dredging - no limits innovation productivity in dredging applications (cutter dredgers, hopper...
Post on 13-Mar-2018
278 Views
Preview:
TRANSCRIPT
DREDGING
www.mtg.es
Visit our website www.mtg.es and our iPad app MTG Pro.
DREDGING
MTG develops innovative systems and technological services that help increase protection and productivity in dredging applications (Cutter Dredgers, Hopper Dredgers, Clamshell or Grab Dredgers, Backhoe Dredgers).
More productionThe patented tooth - adapter set is the best system in terms of robustness and resistance on the market, which increases machine productivity and effectiveness in dredging.
Longer wear lifeNew tooth designs that provide greater protection for the adapter, minimizing its wear and increasing its wear life in the cutter head.
ReliabilityTooth and adapter systems with stabilization in all load directions make our systems the most robust and resistant on the market, in the most demanding applications. Systems supervised by our sales and technical team with the highest quality and experience in dredging systems.
Safety and fast tooth changesQuick and safe tooth changes thanks to the hammerless locking systems, that bring safety and efficiency to the system, reducing tooth replacement time and the possibility of them getting lost.
MTG SYSTEMS BY APPLICATION IN DREDGING MACHINERY
Dredging system MTG Systems MTG Plus
Cutter Dredgers MTG Systems DMetRetrofit Helilok* Teeth
Retrofit Spherilok* AdaptersDredge Superconical*
Hopper DredgersMTG Systems DMet
MTG Systems StarMet-
Clamshell or Grab Dredgers MTG Systems StarMet -
Backhoe Dredger MTG Systems StarMet -
Teeth and adapters for clamshell Dredger buckets.
CLAMSHELL OR GRAB DREDGERS
CUTTER DREDGERS
Teeth, adapters and cutter heads for Cutter Section Dredgers.
HOPPER DREDGERS
Teeth and adapters for dragheads.
Teeth and adapters for Backhoe Dredger buckets.
BACKHOE DREDGERS
Visit our website www.mtg.es and our iPad app MTG Pro.
DREDGING
A robust, resistant and reliable system. Stabilization in all load directions make the system the most robust and resistant on the market, in the most demanding applications. The tooth-adapter fitting system contact surfaces are perpendicular to the direction of the main forces, allowing better load distribution and reducing the possible plastic deformation of the fitting system.
The large vertical and lateral stabilization surfaces in the tooth's shank reduce the hammering effect in the fitting system and protect the system from overloading, preventing breakage.
INNOVATIVE SYSTEM THAT INCREASES PRODUCTIVITY THE MOST ROBUST AND RESISTANT SYSTEM
MTG SYSTEMS DMET
Innovative and patented MTG Systems for the Dredging sector for Cutter Dredgers and Hopper Dredgers. Complete protection solutions for the Cutter-head that increase protection and productivity even in the most extreme conditions.
HAMMERLESS LOCKING SYSTEM
ADAPTER
TOOTH
Machine Applications Systems
Cutter Dredgers Rock cutter - heads“Tube type” DMet
“Spherilok* type” **Sand & Clay cutter - heads “Wing type” DMet
** For more information, please contact MTG.
LARGE CONTACT SURFACES
STABILIzATION PLAINS IN ALL LOAD DIRECTIONS
1. Hammerless conical pin for an easier extraction.
2. Standard shaped square hole.3. Exclusive MTGtwist retainer for
DMet systems.
VERTICAL LOCKING SYSTEM
1
2
3
Visit our website www.mtg.es and our iPad app MTG Pro.
DREDGING
TOOTH REPLACEMENT: fASTER AND EASIER OPTIMUM PERfORMANCE IN SEVERE CONDITIONS
Optimal functioning. The new MTG Systems DMet system minimizes the risk of tooth breakage in severe work conditions. • The smooth system design allows material to flow towards the inside of the cutter head - increasing suction
efficiency and cutter head productivity. • The optimal functioning of the system, the increase in wear material in the teeth and the long duration of the
adapters, reduce the vibrations from the dredger and reduce the cost/m3, increasing the system's productivity.
Durability. Self-sharpening tooth design and adapters with better protection. • Optimized and self-sharpening tooth design offers a better wear material ratio, offering the most efficient solution.• In very abrasive applications, we offer teeth with hard metal inserts (Carbide Metal Matrix Composite), that
increases the wear life of the tooth. The high level of quality control during manufacturing avoids any splintering effect of the insert, allowing maximum wear of the tooth.
• Tooth deflectors protect the adapter from wear and extend its wear life. Plus, the need for any kind of protection ("chocky bars" or "hard facing") on the adapters is eliminated. Thanks to the overprotection of the adapters - considerably reducing repair and maintenance costs for the cutter head.
• Reuse of the pin. The pin can be used several times, even in the most extreme conditions. Thanks to the vertical position of the pin, access for assembly and disassembly is easier, avoiding pin loss during tooth replacement. Following is a view of the vertical pin locking system:
Quick, easy and safe tooth replacement. The hammerless locking solution makes tooth assembly and disassembly easier, reducing your machine's downtime. The locking device is easy and safe and its use is totally intuitive, avoiding any kind of error during installation, increasing ease of replacement.• Tooth replacement can be carried out by a single operator.
CONICAL PINNo risk of loss. Makes extraction easier. Only one position.
INDICATORActs as a position indicator.
HAMMERLESS PINWith upper cavity to attach square-headed extraction tool. Only one tool and one operator needed.
UPPER TABMakes pin removal easier and seals the inside of the locking system.
SEMICIRCULAR RETAINEROne position.
MTG SYSTEMS DMET
Visit our website www.mtg.es and our iPad app MTG Pro.
DREDGING
Patented MTG Systems DMet Dredging system
Other systems in Dredging for Cutter Dredgers
PPick Point
CChisel
SRSpherilok*
CChisel
FFlared
PAAsymmetrical Pick Point
PSSymmetrical Pick Point
WLLeft Wing
** Under development.
PPick Point
PCPick Point with insert
CChisel
FFlared
WIRWing Right
WILWing Left
TBLTube Left
TBR**Tube Right
RANGE OF TEETH AND ADAPTERS
ACCESSORIES
MTG Systems DMet RetainerMTG Systems DMet pin Extraction Tool
DREDGE SuPERCONICAL* RANGE OF TEETH AND ADAPTERS
MTG PLuS RETROFIT HELILOk* RANGE OF TEETH AND ADAPTERS
Visit our website www.mtg.es and our iPad app MTG Pro.
DREDGING
MTG SYSTEMS STARMET - DREDGING
TOOTH
MECHANICAL SHROUD ADAPTER
EXTRACTION TOOL
HAMMERLESS LOCKING SYSTEM
1. Hammerless conical pin for an easier extraction.
2. Standard shaped square hole.3. MTGtwist retainer made of
Elastomet and polyurethane.4. Plug to prevent the square
pin hole filling with soil, saving cleaning time during disassembly.
1 2
3
4
LATERAL LOCKING SYSTEM
Increased SafetyThanks to the MTGtwist tooth-adapter locking system:• There is no chance of accidents being caused by flying metal particles.• Comfort. Less effort is required when replacing teeth as compared to when a hammer is used.• Ease of use. Only one operator is needed to replace the tooth.• Greater safety in the locking device. Tested system that offers an excellent retention and prevents tooth loss.
MTGtwist hammerless locking system.
Longer wear life• Teeth. Optimized design with better penetration, self-sharpening and higher ratio of wear material.• Adapters. Designed to protect the system's weld and protect from lower and lateral wear and tear, increasing the
wear life of the adapter.• Fitting system. Designed to provide an optimal distribution of the forces, thus obtaining the maximum resistance
and robustness.• Locking system. Reuse of the pin. In normal working conditions, the pin can be reused at least twice.
Greater savings and productivity• Teeth. The penetrating design of the tooth increases the machine's productivity.• Adapters. The optimized design and its long wear life reduces the amount and length of stops, generating savings in
maintenance downtimes.• MTGtwist locking system. The MTGtwist hammerless locking solution facilitates the assembly and disassembly,
reducing your machine's downtime.• Wear parts manufactured using MTG Steels. They last longer and break less.
MTG Systems patented that increases productivity, efficiency and wear life in Backhoe Dredgers and Clamshell or Grab Dredgers; system also adequate for Dragheads.
RANGE Of TEETH
RANGE Of ADAPTERS
E/E1Extra
EXExtra X
UUniversal
PPenetration
fflared
VVector
VCVector Coal
WDouble Vector
CXChisel
IImpact
WC/MCentral with mechanical shroud
WRD/MWLD/MDelta with mechanical shroud
WSLateral Straddle
CCLateral Cast Corner
HDWear bottom leg shroud
MMechanical shroud
MSMechanical shroud Straddle and Cast Corner
WNWeld-on nose
UCUniversal Central
WCCentral
WRD/WLDDelta
Locking system Extraction Tool
ACCESSORIES
Visit our website www.mtg.es and our iPad app MTG Pro.
DREDGING
Design 5** 7**
P MD5AP MD7AP4
PC MD5APC MD7APC4
C MD5AC MD7AC
f MD5AF MD7AF
MTG Systems DMet Teeth
Cutter head Power hp
Applications 3000 4000 5000 6000 7000 8000
Sand & clay MD5 MD7
Soft rock MD5 MD7
Hard rock MD5 MD7 -
**Equivalence size vs. power for Cutter Dredger
Design 5** 7**
TBL 1MD5ATBL4* 1MD7ATBL4
TBR 1MD5ATBR4* 1MD7ATBR4*
WIL 1MD5AWIL 1MD7AWIL
WIR 1MD5AWIR 1MD7AWIR
MTG Systems DMet Adapters
* Under development.
Design 62 68
P MSV62P1 MSV68P1
P - MSV68P2
C MSV62C -
C MSV62C23 MSV62C24
MTG Plus Retrofit Helilok* Teeth
Design 62 68
SR 1MSV62SR 1MSV68SR
MTG Plus Retrofit Helilok* Adapters
Design 44D 54D
C MS44C MS54C
f MS44F MS54F
PS MS44PS MS54PS
AP - MS54PA
MTG Plus Dredge Superconical* Teeth
Design 54
WL 1MS54WL
MTG Plus Dredge Superconical* Adapter
PRODUCT RANGE TABLES
Visit our website www.mtg.es and our iPad app MTG Pro.
DREDGING
PRODUCT RANGE TABLES
MTG Systems StarMet - Dredging Teeth
Design 15 20 30 40 50 60 120 180 240 500E MA15E MA20E MA30E MA40E MA50E MA60E MA120E1 MA180E1 MA240E1 MA500E1
EX - - - - MA50EX MA60EX MA120EX MA180EX MA240EX MA500EX
U MA15U MA20U MA30U MA40U MA50U MA60U MA120U MA180U - -
P - - - - - - MA120P MA180P MA240P MA500P
V MA15V MA20V MA30V MA40V MA50V MA60V MA120V MA180V MA240V MA500V
VC - - - MA40VC MA50VC - - - - -
W MA15W MA20W MA30W MA40W MA50W MA60W MA120W MA180W - -
I - - - - MA50I MA60I MA120I MA180I - -
CX - - - - - - - - - MA500CX
f MA15F MA20F MA30F MA40F MA50F MA60F - - - -
MTG Systems StarMet - Dredging Adapter
Design 15 20 30 40 50
WC
1MA15WC32 1MA20WC40 1MA30WC45 1MA40WC50 1MA50WC65
- 1MA20WC35 1MA30WC40 1MA40WC45 1MA50WC60
- 1MA20WC32 - 1MA40WC40 1MA50WC50
- - - - 1MA50WC45
WC/M
- - - 1MA40WC50/M 1MA50WC65/M
- - - 1MA40WC45/M 1MA50WC60/M
- - - 1MA40WC40/M 1MA50WC50/M
- - - - 1MA50WC45/M
WRD- - - - 1MA50WRD60
- - - - 1MA50WRD50
WLD- - - - 1MA50WLD60
- - - - 1MA50WLD50
WRD/M- - - - 1MA50WRD60/M
- - - - 1MA50WRD50/M
WLD/M- - - - 1MA50WLD60/M
- - - - 1MA50WLD50/M
UC 1MA15UC 1MA20UC 1MA30UC - -
WN 1MA15WN 1MA20WN 1MA30WN 1MA40WN 1MA50WN
WS- - - - -
- - - - -
M - - - 4MA40M 4MA50M
MS - - - - -
CC- - - - -
- - - - -
HD - - - - -
MTG Systems StarMet - Dredging Adapter
Design 60 120 180 240 500
WC
1MA60WC70 1MA120WC90 1MA180WC100 1MA240WC120 1MA500WC140
1MA60WC65 1MA120WC80 1MA180WC90 1MA240WC100 1MA500WC130
1MA60WC60 1MA120WC70 1MA180WC80 - 1MA500WC120
1MA60WC50 1MA120WC65 - - 1MA500WC100
WC/M
1MA60WC70/M 1MA120WC90/M 1MA180WC100/M 1MA240WC120/M 1MA500WC140/M
1MA60WC65/M 1MA120WC80/M 1MA180WC90/M 1MA240WC100/M 1MA500WC130/M
1MA60WC60/M 1MA120WC70/M 1MA180WC80/M - 1MA500WC120/M
1MA60WC50/M 1MA120WC65/M - - 1MA500WC100/M
WRD1MA60WRD70 1MA120WRD80 1MA180WRD90 1MA240WRD100 -
1MA60WRD65 1MA120WRD70 1MA180WRD80 - -
WLD1MA60WLD70 1MA120WLD80 1MA180WLD90 1MA240WLD100 -
1MA60WLD65 1MA120WLD70 1MA180WLD80 - -
WRD/M1MA60WRD70/M 1MA120WRD80/M 1MA180WRD90/M 1MA240WRD100/M -
1MA60WRD65/M 1MA120WRD70/M 1MA180WRD80/M - -
WLD/M1MA60WLD70/M 1MA120WLD80/M 1MA180WLD90/M - -
1MA60WLD65/M 1MA120WLD70/M 1MA180WLD80/M - -
UC - - - - -
WN 1MA60WN 1MA120WN - 1MA240WN 1MA500WN
WS- - 1MA180WS90 1MA240WS100 1MA500WS140
- - - - 1MA500WS120
M 4MA60M 4MA120M 4MA180M 4MA240M 4MA500M
MS - - 4MA180MS - 4MA500MS-A
CC- - - 1MA240CC120 -
- - - 1MA240CC100 -
HD - 4MA120HD 4MA180HD - 4MA500HD
GD-fLYERDRED-ING-11/15 V.1Published November, 2015
(*) METALOGENIA, S.A. is the sole holder of the brands that identify its products. Similarly, METALOGENIA, S.A. holds all the industrial property rights that may be derived from its products, such as designs, utility models or patents. The unauthorized use thereof may constitute a violation of METALOGENIA, S.A.’s industrial property rights. The brands identified with an asterisk do not belong to METALOGENIA, S.A. and this organization refers to them only to identify the destination of its products, without there being any relationship between METALOGENIA. S.A. and the legitimate owners of any such brands.
MTGCtra. Nac. II, Km. 636.608330 Premià de MarBarcelona – SpainTel. (+34) 93 741 70 00Tel. (+34) 93 741 70 06Fax. (+34) 93 752 15 74mtg-dredge@mtg.eswww.mtg.es
top related