installation gl1800/b/bd/d/da instructions...
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Honda Dealer: Please give a copy of these instructions to your customer.
INSTALLATION
INSTRUCTIONS
Accessory Application
© 2018 American Honda Motor Co., Inc. - All Rights Reserved.
PARTS LIST
87946-MKC-A0001 of 16
Publication No.
MII 16426
Issue Date
February 2019
1 of 16
LED FOGLIGHT
ATTACHMENT KIT
P/N 08V70-MKC-A00
GL1800/B/BD/D/DA
No. Description Qty
(1) Installation instructions URL 1
(2) Sub harness 1
(3) Foglight adjuster 2
(4) Right stay 1
(5) Left stay 1
(6) Flange collar (large) 4
(7) Grommet 4
(8) 6 mm SH flange bolt (long) 2
(9) 6 mm SH flange bolt (middle) 2
(10) 6 mm screw 4
(11) Washer 4
(12) Flange collar (small) 4
(13) 6 mm SH flange bolt (short) 2
(14) Collar 2
(15) 6 mm nut 2
(16) 6 mm bolt washer 2
(17) Foglight knob 1
(18) Pipe band A 2
(19) Pipe band B 2
(20) Wire tie (short) 3
(21) Wire tie (long) 2
(22) Holder clip 2
(23) 6 mm flange nut 2
(24) Clip 2
(25) Cushion 2
(5)
(2)
(4)
(9)
(8)
(1)
(17)
(3)
(10)(11)
(22)
(21)
(2)
(16)(19)
(15)
(18)
(25)
(24)
(20)
(7)(6) (23)
(13)
(14)
(12)
No. Description Qty
(1) LED foglight 2
(2) Installation instructions URL 1
LED FOGLIGHTS
Sold separately
(1)
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TOOLS AND SUPPLIES REQUIREDSocket (8 and 10 mm)
Ratchet
Phillips screwdriver
Snips
Marker
Ruler
File
Isopropyl alcohol
Shop towel
Torque wrench
Item N·m kgf·m Ibf·ft
6 mm screw 9 0.9 6.6
6 mm bolt washer 10 1.0 7
6 mm SH flange bolt 10 1.0 7
6 mm flange nut 12 1.2 9
TORQUE CHARTTighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts.
INSTALLATION CAUTION
• To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory.
NOTE:
• Heat the bonding surfaces with a hair dryer if the ambient air temperature is below 70°F (21°C).
• The adhesive reaches full strength in 72 hours. Wait at least 24 hours before riding your motorcycle.
• Disconnect the negative (-) cable from the battery before installing this accessory.
• The memory of the clock will be erased when you disconnect the battery. Reset the clock after reconnecting the battery.
• Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched.
• Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose.
<Left side>
LEFT SADDLEBAG LID
2. Remove the lef t s ide cover as shown, and disconnect the negative (-) cable of the battery.
LEFT SIDE COVER
3. Remove the right side cover in the same manner as the left side.
1. Open the left saddlebag lid as shown.
• Repeat on the right side.
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SEAT
4. Remove the seat as shown.
• Disconnect the connector for GL1800/D/DA.
BOLT
WASHER
5. Fold down the left rear view mirror backward as shown.
<Left side>
LEFT REAR VIEW MIRROR
6. Remove the left mirror arm panel as shown.
<Left side>
LEFT MIRROR ARM PANEL
SCREW
7. Remove the left rear view mirror as shown.
BOLT
LEFT REAR VIEW MIRRORDisconnect the connector.
8. Remove the right mirror arm panel and right rear view mirror in the same manner as the left side.
9. Remove the screw as shown.
• Repeat on the right side.
<Left side>
SCREW
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11. Remove the clip as shown.
12. Remove the left inner cowl as shown.
10. Remove the left deflector panel as shown.
SCREW
SCREW
LEFT INNER COWL
CLIP
CLIP
<Left side>
SCREW
LEFT DEFLECTOR PANEL
CLIP
14. Remove the left middle cowl as shown.
<Left side>
LEFT MIDDLE COWL
<Left side>
13. Remove the clip as shown.
CLIP
15. Remove the right deflector panel, right inner cowl and right middle cowl in the same manner as the left side.
16. Remove the parts as shown.
• Repeat on the right side.
<Left side>
SCREW
SCREWCOLLAR
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18. Remove the clip and disconnect the connector as shown.
19. Remove the right outer air guide as shown.
20. Remove the pocket cable as shown.
17. Remove the 2P black connector as shown.
<Right side>
2-PIN WATERPROOF CONNECTOR (Black)
CLIP
2-PIN WATERPROOF CONNECTOR (Black)
SCREW
CLIPRIGHT OUTER AIR GUIDE
POCKET CABLE
SCREW
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23. Remove the left foglight cover as shown.<Left side>
24. Remove the left lower cowl as shown.
25. Remove right foglight cover and right lower cowl in the same manner as the left side.
26. Remove the front lower inner cowl as shown.
LEFT FOGLIGHT COVER
LEFT LOWER COWL
FRONT LOWER INNER COWL
SCREW
SCREW
SCREW
SCREW
21. Remove the parts as shown.
22. Remove the shelter as shown.
SCREW
CLIP
CLIP
SHELTER
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After cutting, finish with a round file.
27. Remove the front lower cowl as shown. 29. Clean the surface of the area shown with isopropyl alcohol.
FRONT LOWER COWL
COLLAR
BOLT
28. Cut out the parts of left foglight cover as shown.
• After cutting, remove any burrs.
• Repeat on the right side.
LEFT FOGLIGHT COVERSNIPS
FILE
FILE
SNIPS
ISOPROPYL ALCOHOL
30. Attach the cushion as shown.
CUSHIONRemove the adhesive
backing before attaching.
CUSHION
LEFT FOGLIGHT COVER
LEFT FOGLIGHT COVER
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34. Remove the center console garnish as shown.
35. Remove the dummy knob as shown.
36. Install the foglight knob as shown.
CENTER SWITCH PANEL
CENTER SWITCH PANEL
CENTER SWITCH PANEL
CENTER CONSOLE GARNISH
SCREW
SCREW (Save)
DUMMY KNOB (Save)
FOGLIGHT KNOB
33. Remove the right and left center console panels as shown.
RIGHT CENTER CONSOLE PANEL
LEFT CENTER CONSOLE PANEL
CENTER SWITCH PANEL (Back side)
SCREW
SCREW
SCREW
CLIP
CENTER SWITCH PANELDisconnect the connector.
31. Attach the cushion to the right foglight cover in the same manner as the left side.
32. Remove the center switch panel as shown.
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37. Reinstall the center console garnish, right and left center console panels in the reverse order of removal.
38. Install the center switch panel in the reverse order of removal.
39. Mark the LED foglight harness at the position shown.• Perform this step for both foglights.
80 mm
MARKER
LED FOGLIGHT HARNESS
LED FOGLIGHT HARNESS
LED FOGLIGHT
LED FOGLIGHT
LED FOGLIGHT
CLIP
40. Install the clip at the marked position as shown.
• Perform this step for both foglights.
MARK (80 mm)
41. Install the 6 mm nut to the LED foglight as shown.
6 mm NUT
LED FOGLIGHT
LED FOGLIGHT
42. Loosely install the foglight adjuster as shown.
FOGLIGHT ADJUSTER
FOGLIGHT ADJUSTER
6 mm SH FLANGE BOLT (short)
6 mm SH FLANGE BOLT (short)
COLLAR
COLLAR
<Left side>
<Right side>
43. Insert the grommets as shown.
GROMMET
GROMMETLEFT STAY
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Align with the top faces of the left stay and foglight
adjuster.
6 mm SCREWTighten the left and
right screws securely.
Align with the
top face.
6 mm BOLT WASHER
FOGLIGHT ADJUSTER
LEFT STAY
6 mm SH FLANGE BOLT (short)Tighten.
ASSEMBLED LED FOGLIGHT
46. Secure the foglight adjuster and left stay as shown.
• To adjust the foglight aiming, loosen the 6 mm
bolt washer and 6 mm screws.
ASSEMBLED LED FOGLIGHT
45. Loosely install the assembled left stay to the assembled LED foglight as shown.
6 mm SCREW
WASHER
6 mm BOLT WASHER
LEFT STAY
LEFT STAY
44. Install the flange collars to the left stay as shown.
FLANGE COLLAR (small)
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FLANGE COLLAR (large)
FLANGE COLLAR (large)
LED FOGLIGHT HARNESS
CLIP
47. Install the flange collars as shown.
48. Secure the clip as shown.
ASSEMBLED LED FOGLIGHT
ASSEMBLED LED FOGLIGHT
ASSEMBLED LEFT LED FOGLIGHT
49. Assemble the right LED foglight in the same manner as the left side.
50. Temporarily install the pipe band A and pipe band B as shown.
PIPE BAND A
PIPE BAND B
<Left side>
51. Route the left LED foglight harness as shown.
LEFT LED FOGLIGHT HARNESS
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54. Install the pipe band A, pipe band B and assembled right LED foglight in the same manner as the left side.
55. Route the right LED foglight harness as shown.
56. Remove the dummy connector as shown.
2-PIN WATERPROOF DUMMY CONNECTOR (Black) (Save)
53. Route the left LED foglight harness as shown.
<Right side>
<GL1800BD/D/DA>
<GL1800/B>
RIGHT LED FOGLIGHT HARNESS
ASSEMBLED LEFT LED FOGLIGHT
52. Install the assembled left LED foglight as shown.
PIPE BAND B6 mm SH FLANGE BOLT (long)
6 mm SH FLANGE BOLT (middle)
6 mm FLANGE NUT
LEFT LED FOGLIGHT HARNESS
LEFT LED FOGLIGHT HARNESS
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58. Connect the sub harness as shown.
2-PIN WATERPROOF CONNECTOR (Black)
2-PIN WATERPROOF CONNECTOR (Black)
57. Install the holder clips as shown.
HOLDER CLIP
SUB HARNESS
HOLDER CLIP
2-PIN WATERPROOF CONNECTOR (Black)
SUB HARNESS
59. Connect the right LED foglight harness as shown.
2-PIN WATERPROOF CONNECTOR (Black)
SUB HARNESS
RIGHT LED FOGLIGHT HARNESS
60. Secure the right LED foglight harness with the wire tie as shown.
WIRE TIE (long)Secure the right LED
foglight harness to
the frame.
RIGHT LED FOGLIGHT HARNESS
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63. Connect the left LED foglight harness as shown.
2-PIN WATERPROOF CONNECTOR (Black)
SUB HARNESS
61. Secure the connector with the holder clip as shown.
SUB HARNESS
HOLDER CLIPSecure the connector to
the motorcycle’s harness.
62. Route and secure the sub harness with the wire tie as shown.
SUB HARNESS
WIRE TIE (short)Secure the sub
harness to the
motorcycle’s
harness.
LEFT LED FOGLIGHT HARNESS
<Left side> GL1800/B
<Left side> GL1800BD/D/DA
2-PIN WATERPROOF CONNECTOR (Black)
SUB HARNESSLEFT LED FOGLIGHT HARNESS
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64. Secure the left LED foglight harness with the wire ties as shown.
WIRE TIE (long)Secure the left LED
foglight harness to
the frame.
WIRE TIE (short)Secure the left LED
foglight harness to the
motorcycle’s harness.
LEFT LED FOGLIGHT HARNESS
65. Secure the connector with the holder clip as shown.
HOLDER CLIPSecure the connector
to the motorcycle’s
harness
2-PIN WATERPROOF CONNECTOR (Black)
LEFT LED FOGLIGHT HARNESS
<GL1800BD/D/DA>
<GL1800BD/D/DA>
<GL1800/B>
<GL1800/B>
WIRE TIE (long)Secure the left LED
foglight harness to
the frame.
WIRE TIE (short)Secure the left LED
foglight harness to
the motorcycle’s
harness.
LEFT LED FOGLIGHT HARNESS
HOLDER CLIPSecure the connector
to the motorcycle’s
harness
2-PIN WATERPROOF CONNECTOR (Black) LEFT LED FOGLIGHT
HARNESS
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66. Secure the sub harness with the wire tie as shown.
WIRE TIE (short)Secure the sub harness to
the motorcycle’s harness.
SUB HARNESS
<GL1800BD/D/DA>
<GL1800/B>
WIRE TIE (short)Secure the sub harness to
the motorcycle’s harness.
SUB HARNESS
67. Install the motorcycle’s parts in the reverse order of removal.
• Before installing the right and left foglight
covers, perform the AIMING THE FOGLIGHTS.
• Confirm that any wire harness is not caught or
too tight.
68. Check the foglight, headlight and the other lights for proper operation.
INSTALLED HEIGHT of FOGLIGHT
5 m (16.4 ft)
CUT-OFF LINE
INSTALLED HEIGHT of FOGLIGHT
FOGLIGHT SWITCH
2. Measure the installed height of the foglight from the floor.
3. Aim the foglights so that the cut-off line of the light pattern on the aiming screen is the same distance above the floor as the foglight installed height.
AIMING THE FOGLIGHTS1. Place the motorcycle on a level surface, 5 m (16.4 ft)
away from the aiming screen. Turn on the foglights.
• When the ignition switch is ON and the foglight switch is pressed, the foglights come on.
• When the foglight switch is pressed again, the foglights are turned off.
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