coyote in-line runt closure, hermetically...

COYOTE® In-Line RUNT Closure, Hermetically SealedBe sure to read and completely understand this procedure before applying product. Be sure to select the proper PREFORMED product before application.

NOMENCLATURE: 1. Coverwithairvalveholeplug 2. Basewithorganizer 3. Endplatecablecap(2) 4. Endplatecapbolt(6) 5. Disposableglove 6. Hingeplug(2) 7. Tie-downclip(4)

8. CableGrommets(4) 9. Screw-onterminallug(2)10. Siliconelubricant(4-fivegrampks)11. Organizerstud(2)12. Trayhold-downstrap(2)13. Hoseclamp(4)14. 12-ctsplicetray(soldseparately)

TOOLS REQUIRED:• 3/8”&7/16”Canwrenchorsocket• 1/4”Nutdriverorscrewdriver• Snips• Fiberopticcableopeningtools

1

2

3

4

5

6

7

8

9

10

11

12

13

14

(Soldseparately)

Capacities

Splice Tray Catalog No.

DescriptionSplices per

trayTrays for Closure Splice capacity

80807701LowProfile

SingleFusion 12 4 48

80806033Standard

SingleFusionorMechanical

12 2 24

80808945LITE-GRIP®

SingleFusion(FullBlockSet)

40 2 80

LGSTR144LITE-GRIP®

Ribbon72 2 144

COYOTE In-Line RUNT Closure KitsCatalog Number Description

8006951 COYOTEIn-LineRUNTClosureKit,HermeticallySealed8006952 COYOTEIn-LineRUNTClosureKit,FreeBreathing80061004 COYOTEIn-LineRUNTExpressHermeticallySealed80061049 COYOTEIn-LineRUNT,FlameRetardant

NOVEMBER 2010

2

COYOTE In-Line RUNT AccessoriesCatalog Number Description

Splice Tray Kits80807701 12-CountLowProfileSpliceTraywithplasticspliceblock-singlefusion80806033 12-CountStandardSpliceTraywithelastomericspliceblock-singlefusion&mechanical80807114 72CountRibbonSpliceTraywithelastomericspliceblock-massfusion80807769 BlankLowProfileSpliceTray-nospliceblock

Miscellaneous Accessory Kits8003733 EndPlateKit-includes(1)endplate,(3)fasteners,(1)siliconepack80807794 HardwareBagKit8003713 ExpressBracketKit-includes(4)expressbrackets8003719 COYOTEIn-LineRUNTCoverKit

80805293 TransportTubeKit.135”ID:includes(6)34”longtransporttubes-forsinglefibers80806439 TransportTubeKit.25”ID:includes(6)34”longtransporttubes-forribbonorsinglefibers80807989 TransportTube100’reel0.170”ID-forribbonorsinglefibers80807991 TransportTube100’reel0.25”ID-forribbonorsinglefibers

Mounting Hardware Kits8003703 Pole/WallMountBracketKitforIn-LineRUNTandTerminalClosure(singleordualchamber)8003704

AerialHangingBracketKitforCOYOTEIn-LineRUNTandTerminalClosure(singlechamber)80037978003706 SwingArmBracketforCOYOTEIn-LineRUNTandTerminalClosures(singleordualchamber)8003714 PedestalMountingBracket-forIn-LineRUNTandTerminalClosure,EmersonPR012pedestalonly

COYOTE Grommet ChartFor use in COYOTE Dome, In-Line RUNT, Taut & Terminal Closures

PLP Catalog Number Cable Range Inches (mm) Description Splitting Location

8003701 .42-.85(11-22mm) 2-entrygrommet

8003691 .42-.60(11-15mm) 1-entrygrommet

8003692 .60-.85(15-22mm) 1-entrygrommet

8003693 .85-1.0(22-25mm) 1-entrygrommet

8003694 1.0-1.25(25-32mm) 1-entrygrommet

8003663 .42-.60(11-15mm) 2-entrygrommet

8003664 .30-.43(8-11mm) 4-entrygrommet

8003990.50 - .60 (12.7 - 15.2) .125 - .25 (3.2 - 6.4)

and flat drop4-entrygrommet

8003989 Flat Drop Only 4-entrygrommet

8003665 .125-.25(3-6mm) 6-entrygrommet

8003676.42-.60(11-15mm).125-.25(3-6mm)

7-entrygrommet

8003677 .125-.25(3-6mm) 8-entrygrommet

NOTE:GrommetKitcontains(1)Grommet,(1)CableMeasureTape,(2)SiliconeLubricantPacks,(1)SetofPlugs&(1)Glove

3

Gripthetabwithpliersandrotateoutwardtobreakthetabawayfromthebase.

©2010PreformedLineProductsCompany.Allrightsreserved.

Step #1

Step #3

Withaknife,scorethetabtoberemovedseveraltimesarounditsedgespriortobreakingout.

Rotate tab outward as shown above.

Step #5

Step #2

Laycableintoentryportsandmarkforgrommetandsheathopeninglocations.

PLP Tip: Hole in strength member bracket is a guide for sheath opening.

1.75”(45mm)

Markcableforsheathopening.

Step #4a Cablepreparationforloosetubeorribboncables.

Sheath Opening

64” 1.6m

Cutcableapplications

Measurecabletodeterminediameterandholelocationtouseingrommet.

Note: Definethegrommetrangesusingasinglecableor2cables.

Step #4b Cablepreparationforloosetubeorribboncables.

Sheath Opening

CutLocationA 128” 3.2m

CutLocationB 64” 1.6m

A

X

XB

PLP Tip:Leave about 8” (203 mm) of strength member to trim later.

Midsheath(Express)Applications

4

Step #9 Lubricatethecablecapwiththesiliconelubricantprovided.

Installendplatecablecapsandsecurewith3hexbolts.

Note: Tightenboltsevenlyuntilcablecapisfullyseated.Repeatstepateachendplatelocation.

Step #10

Step #8a Grommet Installation.

Step #8d

Applysiliconelubricanttooutsidesurfaceofgrommet.Orientgrommetsogrommetarrowsarepointingdownwardasshown.

Step #7 Grommet Slitting-Ifslittingisrequired,laygrommetonastableflatsurface.Positionutilityknifewiththecuttingedgeagainstthetopsurfaceandcutthroughgrommet.Consult grommet chart on page 2 for slit-ting locations of other grommets.

PLP Tip: Use a pen to sketch slitting lines on top surface of grommet prior to cutting.

Bendcablerestraintbracketupwarduntilitcontactscable.

Applysiliconelubricant

Grommetarrows

Ifusingcutcable,insertcablethroughgrommet.Ifyourapplicationrequiresexpresscables,see Step 7 for grommet slitting procedure.

Step #6

Installpluginunusedport.

Diameterrangetophole.

Diameterrangebottomhole.

Applysiliconelubricant.

IF ONLY ONE CABLE ENTRY IS BEING USED,installadditionalgrommetinunusedportusinggrommetplugs,butDO NOT BREAK OUT TAB ON UNUSED PORTS.Thiswillbalancethecablecapload.

Step #8b FOR IN-LINE APPLICATIONS - Shown in Step #8d

Whenonlyoneentryportisbeingusedateachcablecap, INSTALL A GROMMET IN THE UN-USED PORTS WITH THE PLUGS INSERTED INTO THE GROMMET.Thiswillbalancethecablecapload.IT IS NOT NECESSARY TO BREAK OUT THE TAB OF THE UNUSED PORT.

Step #8c FOR BUTT APPLICATIONSWhenbothentryportsarebeingusedatonecablecapandnocablesareexitingtheoppositeendoftheclosure, IT IS NOT NECESSARY TO INSTALL THE EXTRA GROMMETS UNDER THE BLANK CABLE CAP.

5

Step #11

PLP Tip: If ground isolation is required, wrap 2 layers of vinyl tape around the strength member and cable prior to installing the hose clamp.

Securecablesheathwithhoseclamp.Repeatforallcables.

Step #13

Step #14

Ifrequired,puncturesurfaceofgroundwireholeinendplatecablecapandinsert#6solid,jacketedgroundwire.

Installscrew-onterminallugonendofgroundwireandattachtoshieldconnector.

Step #12Step #15

Note: Applysiliconelubricanttosurfaceofgroundwiretoeaseinsertionintoendplate.

Step #16

Installorganizerstudsandtiedownclips.(Isometric)

TrayStrapOrganizerStud

Measureandmarkthebuffertube.

41”(66mm)fromcableopening

Applybluefeltstrip

Openandcleanfiberperyouracceptedcompanypractice.

Routebuffertubesorribbonfibertobesplicedoncearoundthestorageareatoonecorner.

In-Line Application

Butt Application

SecurestrengthmemberandKEVLAR®belowcap.

6

Step #19

PLP Tip: Install tie wraps in splice tray before placing them on the threaded studs.

Step #20

Step #22

Step #21 Securesplicetray(s)withhold-downstraps.

Routeincomingcablefibersatleast1-1/2timesaroundsplicetrayandintospliceblock.

Routeoutgoingcablefibersatleast1-1/2timesaroundsplicetrayandintospliceblock.

Securethebuffertubesortransporttubingwithtiewraps.

Splicefiberspercompanypractices.

Step #18 Installsplicetrayonthreadedstuds.

Applysiliconelubricatetocoversurfacesbeforeinstalling.

Applysiliconelubricant.

Outgoingcablefiber

Incomingcablefiber

Step #17

7

Step #25 Createoptionalhingeoncoverbypushinghingepinsintooppositecorners.

Retightenallboltswithcanorsocketwrenchtoinsurecoverisfullyseatedonthebase.

Useairvalvetoflashtestto5psi(34KPa)maximum.

Step #1 RequiresAerialHangerBracketKitPN:8003704.

Step #23

Coverandbasesurfaceswilltouchwhenfullyseated.

Mounting Hanger Bracket Options

Aerial Hanger Bracket

Step #2

Attach“L”bracketstoanglebrackets.

Mountanglebrackettobackofbase.

Placeclampoverstrandandtighten.

Step #1

RequiresPole/WallMountBracketKitPN:8003703.

Pole/Wall Mount Bracket

Mountmainbrackettopoleusingstraporboltperyourcompanypractice.

Fasten“L”brackettobottomofmainbracket.

Donotovertightenendbosses.

Installcoverandtighteneightboltsevenlywithcanwrenchuntilcoverisfullyseatedonbase.

Step #24

8

P.O.Box91129,Cleveland,Ohio44101•440.461.5200•www.preformed.com•e-mail:inquiries@preformed.com

SP2962-7

SAFETY CONSIDERATIONS

Thisapplicationprocedureisnotintendedtosupersedeanycompanyconstructionorsafetystandards.Thisprocedure isofferedonlytoillustratesafeapplicationfortheindividual.FAILURE TO FOLLOW THESE PROCEDURES MAY RESULT IN PERSONAL INjURY OR DEATH.

Do not modify this product under any circumstances.

Thisproductisintendedforusebytrainedtechniciansonly.This product should not be used by anyone who is not familiar with, and not trained to use it.

Whenworkingintheareaofenergizedlines,extracareshouldbetakentopreventaccidentalelectricalcontact.

Forproperperformanceandpersonalsafety,besuretoselectthepropersizePREFORMED™productbeforeapplication.

PREFORMEDproductsareprecisiondevices.Toinsureproperperformance,theyshouldbestoredincartonsunder coverandhandledcarefully.

Step #4

Position“L”bracketintoclearancepocketsandtightenbolts.

Step #3

Restclosureonbottom“L”bracket.Holdenclosureflatagainstmainbracketandinstalltop“L”bracket.

Top“L”Bracket

Step #1

Pedestal Mounting Bracket

ForEmersonPedestalModelNo:PR012HSRNGEPartNO:F1006530

MetalBracket

ClosureSupportBrackets

PedestalBase

Insertclosuresupportbracketbehindmetalbracketsinpedestalbaseandtapintoplace.

Tapbracketsintoplaceuntilfullyseatedonbottomofchannel.

Step #2

Insertclosuremountingtabsthroughbrack-etslotsandinsertretainerclipstosecureclosure.

RetainerClip

RetainerClip

KEVLAR®isaregisteredtrademarkofE.I.DupontNemoursandCompany.