy Tel +39 0736 308-201 Fax +39 0736 402-746 info.elantas.italia@altana.com www.elantas.com
190
Description Sivamid 595 MBA is a special developed polyamide-imide magnet wire enamel, having self-lubricating properties with very low COF. Uses Due its special design, used only as the last overcoat of wire, improving the lubrication of the wires. Features and Benefits - Low value of COF (0,04 – 0,05). - Glass transition between 260°C and
280°C, according to ISO 11357-2. - UL recognized file E 135382,
Thermal Class 220. - Pinhole resistant. - Easy application.
- Compatible with all common impregnating materials.
Application Methods Sivamid 595 MBA is recommended for wide rang of wires (0,20 ÷ 5,00 mm) using horizontal and vertical enameling machines. Note The recommendations, test results and suggestions are offered herein as a guide in the use of these materials and are not a guarantee to their performance in as much as ELANTAS Italia, Srl has no control over the use to which others may put the product. The mentioned properties are typical values and are not intended for specification use.
Properties of Material Supplied
Enamel Solid content (1g/1h/180°C)
Viscosity (mPa.s at 23°C)
Range Ø mm
Application system
595/30 MBA 29.0-31.0%
500-700
0,20 ÷ 5,00 Dies
191
Wire Properties
WIRE CONSTRUCTION
Basecoat 595/30 MBA Overcoat None American Wire Gauge AWG 21 Wire Diameter 0,71 mm Thickness 60 µ Grade 2
APPLICATION
Oven Type HEL 4/5 Oven Temperature 520ºC Speed (meters/minute) 32 Number of Passes 14
MECHANICAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-3
JIS C 3003
IEC 851-3 0,71 mm
Mandrel Winding 8-5.1 Pass Flexibility: 20% Elongation 3.3.1.1 141-148 8-5.1 9.1 Pass Jerk test 8-5.3 Pass Peel test 8-5.4 - Elongation to Break 3.4.1.1 122-129 6-3.1 35% Abrasion resistance 11-6.1 -
THERMAL PROPERTIES
NEMA MW 1000
ASTM D 1676
IEC 851-6
JIS C 3003
IEC 851-6 0,71 mm
Cut-Through Temperature 3.50.1.1 61-68 10-4.1 380ºC Heat Shock - 30 min @ 240ºC 3.5.1.1 156-162 9-3.1 14.1 Pass Thermal index 15-5.1 220°C
ELECTRICAL PROPERTIES NEMA
MW 1000 ASTM D 1676
IEC 851-5
JIS C 3003
IEC 851-5 0,71 mm
Breakdown voltage 3.8.1.1 69-75 13-4.1 11.1 12,0 kV Tangent Delta 19-6.1 260ºC
CHEMICAL RESISTANCE NEMA
MW 1000 ASTM D 1676
IEC 851-4
JIS C 3003
IEC 851-4 0,71 mm
Resistance to solvent 12-3.1 Pass Resistance Freon R22 16-4.1 Pass Transformer oil resistance 20-6.2 Pass
192
Safety and Handling
ELANTAS Italia, Srl. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapors will present similar hazards. Curing, the conversion of resin into a thermoset film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapors may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enameled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release isocyanates and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
193
Technical Data Sheet
Deaglass 7080 FS Varnish for glass fibre braided wires, thermal class F
194
Product description Deaglass 7080 FS is a single component, oven-drying impregnating varnish for manufacture of varnish bonded glass fiber braided winding wires. The Varnish is based on a modified Polyurethane. For adjusting the viscosity the PMA (Metossipropylacetate) is designated. Areas of application Deaglass 7080 FS is used for manufacturing round and flat wire which are covered with glass filament. It’s further used as glue and covering varnish. Properties of cured resin Deaglass 7080 FS is appropriate for wires with very good gluing properties, high scraping resistance and a rather smooth surface. It stand out for its good elasticity, electrical properties of high quality and very high resistance against water, humidity, transformer oil, impregnating enamels, solvents and chemicals. Storage and stability Deaglass 7080 FS should be stored in clean, dry and closed vessel at temperature of 25°C or less. The ability of storing of the Deaglass 7080 FS comes at pertinent storage to twelve month.
Processing methods The Deaglass 7080 FS is supplied in processing consistency which can be adjusted during the processing by adding thinner PMA (Metossipropylacetate), if necessary. The baking temperature depend on the length of oven, on the discharging speed and the wire diameter. It should be determined when using the varnishing machine. Normally the wire are coated with 3-4 layers of enamel. It is useful to apply the first layer to the bare wire before it is covered with glass filaments. After the remaining 2-3 coatings will be made which have to be annealed after every enamelling process.
195
Properties of varnish as supplied Property Value Unit Specific Weight at 20°C 1,065 g/cm3 Solid Content (2g/3h/150°C) 47-49 % Viscosity (25°C) 400-500 mPa.s Flash Point 23 °C Breakdown voltage, breakdown resistance
Drying of the test samples: 1. Impregnation: 2hrs/120°C + 2hrs/140°C 2. Impregnation: 2hrs/120°C + 8hrs/140°C
Average consistency of the test sample in mm
Measurement Average breakdown voltage in kV
Average breakdown resistance in kV/mm
0,166 After 24hrs storage at 23°C and 50% rel. air humidity
15 88
0,170 After 96hrs storage at 23°C and 92% rel. air humidity
14 84
0,173 At 155°C
8 48
0,169 After 168hrs storage at 175°C 17 101 Specific volume resistance in dependence on storage in water: Duration of storage in water (in h) Specific volume resistance in Ohm x cm (average value)
0 1 x 1016
24 2 x 1015
48 8 x 1014
96 8 x 1014
240 9 x 1013
Our advice in application technology given verbally, in writing and by testing corresponds to the best of our knowledge and belief, but is intended as information given without obligation, also with respect to any protective rights held by third parties. It does not relieve your own responsibility to check the products for their suitability to the purposes and processes intended. The application usage and processing of the product are beyond our reasonable control and will completely fall into your scope of responsibility. Should there nevertheless be a case of liability from our side, this will be limited to any damage to the value of the merchandise delivered by us. Naturally, we assume responsibility for the unobjectionable quality of our products, as defined in our general terms and condition
Manufacturing sites : ELANTAS Italia s.r.l. via San Martino 6, 15028 Quattordio ( AL ), Italy www.elantas.com
196
Safety and Handling ELANTAS Italia S.r.l. manufactures high-performance enamels for use as magnet wire coatings. Liquid enamels contain hazardous chemicals and require care in their use. Users should read the Material Safety Data Sheet (MSDS) provided with each product. The MSDS lists the hazardous components, describes their toxicity and provides recommendations for use of personal protective equipment. Magnet wire enamels, in general, consist of polymeric resins dissolved in organic solvents. The solvents, in their liquid form, may be combustible, toxic and/or corrosive. Their vapours will present similar hazards. Curing, the conversion of resin into a thermo set film in a magnet wire oven, is a chemical reaction. This reaction releases chemical by-products including, but not limited to, ethylene glycol, formaldehyde, isocyanates and low molecular weight polymer. Combustion of these by-products and solvent vapours may generate oxides of carbon and nitrogen as well as other pollutants. The user must take appropriate steps to handle these and all other emissions in compliance with applicable environmental and safety regulations. Enamelled magnet wire may also present health and safety risks. Abrasion of the wire may generate toxic or irritating dust. Exposure to soldering temperatures may release Isocyanides and other by-products. Again, the user must address these concerns in compliance with appropriate regulations.
Storage and Shelf Life ELANTAS Italia, Srl magnet wire enamels should be stored in sealed containers at range of temperature from -10°C up to 40ºC. Under these conditions, ELANTAS Italia, Srl warrantees the products as having the following shelf life from the date of shipment: Self Bonding (SB) Magnet Wire Enamels Twelve Months Polyvinylformal (PVF or PVA) Magnet Wire Enamels Twelve Months Nylon (PA) Magnet Wire Enamels Twelve Months Polyurethane (PU) Magnet Wire Enamels Twelve Months Polyesterimide (PEI) Magnet Wire Enamels Twelve Months Solderable Polyesterimide (PEW) Magnet Wire Enamels Twelve Months Polyester (PE) Magnet Wire Enamel Twelve Months Polyamideimide (PAI) Magnet Wire Enamels Six Months Containers that are vented to the atmosphere should employ drying tubes to prevent the entrance of excessive moisture.
Tavola di conversione viscosità Viscosity Conversion Table
Cps Ford 4 Din 4
50
23”
17” 65 27” 20” 85 33” 24” 100 37” 27” 125 43” 31” 140 48” 35” 165 56” 41” 200 65” 47” 225 72” 53” 250 80” 58” 275 86” 63” 300 93” 67” 320 100” 73” 340 107” 78” 370 115” 84” 400 125” 90” 435 136” 99” 470 148” 107” 500 157” 113” 545 170” 123” 630 208” 152” 800 247” 180” 980 278” 203” 1080 340” 248”
201
197
Tavola di conversione viscosità Viscosity Conversion Table
Cps Ford 4 Din 4
50
23”
17” 65 27” 20” 85 33” 24” 100 37” 27” 125 43” 31” 140 48” 35” 165 56” 41” 200 65” 47” 225 72” 53” 250 80” 58” 275 86” 63” 300 93” 67” 320 100” 73” 340 107” 78” 370 115” 84” 400 125” 90” 435 136” 99” 470 148” 107” 500 157” 113” 545 170” 123” 630 208” 152” 800 247” 180” 980 278” 203” 1080 340” 248”
201
198
mm AWG mm AWG mm AWG0,011 57,0 0,102 38,0 0,912 19,00,012 56,0 0,114 37,0 1,024 18,00,014 55,0 0,127 36,0 1,151 17,00,016 54,0 0,142 35,0 1,290 16,00,018 53,0 0,160 34,0 1,450 15,00,020 52,0 0,180 33,0 1,628 14,00,022 51,0 0,203 32,0 1,829 13,00,025 50,0 0,226 31,0 2,052 12,00,028 49,0 0,254 30,0 2,304 11,00,031 48,0 0,287 29,0 2,588 10,00,035 47,0 0,320 28,0 2,906 9,00,041 46,0 0,361 27,0 3,264 8,00,049 45,0 0,404 26,0 3,665 7,00,051 44,0 0,455 25,0 4,115 6,00,055 43,0 0,511 24,0 4,620 5,00,064 42,0 0,574 23,0 5,189 4,00,071 41,0 0,643 22,0 5,827 3,00,079 40,0 0,724 21,0 6,543 2,00,089 39,0 0,813 20,0 7,348 1,0
DIMENSIONS
202
199
VISCOSITY vs TEMPERATURE The following graph enables the viscosity of an enamel at different temperatures to be predicted.
To use: find the curve closest to the known viscosity and temperature, then follow curve to read off viscosity at the required temperature.
Example. 200mPas @ 23C. Closest is lower curve. Viscosity at 45C is therefore 75mPas.
Note: This information is only provided for guidance and does not constitute a specification.
203
200
275 °C 253260 °C 620245 °C 1708230 °C 5422
212,6 °C 20000
TEREBEC MT533
TERMAL INDEX
100
1000
10000
100000
150 °C170 °C190 °C210 °C230 °C250 °C270 °C290 °C
204
270 °C 457260 °C 1155245 °C 6034
234,0 °C 20000
TEREBEC MT533 + ALLOTHERM 602L
TERMAL INDEX
100
1000
10000
100000
150 °C170 °C190 °C210 °C230 °C250 °C270 °C290 °C
205
202
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