irz artificial lift solutions [version 1.2 july 2016]
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IRZ ARTIFICIAL LIFTSOLUTIONS
Version 1.2, July 2016
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Izhevskiy Radiozavod (IRZ)
Date of foundation
Total number of employees
Engineering department
Customer representative offices
Company is certified to
• Russian group of companies producing electronics
• March 6, 1958
• 5 390
• 710
• Ministry of Defense, Russian Railways
• AS/EN 9001 standard by International Aerospace Quality Group (IAQG) for aerospace and military products
3
Space-related electronics for on-board and ground segments
User navigationequipment
Railway automatics andsafety systems
Telecommunication systems
Oilfield electronic equipment
Control and measuring equipmentVideo systems
Product Lines
4
Products testingAssembly and integration
Design and development
Procurement, test and supply of electronic components
Hybrids production PCB production
Mechanical processing
Technologies
Surface mounting of components
Artificial Lift Solutions
IRZ TEK, LLC is the leading Russian company supplying oilfield electronic equipment for oil & gas industry
20 years of experience Serial production High quality R&D team
Customers and partners
Artificial Lift Solutions
• VSD
• Downhole Monitoring
• Downhole Monitoring
Oilfield Equipment
ESP Rod pumps PCP Gas lift
Control StationsVSD, soft starters, switchboards
Downhole Monitoring System Standard R&D R&D R&D
Downhole Monitoring SystemHi-Temp R&D R&D R&D R&D
Flowmetering System Dual Completion Systems Anti-Scaling System
Features High accuracy
Overvoltage protection
Harsh environment coating (optional)
5 years lifetime
RS-232 / RS-485 interface
MODBUS protocol
Low cost
Downhole Sensor
ESP Downhole Monitoring System
Monitored parameters Intake pressure & temperature
Motor oil pressure
Motor oil / winding temperature
Motor vibration (X, Y, Z)
Current leakage (insulation resistance)
Discharge pressure & temperature
(optional)
Surface Acquisition Unit
Stand-alone Surface Unit (optional)
Serial production since 1998
More than 20,000 systems already in
operation
Discharge Sub
ESP Downhole Monitoring System
Harsh operating environment
Solids max 0.1%H2S max 0.001% Gas max 80% (volume)
Pressure 320 kgf/cm2 (4552 psi)Temperature +150 °C (302 F)Vibration 100 m/sec2 (10g)
Downhole Sensor
Depth 6000 m (19685 ft)Outer diameter 103 mm (4.055’’)
Easy operation and maintenance
Geophysical tasks
Parameter Standard Hi-Temp (R&D)
Intake pressureRangeResolutionAccuracy
0-600 atm / 0-8800 psi0.01 atm / 0.15 psi
0.5%
0 – 600 atm / 0-8800 psi0.01 atm / 0.15 psi
0.5%
Intake temperatureRangeResolutionAccuracy
0-150 °С / 0-302 °F 0.01 °С / 0.1 °F
2%
0-175 °С / 0-347 °F 0.01 °С / 0.1 °F
2%
Motor oil / winding temperatureRangeResolutionAccuracy
0-250 °С / 0-482 °F 0.01 °С / 0.1 °F
2%
0-250 °С / 0-482 °F 0.01 °С / 0.1 °F
2%
Motor vibration (X, Y, Z)RangeResolutionAccuracy
0-5g 0.12%
0-5g 0.12%
Current leakage (insulation resistance)RangeResolutionAccuracy
0-10 MОhm1 kOhm
2-5%
0-10 MОhm1 kOhm
2-5%
Discharge pressure (optional)RangeResolutionAccuracy
0-600 atm / 0-8800 psi0.01 atm / 0.15 psi
0.5%
0-600 atm / 0-8800 psi0.01 atm / 0.15 psi
0.5%
Discharge temperature (optional)RangeResolutionAccuracy
0-150 °С / 0-302 °F 0.01 °С / 0.1 °F
2%
0-175 °С / 0-347 °F 0.01 °С / 0.1 °F
2%
Scanning interval 20 sec (higher rates available upon request)
Overall dimensions 103 mm (4.055’’) OD x 802 mm (31.5’’)
ESP Downhole Monitoring System
Downhole Flow Metering System
Parameter Value
Flow rate range 20-200 / 100-1000 m3/day125-1257 / 629-6290 BPD
Max flow rate error 5%
Operating temperature range 0-150 ºС / 32-302 ºF
Max depth 5000 m / 16400 ft
Overall dimensions (flow meter) Ø 103 х 900 mm 4.055’’ x 35.43’’
Discharge / intake temperature 0-150 °С / 0-302 °F
Motor oil / winding temperature 0-250 °С / 0-482 °F
Temperature accuracy 2%
Discharge / intake / motor oil pressure 0-600 atm / 0-8800 psi
Pressure accuracy 0.5%
Vibration (X, Y, Z) 0-50g
SpecificationFeaturesReal-time and day flow rate
measurement
Vortex-type (no moving parts)
Discharge temperature and pressure
Corrosion resistant
Configured for oil production and
intrawell fluid pumping (from lower
reservoir to upper reservoir / from
upper reservoir to lower reservoir)
Flow Meter
Surface Acquisition Unit
Downhole Sensor
Variable Speed DriveIRZ-500 Features
Compatible with induction & PMM motors
Motor power up to 400 kW
Operates at -60.. 50 °С (-76..122 °F)
IP54 class cabinet
Smart control algorithms
USB-port for data download
Output sinus filter (integrated)
IEEE519 input filter (optional)
Compatible with SCADA
RS232/ RS485 interfaces
GPRS data transmission (optional)
Parameter Value
Supply voltage 380 V (allowable 190-520 V)
Motor power range 14-400 kW
Frequency control range- AC
- PMM3.5-70 Hz
15-240 Hz
Frequency increment 0.1 Hz
Operating current control range 0-1000 A
Current leakage control (insulation resistance)
20-1000 kOhm – error 2%1-10 MOhm – error 5%
Backspin rotation frequency control
1-50 Hz(error 2%)
Control error of current , voltage, frequency, time settings 2%
Specification
ESP Control Stations
Soft StarterIRZ-700
ESP Control Stations
Features 4 start-up modes (current increase, current
limitation, inrush start, direct start)
2 brake-up modes (soft, run-down)
Compatible with induction & PMM motors
Motor power up to 320 kW
Operates at -60.. 50 °С (-76..122 °F)
IP54 class cabinet
USB-port for data download
Compatible with SCADA
RS232/ RS485 interfaces
GPRS data transmission (optional)
Parameter Value
Supply voltage 380 V (allowable 190-520 V)
Motor power range 14-320 kW
Frequency control range- AC
- - PMM3.5-70 Hz
15-240 Hz
Frequency increment 0.1 Hz
Operating current control range 0-1000 A
Current leakage control (insulation resistance)
20-1000 kOhm – error 2%1-10 MOhm – error 5%
Backspin rotation frequency control
1-50 Hz(error 2%)
Control error of current , voltage, frequency, time settings 2%
Specification
VSD forRod Pumps / PCPsIRZ-400
Features Smart control algorithms
Manual / automatic operation mode
Oil well parameters monitoring
Soft start, smooth braking
Motor frequency control
Rod pump oscillation frequency control
(without stoppage or changing pulleys)
Compatible with sensors of various
vendors
USB-port for data download
Compatible with SCADA
RS232/ RS485 interfaces
On-line access
SpecificationParameter Value
Supply voltage 270-520 V
Motor power range 5-55 kW
Rotor frequency control range 0.5 - 100 Hz (increment 0.1)
Error (current, voltage, rotation frequency, time setting) 2%
Cabinet protection class IP54
Operating temperature -60..+50 °С ( -76..122 °F )
Rod Pump / PCP Control Stations
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Surface Acquisition Unit (VSD integrated)
Downhole Monitoring System forRod-Pumps / PCP / Gas Lift / Flowing Wells
Parameter StandardCable length 6000 m / 19685 ft
TemperatureRangeResolutionAccuracy
0-150 ºС / 32-302 ºF0.01
± 1.5%
Tubing pressureRangeResolutionAccuracy
0-60 MPa / 0-8702 psi0.01± 1%
Annulus pressureRangeResolutionAccuracy
0-60 MPa / 0-8702 psi0.01 (0.001 for quartz version)
± 1% (± 0.1% for quartz version)
Vibration acceleration (X, Y, Z)
RangeResolutionAccuracy
0-5g0.01± 5%
Scanning interval Less than 1 secLifetime 3 yrs
Dimensions ø 28 x 700 mm / ø 1.1’’ x 27.56’’
Specification (R&D)FeaturesDigital interface
Compact size
High accuracy
Resistant to H2S
Logging cable (optional)
MODBUS protocol
GPRS channel (optional)
Compatible with any VSD
Stand-alone Surface Unit (optional)
Features Separated control for each reservoir
Parameters measured for each
segregated zone
One ESP for two reservoirs
Valve is controlled by VSD
Pressure of separated reservoir is measured by valve
One motor with two ESPs configuration available
Dual Completion SystemsSingle packer configuration
Double packer configuration
Parameter Value
Intake pressure range 0-60 MPa / 0-8702 psi
Intake temperature range 0-150 ºС / 32-302 ºF
Motor oil temperature 15-200 ºС / 59-392 ºF
Radial vibration 0-5g
Valve position 0-100%
Pressure of separated reservoirs 0-60 MPa / 0-8702 psi
Specification
In collaboration with
Electromagnetic field changes the structure of salt crystals in the fluid
Pilot-1 Anti-Scaling System
Donwhole sensor
Anti-scaling downhole unit
Electromagnetic field
System prevents deposits of salts:
CaCO3Calcium carbonate
CaSO4Calcium sulfate
Effect is proved by laboratory and field tests
The emitter generates an alternating electro-magnetic field which affects the structure of salts crystals in a fluid. As a result, the salts are not deposited on metal surfaces of downhole equipment. The field is acting along the whole length of the well.
Connection• Powered by an additional winding of motor
(requires modification of motor)• Operated and controlled by downhole
monitoring system• Data is transferred via downhole sensor
Pilot-1 Anti-Scaling System
Parameter Value
Supply voltage 170-285 V50 Hz
Power consumption less 40 W
Lifetime 2 years
Dimensions Ø 120 x 1865 mm / ø 4.72’’ x 72.42’’
Specification
Solids max 0.1%H2S max 0.01 g/l Gas max 80% (volume)
Pressure 320 kgf/cm2 (4552 psi)Fluid temperature +120 °C (248 °F)Vibration 5g
Depth 6000 m (19685 ft)Outer diameter 120 mm (4.72’’)
Operation environment
Benefits No chemicals needed
MTBF increase up to 2 times +20% production rate
ESP runtime protection
Pilot-1 Anti-Scaling System
without Pilot-1 with Pilot-1
Tested and approved by
In collaboration with New Technology LLC, the Russian
manufacturer of ESP systems, IRZ can supply ESP
systems:
ESP
asynchronous motors
gas separators
motor seals
power cables
surface control stations
downhole sensors
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ESP Systems
Production
Assembly, integration and tests
8000 sensors / year1000 VSDs / year
300 employees
LEAN production
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Quality Management
ISO 9001:2015 ISO 14001:2004 OHSAS 18001:2007
Contact us
We are looking for partners to establish long-term cooperation in the field of artificial lift solutions.
IRZ TEK, LLC19 Bazisnaya street, city of Izhevsk, Russia, 426034Tel / fax: + 7 3412 501 501 / 686 555 Email: sales@irz.ru Web: oil.irz.ru
Anton StarkovHead of Business Development DepartmentTel: +7 3412 722 971Email: starkoff@irz.ru
Ivan IsaevBusiness Development ManagerTel: +7 3412 501 189Email: isaev@irz.ru
Julia DetkovaBusiness Development ManagerTel: +7 3412 662 660Email: detkova@irz.ru
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