clamp body profiled design - hydraulicmegastore.com...(astm d412) tensile e-module notch impact...
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Standard Series DIN 3015, Part 1 Components: Dimensions / Order Codes
Clamp Body � Profiled DesignProfiled Inside Surface with Tension Clearance
Group Outside Diameter Nominal Bore Order Codes Dimensions
STAU
FF
DIN
Pipe / Tube Copper Tube (2 Clamp Halves) (mm/in)Ø D1 Pipe ASTM B88(mm) (in) (in) (in) (QQ = Material) L1 L2 H S min. Width
1 0
6 106 QQ
28 9,5 27 0,4 306,4 1/4 106,4 QQ
8 5/16 108 QQ
9,5 3/8 1/4 109,5 QQ 1.10 .37 1.06 .02 1.1810 1/8 110 QQ
12 112 QQ
1A 1
6 106A QQ
37 20 27 0,4 306,4 1/4 106,4A QQ
8 5/16 108A QQ
9,5 3/8 1/4 109,5A QQ 1.46 .79 1.06 .02 1.1810 1/8 110A QQ
12 112A QQ
2 2
12,7 1/2 3/8 212,7 QQ
42 26 33 0,6 30
13,5 1/4 213,5 QQ
14 214 QQ
15 215 QQ1.65 1.02 1.30 .02 1.18
16 5/8 1/2 216 QQ
17,2 3/8 217,2 QQ
18 218 QQ
3 3
19 3/4 319 QQ
50 33 36 0,6 3020 320 QQ
21,3 1/2 321,3 QQ
22 3/4 322 QQ 1.97 1.30 1.42 .02 1.1825 325 QQ
25,4 1 325,4 QQ
4 4
26,9 3/4 426,9 QQ
59 40 42 0,6 3028 428 QQ
28,6 1 428,6 QQ2.32 1.57 1.65 .02 1.18
30 430 QQ
32 432 QQ
5 5
32 1-1/4 532 QQ
71 52 58 0,8 30
33,7 1 533,7 QQ
35 1-1/4 535 QQ
38 1-1/2 538 QQ2.80 2.05 2.28 .03 1.18
40 540 QQ
41,3 1-1/2 541,3 QQ
42 1-1/4 542 QQ
6 6
44,5 1-3/4 644,5 QQ
86 66 66 0,8 3048,3 1-1/2 648,3 QQ
50,8 2 650,8 QQ 3.39 2.60 2.60 .03 1.1854 2 654 QQ
7 7
57,2 2-1/4 757,2 QQ
121 94 93 0,8 3060,3 2 760,3 QQ
63,5 2-1/2 763,5 QQ
70 2-3/4 770 QQ 4.76 3.70 3.66 .03 1.1873 2-1/2 (ANSI B 36-10) 773 QQ
76,1 3 2-1/2 (DIN EN 10220) 776,1 QQ
8 888,9 3 888,9 QQ 147 120 118 0,8 30
102 4 3-1/2 8102L QQ 5.79 4.72 4.65 .03 1.18
Standard Materials
Polypropylene Colour: Green Material code: PP
Polyamide Colour: Black Material code: PA
Thermoplastic Elastomer (87 Shore-A) Colour: Black Material code: SA
Aluminium Colour: Self-Colour Material code: AL
See pages A88 / A89 for material properties and technical information.
Special Materials
Please consult STAUFF for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards.
See pages A90 / A91 for material properties and technical information.
Product Features
� Proven, tested and trusted product in various markets � Recommended for the safe installation of rigid pipes and tubes
� Available for all commonly used pipe and tube outside diameters
� Environmental protection due to vibration/noise reducing design
� Excellent weathering resistance, even under extreme conditions
Order Codes
Clamp Body *1*06*PPClamp Body, STAUFF Group 1A *1*06A*PP
One clamp body is consisting of two clamp halves.
* STAUFF Group 1
* Exact outside diameter Ø D1 (mm) 06
* Material code (see below) PP
Additional outside diameters are available upon request. Please consult STAUFF for further information.
L1
H
10 L 2
ø D 1
S
L 2
ø D 1L 1
S
H
STAUFF Group 1 STAUFF Group 1A to 8
.39
A6 www.stauff.comDimensional drawings: All dimensions in mm (in).
Schellen_2013_EN_lay11.indd 6 10.12.2013 13:58:23
Technical Appendix
Material Code PP PA AL SA
Basic Material Copolymeric Polypropylene Polyamide Aluminium AlSi12 Thermoplastic Elastomer
Standard Colour Green Black Natural Black
Mechanical Properties
Tensile E-Module 1073 N/mm² (ISO 527)
> 1400 N/mm² (ISO 527)
> 65000 N/mm² 113 N/mm² at +23 °C / +73.4 °F (ASTM D412)
Notch Impact Strength 10 kJ/m² at +23 °C / +73.4 °F(acc. to Charpy / ISO 179 / 1eU)
> 15 kJ/m² at 23 °C / +73.4 °F(acc. to Charpy / ISO 179 / 1eU)
Low TemperatureNotch Impact Strength
3,8 kJ/m² at -20 °C / -4.0 °F(acc. to Charpy / ISO 179 / 1eU)
> 3 kJ/m² at -30 °C / -22.0 °F(acc. to Charpy / ISO 179 / 1eU)
Tensile Strength at Yield(Tensile Strength)
26 MPa (ISO 527-2)
> 55 MPa (ISO 527)
> 240 MPa(ISO EN 10002)
15,9 MPa(ASTM D412)
Ball Indentation Hardness(Brinell Hardness)
45,4 MPa(ISO 2039-1)
> 65 MPa (ISO 2039-1) > 70 HBS
Shore Hardness 87 A(ISO 868)
Alternative hardnesses are available upon request! Consult STAUFF for details.
Standard Clamp Body Materials
Thermal Properties
Temperature Resistance (Continuous Exposure, Min ... Max) -30 °C ... +90 °C / -22 °F ... +194 °F -40 °C ... +120 °C / -40 °F ... +248 °F
(Brief exposure up to +140 °C / +284 °F) up to +300 °C / up to +572 °F -40 °C ... +125 °C / -40 °F ... +257 °F
Chemical Properties
Weak Acids conditionally consistent conditionally consistent conditionally consistent consistent
Solvents conditionally consistent conditionally consistent conditionally consistent conditionally consistent
Benzine conditionally consistent consistent consistent conditionally consistent
Mineral Oils conditionally consistent consistent consistent conditionally consistent
Other Oils consistent consistent consistent consistent
Alcohols consistent consistent consistent consistent
Seawater consistent consistent consistent consistent
A88 www.stauff.com
The information for the Polyamide material PA have been determined in a conditioned state according to ISO 1110.For Aluminium, the tensile strength (under reversed bending stress) and impact bending strength both rise constantly at decreasing temperatures whilst the value for breaking elongation decreases. STAUFF preserve the right to supply products made from different, but comparable materials with matching technical characteristics.
Special Clamp Body Materials
Please consult STAUFF for further details on fire-proof clamp body materials, tested and approved according to several international fire-protection standards.
See pages A90 / A91 for properties and technical information.
Schellen_2013_EN_lay11.indd 88 10.12.2013 14:00:36
STAU
FF
Clam
psA
Technical Appendix
www.stauff.com A89
SA EPDM Material Code
Thermoplastic Elastomer Ethylene Propylene Diene Monomer Basic Material
Black Black Standard Colour
Mechanical Properties
16 N/mm² at +23 °C / +73.4 °F (ASTM D412)
Tensile E-Module
Notch Impact Strength
Low TemperatureNotch Impact Strength
8,3 MPa(ASTM D412)
9,0 MPa(DIN 53504)
Tensile Strength at Yield(Tensile Strength)
Ball Indentation Hardness(Brinell Hardness)
73 A(ISO 868)
70 A(DIN 53505) Shore Hardness
Standard Clamp Insert Materials
Thermal Properties
-40 °C ... +125 °C/ -40 °F ... +257 °F -50 °C ... +120 °C / -58 °F ... +248 °F Temperature Resistance (Continuous Exposure, Min ... Max)
Chemical Properties
consistent consistent Weak Acids
conditionally consistent consistent Solvents
conditionally consistent conditionally consistent Benzine
conditionally consistent conditionally consistent Mineral Oils
consistent conditionally consistent Other Oils
consistent consistent Alcohols
consistent consistent Seawater
Special Clamp Insert Materials
Please consult STAUFF for further details on fi re-proof clamp body materials, tested and approved according to several international fi re-protection standards.
See pages A90 / A91 for properties and technical information.
STAUFF Group 4 and 6 (Standard Series) STAUFF Group 4S to 6S (Heavy Series)
STAUFF Group 7S to 10S (Heavy Series)
Schellen_2013_EN_lay11.indd 89 10.12.2013 14:00:37
Technical Appendix
A90 www.stauff.com
Material Code PAV0 PA-FF PPDA
Basic Material Polyamide Polyamide Polypropylene
Standard Colour Grey Black White
Mechanical Properties
Tensile E-Module 1500 MPa(ISO 527-2)
1100 MPa(ISO 527-2)
1614 N/mm² (ISO 527) at +23 °C / +73.4 °F: 50 mm/min
Notch Impact Strength 35 kJ/m² at +23 °C / +73.4 °F(acc. to Charpy / ISO 179 / 1eU)
20 kJ/m² at +23 °C / +73.4 °F(acc. to Charpy / ISO 179 / 1eU)
13 kJ/m² at +23 °C / +73.4 °F(acc. to IZOD / ISO 179 / 1eA)
Low TemperatureNotch Impact Strength
1,5 kJ/m² at -25 °C / -13.0 °F(acc. to IZOD / ISO 179 / 1eA)
Tensile Strength at Yield(Tensile Strength)
45 MPa(ISO 527-2)
50 MPa(ISO 527-2)
12,4 MPa (ISO 527) at +23 °C / +73.4 °F: 50 mm/min
Ball Indentation Hardness(Brinell Hardness)
100 N/mm² (ISO 2039-1)
100 N/mm² (ISO 2039-1)
Shore Hardness
Special Clamp Body Materials (Selection)Preventive Fire Protection
Thermal Properties
Temperature Resistance (Continuous Exposure, Min ... Max) -30 °C ... +120 °C / -22 °F ... +248 °F -30 °C ... +120 °C / -22 °F ... +248 °F -25 °C ... +90 °C / -13 °F ... +194 °F
Features
Approvals / Properties Tested and approved acc. to UL94 (material thickness: 3 mm)
� Classification: V-0 (Vertical Burning Test)
Tested and approved acc. to DIN 5510, Part 2 (material thickness: 3 mm)
� Combustibility classification: S4� Smoke development classification: SR2� Dripping classification: ST2 Tested and approved acc. to CEN/TS 45545-2 (material thickness: 3 mm)
� Requirement set: R23 HL1� complies with requirement set R22 HL1 acc. to DIN EN 45545
Tested and approved acc. to NF F 16-101 (material thickness: 3 mm)
� Classification: I3 / F2
Tested and approved acc. to DIN 5510, Part 2 (material thickness: 25 mm)
� Combustibility classification: S4� Smoke development classification: SR2� Dripping classification: ST2
Tested and approved acc. to NF F 16-101 (material thickness: 3 mm)
� Einstufung: I4 / F1
Tested and approved acc. to UL94 (material thickness: 3 mm)
� Classification: V-0 (Vertical Burning Test)
Tested and approved acc. to Def Stan 07-247� Assessment: category B
Approved by the UK Ministry of Defence (MoD)
The information for PAV0 and PA-FF have been determined in a conditioned state according to ISO 1110.
Schellen_2013_EN_lay11.indd 90 10.12.2013 14:00:37
STAU
FF
Clam
psA
Technical Appendix
www.stauff.com A91
PP6853 PPV0 SAV0 Material Code
Polypropylene Polypropylene Thermoplastic Elastomer Basic Material
White Black Natural Standard Colour
Mechanical Properties
1264 MPa (ICE 60811-1-1)
113 N/mm² at +23 °C / +73.4 °F (ASTM D412)
Tensile E-Module
17 kJ/m² at +23 °C / +73.4 °F(acc. to IZOD / ISO 179 / 1eA)
5 kJ/m² at +23 °C / +73.4 °F(acc. to ISO 180/A) Notch Impact Strength
Low TemperatureNotch Impact Strength
25 MPa(ICE 60811-1-1)
24 MPa(ISO 527)
15,9 MPa(ASTM D412)
Tensile Strength at Yield(Tensile Strength)
Ball Indentation Hardness(Brinell Hardness)
86 A(ISO 868) Shore Hardness
Special Clamp Body Materials (Selection)Preventive Fire Protection
Thermal Properties
-25 °C ... +90 °C / -13 °F ... +194 °F -25 °C ... +90 °C / -13 °F ... +194 °F Temperature Resistance (Continuous Exposure, Min ... Max)
Features
Tested and approved according to BS 6853 (Code of practice for fire precautions in the design / construction of passenger carrying trains)
� Assessment: category 1a
Compliant to the requirements of London Underground / Metronet
(standard 2-01001-002: Fire Safety Performance of Materials)
Tested and approved acc. to DIN 5510, Part 2 (material thickness: 25 mm)
� Combustibility classification: S4� Smoke development classification: SR2� Dripping classification: ST2
Tested and approved according to Def Stan 07-247 � Assessment: category B
Tested and approved acc. to UL94 (material thickness: 3 mm)
� Classification: V-0 (Vertical Burning Test)
Tested and approved acc. to UL94 (material thickness: 3 mm)
� Classification: V-0 (Vertical Burning Test)
Approvals / Properties
Schellen_2013_EN_lay11.indd 91 10.12.2013 14:00:38
Technical Appendix
Standard Clamp Body Designs
Profiled DesignProfiled Inside Surface with Tension Clearance
� Available in the Standard, Heavy, Twin and Heavy Twin Series � Recommended for the safe installation of rigid pipes or tubes � Available for all commonly used outside diameters and nominal sizes
� Vibration/noise reducing and impact absorbing effect towards the direction of the line provided by the grooves on the inside of the clamp bodies
Type H (Smooth)Smooth Inside Surface w/o Tension Clearance
� Available in the Standard, Heavy and Twin Series � Recommended for the safe installation of hoses or cables � Available for all commonly used outside diameters and nominal sizes
� Smooth inside surface and chamfered edges avoid damaging of the hose or cable
� To be used as fixed point clamp preventing the line from sliding (see page A95 for Maximum Loads in Pipe Direction)
� Clearance between the clamp halves provides tension of the tube or pipe
� To be used as guide allowing the line to slide � Choose internal diameter of the clamp body slightly smaller than the outside diameter of the hose or cable to use it as fixed point clamp preventing the line from sliding
Type RI (with Rubber Insert)
� Available in the Standard, Heavy and Heavy Twin Series � Recommended for the extra-gentle installation of pipes, tubes, hoses or cables
� Available for all commonly used outside diameters and nominal sizes
� Rubber insert made of Thermoplastic Elastomer with a hardness of 73 Shore-A provides most effective reduction of vibration and noise caused by vibration
Oval Design
� Available in the Standard and Heavy Series � Recommended for the safe installation of electric cables with diameters between 20 mm (.79 in) and 72 mm (2.83 in)
Rectangular Design � Type VK
� Available in the Standard Series (STAUFF Group 5) � Recommended for the safe installation of proximity switches according to DIN EN 60947-5-2 or similar, rectangular construction, with a square of 40 mm x 40 mm (1.57 in x 1.57 in) or 40 mm x 36 mm (1.57 in x 1.42 in)
A92 www.stauff.com
Schellen_2013_EN_lay11.indd 92 10.12.2013 14:00:41
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