fosroc ppt on grouts & anchors

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Lokfix used anchoring staircase handrails

constructive solutionsLokfix used for Column Extension

constructive solutionsLokfix used for Staircase Extension

constructive solutionsLokfix P used for fixing balcony railings

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WATERPROOFING

constructive solutionsWater proofing

What is waterproofing The treatment of a surface or structure to prevent passage of water under hydrostatic

pressure

Water retaining structures: keeping water in Reservoirs and water tanks Waste water treatment plants Dams Secondary containment bund Swimming pools Sewers and pipelines, etc

constructive solutionsWater proofing

What is waterproofing The treatment of a surface or structure to prevent passage of water under hydrostatic

pressure.

Waterproof facilities: keeping water out Basements,Terraces Parking garages Underground stations and subways Utility vaults Reservoirs and water tanks Marine structures Tunnels, etc.

constructive solutionsWater proofing

Causes for leakage Concrete shrinks and develops micro cracks Joints detailing & treatments Poor quality of concrete Poor workmanship High water table Water retaining structures Structural problems

constructive solutionsWater proofing

Why is it required??

Leakage results in Corrosion and spalling Life of the structure is reduced Loss of revenue Remedial measures are trial & error and very expensive

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Waterproofing Areas

Bellow Ground, Basement – Footings/Raft, Grade Slab, R-Wall, Above Ground, Podium & Roof Slab-Architectural water feature & horticulture

elements.Wet Areas-Toilet, Kitchen & Balconies Water Retaining Structures- Tanks, Sumps & Swimming pool

constructive solutionsWaterproofing-Generic Systems

Spray

Self adhesive

Pre-appliedLoose laid

Torch-on Liquid applied

constructive solutionsWaterproofing system types

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Key brands Brushbond Nitoproof Proofex Supercast

Fosroc Waterproofing Brand

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Liquid applied Systems

constructive solutionsProduct Application

Liquid Applied System

Bitumen emulsions

Cementitious

Modified PU Coating

constructive solutionsFosroc Waterproofing Range

Liquid applied Cementitious Brushbond Brushbond RFX Brushcrete

Liquid applied Bituminous Nitoproof 100/120

Liquid applied pitch based PU Nitoproof 600

constructive solutionsLiquid applied membrane

Step 1: Pressure Grouting (if necessary)

Pressure grouting with neat cement slurry using Cebex

100

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Brush bond series – roof slab

Liquid applied Cementitious membrane

Nozzles for pressure grouting fixed using Renderoc plug

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Brush bond series – roof slab

Liquid applied Cementitious membrane

Pressure Grouting with Cement Slurry with Cebex100

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Brush bond series – roof slab

Liquid applied Cementitious membrane

Cement Slurry jetting out of adjacent nozzle indicating path through the concrete

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Coving

Liquid applied membrane

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Surface Preparationsurface imperfection

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Surface Preparation Hacking all mortar droppings

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Surface Preparationsweeping away all loose debris

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Surface PreparationRemoving debris using air jet

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Surface PreparationAir jet to remove ponding water

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Brush bond series – roof slab

Liquid applied Cementitious membrane

Application of Brushbond RFX

constructive solutionsLaying cement/sand mortar

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Protective screed laid in panels

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Cutting panel joint grooves

constructive solutionsPouring sealant into joints

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Nitoproof 600 Liquid applied single component pith based PU elastomeric waterproofing membrane

Uses

The high elasticity, excellent bond and low water permeability of Nitoproof 600 make it ideal for a wide range of water/vapour proofing applications such as foundations, basements, tunnels, ground floors, suspended floors, car decks, roof terraces, balconies, patios, bridges, Precincts, inspection pits, water retaining structures (not potable water), sewage works, and inverted roofs. The excellent chemical resistance of Nitoproof 600 makes it particularly suitable for tanking applications in areas where aggressive ground water conditions prevail.

Liquid applied PU membrane

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Features and benefit

Single component No mixing required

Cold Applied No heating required

One coat application No over coating delay time

Seamless No laps

Fully bonded Elimination of water tracking

Irreversible chemical Does not permit the melting of cure membrane at elevated temp.

Liquid applied PU membrane

constructive solutionsLiquid applied PU membrane

Excellent elongation Will accommodate thermal cyclic movement in the substrate

Excellent crack bridging Can bridge crack within the capability substrate up to 6 mm

Can be applied No cutting, trimming and fitting irrespective of contour of substrate

constructive solutionsLiquid applied PU membrane

Limitation Not UV resistance Not a vapour barrier system Cannot be applied on lean concrete of basement Cannot be applied on damp concrete

constructive solutionsPhysical Properties

Tack free time @ 25°C : 15 hoursTime to full cure @ 25°C : 48 hours @ 1.3mm thickness

Typical cured membrane properties (at 28 days)

Elongation (ASTM D412) : 620 %Tensile strength (ASTM D412) : 1.5 N/mm2Modulus @ 100% elongation (ASTM D412) : 0.62 N/mm2Recovery from 200% elongation (ASTM D412) : 95 %Tear resistance (ASTM D624) : 15 N

constructive solutionsPhysical Properties

Artificial weathering : No loss of flexibility after 4000 hours exposure

Extensibility after heat aging (min. requirement - extended to 6.4mmwithout cracking) : No cracking or tearing

Service temperature (continuous ambient) : -40°C to 70°C

constructive solutionsModified PU elastomeric coatings

Nitoproof 600

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Mixing of Nitoproof 600Using drill & paddle

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Application ToolsRubber base squeegee

constructive solutionsApplication of Nitoproof 600

constructive solutionsApplication of Nitoproof 600

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Application of Nitoproof 600Planter Boxes

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Completed Nitoproof 600 to planter box

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Shake on cement powder onto Nitoproof 600

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Membrane Applied Systems

constructive solutionsFosroc Waterproofing Range

Membranes Torch on applied membrane Self adhesive membrane Preapplied membrane Loose laid / mechanically anchored membrane Spray applied membrane

constructive solutions Torch on ( bituminous) membrane

Proofex Torchseal 4P & 3P Torch applied APP modified( bituminous) waterproofing membrane with 180 GSM non

oven polyester fabric

Types Plain Slated / Mineral Sand

Uses  To provide waterproofing and damp-proof membranes for:

 Concrete roof and floor slabs  Basement tankings  Car park deck slabs Concrete retaining structures  Tunnels and subways

Advantages  High strength reinforcement gives excellent resistance to puncture and stress  Easily torch applied  Bonds well to the substrate  Readily formed to contours Suitable for waterproofing basements grades 2, 3 and 4 as defined in BS 8102 : 1990, ‘Protection Of

Structures Against Water From The Ground’

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Proofex GP Self adhesive membrane waterproofing membrane with 140 GSM non oven polyester fabric

Types Plain Slated / Mineral Sand

A high performance self adhesive membrane for a range of waterproofing applications including basements and substructures. Provides a vapour and waterproof membrane to water excluding structures and protects concrete from attack by aggressive ground salts.

Advantages Cross-laminated HDPE film for protection against damage  Dimensionally stable  Combines toughness with flexibility for detailing around corners

Self adhesive membrane

constructive solutionsTypes of Joints Sealants

Polysulphide Sealant:

Thioflex 600 (Gun Grade & Pouring Grade )

Polyurethane Sealant:

Colpor 200,Nitoseal 280

Polyurethane Sealant (Single Part) :

Nitoseal HP 40,Nitoseal MS 60

constructive solutionsCHEMICAL TYPES

Two part polyurethane Colpor 200

Two part polysulphide Thioflex 600

Epoxy–urethane Nitoseal 280

Silyl extended Polyether Nitoseal MS range

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Thioflex 600

Two-part polysulphide sealant (Gun grade & Pourable)

MAF = 25%

Expansion joints

Water retaining structures

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Colpor 200

Cold applied, Polyurethane based, high performance fuel resistant sealant

Expansion joints in concrete roads & bridges

Isolation joints around machine foundations

Concrete runways/taxiways

constructive solutionsNitoseal 280

Two-part epoxy polyurethane hybrid sealant Pourable grade

High abrasion resistance

Semi rigid (MAF: 10 -12%)

Used in Industrial floor joints

Treatment of industrial floor joints With Nitoseal 280

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Surface preparation

Masking of tape for better finish

Application of primer

Application of Sealant

General Procedure for Sealant application

constructive solutionsIndustrial flooring

Full industrial flooring range including car park decking Shake-on hardeners Cementitious self-levelling Epoxy coatings and screeds Polyurethane trafficable deckings Tar-epoxy anti-skid dressing Hybrid epoxy-cementitious toppings Decorative screeds and toppings

constructive solutionsTypes of Industrial Flooring

Shake on Floor hardeners: Nitofloor Hardtop, Nitofloor Hardtop Standard

Cementitious Self Levelling: Cemtop 250T, Cemtop HD,Cemtop 400 SD,Nitofloor Levelcrete

Epoxy Coatings and Screeds: Nitoflor FC 140,

Nitoflor 145,Nitoflor FC 150,Nitoflor EU5,Nitofloor TF 5000

Polyurethane Trafficable Deckings: Trafficguard UR 100,

Trafficguard UR 150

Tar Epoxy Anti-skid dressing:Nitofloor ET Slurry

Hybrid Epoxy-Cementitious Screed:Nitofloor WEC 300

Decorative Screeds and Toppings: Nitofloor DS 5000

constructive solutionsConcrete Repair & Protection

One of the largest product ranges for concrete repair applications Repair mortars and micro concrete Resin injection systems Protective coatings (anti-carbonation) Carbon fibre reinforcing sheets and strips

constructive solutionsTypes of Repair Products

Repair Mortars and Micro Concrete:

Rendroc RG, Rendroc S2, Rendroc Plug, Rendroc Putty,Rendroc HS,Rendroc UW

Resin Injection System:

Conbextra EP 10, Conbextra EP 10(M)

Protective Coating (Anti-Carbonation and Epoxy):

Deckguard S, Deckguard S 300,Deckguard PU,Deckguard WB 300,Nitocote EP 140(M)

Glass and Carbon Fibre Reinforcing Sheets and Strips:

Nitowrap EP (GF),Nitowrap EP (CF), Nitowrap CFP

constructive solutionsFosroc INDIA Overview

Fosroc commenced its Indian operation in 1981

No.1 construction chemical company in India, supplies complete product range, biggest sales network at all major states with state of art manufacturing facilities at 3 different locations.

Fosroc Technology Center located in Bangalore to cater global needs

Fosroc India certified for ISO 9002 BVQI

constructive solutionsFosroc INDIA Overview

Three completely modern ISO 9001 certified manufacturing facilities at

Bengaluru in Karnataka (SOUTH)

Ankaleshwar in Gujarat (WEST)

Rudrapur, Uttaranchal (NORTH).

constructive solutionsFosroc INDIA Overview

Three completely modern ISO 9001 certified manufacturing facilities at

Ankaleshwar in Gujarat (WEST)

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Thank you

Fosroc INDIA Overview