compass - 10000-16855 - eng 403d-15g gk65884u 1800rpm (blue)
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Spare Parts Catalogue
Date of print 9/7/2009
ENG 403D-15G GK65884U 1800RPM (BLUE)
Dealer Contact Details
Serial Number:
Table of Content
Description PageENG 403D-15G GK65884U 1800RPM (BLUE)
PERKINS ENGINE
Core Unit
Cylinder Block
Crankshaft, Pistons & Connecting Rods
CRANKSHAFT ASSEMBLY
HOLDER
HOLDER
HOLDER
Rear End Oil Seal
Cylinder Head
CYLINDER HEAD ASSEMBLY
Rocker Shaft Assembly
ROCKER BOX ASSEMBLY
Pipes
Relief Valve
Crankshaft, Pistons & Connecting Rods
PISTON AND RING KIT
CON ROD ASSEMBLY
Cylinder Block
Cylinder Head
Oil Pump
IDLER GEAR
Engine Control
Timing Case
Camshaft & Gears
CAMSHAFT
Timing Case
Timing Case
Timing Case
Timing Case
SCREW
Miscellaneous
Fuel Injection Equipment
Fuel Injection Pump
FUEL INJECTION PUMP
High Pressure Fuel Pipes
Atomisers
INJECTOR
Fuel Leak-Off Pipe
Flywheel Housing
Flywheel Housing
Flywheel & Starter Ring
Flywheel & Starter Ring
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
51
53
55
57
59
61
63
65
67
69
71
73
75
77
79
81
83
85
87
89
91
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Table of Content
Description PageFLYWHEEL
Starter Motor
Starter Motor
STARTER MOTOR
Cooling
Pulleys
Dipstick, Tube & Filler
Dipstick & Tube
Lubricating Oil Sump
Dipstick & Tube
Lubrication
Sump
Lubrication
Filler
Lubrication
Oil Filter
Lubrication
Oil Filter
Front End Drive Input
Front End Drive Input
Cooling
Thermostat & Housing
Water Pump
Cooling
Thermostat & Housing
Alternator & Generator
Alternator Bracket & Fixings
Cooling
Drive Belt & Tensioner
Blanking Plates
Front End Drive Output
Rocker Cover Assembly
Cylinder Head Cover
Feed Pipes
Air Cleaner & Restriction Indicator
Air Filter Assembly
AIR FILTER ASSEMBLY
Pipework & Connections
Exhaust Manifold
Exhaust Manifold
Exhaust
Exhaust Manifold
Low Pressure Fuel System
Lift Pump
93
95
97
99
101
103
105
107
109
111
113
115
117
119
121
123
125
127
129
131
133
135
137
139
141
143
145
147
149
151
153
155
157
159
161
163
165
167
169
171
173
175
177
179
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Table of Content
Description PageFuel Filter
FUEL FILTER ASSEMBLY
FUEL FILTER KIT
Pipework & Connections
Cold Start System
Cold Start System
GLOWPLUG
Engine Lifting Eyes
Engine Lifting Eyes
Throttle & Stop Controls
Throttle & Stop Controls
Instrumentation
Instrumentation
Instrumentation
Instrumentation
Radiator & Cowling
Radiator & Cowling
RADIATOR
Radiator & Cowling
Radiator & Cowling
Fan
Guards
Guards
Fuel Pre-Lift Pump & Water Trap
Fuel Pre-Lift Pump
PRE-FUEL FILTER ASSY
Fuel Pre-Lift Pump
181
183
185
187
189
191
193
195
197
199
201
203
205
207
209
211
213
215
217
219
221
223
225
227
229
231
233
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ENG 403D-15G GK65884U 1800RPM (BLUE)10000-16855
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Pos. No. Part No. Description Qty Unit From To
GK65884U PERKINS ENGINE
ENG 403D-15G GK65884U 1800RPM (BLUE)10000-16855
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PERKINS ENGINEGK65884U
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Pos. No. Part No. Description Qty Unit From To
ACPG0009 Core Unit
ADPG0035 Engine Control
AFPG0035 Fuel Injection Equipment
CDPG0012 Flywheel Housing
DDPG0009 Flywheel & Starter Ring
EDPG0004 Starter Motor
FBPG0009 Cooling
GBPG0016 Dipstick, Tube & Filler
GCPG0001 Lubrication
HBPG0007 Lubrication
JBPG0000 Lubrication
JCPG0000 Lubrication
KBPG0005 Front End Drive Input
LBPG0006 Cooling
LDPG0005 Cooling
NDPG0016 Alternator & Generator
NEPG0010 Cooling
QCPG0007 Blanking Plates
TBPG0004 Rocker Cover Assembly
TDPG0007 Air Cleaner & Restriction Indicator
UBPG0004 Exhaust Manifold
UDPG5501 Exhaust
VBPG0015 Low Pressure Fuel System
WDPG0002 Cold Start System
XBPG0009 Engine Lifting Eyes
ZAPG0011 Throttle & Stop Controls
ZJPG0009 Instrumentation
ZLPG0007 Instrumentation
ZMPG5501 Radiator & Cowling
ZVPG0003 Fuel Pre-Lift Pump & Water Trap
PERKINS ENGINEGK65884U
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Core UnitACPG0009
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Pos. No. Part No. Description Qty Unit From To
PPL055810 Cylinder Block
PPL055811 Crankshaft, Pistons & Connecting Rods
PPL055812 Rear End Oil Seal
PPL055813 Cylinder Head
PPL055815 Rocker Shaft Assembly
PPL055820 Pipes
PPL055821 Relief Valve
PPL055917 Crankshaft, Pistons & Connecting Rods
PPL055918 Cylinder Block
PPL055939 Cylinder Head
PPL064917 Oil Pump
Core UnitACPG0009
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Cylinder BlockPPL055810
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Pos. No. Part No. Description Qty Unit From To
(12) 10000-06414 BUSH 1
(12) 10000-05880 BUSH 1
1 CYLINDER BLOCK ASSEMBLY 1
2 998-372 PLUG 1
5 998-373 PLUG 1
6 986-995 PLUG 2
9 986-996 PLUG 1
10 997-475 PLUG 4
11 SHAFT 1
12 10000-04402 BUSH 1
13 915-473 NEEDLE BEARING 1
14 981-186 BALL BEARING 1
15 986-968 PLUG 1
16 998-353 STUD 2
17 10000-16001 STUD 1
18 998-355 STUD 1
19 982-496 DOWEL 2
20 982-497 DOWEL 2
21 998-326 STUD 2
22 982-495 DOWEL 2
23 986-245 PIN 2
Cylinder BlockPPL055810
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Crankshaft, Pistons & Connecting RodsPPL055811
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Pos. No. Part No. Description Qty Unit From To
(26) 10000-05373 MAIN BEARING KIT - U/S 1
(26) 10000-05372 MAIN BEARING KIT - U/S 1
(27) 10000-05374 BIG END BRG KIT - U/S 1
(27) 10000-05375 BIG END BRG KIT - U/S 1
1 10000-15337 CRANKSHAFT ASSEMBLY 1
7 988-769 THRUST WASHER 1
8 983-108 HOLDER 1
14 983-109 HOLDER 1
19 998-351 SCREW 1
20 983-110 HOLDER 1
25 987-434 SCREW 2
26 915-636 MAIN BEARING KIT 1
27 998-648 BIG END BEARING KIT 1
Crankshaft, Pistons & Connecting RodsPPL055811
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CRANKSHAFT ASSEMBLY10000-15337
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Pos. No. Part No. Description Qty Unit From To
2 CRANKSHAFT 1
3 10000-27042 CRANKSHAFT GEAR 1
4 984-791 KEY 1
5 986-244 PIN 1
CRANKSHAFT ASSEMBLY10000-15337
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HOLDER983-108
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Pos. No. Part No. Description Qty Unit From To
9 CAP 1
10 CAP 1
11 982-495 DOWEL 2
12 998-325 SCREW 2
HOLDER983-108
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HOLDER983-109
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Pos. No. Part No. Description Qty Unit From To
15 CAP 1
16 CAP 1
17 982-495 DOWEL 2
18 998-325 SCREW 2
HOLDER983-109
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HOLDER983-110
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Pos. No. Part No. Description Qty Unit From To
21 CAP 1
22 CAP 1
23 982-495 DOWEL 2
24 998-325 SCREW 2
HOLDER983-110
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Rear End Oil SealPPL055812
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Pos. No. Part No. Description Qty Unit From To
1 987-848 SEAL - REAR END OIL 1
Rear End Oil SealPPL055812
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Cylinder HeadPPL055813
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Pos. No. Part No. Description Qty Unit From To
1 10000-15307 CYLINDER HEAD ASSEMBLY 1
22 981-877 VALVE SPRING CAP 3
Cylinder HeadPPL055813
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CYLINDER HEAD ASSEMBLY10000-15307
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Pos. No. Part No. Description Qty Unit From To
2 CYLINDER HEAD 1
3 10000-06407 PLUG 2
4 10000-12064 CAP 5
6 998-372 PLUG 1
8 10000-06411 CAP 1
9 10000-02855 VALVE SEAT INSERT 3
10 10000-15352 INTAKE VALVE 3
11 987-837 SEAL - VALVE STEM 3
15 10000-02854 VALVE SEAT INSERT 3
16 10000-15300 EXHAUST VALVE 3
17 987-836 SEAL - VALVE STEM 3
18 998-643 VALVE SPRING 3
19 981-876 CAP 3
20 906-120 VALVE COLLET 6
CYLINDER HEAD ASSEMBLY10000-15307
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Rocker Shaft AssemblyPPL055815
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Pos. No. Part No. Description Qty Unit From To
1 10000-15261 ROCKER BOX ASSEMBLY 1
12 932-115 SEAL - ROCKER BOX 1
13 998-339 SCREW 2
14 988-474 STUD 3
15 998-363 NUT 3
16 987-180 PUSHROD 6
17 988-706 TAPPET 6
Rocker Shaft AssemblyPPL055815
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ROCKER BOX ASSEMBLY10000-15261
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Pos. No. Part No. Description Qty Unit From To
2 ROCKER BOX 1
3 932-114 SHAFT 1
4 985-801 ROCKER ARM ASSEMBLY 3
5 988-342 ROCKER SHAFT SPRING 2
6 998-485 WASHER 4
7 985-800 ROCKER ARM ASSEMBLY 3
8 986-112 SEAL - O RING 1
9 981-086 ADJUSTING SCREW 6
10 985-967 NUT 6
11 10000-15274 SCREW 1
ROCKER BOX ASSEMBLY10000-15261
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PipesPPL055820
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Pos. No. Part No. Description Qty Unit From To
1 915-610 OIL PIPE 1
2 981-409 BOLT 1
4 998-455 WASHER 1
PipesPPL055820
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Relief ValvePPL055821
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Pos. No. Part No. Description Qty Unit From To
1 998-451 RELIEF VALVE 1
2 998-369 SEAL - O RING 1
Relief ValvePPL055821
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Crankshaft, Pistons & Connecting RodsPPL055917
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Pos. No. Part No. Description Qty Unit From To
1 10000-05321 PISTON AND RING KIT 3
4 983-054 GUDGEON PIN 3
6 981-968 CIRCLIP 3
7 984-940 CON ROD ASSEMBLY 3
Crankshaft, Pistons & Connecting RodsPPL055917
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PISTON AND RING KIT10000-05321
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Pos. No. Part No. Description Qty Unit From To
2 PISTON 1
3 998-400 PISTON RING KIT 1
PISTON AND RING KIT10000-05321
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CON ROD ASSEMBLY984-940
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Pos. No. Part No. Description Qty Unit From To
8 ROD 1
9 CAP 1
10 981-811 SMALL END BUSH 1
11 987-510 CON ROD BOLT 2
12 985-969 CON ROD NUT 2
CON ROD ASSEMBLY984-940
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Cylinder BlockPPL055918
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Pos. No. Part No. Description Qty Unit From To
1 998-466 GASKET - TIMING CASE 1
2 987-453 SCREW 2
Cylinder BlockPPL055918
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Cylinder HeadPPL055939
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Pos. No. Part No. Description Qty Unit From To
(1) 998-650 GASKET - CYLINDER HEAD 1
(1) 998-649 GASKET - CYLINDER HEAD 1
1 GASKET - CYLINDER HEAD 1
2 987-508 SCREW 11
3 987-509 SCREW 3
4 10000-15275 STUD 2
5 998-356 STUD 2
Cylinder HeadPPL055939
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Oil PumpPPL064917
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Pos. No. Part No. Description Qty Unit From To
(9) 988-120 SHIM 1
(9) 988-117 SHIM 1
(9) 988-118 SHIM 1
(9) 988-119 SHIM 1
1 10000-15285 IDLER GEAR 1
8 10000-15302 COVER 1
9 SHIM 1
10 988-336 SPRING 1
11 982-172 COLLAR 1
12 981-973 CIRCLIP 1
14 10000-15319 THRUST WASHER 1
Oil PumpPPL064917
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IDLER GEAR10000-15285
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Pos. No. Part No. Description Qty Unit From To
2 IDLER GEAR 1
3 ROTOR 1
4 ROTOR 1
5 981-812 BUSH 3
6 982-498 DOWEL 3
7 10000-15281 SPRING 1
IDLER GEAR10000-15285
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Engine ControlADPG0035
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Pos. No. Part No. Description Qty Unit From To
PPL067108 Timing Case
PPL067109 Camshaft & Gears
PPL067111 Timing Case
PPL067112 Timing Case
PPL067113 Timing Case
PPL067114 Timing Case
PPL074313 Miscellaneous
Engine ControlADPG0035
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Timing CasePPL067108
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Pos. No. Part No. Description Qty Unit From To
1 TIMING GEAR 1
2 10000-15256 GASKET - TIMING CASE 1
3 998-943 SCREW 8
4 998-341 SCREW 4
5 985-973 NUT 1
Timing CasePPL067108
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Camshaft & GearsPPL067109
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Pos. No. Part No. Description Qty Unit From To
1 10000-15366 CAMSHAFT 1
7 10000-15258 SLIDER 1
8 986-822 PLATE 1
9 987-453 SCREW 2
Camshaft & GearsPPL067109
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CAMSHAFT10000-15366
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Pos. No. Part No. Description Qty Unit From To
2 CAMSHAFT 1
3 10000-15317 CAMSHAFT GEAR 1
4 929-536 WOODRUFF KEY 1
5 929-525 BEARING 1
6 998-484 SPACER 1
CAMSHAFT10000-15366
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Timing CasePPL067111
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Pos. No. Part No. Description Qty Unit From To
1 10000-17927 TIMING CASE 1
2 986-243 PIN 1
3 987-847 SEAL - FRONT END OIL 1
Timing CasePPL067111
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Timing CasePPL067112
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Pos. No. Part No. Description Qty Unit From To
1 10000-15277 BRACKET 1
2 10000-15295 GASKET 1
3 10000-17930 ARM 1
4 10000-15268 SPRING 1
5 986-109 SEAL - O RING 1
6 10000-15253 SPRING 1
7 985-974 NUT 1
9 998-492 NUT 1
10 998-491 ANTI-TAMPER CAP 1
11 998-487 SCREW 1
12 973-838 NUT 1
13 987-454 SCREW 4
Timing CasePPL067112
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Timing CasePPL067113
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Pos. No. Part No. Description Qty Unit From To
1 10000-15269 CONTROL LEVER 1
2 10000-15260 SHAFT 1
3 10000-17931 SEAL - O RING 1
4 10000-15271 SPEED SENSOR 1
5 10000-15325 NUT 1
6 10000-15367 CONTROL LEVER 1
7 10000-15308 SHAFT 1
8 989-044 WASHER 1
9 10000-15297 NUT 1
10 10000-15353 SPRING 1
11 10000-17961 PLUG 1
12 986-246 PIN 1
Timing CasePPL067113
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Timing CasePPL067114
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Pos. No. Part No. Description Qty Unit From To
1 10000-15309 SCREW 1
7 998-432 ANTI-TAMPER CAP 1
8 10000-15339 BOLT 1
9 989-044 WASHER 1
10 10000-15270 NUT 1
11 10000-15298 RING 1
12 10000-17932 ANTI-TAMPER CAP 1
13 10000-15342 CAP 1
Timing CasePPL067114
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SCREW10000-15309
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Pos. No. Part No. Description Qty Unit From To
2 BOLT 1
3 998-361 NUT 1
4 989-046 WASHER 1
5 10000-15292 SPRING 1
SCREW10000-15309
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MiscellaneousPPL074313
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Pos. No. Part No. Description Qty Unit From To
1 10000-17934 TOOL 1
MiscellaneousPPL074313
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Fuel Injection EquipmentAFPG0035
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Pos. No. Part No. Description Qty Unit From To
PPL063536 Fuel Injection Pump
PPL063538 High Pressure Fuel Pipes
PPL063539 Atomisers
PPL063549 Fuel Leak-Off Pipe
Fuel Injection EquipmentAFPG0035
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Fuel Injection PumpPPL063536
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Pos. No. Part No. Description Qty Unit From To
(7) 10000-15304 SHIM 1
(7) 915-595 SHIM 1
(7) 10000-15362 SHIM 1
(7) 915-599 SHIM 1
(7) 915-593 SHIM 1
(7) 915-597 SHIM 1
(7) 915-591 SHIM 1
1 10000-05878 FUEL INJECTION PUMP 1
7 SHIM 1
8 987-435 SCREW 2
9 985-974 NUT 2
Fuel Injection PumpPPL063536
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FUEL INJECTION PUMP10000-05878
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Pos. No. Part No. Description Qty Unit From To
2 FUEL INJECTION PUMP 1
3 981-401 BOLT 1
4 982-202 CONNECTION 1
6 982-849 WASHER 1
FUEL INJECTION PUMP10000-05878
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High Pressure Fuel PipesPPL063538
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Pos. No. Part No. Description Qty Unit From To
1 10000-12745 FUEL INJECTION PIPE 1
2 10000-12746 FUEL INJECTION PIPE 1
3 10000-12747 FUEL INJECTION PIPE 1
5 10000-01508 CLAMP 2
6 998-327 SCREW 2
7 985-973 NUT 2
High Pressure Fuel PipesPPL063538
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AtomisersPPL063539
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Pos. No. Part No. Description Qty Unit From To
1 998-433 INJECTOR 3
4 982-852 SEAL - INJECTOR 3
AtomisersPPL063539
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INJECTOR998-433
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Pos. No. Part No. Description Qty Unit From To
2 ATOMISER 1
3 982-853 SEAL - INJECTOR 1
INJECTOR998-433
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Fuel Leak-Off PipePPL063549
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Pos. No. Part No. Description Qty Unit From To
1 998-652 FUEL PIPE 1
2 998-481 BOLT 1
4 989-045 WASHER 1
Fuel Leak-Off PipePPL063549
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Flywheel HousingCDPG0012
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Pos. No. Part No. Description Qty Unit From To
PPL056223 Flywheel Housing
Flywheel HousingCDPG0012
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Flywheel HousingPPL056223
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Pos. No. Part No. Description Qty Unit From To
1 998-668 FLYWHEEL HOUSING 1
2 998-504 PLUG 1
3 998-345 SCREW 10
4 929-632 SCREW 2
Flywheel HousingPPL056223
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Flywheel & Starter RingDDPG0009
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Pos. No. Part No. Description Qty Unit From To
PPL055775 Flywheel & Starter Ring
Flywheel & Starter RingDDPG0009
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Flywheel & Starter RingPPL055775
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Pos. No. Part No. Description Qty Unit From To
1 10000-17935 FLYWHEEL 1
4 981-393 BOLT 6
Flywheel & Starter RingPPL055775
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FLYWHEEL10000-17935
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Pos. No. Part No. Description Qty Unit From To
2 FLYWHEEL 1
3 988-388 STARTER RING 1
FLYWHEEL10000-17935
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Starter MotorEDPG0004
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Pos. No. Part No. Description Qty Unit From To
PPL055499 Starter Motor
Starter MotorEDPG0004
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Starter MotorPPL055499
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Pos. No. Part No. Description Qty Unit From To
1 10000-17674 STARTER MOTOR 1
Starter MotorPPL055499
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STARTER MOTOR10000-17674
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Pos. No. Part No. Description Qty Unit From To
2 STARTER MOTOR 1
3 10000-27044 TERMINAL KIT 1
4 929-632 SCREW 2
5 987-620 SCREW 2
6 986-013 NUT 2
7 LEAFLET 1
STARTER MOTOR10000-17674
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CoolingFBPG0009
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Pos. No. Part No. Description Qty Unit From To
PPL055597 Pulleys
CoolingFBPG0009
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PulleysPPL055597
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Pos. No. Part No. Description Qty Unit From To
1 998-666 1 GROOVE WATERPUMP PULLEY 1
PulleysPPL055597
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Dipstick, Tube & FillerGBPG0016
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Pos. No. Part No. Description Qty Unit From To
PPL055609 Dipstick & Tube
PPL055611 Lubricating Oil Sump
PPL065891 Dipstick & Tube
Dipstick, Tube & FillerGBPG0016
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Dipstick & TubePPL055609
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Pos. No. Part No. Description Qty Unit From To
1 10000-17936 DIPSTICK 1
2 998-390 DIPSTICK TUBE 1
3 987-425 SCREW 1
4 986-110 SEAL - O RING 2
Dipstick & TubePPL055609
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Lubricating Oil SumpPPL055611
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Pos. No. Part No. Description Qty Unit From To
1 10000-15250 SUMP 1
2 998-663 GASKET - SUMP 1
3 987-425 SCREW 26
4 10000-27048 OIL SUCTION STRAINER 1
5 987-453 SCREW 2
6 10000-27049 PIPE - OIL SUCTION 1
7 986-112 SEAL - O RING 1
Lubricating Oil SumpPPL055611
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Dipstick & TubePPL065891
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Pos. No. Part No. Description Qty Unit From To
1 10000-15360 PLUG 1
2 10000-17937 SEAL - O RING 2
3 987-453 SCREW 1
Dipstick & TubePPL065891
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LubricationGCPG0001
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Pos. No. Part No. Description Qty Unit From To
PPL061620 Sump
LubricationGCPG0001
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SumpPPL061620
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Pos. No. Part No. Description Qty Unit From To
1 10000-15340 VALVE 1
3 998-324 SCREW 1
4 929-543 WASHER 1
SumpPPL061620
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LubricationHBPG0007
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Pos. No. Part No. Description Qty Unit From To
PPL056283 Filler
LubricationHBPG0007
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FillerPPL056283
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Pos. No. Part No. Description Qty Unit From To
1 998-479 OIL FILLER CAP 1
2 987-832 SEAL - O RING 1
3 10000-17938 OIL FILLER CAP 1
4 10000-15312 SEAL - O RING 1
FillerPPL056283
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LubricationJBPG0000
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Pos. No. Part No. Description Qty Unit From To
PPL052122 Oil Filter
LubricationJBPG0000
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Oil FilterPPL052122
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Pos. No. Part No. Description Qty Unit From To
1 915-155 OIL FILTER 1
Oil FilterPPL052122
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LubricationJCPG0000
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Pos. No. Part No. Description Qty Unit From To
PPL052061 Oil Filter
LubricationJCPG0000
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Oil FilterPPL052061
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Pos. No. Part No. Description Qty Unit From To
1 982-204 CONNECTION 1
Oil FilterPPL052061
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Front End Drive InputKBPG0005
Page 129 / 238
Pos. No. Part No. Description Qty Unit From To
PPL056536 Front End Drive Input
Front End Drive InputKBPG0005
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Front End Drive InputPPL056536
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Pos. No. Part No. Description Qty Unit From To
1 10000-15291 CRANKSHAFT PULLEY 1
2 929-536 WOODRUFF KEY 1
3 985-968 NUT 1
Front End Drive InputPPL056536
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CoolingLBPG0006
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Pos. No. Part No. Description Qty Unit From To
PPL057037 Thermostat & Housing
PPL057041 Water Pump
CoolingLBPG0006
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Thermostat & HousingPPL057037
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Pos. No. Part No. Description Qty Unit From To
1 10000-15336 THERMOSTAT HOUSING 1
2 10000-15330 THERMOSTAT 1
3 997-465 GASKET - THERMOSTAT HSG 1
4 10000-15273 BOLT 2
5 985-973 NUT 2
6 986-976 PLUG 1
7 934-017 PLUG 1
Thermostat & HousingPPL057037
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Water PumpPPL057041
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Pos. No. Part No. Description Qty Unit From To
1 10000-15358 WATER PUMP 1
2 10000-15331 GASKET - WATER PUMP 1
3 998-339 SCREW 4
4 985-973 NUT 1
5 10000-15322 HOSE 1
7 930-409 HOSE CLIP 1
Water PumpPPL057041
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CoolingLDPG0005
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Pos. No. Part No. Description Qty Unit From To
PPL055773 Thermostat & Housing
CoolingLDPG0005
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Thermostat & HousingPPL055773
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Pos. No. Part No. Description Qty Unit From To
1 10000-05879 CONNECTION 1
2 983-949 GASKET - THERMOSTAT HSG 1
3 998-346 SCREW 2
Thermostat & HousingPPL055773
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Alternator & GeneratorNDPG0016
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Pos. No. Part No. Description Qty Unit From To
PPL055762 Alternator Bracket & Fixings
Alternator & GeneratorNDPG0016
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Alternator Bracket & FixingsPPL055762
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Pos. No. Part No. Description Qty Unit From To
1 10000-13946 ALTERNATOR 1
2 10000-18751 ALTERNATOR BRACKET 1
3 934-092 SCREW 1
4 985-974 NUT 1
5 998-345 SCREW 3
6 998-470 LEVER 1
8 998-364 WASHER 1
9 998-346 SCREW 1
10 989-050 WASHER 1
Alternator Bracket & FixingsPPL055762
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CoolingNEPG0010
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Pos. No. Part No. Description Qty Unit From To
PPL055582 Drive Belt & Tensioner
CoolingNEPG0010
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Drive Belt & TensionerPPL055582
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Pos. No. Part No. Description Qty Unit From To
1 10000-06096 BELT 1
Drive Belt & TensionerPPL055582
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Blanking PlatesQCPG0007
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Pos. No. Part No. Description Qty Unit From To
PPL071059 Front End Drive Output
Blanking PlatesQCPG0007
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Front End Drive OutputPPL071059
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Pos. No. Part No. Description Qty Unit From To
1 10000-15354 PLATE 1
2 10000-15344 BEARING HOLDER ASSEMBLY 1
6 10000-17939 COVER 1
7 10000-15301 SEAL - O RING 1
8 934-095 SCREW 2
9 986-013 NUT 2
Front End Drive OutputPPL071059
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Rocker Cover AssemblyTBPG0004
Page 155 / 238
Pos. No. Part No. Description Qty Unit From To
PPL057058 Cylinder Head Cover
PPL057059 Feed Pipes
Rocker Cover AssemblyTBPG0004
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Cylinder Head CoverPPL057058
Page 157 / 238
Pos. No. Part No. Description Qty Unit From To
1 932-110 CYLINDER HEAD COVER 1
2 998-387 BREATHER VALVE 1
3 998-336 METRIC BOLT 4
4 998-388 RETAINING PLATE 1
5 982-929 GAUZE 1
6 998-358 SCREW 6
7 932-111 GASKET - CYL. HEAD COVER 1
8 998-943 SCREW 2
9 998-341 SCREW 2
10 985-977 NUT 3
11 915-612 WASHER 3
Cylinder Head CoverPPL057058
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Feed PipesPPL057059
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Pos. No. Part No. Description Qty Unit From To
1 10000-15356 PIPE - AIR 1
2 998-450 GASKET 1
3 987-455 SCREW 2
4 10000-12221 CAP 1
Feed PipesPPL057059
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Air Cleaner & Restriction IndicatorTDPG0007
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Pos. No. Part No. Description Qty Unit From To
PPL055840 Air Filter Assembly
PPL055841 Pipework & Connections
Air Cleaner & Restriction IndicatorTDPG0007
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Air Filter AssemblyPPL055840
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Pos. No. Part No. Description Qty Unit From To
1 915-854 AIR FILTER ASSEMBLY 1
6 10000-15345 BRACKET 1
Air Filter AssemblyPPL055840
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AIR FILTER ASSEMBLY915-854
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Pos. No. Part No. Description Qty Unit From To
2 BODY 1
3 915-851 MAIN AIR FILTER 1
4 915-868 INDICATOR 1
5 929-061 VALVE 1
AIR FILTER ASSEMBLY915-854
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Pipework & ConnectionsPPL055841
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Pos. No. Part No. Description Qty Unit From To
1 10000-15289 BRACKET 1
2 909-224 SCREW 2
3 10000-12743 SPACER 1
4 909-220 SCREW 2
5 985-974 NUT 2
6 10000-16537 HOSE 1
8 934-080 CLIP 1
10 10000-17940 COVER 1
Pipework & ConnectionsPPL055841
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Exhaust ManifoldUBPG0004
Page 169 / 238
Pos. No. Part No. Description Qty Unit From To
PPL057137 Exhaust Manifold
Exhaust ManifoldUBPG0004
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Exhaust ManifoldPPL057137
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Pos. No. Part No. Description Qty Unit From To
1 10000-17941 EXHAUST MANIFOLD 1
2 10000-15329 GASKET - EXHAUST MANIFOLD 1
3 998-347 SCREW 4
4 985-974 NUT 2
Exhaust ManifoldPPL057137
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ExhaustUDPG5501
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Pos. No. Part No. Description Qty Unit From To
PPL061621 Exhaust Manifold
ExhaustUDPG5501
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Exhaust ManifoldPPL061621
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Pos. No. Part No. Description Qty Unit From To
1 984-025 GASKET - EXHAUST 1
Exhaust ManifoldPPL061621
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Low Pressure Fuel SystemVBPG0015
Page 177 / 238
Pos. No. Part No. Description Qty Unit From To
PPL057061 Lift Pump
PPL057062 Fuel Filter
PPL057063 Pipework & Connections
Low Pressure Fuel SystemVBPG0015
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Lift PumpPPL057061
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Pos. No. Part No. Description Qty Unit From To
1 10000-07612 LIFT PUMP 1
2 998-488 SEAL - O RING 1
3 987-588 SCREW 2
Lift PumpPPL057061
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Fuel FilterPPL057062
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Pos. No. Part No. Description Qty Unit From To
1 982-764 FUEL FILTER ASSEMBLY 1
3 10000-15311 BRACKET 1
4 998-328 BOLT 2
5 989-052 WASHER 2
6 998-362 NUT 2
7 989-055 WASHER 2
8 998-345 SCREW 1
10 998-346 SCREW 1
11 998-364 WASHER 1
12 901-202 FUEL FILTER KIT 1
Fuel FilterPPL057062
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FUEL FILTER ASSEMBLY982-764
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Pos. No. Part No. Description Qty Unit From To
2 974-493 SEAL - O RING 2
FUEL FILTER ASSEMBLY982-764
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FUEL FILTER KIT901-202
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Pos. No. Part No. Description Qty Unit From To
13 ELEMENT 1
15 974-491 SEAL 1
16 974-493 SEAL - O RING 1
FUEL FILTER KIT901-202
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Pipework & ConnectionsPPL057063
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Pos. No. Part No. Description Qty Unit From To
1 998-431 FUEL PIPE 1
3 998-376 HOSE 1
6 10000-06413 PIPE - LOW PRESSURE FUEL 1
7 929-739 OLIVE 1
8 986-435 HOSE 1
10 982-074 CLIP 1
11 930-105 PLUG 1
12 911-105 WASHER 1
13 986-978 PLUG 2
14 911-016 WASHER 2
Pipework & ConnectionsPPL057063
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Cold Start SystemWDPG0002
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Pos. No. Part No. Description Qty Unit From To
PPL056280 Cold Start System
Cold Start SystemWDPG0002
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Cold Start SystemPPL056280
Page 191 / 238
Pos. No. Part No. Description Qty Unit From To
1 983-021 GLOWPLUG 3
4 929-542 CONNECTOR 1
5 998-359 NUT 1
6 998-365 WASHER 1
7 998-931 CABLE 1
Cold Start SystemPPL056280
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GLOWPLUG983-021
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Pos. No. Part No. Description Qty Unit From To
2 GLOWPLUG 1
3 NUT 1
GLOWPLUG983-021
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Engine Lifting EyesXBPG0009
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Pos. No. Part No. Description Qty Unit From To
PPL064841 Engine Lifting Eyes
Engine Lifting EyesXBPG0009
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Engine Lifting EyesPPL064841
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Pos. No. Part No. Description Qty Unit From To
2 998-348 SCREW 1
3 10000-15283 LIFTING EYE 1
Engine Lifting EyesPPL064841
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Throttle & Stop ControlsZAPG0011
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Pos. No. Part No. Description Qty Unit From To
PPL057064 Throttle & Stop Controls
Throttle & Stop ControlsZAPG0011
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Throttle & Stop ControlsPPL057064
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Pos. No. Part No. Description Qty Unit From To
1 10000-15299 CONTROL LEVER 1
2 10000-15223 SOLENOID 1
3 929-543 WASHER 1
Throttle & Stop ControlsPPL057064
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InstrumentationZJPG0009
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Pos. No. Part No. Description Qty Unit From To
PPL065141 Instrumentation
InstrumentationZJPG0009
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InstrumentationPPL065141
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Pos. No. Part No. Description Qty Unit From To
1 934-525 OIL PRESSURE SWITCH/SENDER 96043 1
2 10000-07619 BANJO BOLT 1
4 998-455 WASHER 1
5 998-374 PLUG 1
InstrumentationPPL065141
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InstrumentationZLPG0007
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Pos. No. Part No. Description Qty Unit From To
PPL065185 Instrumentation
InstrumentationZLPG0007
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InstrumentationPPL065185
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Pos. No. Part No. Description Qty Unit From To
1 934-524 TEMPERATURE SWITCH/SENDER 98042 1
InstrumentationPPL065185
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Radiator & CowlingZMPG5501
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Pos. No. Part No. Description Qty Unit From To
PPL071049 Radiator & Cowling
PPL071050 Radiator & Cowling
PPL071051 Radiator & Cowling
PPL071053 Fan
PPL071055 Guards
PPL071056 Guards
Radiator & CowlingZMPG5501
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Radiator & CowlingPPL071049
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Pos. No. Part No. Description Qty Unit From To
1 998-515 RADIATOR 1
Radiator & CowlingPPL071049
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RADIATOR998-515
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Pos. No. Part No. Description Qty Unit From To
2 RADIATOR 1
3 998-489 RADIATOR CAP 1
4 10000-02787 SHROUD 1
RADIATOR998-515
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Radiator & CowlingPPL071050
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Pos. No. Part No. Description Qty Unit From To
1 10000-15326 HOSE 1
4 10000-15343 HOSE 1
6 982-068 CLIP 1
Radiator & CowlingPPL071050
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Radiator & CowlingPPL071051
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Pos. No. Part No. Description Qty Unit From To
1 10000-17942 BRACKET 1
2 10000-17943 MOUNTING 2
3 10000-17944 SCREW 4
4 987-590 SCREW 2
5 998-349 SCREW 2
6 10000-17970 BRACKET 1
9 10000-17945 BRACKET 1
10 998-329 BOLT 1
11 909-224 SCREW 2
Radiator & CowlingPPL071051
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FanPPL071053
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Pos. No. Part No. Description Qty Unit From To
1 998-459 FAN 1
2 915-852 SCREW 4
FanPPL071053
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GuardsPPL071055
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Pos. No. Part No. Description Qty Unit From To
1 10000-17946 FAN GUARD 1
2 10000-17947 FAN GUARD 1
4 10000-17948 GUARD 1
5 973-664 SCREW 2
6 10000-17971 GUARD 1
7 998-343 SCREW 4
8 916-584 HOSE CLIP 2
GuardsPPL071055
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GuardsPPL071056
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Pos. No. Part No. Description Qty Unit From To
1 10000-18108 BRACKET 1
2 909-224 SCREW 2
3 973-664 SCREW 2
4 10000-27050 BRACKET 1
5 998-490 MOUNTING 1
7 985-974 NUT 1
GuardsPPL071056
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Fuel Pre-Lift Pump & Water TrapZVPG0003
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Pos. No. Part No. Description Qty Unit From To
PPL057027 Fuel Pre-Lift Pump
PPL057029 Fuel Pre-Lift Pump
Fuel Pre-Lift Pump & Water TrapZVPG0003
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Fuel Pre-Lift PumpPPL057027
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Pos. No. Part No. Description Qty Unit From To
1 00000-00038 PRE-FUEL FILTER ASSY 1
Fuel Pre-Lift PumpPPL057027
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PRE-FUEL FILTER ASSY00000-00038
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Pos. No. Part No. Description Qty Unit From To
2 FUEL FILTER HEAD 1
3 10000-06421 FUEL FILTER BOWL 1
4 10000-06412 FUEL FILTER 1
5 10000-06422 DRAIN PLUG 3
6 10000-06423 SEAL - O RING 1
PRE-FUEL FILTER ASSY00000-00038
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Fuel Pre-Lift PumpPPL057029
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Pos. No. Part No. Description Qty Unit From To
1 998-428 PRIMER 1
Fuel Pre-Lift PumpPPL057029
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Index
Description Part No. Page
GASKET - CYLINDER HEAD 998-650 46
GASKET - CYLINDER HEAD 998-649 46
SHIM 10000-15304 74
SHIM 915-595 74
SHIM 10000-15362 74
SHIM 915-599 74
SHIM 915-593 74
SHIM 915-597 74
SHIM 915-591 74
SHIM 988-120 48
SHIM 988-117 48
SHIM 988-118 48
SHIM 988-119 48
BUSH 10000-06414 12
BUSH 10000-05880 12
MAIN BEARING KIT - U/S 10000-05373 14
MAIN BEARING KIT - U/S 10000-05372 14
BIG END BRG KIT - U/S 10000-05374 14
BIG END BRG KIT - U/S 10000-05375 14
1 GROOVE WATERPUMP PULLEY 998-666 104
ALTERNATOR 10000-13946 146
BELT 10000-06096 150
BRACKET 10000-15277 62
BRACKET 10000-15289 168
BRACKET 10000-17942 220
BRACKET 10000-18108 226
CONNECTION 982-204 128
CONNECTION 10000-05879 142
CONTROL LEVER 10000-15269 64
CONTROL LEVER 10000-15299 202
CRANKSHAFT PULLEY 10000-15291 132
CYLINDER BLOCK ASSEMBLY,GASKET - CYLINDER HEAD,TIMING GEAR, ATOMISER, BODY,BOLT, CAMSHAFT, CRANKSHAFT,CYLINDER HEAD, FLYWHEEL,FUEL FILTER HEAD, FUELINJECTION PUMP, GLOWPLUG,IDLER GEAR, PISTON, RADIATOR,ROCKER BOX, STARTER MOTOR,NUT, ROTOR, LEAFLET, SHIM,ROD, CAP, SHAFT, ELEMENT
12, 46, 54,82, 166, 68,58, 16, 28,94, 232, 76,194, 50, 40,216, 32, 100,74, 42, 18,48, 186, 20,22
CYLINDER HEAD COVER 932-110 158
DIPSTICK 10000-17936 108
Description Part No. Page
EXHAUST MANIFOLD 10000-17941 172
FAN 998-459 222
FAN GUARD 10000-17946 224
FLYWHEEL HOUSING 998-668 88
FUEL INJECTION PIPE 10000-12745 78
FUEL PIPE 998-652 84
FUEL PIPE 998-431 188
GASKET - EXHAUST 984-025 176
GASKET - TIMING CASE 998-466 44
HOSE 10000-15326 218
LIFT PUMP 10000-07612 180
OIL FILLER CAP 998-479 120
OIL FILTER 915-155 124
OIL PIPE 915-610 34
OIL PRESSURE SWITCH/SENDER96043
934-525 206
PIPE - AIR 10000-15356 160
PLATE 10000-15354 154
PLUG 10000-15360 112
PRIMER 998-428 234
RELIEF VALVE 998-451 36
SEAL - REAR END OIL 987-848 24
SUMP 10000-15250 110
TEMPERATURE SWITCH/SENDER98042
934-524 210
THERMOSTAT HOUSING 10000-15336 136
TIMING CASE 10000-17927 60
TOOL 10000-17934 70
VALVE 10000-15340 116
WATER PUMP 10000-15358 138
ALTERNATOR BRACKET 10000-18751 146
BANJO BOLT 10000-07619 206
BEARING HOLDER ASSEMBLY 10000-15344 154
BOLT 981-409 34
BOLT 998-481 84
BREATHER VALVE 998-387 158
DIPSTICK TUBE 998-390 108
FAN GUARD 10000-17947 224
FUEL INJECTION PIPE 10000-12746 78
GASKET 10000-15295 62
GASKET 998-450 160
GASKET - EXHAUST MANIFOLD 10000-15329 172
Page 235 / 238
Index
Description Part No. Page
GASKET - SUMP 998-663 110
GASKET - THERMOSTAT HSG 983-949 142
GASKET - TIMING CASE 10000-15256 54
GASKET - WATER PUMP 10000-15331 138
MOUNTING 10000-17943 220
PIN 986-243 60
PLUG 998-372 12, 28
PLUG 998-504 88
SCREW 987-453 44, 112, 110,56
SCREW 987-508 46
SCREW 909-224 168, 226, 220
SCREW 998-348 198
SCREW 915-852 222
SEAL - O RING 998-369 36
SEAL - O RING 10000-17937 112
SEAL - O RING 987-832 120
SEAL - O RING 998-488 180
SEAL - O RING 974-493 184, 186
SHAFT 10000-15260 64
SOLENOID 10000-15223 202
THERMOSTAT 10000-15330 136
WOODRUFF KEY 929-536 132, 58
ARM 10000-17930 62
BOLT 981-401 76
BRACKET 10000-15311 182
CAMSHAFT GEAR 10000-15317 58
CRANKSHAFT GEAR 10000-27042 16
FUEL FILTER BOWL 10000-06421 232
FUEL INJECTION PIPE 10000-12747 78
GASKET - THERMOSTAT HSG 997-465 136
HOSE 998-376 188
LIFTING EYE 10000-15283 198
MAIN AIR FILTER 915-851 166
METRIC BOLT 998-336 158
NUT 998-361 68
NUT 985-968 132
OIL FILLER CAP 10000-17938 120
PISTON RING KIT 998-400 40
PLUG 10000-06407 28
RADIATOR CAP 998-489 216
Description Part No. Page
SCREW 987-509 46
SCREW 998-943 54, 158
SCREW 998-345 88, 146, 182
SCREW 987-425 108, 110
SCREW 998-324 116
SCREW 998-339 138, 30
SCREW 998-346 142, 146, 182
SCREW 934-092 146
SCREW 987-455 160
SCREW 998-347 172
SCREW 987-588 180
SCREW 10000-17944 220
SCREW 973-664 226, 224
SEAL - FRONT END OIL 987-847 60
SEAL - INJECTOR 982-853 82
SEAL - O RING 10000-17931 64
SHAFT 932-114 32
SPACER 10000-12743 168
STARTER RING 988-388 94
TERMINAL KIT 10000-27044 100
WASHER 929-543 202, 116
BOLT 981-393 92
BOLT 10000-15273 136
BOLT 998-328 182
BRACKET 10000-27050 226
CAP 10000-12064 28
CAP 10000-12221 160
CONNECTION 982-202 76
CONNECTOR 929-542 192
FUEL FILTER 10000-06412 232
GUARD 10000-17948 224
GUDGEON PIN 983-054 38
HOSE 10000-15343 218
INDICATOR 915-868 166
KEY 984-791 16
NUT 985-973 138, 54, 136,78
NUT 985-974 146, 172,168, 62, 226,74
OIL SUCTION STRAINER 10000-27048 110
RETAINING PLATE 998-388 158
Page 236 / 238
Index
Description Part No. Page
ROCKER ARM ASSEMBLY 985-801 32
SCREW 998-341 54, 158
SCREW 929-632 88, 100
SCREW 909-220 168
SCREW 987-590 220
SEAL - INJECTOR 982-852 80
SEAL - O RING 986-110 108
SEAL - O RING 10000-15312 120
SHROUD 10000-02787 216
SPEED SENSOR 10000-15271 64
SPRING 10000-15268 62
STUD 10000-15275 46
WASHER 998-455 34, 206
WASHER 989-046 68
WASHER 989-045 84
BEARING 929-525 58
BUSH 981-812 50
CLAMP 10000-01508 78
DRAIN PLUG 10000-06422 232
GAUZE 982-929 158
HOSE 10000-15322 138
MOUNTING 998-490 226
NUT 10000-15325 64
NUT 998-359 192
PIN 986-244 16
PLUG 998-373 12
PLUG 998-374 206
ROCKER SHAFT SPRING 988-342 32
SCREW 987-620 100
SCREW 998-349 220
SEAL - O RING 986-109 62
SPRING 10000-15292 68
STUD 998-356 46
VALVE 929-061 166
WASHER 989-052 182
BRACKET 10000-15345 164
BRACKET 10000-17970 220
CIRCLIP 981-968 38
CLIP 982-068 218
CONTROL LEVER 10000-15367 64
COVER 10000-17939 154
Description Part No. Page
DOWEL 982-498 50
GUARD 10000-17971 224
HOSE 10000-16537 168
LEVER 998-470 146
NUT 986-013 100, 154
NUT 998-362 182
PIPE - LOW PRESSURE FUEL 10000-06413 188
PIPE - OIL SUCTION 10000-27049 110
PLUG 986-995 12
PLUG 986-976 136
SCREW 998-327 78
SCREW 998-358 158
SEAL - O RING 10000-06423 232
SPACER 998-484 58
SPRING 10000-15253 62
WASHER 998-485 32
WASHER 982-849 76
WASHER 998-365 192
ANTI-TAMPER CAP 998-432 66
CABLE 998-931 192
GASKET - CYL. HEAD COVER 932-111 158
HOSE CLIP 930-409 138
OLIVE 929-739 188
PLUG 934-017 136
ROCKER ARM ASSEMBLY 985-800 32
SCREW 998-343 224
SEAL - O RING 986-112 110, 32
SEAL - O RING 10000-15301 154
SHAFT 10000-15308 64
SLIDER 10000-15258 56
SPRING 10000-15281 50
THRUST WASHER 988-769 14
WASHER 989-055 182
BOLT 10000-15339 66
CAP 10000-06411 28
CLIP 934-080 168
COVER 10000-15302 48
HOSE 986-435 188
HOSE CLIP 916-584 224
PLATE 986-822 56
SCREW 987-435 74
Page 237 / 238
Index
Description Part No. Page
SCREW 934-095 154
WASHER 989-044 64, 66
WASHER 998-364 146, 182
ADJUSTING SCREW 981-086 32
BRACKET 10000-17945 220
NUT 998-492 62
NUT 10000-15297 64
PLUG 986-996 12
VALVE SEAT INSERT 10000-02855 28
ANTI-TAMPER CAP 998-491 62
BOLT 998-329 220
CLIP 982-074 188
COVER 10000-17940 168
INTAKE VALVE 10000-15352 28
NUT 985-967 32
NUT 10000-15270 66
NUT 985-977 158
PLUG 997-475 12
SMALL END BUSH 981-811 42
SPRING 988-336 48
SPRING 10000-15353 64
WASHER 989-050 146
COLLAR 982-172 48
CON ROD BOLT 987-510 42
DOWEL 982-495 18, 20, 12, 22
PLUG 10000-17961 64
PLUG 930-105 188
RING 10000-15298 66
SCREW 10000-15274 32
SCREW 998-487 62
SEAL - VALVE STEM 987-837 28
WASHER 915-612 158
ANTI-TAMPER CAP 10000-17932 66
BUSH 10000-04402 12
CIRCLIP 981-973 48
CON ROD NUT 985-969 42
NUT 973-838 62
PIN 986-246 64
SCREW 998-325 18, 20, 22
SEAL - ROCKER BOX 932-115 30
WASHER 911-105 188
Description Part No. Page
CAP 10000-15342 66
NEEDLE BEARING 915-473 12
PLUG 986-978 188
SCREW 987-454 62
BALL BEARING 981-186 12
STUD 988-474 30
THRUST WASHER 10000-15319 48
WASHER 911-016 188
NUT 998-363 30
PLUG 986-968 12
SEAL 974-491 186
VALVE SEAT INSERT 10000-02854 28
EXHAUST VALVE 10000-15300 28
PUSHROD 987-180 30
STUD 998-353 12
SEAL - VALVE STEM 987-836 28
STUD 10000-16001 12
TAPPET 988-706 30
STUD 998-355 12
VALVE SPRING 998-643 28
CAP 981-876 28
DOWEL 982-496 12
SCREW 998-351 14
DOWEL 982-497 12
VALVE COLLET 906-120 28
STUD 998-326 12
VALVE SPRING CAP 981-877 26
PIN 986-245 12
SCREW 987-434 14
MAIN BEARING KIT 915-636 14
BIG END BEARING KIT 998-648 14
Page 238 / 238
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