evaluating the uncertainty_gap_halt_reliability_testing
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HALT/Reliability Testing
Evaluating The Uncertainty Gap
By Joel MandelJan 2007
Uncertainty Gap Problem
How far is our theoretical design from real capabilities?
HALT Margin Discovery
Stress
UpperDestruct
Limit
LowerDestruct
Limit
UpperOperating
Limit
LowerOperating
LimitProductSpecs
Margin Margin
OperatingOperating
Destruct Margin Destruct Margin
The Million Dollar question
is a science-based approach to reliability that uses modeling and Simulation to design-in reliability. This approach models the root causes of failure such as fatigue, fracture, wear, and corrosion ..
Physics Of Failures
Physics Of Failures
Thermodynamics
Design Objective
• Any system will fail so the objective is delay the failures or to weed out the first failures./or the weak parts of the
system
Correct Answer
We must test to cause failures not to test to
demonstrate successful achievement
Physics of Failures Models
• Exponential Model Ae-Bx film resistors ceramic capacitors life temperature dependence
• Power model AV-b Voltage
• Arrhenius (A)1/T e-c/T
temperture dependent processes including diffusion and corrosion
Every stress source and failure mechanism has a different characteristic
exponential relationship
High Accelerated Life Testing
Halt
Temp-High Low
Temp Rapid Cycling
Vibration
Combines testing
Power
Vibration Testing Logic
Four Corner VoltageTemperature Halt Test
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