glasstec single pages
Post on 24-Jul-2016
219 Views
Preview:
DESCRIPTION
TRANSCRIPT
Surface Engineering Solutions for Glass Mold Manufacture
GlassTec®The complete range of nickel-chromium and nickel-copper alloy pow-ders, specially formulated for the Plasma Transferred Arc processEUTRONIC GAP with maximum concentration of energy, provides topquality coatings with minimal affect on the base metal. The ideal processfor total automation of coating applications particularly on molds orrotating parts.
Nickel-chromium powders for automated applications using the Plasma Transferred Arc process
16220
Nickel-copper alloy powders with low melting temperature for applications using the Plasma Transferred Arc process
PG 8426.36
Machinable by fi ling
by cutting tools by grinding Parts in steel/cast iron
in Al-bronze
Note : alloy properties are measured on coatings with no dilution.
EUTROLOY
Gas atomized powdersHardness : 25 HRCGrain size : +45 - 150 micronsExceptional machinability
Deposits exhibit exceptional machinabilityCast Iron Bottoms, Baffl es, Neck Rings,Guides, Edges
Hardness : ~ 270 HV30
(~22 HRC)Grain size : +32 -150 μmEasy to machine deposit by fi ling
Protective coating of cast ironor aluminium bronze molds
Gas atomized powders
Powders Properties Usage and alternatives Typical application
16221 Hardness : ~30 HRCGrain size : +53 -150 μmNo oxidation even at high temperature
Deposits exhibit exceptional machinabilityCast Iron Bottoms, Baffl es, Neck Rings,Guides, Edges
Nickel-boron-silicon alloy powders for automated applications
5056 Hardness : HRB 95Grain size : +45 -150 micronsUse on high alloy base metals
Deposits are low in hardness with excel-lent machinability
Gas atomized powders
Use on high alloy iron and copper mold parts
Powders Properties Usage and alternatives Typical application
Powders Properties Usage and alternatives Typical application
• Protective coatings that extend service life
• Products tailored to different base-metals
• A complete range for all standard hardness needs
• Rapid repairs with high precision
16227 Hardness : 35-40 HRCGrain size : -100 +325 meshExcellent for cast iron applications
Proprietary nickel-base alloy formulated fora high hardness and great toughness
Statement of Liability: Due to variations inherent in specifi c applications, the technical information contained herein, including any information as to suggested product applications or results, is presented withoutrepresentation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fi tness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affi liates shall have no liability in respect thereof.
YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS
GT 10-15 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.
Eutectic CorporationN94 W14355 Garwin Mace DriveMenomonee Falls, WI 53051 USAP 800-558-8524 • F 262-255-5542www.eutectic.com
Eutectic Services12300 Carmen AvenueMilwaukee, WI 53225 USAP 800-558-8524 • F 262-255-5542
Wide range of powders for a fl exible, modular system specially developed forsurface coating applications in the glass industry. The SUPERJET - S - EUTALLOY
delivery system ensures enhanced quality deposits thanks to its consistent serviceperformance using long life parts for highest operational safety. The rapid shut-off trigger, protective heat shield, low weight and advanced ergonomic designpromote both fast deposition speeds for series production and on-the-spot re-pairs. This universal system is a must for all workshops dealing with applicationsrequiring great precision, both along a path and for a desired thickness.
Powder Properties Usage and alternatives Typical application
Self-fluxing, nickel-boron-silicon alloys for regular work on cast iron and steel parts
Water atomized powders
Hardness: HRB 92-100Grain Size: + 20 - 106 micronsAbsence of overspray
Hardness: HRB 87-94Grain Size: + 20 - 106 micronsRepair or buffer layer
Hardness: HRC 28-35Grain Size: +20 - 106 micronsOxidation resistance, uniform hardness
Hardness: HRC 20-27Grain Size: +20 - 106 micronsHigh abrasion resistance
Hardness: HRB 90-96Grain Size: +20 - 106 micronsMinimal overspray
EUTALLOY
EUTALLOY LT Self-fluxing, nickel base alloys with low energy input for rapid mold work
Hardness: ~ 240 HV30
(~18 HRC)Grain size -106 μmSpot repairs
Hardness: ~ 270 HV30
(~22 HRC)Grain size -106 μmSmall to medium repairs
Hardness: ~26 HRC (~300 HV30
)Grain size -106 μmFast deposition
Hardness: ~31 HRCGrain size -106 μmGood wetting properties and fast
Hardness: ~35 HRCGrain size -106 μmEnhanced fl uidity and fast
Hardness: ~40 HRCGrain size -106 μmFast deposition with enhanced fl uidity
Repair of mold damage on the seams or edges Easy to machine or fi le
Repair or protection of mold components: seams,blow heads, guide rings
Extensive repairs and preventive coatingson seams, edges and guides
Fast repairs and extensive preventive coatings on mold edges and guides
Extensive repairs and preventive coatings on neckrings or blow head
Enhanced weldability at high hardnesslevel on bottom plates, baffl es and guide plates
Gas atomized powders
1202
1203
1204
1205
1206
Reduced overspray, excellent build-up, fi nishedwith standard hand tooling techniquesRing Discs, Mold necks, Mold bases
Excellent wetting to wide contact areas, smoothas-fused surface textureFunnels, Sleeves, Rings
Excellent high temperature oxidization resistance,good fi nish capabilityGuide rings, Funnels, Nozzels
Medium hardness with excellent puddle control and minimal oversprayMold edges, Mold corners, Bottom plates
Controlled melting range to insure optimal build-up characteristicsPress and blow plungers, Guide rings, Funnels,Bottom plates
PE 8418
PE 8422
PE 8426
PE 8431
PE 8435
PE 8440
Powder Properties Usage and alternatives Typical application
Integrated Production Performance
Stringent Quality Controls
The complete control of powder production within its own manufacturing plants, ensures highest quality products to precisely meet user needs. A profi cient research center combining skilled technicians in daily contact with glass mold producers and industrial usersaround the world, enables the powder plants to respond exactly to specifi c customer requests.
The various powder production technologies are perfectly integrated into the logistic chain for assuring the best service to customers.
From raw material selection to the fi nal sieving operations, passing through ingredient preparations and the atomization process, every single stage of powder production is subject to stringent quality assurance procedures. All the group plants are ISO 9000 certifi ed andparticipate in a centralized total quality program with the primary aim of achieving complete customer satisfaction.
Only under these strict conditions can the fi nished product conform regularly to the highest demands of the glass industry.
Self-fl uxing, nickel-chromium-boron-silicon alloy powders developed for a spraying procedure followed by fusing normally with a fl ame torch or occasionally in a furnace. The advanced CASTODYN DS 8000 system incorporates the latest tech no logical know-how in thermal spraying: modularity, precise parameters adjus-tment with easy settings, reliable components. The ideal choice for smooth, even coatings on large areas,fl at or in rotation.
Self-fluxing, nickel-chromium-boron-silicon alloy powders for the spray and fuse procedure on rotating parts
EUTALLOY RW
Water atomized powders
Hardness: HRC 36Grain size: +45 - 106 micronsWater atomized powder
Moderate hardness deposits with excepti-onal machine fi nishesPlungers, Baffl es, Ring discs
CPM 1207
Hardness: HRC 35Grain size: +45 - 125 micronsWater atomized powder
Tightly controlled grain size to insureexceptionally clean, pore-free deposists Plungers, Collars, Base molds
CPM 1207P
Powder Properties Usage and alternatives Typical application
Wide range of powders for a fl exible, modular system specially developed forsurface coating applications in the glass industry. The SUPERJET - S - EUTALLOY
delivery system ensures enhanced quality deposits thanks to its consistent serviceperformance using long life parts for highest operational safety. The rapid shut-off trigger, protective heat shield, low weight and advanced ergonomic designpromote both fast deposition speeds for series production and on-the-spot re-pairs. This universal system is a must for all workshops dealing with applicationsrequiring great precision, both along a path and for a desired thickness.
Powder Properties Usage and alternatives Typical application
Self-fluxing, nickel-boron-silicon alloys for regular work on cast iron and steel parts
Water atomized powders
Hardness: HRB 92-100Grain Size: + 20 - 106 micronsAbsence of overspray
Hardness: HRB 87-94Grain Size: + 20 - 106 micronsRepair or buffer layer
Hardness: HRC 28-35Grain Size: +20 - 106 micronsOxidation resistance, uniform hardness
Hardness: HRC 20-27Grain Size: +20 - 106 micronsHigh abrasion resistance
Hardness: HRB 90-96Grain Size: +20 - 106 micronsMinimal overspray
EUTALLOY
EUTALLOY LT Self-fluxing, nickel base alloys with low energy input for rapid mold work
Hardness: ~ 240 HV30
(~18 HRC)Grain size -106 μmSpot repairs
Hardness: ~ 270 HV30
(~22 HRC)Grain size -106 μmSmall to medium repairs
Hardness: ~26 HRC (~300 HV30
)Grain size -106 μmFast deposition
Hardness: ~31 HRCGrain size -106 μmGood wetting properties and fast
Hardness: ~35 HRCGrain size -106 μmEnhanced fl uidity and fast
Hardness: ~40 HRCGrain size -106 μmFast deposition with enhanced fl uidity
Repair of mold damage on the seams or edges Easy to machine or fi le
Repair or protection of mold components: seams,blow heads, guide rings
Extensive repairs and preventive coatingson seams, edges and guides
Fast repairs and extensive preventive coatings on mold edges and guides
Extensive repairs and preventive coatings on neckrings or blow head
Enhanced weldability at high hardnesslevel on bottom plates, baffl es and guide plates
Gas atomized powders
1202
1203
1204
1205
1206
Reduced overspray, excellent build-up, fi nishedwith standard hand tooling techniquesRing Discs, Mold necks, Mold bases
Excellent wetting to wide contact areas, smoothas-fused surface textureFunnels, Sleeves, Rings
Excellent high temperature oxidization resistance,good fi nish capabilityGuide rings, Funnels, Nozzels
Medium hardness with excellent puddle control and minimal oversprayMold edges, Mold corners, Bottom plates
Controlled melting range to insure optimal build-up characteristicsPress and blow plungers, Guide rings, Funnels,Bottom plates
PE 8418
PE 8422
PE 8426
PE 8431
PE 8435
PE 8440
Powder Properties Usage and alternatives Typical application
Integrated Production Performance
Stringent Quality Controls
The complete control of powder production within its own manufacturing plants, ensures highest quality products to precisely meet user needs. A profi cient research center combining skilled technicians in daily contact with glass mold producers and industrial usersaround the world, enables the powder plants to respond exactly to specifi c customer requests.
The various powder production technologies are perfectly integrated into the logistic chain for assuring the best service to customers.
From raw material selection to the fi nal sieving operations, passing through ingredient preparations and the atomization process, every single stage of powder production is subject to stringent quality assurance procedures. All the group plants are ISO 9000 certifi ed andparticipate in a centralized total quality program with the primary aim of achieving complete customer satisfaction.
Only under these strict conditions can the fi nished product conform regularly to the highest demands of the glass industry.
Self-fl uxing, nickel-chromium-boron-silicon alloy powders developed for a spraying procedure followed by fusing normally with a fl ame torch or occasionally in a furnace. The advanced CASTODYN DS 8000 system incorporates the latest tech no logical know-how in thermal spraying: modularity, precise parameters adjus-tment with easy settings, reliable components. The ideal choice for smooth, even coatings on large areas,fl at or in rotation.
Self-fluxing, nickel-chromium-boron-silicon alloy powders for the spray and fuse procedure on rotating parts
EUTALLOY RW
Water atomized powders
Hardness: HRC 36Grain size: +45 - 106 micronsWater atomized powder
Moderate hardness deposits with excepti-onal machine fi nishesPlungers, Baffl es, Ring discs
CPM 1207
Hardness: HRC 35Grain size: +45 - 125 micronsWater atomized powder
Tightly controlled grain size to insureexceptionally clean, pore-free deposists Plungers, Collars, Base molds
CPM 1207P
Powder Properties Usage and alternatives Typical application
Surface Engineering Solutions for Glass Mold Manufacture
GlassTec®The complete range of nickel-chromium and nickel-copper alloy pow-ders, specially formulated for the Plasma Transferred Arc processEUTRONIC GAP with maximum concentration of energy, provides topquality coatings with minimal affect on the base metal. The ideal processfor total automation of coating applications particularly on molds orrotating parts.
Nickel-chromium powders for automated applications using the Plasma Transferred Arc process
16220
Nickel-copper alloy powders with low melting temperature for applications using the Plasma Transferred Arc process
PG 8426.36
Machinable by fi ling
by cutting tools by grinding Parts in steel/cast iron
in Al-bronze
Note : alloy properties are measured on coatings with no dilution.
EUTROLOY
Gas atomized powdersHardness : 25 HRCGrain size : +45 - 150 micronsExceptional machinability
Deposits exhibit exceptional machinabilityCast Iron Bottoms, Baffl es, Neck Rings,Guides, Edges
Hardness : ~ 270 HV30
(~22 HRC)Grain size : +32 -150 μmEasy to machine deposit by fi ling
Protective coating of cast ironor aluminium bronze molds
Gas atomized powders
Powders Properties Usage and alternatives Typical application
16221 Hardness : ~30 HRCGrain size : +53 -150 μmNo oxidation even at high temperature
Deposits exhibit exceptional machinabilityCast Iron Bottoms, Baffl es, Neck Rings,Guides, Edges
Nickel-boron-silicon alloy powders for automated applications
5056 Hardness : HRB 95Grain size : +45 -150 micronsUse on high alloy base metals
Deposits are low in hardness with excel-lent machinability
Gas atomized powders
Use on high alloy iron and copper mold parts
Powders Properties Usage and alternatives Typical application
Powders Properties Usage and alternatives Typical application
• Protective coatings that extend service life
• Products tailored to different base-metals
• A complete range for all standard hardness needs
• Rapid repairs with high precision
16227 Hardness : 35-40 HRCGrain size : -100 +325 meshExcellent for cast iron applications
Proprietary nickel-base alloy formulated fora high hardness and great toughness
Statement of Liability: Due to variations inherent in specifi c applications, the technical information contained herein, including any information as to suggested product applications or results, is presented withoutrepresentation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fi tness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affi liates shall have no liability in respect thereof.
YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS
GT 10-15 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.
Eutectic CorporationN94 W14355 Garwin Mace DriveMenomonee Falls, WI 53051 USAP 800-558-8524 • F 262-255-5542www.eutectic.com
Eutectic Services12300 Carmen AvenueMilwaukee, WI 53225 USAP 800-558-8524 • F 262-255-5542
top related