hybridrive modular traction system (mts) · 2011-06-02 · hybridrive® modular traction system...

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HybriDrive® Modular Traction System (MTS)

HybriDrive® Modular Traction System (MTS)

Features• Designedtofitinconventionaltransmissionspaceclaim• Vehicleinstallationflexibility:inlineortransverseengineinstallation• Integratedstartergenerator• Modular—readilyacceptsnewtechnology• Meetsallindustrytop-speed,acceleration,andgradeability

performancerequirements

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The Modular Traction System (MTS) is composed of a traction motor and a traction generator to provide power to the vehicle.

The liquid cooled, high power-to-weight ratio electric traction motor connects directly to a standard drive shaft and rear axle to provide traction power and regenerative braking. The traction motor incorporates a fixed ratio reduction gear, eliminating the need for a gear shifting transmission. This provides shift-free propulsion for the transit bus; providing a noticeably smoother ride for passengers than traditional diesel or parallel hybrid buses.

The traction motor is the sole source of propulsion for the vehicle and is sized accordingly, providing high power and superior low-end torque. This gives HybrDrive® powered buses exceptional acceleration, performance on steep grades and efficiency of energy re-capture during regenerative braking – this energy is returned to the batteries for subsequent use.

The combination of the down-sized engine, generator and traction motor occupies an equivalent space claim of a typical engine/transmission unit. This system’s design and packaging makes it easily adaptable to multiple bus models and easy to install. The MTS can be installed in-line T-drive, V-drive, or transverse.

The hybrid motor’s simple design reduces the cost of maintenance as well as the overall life cycle cost.

Traction motor

Features• Superiorlow-endtorque• Highpower-to-weightratio• Standardizedmountinginterfaces• ACinductionmotor—eliminatesbrushmaintenance• Mechanicallysimple;longlife• Self-containedcooling• Long-lifeTransynd®syntheticATF

Benefits• Superioraccelerationandgradeability• Reducedmaintenance• Flexibleforworldwidebusplatforms• Reliable,lowlife-cyclecost• Easyinstallation

Traction generator

Features• Integratedengine-startingfunctionality• Brushlesspermanentmagnet• Highpower-to-weightratio• Fullysealedandliquid-cooled—meetsinternationalstandards

(IP67andIP6k9k)• StandardSAENo.1interfacetoengine• Optionalarcticstartkitincludesstarterringgearforenginestart

capabilitybelow-22ºF(-30ºC)

Benefits• Quieterstart• Eliminatesstartermotorandflywheel• Reducedmaintenance,partscount,andlife-cyclecost• Integratedstartergeneratorenablesenginestop/startand

supportselectricalaccessories• TB200supportscontinuous65mph(105kph)sustainedtopspeed

HybriDrive® Modular Traction System (MTS)

FOR MORE INFORMATION, CONTACT:

BAE Systems600 Main StreetJohnson City, New York 13790

BAE SystemsMarconi WayRochester Kent ME1 2XX

www.baesystems.com/hybridrive

This component is part of the HybriDrive® propulsion system and is not sold separately. This document gives only a general description of the product(s) or service(s) offered by BAE Systems and, except where expressly provided otherwise, shall not form part of any contract. From time to time, changes may be made in the products or the conditions of supply.

© 2011 BAE Systems Cleared for public release, 5-2011

Traction motorRATINGS• Power: 200kW(265hp)peak

500-2000rpm 160kW(215hp)cont. 710-2485rpm• Torque: 5100Nm(3760ft-lbs)peak

0-200rpm 3800Nm(2790ft-lbs)int. 0-450rpm• Speed: 0-2485rpmSIZE — (overall)• Length(endofshaft):24.8in.(629mm)• Width: 24.1in.(613mm)• Height: 22.4in.(569mm)WEIGHT — wet: 777 lbs. (352 kg)

COOLANT — Jacket water ethylene glycol (or propylene glycol) 15 gpm (57 lpm) / internal ATF• IntegratedWEGandATF,oilpumpand

controller,oil/watercooler,filterandoilsump

Operating temperature: • Coolanttemperature: -40ºto167ºF

(-40ºto75ºC)• Externalambient: -40ºto185ºF

(-40ºto85ºC)

Traction generator RATINGS• Power: TB200-200kW(268hp)

cont.@2300rpm• Speed: 0-3000rpmSIZE — (overall)• Length(beyondFWH):6in.(155mm)• Width: 23.6in.(600mm)• Height: 23.6in.(600mm)WEIGHT — wet: • TB200: 251lbs(114kg)• +26lbs(+12kg)forarcticstartkitCOOLANT — Jacket water ethylene glycol (or propylene glycol) 15 gpm (57 lpm)Operating temperature: • Coolanttemperature: -40ºto185ºF

(-40ºto85ºC)• Externalambient: -40ºto185ºF

(-40to85C)

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