doug matthews, vuchuong do, chris dayton, theral mackey, monica franz, brian smith

Doug Matthews, Vuchuong Do, Chris Dayton, Theral Mackey, Monica

Franz, Brian Smith

Overview• Problem Statement• What Does a Throttle Body Do?• What Are We Doing Differently?• Our Solution

– Throttle Body– Throttle Body Housing

• Future Work

Problem Statement

• The Product: Methanol Injection Throttle Body

• The Need: Increased Engine Performance for the GT Motor-Sports Formula SAE Car

What Does A Throttle Body Do?

Current throttle body used by GT Motor-Sports

What Are We Doing Differently?

• Place a fuel injector before the throttle body – Cooler, denser air enters the engine – Increased engine performance

• Total redesign of the throttle body – More efficient design

• Incorporate venturi into a throttle body housing – A totally self contained design

Engineering Analysis• Materials Used

– PET / Throttle Body – Aluminum – Pre-Preg Carbon Fiber

• Air Filter Sizing • Throttle Body Sizing • Throttle Body Barrel Sizing • Bearing/Screw Specifications • Throttle Body Barrel Opening Angle vs. Percentage of

Open Area • Total Weight

Our Solution

Complete redesign consisting of a throttle body assembly and a housing

Throttle Body Valve

Full Throttle Half Throttle

IdleThe valve is never completely

closed

Throttle Body Valve

There are several components of the throttle body valve.

There has since been a 1.5 inch hole drilled in the sleeve and barrel

Throttle Body Assembly

In addition to the actual throttle body valve, the throttle body assembly has a few more components

Housing

The housing was constructed by laying up pre-preg carbon fiber onto the mandrel

Housing

The housing material was vacuum bagged. The mandrel can be disassembled to remove the finished housing

Finished Housing

The housing and the throttle body valve were combined to produce the finished product.

The Finished Product

Total Weight 2 lbs. 8 oz. Total weight without peripheral systems (Air filter, Injector, and TPS): 1 lb 13.3 oz.Weight of Carbon Fiber Housing: 5.32 oz

Future Work

• Testing and Tweaking• Reduce Weight• Integration with a naturally aspirated turbo charger

GT Motor-Sports Dynamometer

Questions?