dynsim & ots - wonderware.co.za … · dynsim includes the following systems for accurate...

The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company.

The Schneider Electric and Life Is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.

DYNSIM & OTS

Confidential Property of AVEVA Group plc.

Presented by: Stelios Papastratos

Interoperability Visualization

Asset Model Analytics

Operations and

Optimization

Planning and

Scheduling

Control and

Information Asset PerformanceEngineering

Operations

Lifecycle

Asset

LifecycleManage Asset Operation

Optimize Asset Operation

Plan Asset Operation

Schedule Asset Operation

Monitor and Visualize

Asset Operation

Control Asset Operation Maintain Asset

Analyze Asset PerformanceDesign

Asset

Design

Operating

Process

Build and

Commission

Asset

We address both lifecycles in the markets we address

through the key elements of our platform

Agenda

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What is an Operator Training

Simulator?

Why an Operator Training Simulator

is required?

Why work with AVEVA?

Questions?

What is an Operator Training Simulator?

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“It’s like a flight simulator – but for a plant, not for a plane”

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What is an Operator Training Simulator?

PLANT CONTROLS HMI

DCS MARSHALLING

CABINET

I/

O

I/

O

I/

O

I/

O

I/

O

I/

O

I/

O

I/

O

I/

O

I/

O

I/

O

I/

O

I/

O

I/

O

I/

O

I/

O

I/

O

I/

O

`

F

C

P`

F

C

P

ESD CABINET

Reality

DCS/ESD PLC

SimulationSame / SimilarHMI Hardware

DynamicSimulation

SoftwareEmulation

OTS Solution – Dynamic Simulation - DYNSIM

❖ DYNSIM – AVEVA Dynamic Simulation Software

❖ DYNSIM is a comprehensive, rigorous, field-proven dynamic process simulation software

tool.

❖ DYNSIM includes the following systems for accurate dynamic process modelling:❖ Conservation of mass, heat and momentum as the basis for

the simulation

❖ Process equipment libraries

❖ Rigorous Separation Towers, Reactors, Compression, Heat

Transfer, Piping, etc

❖ Mining equipment libraries – supports particle size distribution

❖ Control & Logic objects libraries

❖ Wide range of chemical components and properties

❖ Wide range of thermodynamic methods

OTS Solution – Controls - DCS/ESD/PLC/HMI

• Virtual Stimulation: Uses the actual DCS controller algorithm code

connected to the actual DCS HMI, Same for ESD

• Emulation: Does not use any part of the DCS/ESD hardware or software,

but it is emulated within the Simulation Environment, HMI pages are

implemented using a typical HMI software (InTouch)

• PLCs are usually implemented in Emulation Mode

What is an Operator Training Simulator?

➢ Local Panels

➢ Control Room Panels

Field Operator & Emulated Panel Displays

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Field Operator Displays

3D Solution

Trainee(Field)

3D VRDynamic

Plant

Trainee(Control Room)

Training on Safety and Critical Tasks

• Rarely performed in reality

• React quickly and correctly

• High stress conditions

• Team training

• Communications

Operate and Maintain…….

Why an Operator Training Simulator is Required?

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Demographic trends in the OECD countriesExample USA: Historical development of employment

Adding 1.3 millions

of new jobs per year

Source: US Bureau of Labor Statistics.

Series ID LNS12000000

Page 16Confidential Property of AVEVA Group plc. |

Demographic trends in the OECD countriesExample USA: Accelerated Retirement Rates

Rate of Retirement in 1996:

1.5 MM per year

Rate of Retirement in 2006:

3.5 MM per yearSource: US Bureau of Labor Statistics.

Series ID LNS12000000

Retiring within

10 years

Retiring within

10 years

Safety & Availability hence Profitability are

Directly Impacted by Operations

An ARC Report reports that

operator error results in 42

percent of unscheduled plant

shutdowns

Arson/Sabotage

Design Error

Natural Hazard

Process Upsets

Unknown Causes

Operational Error

Mechanical Failure

3

4

7

10

12

26

38

ACCIDENT (Incident) PERCENTAGES

Health and Safety Executive reports 26% of accidents occur due to operational error

Safety Availability

Page 18Confidential Property of AVEVA Group plc. |

▪ What’s the impact on my business?

▪ I need to train many young, new operators. What’s the most effective and cost

efficient way?

▪ I need to enhance plant efficiency with fewer people. How?

▪ My facility is in a remote location. How can I provide training prior to sending

someone to site? How can I improve cooperation between the remote and central

control room teams?

▪ How do I train my operators prior to the start-up of the plant on the operation of the

control system and the plant?

▪ What’s my long-term strategy for maintaining training?

▪ How do I attract young graduates to my business?

You may have asked yourself those questions already

Why Work with AVEVA?

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Mining

Chemicals

Power

Refining

LNG Oil and Gas

• 1000 Successful OTS/Studies

Delivered

• Projects delivered to more than:

• 100 Different Clients in over

• 10 Different Industries in over

• 40 Different Countries

Global Project Experience Example Clients

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Customer Centric and Seamless Delivery Model ISO

certified

47%

46%

7%

Global Team level of Education

Batchelors

Masters

PhD

Product Development

Engineering Delivery

Support & Enhancements

Europe/ME: 8

Europe: 23

India: 22

Hyderabad: 70APAC: 7APAC: 47

North America: 8

Carlsbad: 21

Argentina: 4

Latin America: 6

Houston: 17

Calgary: 12

North America: 9

Product Technical Support

OTS Engineering

Software Development

Total: 30

Total: 221Total: 30

Total : 281

Brazil: 5

Middle East: 15

10%

26%

44%

20%

Global Team Work Experience

< 2 years

2-5 years

6-14 years

15+ years

AVEVA Experience and Capability

SimSci by Schneider-Electric

A pioneer in process simulation and OTS

Control Engineering

Czech Republic

DYNYSIMProduct of the

Year Award 2012

1000 OTS

Projects

Simulation Training Programs – AVEVA/SimSci Training Services

• Self-Study for fundamentals, procedures and guided

practice

• Knowledge - eLearning for Process Fundamentals

• Performance – Scenario-based eLearning activities

• Proper Behavior – Tutorial Videos and TPM’s

• Procedures – Startup / Shutdown / Normal Operation

• Assessment – Course scoring of each activity and

check knowledge questions

• Instructor-led Programs for advanced qualifications

• Advanced Controls Reference

• Workshop activities

• Daily Course Materials

• Trainee Evaluation materials

Q: How do I use a Simulator for training?

A: Have SimSci Training Services assess

your needs and build a training program

Let us guide you to get the most out of your

training resources and people!

We are the only complete Simulation and

Training Services vendor.

Questions?

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