catalog wire sensor en-sml
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Draw wire sensors / CET / String pots
wireSENSORs are application friendly due
to the excellent measurement range to size
ratio and the fact that they are easy to
mount and use.
The rugged sensor construction ensures
reliable operation even under difficult
ambient conditions.
Principle
Draw-wire displacement sensors measure
linear movements using a highly flexible
steel cable.
The cable drum is attached to a sensor
element which provides a proportional
output signal. Measurements are perfor-
med with high accuracy and high dynamic
response. The use of high quality com-
ponents guarantees a long life cycle and
high operational reliability.
The portfolio offers a wide selection of
draw-wire displacement sensors with
numerous types of output signal. This
means that each customer has the
opportunity of selecting the best sensor for
his application.
Choose between analog and digital
outputs to optimize your individual
measurement task. OEM-solutions for
customized integration possible.
wire
Draw-wire displacement and position sensors
SENSOR
aluminum
housing
sensor element
spring
wire drum
wire clip
measuring wire
ball bearing
Sensor design
02
Measuring ranges to 30,000 mm
Resolution quasi infinite
Compact overall design
Easy mounting for any application
High reliability and long life cycle
Analog and digital outputs
03
Mo
del WPS-
MK30
MK46
WDS-
MPM
WDS-
MP/MPW
WDS-
P60/P96
analog
WDS-
P60/P96
digital
WDS-
P115
analog
WDS-
P115
digital
WDS-
P1200
WDS-
.....-M(mechanics)
page 6-7 8-9 10-11 12-13 14-15 16-17 18-19 20-21 22-23
50 mm • •
100 mm • •
150 mm • • •
250 mm • •
300 mm • •
500 mm • + • •
750 mm • •
1000 mm • + • • +
1250 mm • +
1500 mm • + •
2000 mm •
2500 mm •
3000 mm + • •
4000 mm •
5000 mm • + •
7500 mm • + •
10,000 mm • + •
15,000 mm • + •
20,000 mm + •
30,000 mm + •
IP 20/IP54 IP 65 IP 65/67 IP 65 IP 65 IP 65 IP 65 IP 65
Analog output ( · )
• • • • •
• •
• •
Digital output (+)
+ + + +
+ + +
Specifications for analog and digital outputs on page 27 and continuing
ecoder
specific
incremental
absolute
Measu
rin
gra
ng
e
potentiometer (P)
voltage (U)
current (I)
Protection class
wire
Typical applications
SENSOR
04
Based on the P1200 series customized string
pots measure the lifting height on fork-lift
trucks. Very precise measurement results and
the compact and specified sensor design are
the most important reasons for the integrators
to choose our selected sensors.
Picture: Still Wagner GmbH & Co. KG
Miniature draw-wire sensors monitor the
satellite release process from the Ariane
booster rocket. Besides compact design and
precise measurement the reliability of the
sensor in such extreme environment is the key
criteria for the use of the selected range of
sensor.
Picture:
DaimlerChrysler Aerospace/Dornier GmbH
05
MK30 draw-wire displacement sensors
measure the position of hospital beds. These
miniature sensors offer a precise
measurement even in applications with very
restricted installation space.
Picture: Brumaba
P1200 draw-wire displacement sensors
determine the exact position of personnel
elevators. With ranges up to 5
Picture: Butz & Neumair Aufzugbau GmbH
0 m these
sensors are flexible in use and ideal for a
number of different applications.
wire
Series MK30 / MK46
SENSOR
06
Low cost high volume model
Potentiometric or incremental output
Customized versions
Smallest design in its class
Sensors of the WPS series are used in high
volume applications. Due to the favorable
price and the compact sensor size, new
possibilities in machine design and cost
optimization are available to the user. The
wide range of models offers the best fit for
individual and customized applications.
Various measurement ranges, output
interfaces and accuracy classes can be
selected within this series.
Dimensions in mm, not to scale. Please ask for detailed reference drawings.
mounting clip with
screw M3
3x Ø2.7
mounting hole
56
Ø3
12.8
5846
P:
Ø23
P:
Ø23
E:
Ø24
E: 43.5
39.5
39.53.25
2
3.2
5
2
68
46
6
0.621
P: 42.5
Ø8
Ø4.5
mounting clip with
screw M3
3x Ø2.7
mounting hole
52
42
Ø3
30
3.2
5 0,6
2
E: 40
P: 42.5
23.5
23.5
10.5
Ø4.5
2
E:
Ø24
30
45.5
6
3.25 21
Ø8
18 (WPS-
WPS- -MK46-P/E
1000-MK46-P)
20 ( 1250 )
8 (WPS-500
WPS-75 -MK30-P/E
-MK30-P/E)
12 ( 0 )
Model MK30
Model MK46
07
Article description
Measuring range in mm
Modell MK30
MK46
WPS- 750 - MK30 - P25
Output option potentiometer P50 (linearity ±0.5 % FSO)
potentiometer P25 (linearity ±0.25 % FSO)
potentiometer P10 (linearity ±0.1 % FSO)
encoder E (5 ... 24 VDC)
encoder E830 (8 ... 30 VDC)
WPS-50
MK30
WPS-150
MK30
WPS-250
MK30
WPS-500
MK30
WPS-750
MK30
WPS-1000
MK46
WPS-1250
MK46
P P P P/E P/E P P/E
50 mm 150 mm 250 mm 500 mm 750 mm 1000 mm 1250 mm
wire pot. ±0.5 % FSO 0.25 mm - - - - - -
wire pot. ±0.25 % FSO - 0.375 mm 0.625 mm 1.25 mm 1.87 mm 2.5 mm 3.12 mm
hybrid pot. ±0.1 % FSO - - 0.25 mm 0.5 mm 0.75 mm 1 mm 1.2 mm
encoder ±0.05 % FSO - - - 0.25 mm 0.375 mm - 0.63 mm
- - - 10 pulses/mm 6.7 pulses/mm - 4 pulses/mm
- - - 0.1 mm 0.15 mm - 0.25 mm
wire pot. 0.1 mm 0.1 mm 0.1 mm 0.15 mm 0.2 mm 0.3 mm 0.4 mm
hybrid pot.
housing
draw wire
Wire acceleration
1.6 N 1.5 N
P
E
P
E
P
E
Output
Measuring range
Wire mounting
Sensor element
Temperature range
Linearity
encoder
eyelet
coated polyamid stainless steel (ø 0.36 mm)
-20 ... +80 °C
appr. 80 g
appr. 1 N
Specifications for analog and digital outputs on page 27 and continuing
appr. 2.5 NWire extension force (max)
Weightappr. 45 g
Protection class
DIN EN 60529 IP54
appr. 80 g appr. 120 g
Electrical connection
FSO = Full Scale Output
Sensor mounting
Wire retraction force (min)
soldering tag
cable radial, 1 m
mounting holes / mounting grooves
IP 20
appr. 5 g
quasi infinite
Resolution
Materialplastic
wire- / hybrid-potentiometer or incremental encoder
The MPM series are the preferred choice in
applications which are characterized by
fast movements, short displacements and
limited space conditions. A double swivel
mounting flange enables quick and easy
sensor adjustment.
Miniaturized components, combined with
high resolution hybrid potentiometers,
ensure a high level of operational reliability
and measurement accuracy even under
difficult application conditions.
wire
Series MPM
SENSOR
08
Extreme compact sensor
Subminiature-design
Flexible mounting
High speed measurement, wire
acceleration up to 100 g
Dimensions in mm, not to scale. Please ask for detailed reference drawings.
2x screw M3
(WS=1.5)
2x nut M4 (W =7)S
Ø5.2
7
24
20
Ø30
A
38
3.5
9.5
5.5
13.5
7
13
Ø7.5
29.5
8
13.2
5
2xØ3.
2
WDS- 50-MPM 150-MPM 250-MPM 50-HG 150-HG 250-HG
A 55 64 64 61 70 70
Model MPM
09
Article description
Measuring range in mm
Model
Connection C: integral cablel, 1m
Output P: potentiometer
Option HG wire acceleration up to 100 g
WDS- - MPM - C - P-250 HG
WDS-50 MPM WDS-150 MPM WDS-250 MPM
P P P
50 mm 150 mm 250 mm
±0.2 % FSO - ±0.3 mm ±0.5 mm
±0.25 % FSO ±0.125 mm - -
conductive plastic
potentiometer
housing
draw wire
Protection class
Vibration IEC 68-2-6
IEC 68-2-27
FSO = Full Scale Output
Specifications for analog outputs on page 27.
hybrid potentiometer
Wire mounting thread M4
Output
Measuring range
Resolution
Sensor element
quasi infinite
Linearity
Wire acceleration appr. 25 g (option HG: 100 g)
Temperature range
Material
-20 ... +80 °C
aluminum
stainless steel (ø 0.45 mm)
Sensor mounting swivel flange in two axes 180 ° / 360 °
Weight
Mechanical shock
Electrical connection
50 g, 20 ms
integral cable, axial, 3-leads, 1 m long
appr. 150 g
IP 65
20 g, 20 Hz - 2 kHz
DIN EN 60529
Wire retraction force (min)
Wire extension force (max)
1.5 N (option HG: 10 N)
3.5 N (option HG: 17 N)
Sensors for stationary and
mobile application
String pots of the series MP/MPW are
designed both for industrial use and for
mobile applications. This draw-wire
position sensors are the preferred choice
where displacements must be acquired
under limited installation conditions. The
double swivel flange enables quick and
easy sensor adjustment.
The series MPW (waterproof) is particularly
intended for applications in harsh ambient
conditions.
wire
Series MP / MPW
SENSOR
Miniature design
MPW - waterproof option
For fast measurement
10
2x screw M3
(WS=1.5)
2x nut M4 ( S=7)W
Ø4
4
4313
28
24
60
5
15.7
21
Ø5
.2
4010
17.5
82.5 (MP)
86.5 (MPW)
Model MP / MPW
15
15
2x Ø4.3
5
Dimensions in mm, not to scale. Please ask for detailed reference drawings.
11
Article description
Measuring range in mm
Model MP: standard
MPW: waterproof
Connection C: integral cable, 1m
Output P: potentiometer
WDS- - - C1000 MP(W) - P
WDS-100
MP(W)
WDS-300
MP(W)
WDS-500
MP(W)
WDS-1000
MP(W)
P P P P
100 mm 300 mm 500 mm 1000 mm
±0.1 % FSO - - 0.5 mm 1 mm
±0.25 % FSO - 0.75 mm - -
±0.5 % FSO 0.5 mm - - -
0.15 mm 0.2 mm
housing
draw wire
7 N 7 N 6.5 N 5 N
8.5 N 8.5 N 8.5 N 8 N
series MP
series MPW
IEC 68-2-6
IEC 68-2-27
FSO = Full Scale Output
Specifications for analog outputs on page 27.
Sensor mounting swivel flange in two axes 180 ° / 360 °
20 g, 20 Hz - 2kHz
Wire acceleration appr. 30 g
Wire extension force (max)
Weight appr. 270 g
hybrid-potentiometer
Output
Measuring range
Linearity
wire-wound
Resolution
Sensor element
quasi infinite
Wire mounting
Temperature range -20 ... +80 °C
Materialaluminum
thread M4
stainless steel (ø 0.45 mm)
Mechanical shock 50 g, 10 ms
Electrical connection integral cable, axial, 3-leads, 1 m long
IP 65
Vibration
Wire retraction force (min)
Protection class
DIN EN 60529 IP 67
wire
Analog series P60 / P96
SENSOR
Best seller - most economic model
Very robust sensor housing
Easy and flexible mounting
12
Universal analog sensors for
industrial applications
The analog series P60 and P96 are for gene-
ral purpose use. Numerous options enable
a suitable sensor to be selected for almost
any application. Mounting grooves on four
sides of the housing facilitate quick and fle-
xible mounting. Various types of signal out-
puts and an optimized size make this series
suitable for a wide range of applications, al-
so in harsh environments.
The series has an attractive price/perfor-
mance ratio based on state of the art tech-
nology.
1 2 3 4 5 6
Model P96-P (P96-U/I)
Model P60-P (P60-U/I)
Dimensions in mm, not to scale. Please ask for detailed reference drawings.
P: 76.5
Ø3
7
38.6
10.7
10
129
40
A
60
38.6 10.7
mounting
grooves for M4
Ø58
U/I: 95
2x set screw M4
70
A
18
4 4x M6
70
36
50
96
70
Ø5
8
10
12
4
123
118
Measuring range A
100/300/500/1000 16.15
150/750/1500 24.2
Measuring range A
2000 32
2500 41.4
13
Article description
Measuring range in mm
Model P60
P96
Connection SR: radial plug (incl. female connector)
CA: integral cable, axial, 1m
CR: integral cablel, radial, 1m
Output optionP: potentiometer (P60 only with connection CR)
P: potentiometer (P96 only with connection CA)
U: voltage (only with connection SR)
I: current (only with connection SR)
WDS- 2500 - P96 - CA - P
WDS-
100-
P60
WDS-
150-
P60
WDS-
300-
P60
WDS-
500-
P60
WDS-
750-
P60
WDS-
1000-
P60
WDS-
1500-
P60
WDS-
2000-
P96
WDS-
2500-
P96
mm 100 150 300 500 750 1000 1500 2000 2500
±0.1 % FSO ±mm - - - 0.5 0.75 1 1.5 2.0 2.5
±0.25 % FSO ±mm - - 0.75 - - - - - -
±0.5 % FSO ±mm 0.5 0.75 - - - - - - -
mm 0.1 0.15 0.2
housing
draw wire
N 6.5 4.5 6 6 4 5 3.5 7.5 5.5
N 7.5 5.5 7.5 7.5 5.5 7.5 5.5 11 9
Protection class
Vibration IEC 68-2-6
IEC 68-2-27
output P
output U/I
P/U/I
FSO = Full Scale Output
Electrical connection
Specifications for analog outputs on page 27.
Wire extension force (max)
DIN EN 60529 IP 65 (only if connected)
20 g, 20 Hz - 2kHz
50 g, 10 ms
appr. 370 g
hybrid-potentiometer
Wire retraction force (min)
8 g
quasi infinite
wire clip
Sensor element wire-wound
mounting grooves in the housing / slot nuts
-20 ... +80 °C
aluminum
coated polyamid stainless steel (ø 0.45 mm) ø 0.8 mm
connector, radial, 8-pin, DIN45326
appr. 1.1 kg
Wire mounting
integral cable, radial, 1 m long int. cable, axial, 1 m
Mechanical shock
appr. 10 - 15 g (dependent upon measuring range)
Weight
Output
Measuring range
Sensor mounting
Linearity
Temperature range
Material
Resolution
Wire acceleration
Universal digital sensors for
industrial applications
The digital series P60 and P96 are for gene-
ral purpose use. Numerous options enable
a suitable sensor to be selected for almost
any application. Mounting grooves on four
sides of the housing facilitate quick and fle-
xible mounting. The series has an attractive
price/performance ratio based on state of
the art technology. Various types of signal
outputs and an optimized size make this se-
ries suitable for a wide range of applica-
tions, also in harsh environments.
wire
Digital series P60 / P96
SENSOR
Best seller - most economic model
Very robust sensor housing
Easy and flexible mounting
14
1 2 3 4 5 6
Dimensions in mm, not to scale. Please ask for detailed reference drawings.
40
10
75
Ø58
38.6
10.7
129
A
60
38.6 10.7
mounting
grooves for M4
2x slot nut
2x set screw M4
4x M6
10
Ø58
56
13
Ø13
70
123
36
7096
184
124
A
13
Ø58
83 115
Model
P96-SSI
Model
P96-HTL/TTL
Model P60-HTL/TTL
Model
P96-CO/PB
Ø58
Measuring range A
1000 16.15
1500 24.2
Measuring range A
2000 26
3000 41.4
15
Article description
Measuring range in mm
Model P60
P96
Connection SR (only SSI): radial plug (incl. female connector)
CR (only HTL, TTL): integral cable, radial, 1m
BH (only CO, PB)
Output option TTL
HTL
SSI (only P96)
CO: CANopen (only P96)
PB: Profibus DP (only P96)
WDS- 3000 - P96 - CR - TTL
WDS-1000-P60 WDS-1500-P60 WDS-3000-P96
HTL, TTL, SSI, PB, CO
1000 mm 1500 mm 3000 mm
Linearity ±0.02 % FSO ±0.2 mm ±0.3 mm ±0.6 mm
Resolution HTL, TTL 0.067 mm (15 pulses/mm ) 0.01 mm (10 pulses/mm) 0.087 mm (11.53 pulses/mm)
Resolution SSI, PB, CO - - 0.032 mm
incremental-/absolute-encoder
housing
draw wire ø 0.8 mm
10 g 15 g 7g
5 N 3.5 N 5.5 N
7.5 N 5.5 N 9 N
Protection class
Vibration IEC 68-2-6
IEC 68-2-27
output HTL, TTL
output SSI
output PB, CO
appr. 1.7 kg
FSO = Full Scale Output
Specifications for digital outputs on page 28 and continuing.
Wire mounting
Mechanical shock 50 g, 10 ms
Weight
integral cable, radial, 1 m long
connector, radial, 12-pin
bus cover
Electrical connection
20 g, 20 Hz - 2kHz
wire clip
Wire acceleration
appr. 1 kg
Wire retraction force (min)
Wire extension force (max)
DIN EN 60529 IP 65 (only if connected)
Sensormontage
Temperature range
mounting grooves in the housing / slot nuts
Sensor element incremental encoder
aluminum
-20 ... +80 °C
Materialcoated polyamid stainless steel (ø 0.45 mm)
HTL, TTLOutput
Measuring range
Analog string pots for applications
with long measuring range
The P115 series offer measurement ranges
from 3000 to 15000 mm. This string pots fea-
ture a rugged design and high measure-
ment accuracy. Various types of signal out-
puts and an optimized size make this wire
sensor series suitable for a wide range of ap-
plications, also in harsh industrial environ-
ments.
wire
Analog series P115
SENSOR
Very robust sensor housing
Easy and flexible mounting
Compact design with long ranges
16
2x set screw M4
50
A
U/I: 123
P: 11813
176
115
50
36
60
4x M6
ø58
127.5
60
60
Dimensions in mm, not to scale.
Please ask for detailed reference drawings.
Model P115-U/I (P115-P)
Model P115-U/I ( )P115-P
2x set screw M4
2x slot nuts
5
A
60
36B60
115
50
wire brush
17
0.4
Measuring range A
3000 186
4000/5000 180
Measuring range A B
7500 37 153
10000 44.5 196
15000 60.5 228
17
Article description
Measuring range in mm
wire brush (only P115-7500/10000/15000)
Model P115
Connection SR: radial plug (incl. female connector)
CA: integral cable, axial, 1m
Output P: potentiometer (only connection CA)
U: voltage (only connection SR)
I: current (only connection SR)
WDS- 3000 - - SR - U -P115 SO
WDS-3000-
P115
WDS-4000-
P115
WDS-5000-
P115
WDS-7500-
P115
WDS-10000-
P115
WDS-15000-
P115
3000 mm 4000 mm 5000 mm 7500 mm 10000 mm 15000 mm
Output
±0.1 % FSO ±3 mm - - - - -
±0.15 % FSO - ±6 mm ±7.5 mm ±11.3 mm ±15 mm ±22.5 mm
housing
draw wire
4.5 N 4 N 4 N 8 N 8 N 8 N
8 N 8.5 N 9 N 24 N 21 N 25 N
Protection class
Vibration IEC 68-2-6
IEC 68-2-27
output P
output U/I
2.2 kg 3.2 kg 3.5 kg
FSO = Full Scale Output
Specification for analog outputs on page 27.
appr. 1.1 kgWeight
Material
mounting grooves in the housing / slot nuts
Electrical connection
Wire mounting
50 g, 20 ms
integral cable, axial, 1 m long
connector, radial, 8-pin, DIN45326
Wire retraction force (min)
wire clip
appr. 6 g
aluminum
coated polyamid stainless steel (ø 0.45 mm) coated polyamid stainless steel (ø 1.0 mm)
P, U, I
hybrid-potentiometer
Linearity
-20 ... +80 °C
Resolution quasi infinite
Mechanical shock
Wire extension force (max)
DIN EN 60529 IP 65 (only if connected)
20 g, 20 Hz - 2kHz
Measuring range
Sensor mounting
Wire acceleration
Temperature range
Sensor element
wire
Digital series P115
SENSOR
18
Dimensions in mm, not to scale. Please ask for detailed reference drawings.
60
115
69 101
145
ø58
50
wire brush
ø20.2
ø30
53 B
A
36
60
2x slot nuts2x set screw M4
4x M6
ø58
ø58
Model P115-HTL/TTL
Model
P115-SSI
Model
P115-CO/PB
Very robust sensor housing
Easy and flexible mounting
Compact design with long ranges
Digital string pots for applications
with long measuring range
The P115 series offer measurement ranges
from 5000 to 15000 mm. This string pots fea-
ture a rugged design and high measure-
ment accuracy. Various types of signal out-
puts and an optimized size make this wire
sensor series suitable for a wide range of ap-
plications, also in harsh industrial environ-
ments.
Measuring range A B
5000 28.5 91
7500 37 112
10000 44.5 155
15000 60.5 187
19
Measuring range in mm
wire brush
Model P115
WDS- 5000 - - SR - SSI -P115 SO
Connection SR (only SSI): radial plug (incl. female connector)
CR (only HTL, TTL): integral cable, radial, 1 m
BH (only CO, PB)
Output option TTL
HTL
SSI
CO: CANopen
PB: Profibus DP
Article description
WDS-5000-
P115
WDS-7500-
P115
WDS-10000-
P115
WDS-15000-
P115
5000 mm 7500 mm 10000 mm 15000 mm
Output
±0.01 % FSO - - ±1 mm ±1.5 mm
±0.02 % FSO ±1 mm ±1.5 mm - -
HTL, TTL
SSI, PB, CO
housing
draw wire
5 g 6 g 3 g 3 g
4 N 8 N 8 N 8 N
16 N 24 N 21 N 25 N
Protection class
Vibration IEC 68-2-6
Mechanical shock IEC 68-2-27
output HTL/TTL
output SSI
output PB, CO
appr. 2 kg appr. 2.5 kg appr. 3.5 kg appr. 4.5 kg
FSO = Full Scale Output
HTL, TTL, SSI, PB, CO
IP 65 (only if connected)
20 g, 20 Hz - 2kHz
50 g, 10 ms
0.038 mm
incremental-/absolute-encoder
coated polyamid stainless steel (ø 1.0 mm)
eyelet
Electrical connection
Wire mounting
Wire retraction force (min)
connector, radial, 12-pin
integral cable, radial, 1 m long
Linearity
-20 ... +80 °C
aluminum
mounting grooves in the housing / slot nuts
Material
Resolution0.105 mm (9.52 pulses/mm)
Specifications for digital outputs page 28 and continuing.
Wire extension force (max)
Measuring range
Sensor mounting
Wire acceleration
Temperature range
Sensor element
bus cover
Weight
wire
Series P1200
SENSOR
20
Robust sensor design
Long range sensor - up to 30,000 mm
Various digital interfaces
The P1200 series are specially designed for
industrial applications in elevator enginee-
ring, crane systems, fork-lift trucks and high
bay warehouses. The rugged housing and
solid, high quality components guarantee
high operational reliability and a long
service life even in difficult industrial
environments.
148 1
89.5
264.3
8
92
90 for clamping-flange
83 for synchro-flange
ø58
183.5
17
140
ø7.5
12C
D
B10
A4x ø6.3 21.5
Dimensions in mm, not to scale. Please ask for detailed reference drawings.
Model P1200
Model P1200-HTL/TTL 112
99
for clamping-flange
for synchro-flange
144
131
for clamping-flange
for synchro-flange
ø58
ø58
Model
P1200-SSI
Modell
P1200-CO/PB
Measuring range A B C D start D end
20,000 140 120 100 84.5 59
30,000 180 160 140 113 74
21
Article description
Measuring range in mm
Model P1200
WDS- 30000 - - SR - SSIP1200
Connection SR (only SSI): radial plug (incl. female connector)
CR (only HTL, TTL): integral cable, radial, 1m
BH (only CAN, PB)
Output option TTL
HTL
SSI
CO: CANopen
PB: Profibus DP
WDS-20000-P1200 WDS-30000-P1200
Measuring range 20000 mm 30000 mm
Output
Linearity ± 0.02% FSO ±4 mm ±6 mm
HTL, TTL 1 mm (1 pulses/mm) 1 mm (1 pulses/mm)
SSI, PB, CO 0.183 mm 0.183 mm
Sensor element
Temperature range
housing
draw wire
Sensor mounting
Wire mounting
Wire acceleration
Wire retraction force (min)
Wire extension force (max)
Protection class DIN EN 60529
Vibration IEC68-2-6
Mechanical shock IEC68-2-27
output HTL, TTL
output SSI
output PB, CO
Weight appr. 5 kg appr. 6 kg
Specifications for digital outputs page 28 and continuing.
-20 ... +80°C
aluminum
FSO = Full Scale Output
wire clip
4 mounting holes
10 g
8 N
12 N
IP65
20 g, 20 Hz...2 kHz
50 g, 10 ms
Electrical connection
Resolution
HTL, TTL, SSI, PB, CO
incremental-/absolute encoder
integral cable, radial, 1 m long
connector, radial, 12-pin
bus cover
Materialstainless steel (ø 0.63 mm)
wire
Take up spool
SENSOR
22
Use almost any encoder
Robust sensor design
High quality sensor components
Rugged draw-wire mechanics for
encoder mounting
The wireSENSOR mechanics of the Z60,
P96, P115 and P1200 series are designed
for easy mounting of an incremental or
absolute encoder. The selection of the
interface, resolution and type of connection
can therefore be individually configured.
Optimum matching to the signal conditio-
ning system is ensured. High precision
components and a rugged housing offer
high operational reliability and a long life
time even under harsh industrial conditions.take up spool (mechanics) adapter customer-specific encoder
A complete measurement unit always consists of the basic draw-wire mechanism and
the adapter for the customer-specific encoder.
The adapter contains all the necessary mounting accessories for fitting the encoder and
is included in delivery of the P96 and P115 series.
23
Article description
Measuring range in mm
Model Z60
P96
P115
P1200
WDS- 5000 - P115 - M - SO
Mechanics
Wire brush (only P115)
WDS-
1500
Z60-M
WDS-
3000
P96-M
WDS-
5000
P115-M
WDS-
7500
P115-M
WDS-
10000
P115-M
WDS-
15000
P115-M
WDS-
20000
P1200-M
WDS-
30000
P1200-M
Measuring range 1500 mm 3000 mm 5000 mm 7500 mm 10000 mm 15000 mm 20000 mm 30000 mm
Output
±0.01% FSO - - - - 1 mm 1.5 mm 2 mm 3 mm
±0.02% FSO 0.3 mm 0.6 mm 1 mm 1.5 mm - - - -
Resolution
150 mm 260.09 mm
for clamping flange WDS-EAC 1
for synchro flange WDS-EAS 1
operation
storage
housing
ø 0.45 mm ø 0.8 mm
Wire mounting wire clip
Sensor mounting2 mounting
holes
Wire acceleration 10 g 7 g 5 g 6 g 3 g 3 g 10 g 10 g
Wire retraction force (min) 3.5 N 5 N 4 N 8 N 8 N 8 N 8 N 8 N
Wire extension force (max) 5.5 N 10 N 16 N 24 N 21 N 25 N 12 N 12 N
Protection class
Vibration IEC68-2-6
Mechanical shock IEC68-2-27
Weight 0.3 kg 1.1 kg 1.4 kg 1.9 kg 2.8 kg 3.2 kg 4.5 kg 5.5 kg
Linearity
included in delivery
Travel per encoder revolution
Suitable encoder-
adapter-flange
not available
dependent upon encoder
315.07 mm
WDS-EAC 1
WDS-EAS 1
dependent upon encoder
1500 mm
Temperature range-20...+80°C
aluminum
stainless steel
-40...+80°C
Materialwire
ø 1.0 mm ø 0.63 mm
FSO = Full Scale Output
eyelet
coated polyamid stainless steel
4 mounting holes
50 g, 10 ms
dependent upon encoder
20 g, 20 Hz...2 kHz
mounting grooves in the housing / slot nuts
wire clip
wire
Mechanics
SENSOR
24
35
25
5
76
52
ø 10
55.5 for encoderwith synchro flange
68.5 for encoderwith clamping flange
10
7.5
ø5
8
10.5
12
.5
25
2x
ø4
.3
23
Model Z60
Model P96
M4
2x M4
28
96
70
96
ø13
ø10
ø13
set screw M4
81.7
564
ø58
ø50
4x M4x6
36
2x slot nuts
Dimensions in mm, not to scale. Please ask for detailed reference drawings.
25
Model P115
Model P1200
2x slot nuts
set screw
4x M6
ø58
3x ø4.3
wire brush
ø42
ø50
36
ø30
115
1260
A
B
appr.
87
115
ø20.2
appr.
145
148 1
89.5
264.3
8
92
55 for clamping flange
42 for synchro flange
ø58
183.5
17
140
ø7.5
12
C
D
B10
A
4x ø6.3 21.5
Dimensions in mm, not to scale. Please ask for detailed reference drawings.
Measuring range A B
5000 28.5 91
7500 37 112
10000 4.5 155
15000 60.5 187
Measuring range A B C D start D end
20,000 140 120 100 84.5 59
30,000 180 160 140 113 c
wire
Accessories and mounting
SENSOR
26
WE-x-M4, WE-x-Clip
TR1-WDS
TR3-WDS
GK1-WDS
MH1-WDS
MH2-WDS
MT-60-WDS
FC8
FC8/90
PC 3/8
PS 2010
Wire extension x=length
Pulley wheel, adjustable
fixed
Attachment head for M4
Magnetic holder for wire mounting
for sensor mounting
Mounting clamp for WDS-P60
Female connector for WDS, 8-pin
90° for WDS, 8-pin
Sensor cable, length 3 m
Power supply (chassis mounting
. ); input
Pulley wheel,
Magnetic holder
Female connector
35 x
7 5 mm 120/230 VAC; output 24 VDC /
2.5 A; L/B/H 120 x 20 x 40 mm
Mounting plate for P60 sensorsWDS-MP60
mea
suring
rang
eMH1-WDSmagnetic holder
WE-x-Clipwire extension
TR3-WDSpulley wheel, fix
TR1-WDSpulley wheel, adjustable
Application example with accessories
MT-60-WDSmounting clips
wire aperture 0° (±3° tolerance)
Mounting plate WDS-MP60
Installation information:
Wire exit angle:
Wire attachment: The free return of the measurement wire is not permissible
and it is essential that this is avoided during installation.
When mounting a draw-wire displacement sensor, a straight wire exit (±3°
tolerance) must be taken into account. If this tolerance is exceeded, increased
material wear on the wire and at the wire aperture must be expected.
85
78.56.5
20
40
2x ø4.5 2x ø5.3
wire
Electrical data analog
SENSOR
27
input +
ground
signal
1
2
3
100 %
0 %
R1
K
1 = white
2 = brown
3 = green
zero
0-10 Vdc
supply
ground
signal
ground
1
2
3
4
5
6
7
8
U
gain
zero
4-20 mA
supply
ground
1
2
3
4
5
6
7
8
I
gain
Supply voltage max. 32 VDC at 1 kOhm / 1 W max
Resistance 1 kOhm ±10 % (potentiometer)
Temperature coefficient ±0.0025 % FSO/°C
Sensitivitydepends on measuring range
individually shown on test report
Supply voltage 14 ... 27 VDC (non stabilized)
Current consumption 30 mA max
0 ... 10 VDC
option 0 ... 5 / ±5 V
Load impendance >5 kOhm
Signal noise 0.5 mVeff
Temperature coefficient ±0.005 % FSO/°C
EN 50081-2
EN 50082-2
Zero ±20 % FSO
Sensitivity ±20 %
Supply voltage 14 ... 27 VDC (non stabilized)
Current consumption 35 mA max
Output current 4 ... 20 mA
Load <600 Ohm
Signal noise <1.6 µAeff
Temperature coefficient ±0.01 % FSO/°C
EN 50081-2
EN 50082-2
Zero ±18 % FSO
Sensitivity ±15 %
Electromagnetic
compatibility (EMC)
Adjustment ranges
Adjustment ranges
Current Output (I)
Potentiometric output (P)
Voltage output (U)
Output voltage
Electromagnetic
compatibility (EMC)
wire
Output specifications SSI
SENSOR
28
Contact description
1 UB
2 GND
3 Pulse +
4 Data +
5 ZERO
6 Data -
7 -
8 / 10
11 / 12
Pulse
Encoder power supply connection.
Encoder ground connection. The voltage drawn to
GND is UB.
Positive SSI pulse input. Pulse + forms a current
loop with pulse -. A current of approx. 7 mA in
direction of Pulse + input generates a logical 1 in
positive logic.
Positive, serial data output of the differential line
driver. A High level at the output corresponds to
logical 1 in positive logic.
Zero setting input for setting a zero point at any
desired point within the entire resolution. The zeroing
process is triggered by a High pulse (pulse duration
≥100 ms) and must take place after the rotating
direction selection (UP/DOWN). For maximum
interference immunity, the input must be connected
to GND after zeroing.
Negative, serial data output of the differential line
driver. A High level at the output corresponds to
logical 0 in positive logic.
Negative SSI pulse input. Pulse - forms a current
loop with pulse +. A current of approx. 7 mA in
direction of Pulse - input generates a logical 0 in
positive logic.
Diagnosis outputs and Jumps in data
word, e.g. due to defective LED or photoreceiver, are
displayed via the output. In addition, the power
supply of the multiturn sensor unit is monitored and
the output is set when a specified voltage
level is dropped below. Both outputs are Low-active,
i.e. are switched through to GND in the case of an
error.
UP/DOWN UP/DOWN counting direction input. When not
connected, this input is on High. UP/ -High
means increasing output data with a clockwise shaft
rotating direction when looking at the flange.
UP/ -Low means increasing values with a
counter-clockwise shaft rotating direction when
looking at the flange.
Not in use
DV DV MT
DV
DV MT
DOWN
DOWN
Pin assignment
Inputs
Outputs
Pin Cable color Assignment
1 brown UB
2 black GND
3 blue Pulse +
4 beige Data +
5 green ZERO
6 yellow Data -
7 violet Pulse -
8 brown/yellow
9 pink UP/DOWN
10 black/yellow
11 - -
12 - -
Please use leads twisted in pairs for
extension cables.
Control signals UP/DOWN and Zero
Level High > 0.7 UB
Level Low < 0.3 UB
Connection: UP/DOWN input with 10 kohms to
UB, zeroing input with 10 kohms to
GND.
SSI pulse
Optocoupler inputs for electrical isolation
SSI data RS485 driver
Diagnostic outputs
Push-pull outputs are short-circuit-proof
Level High > UB -3.5 V (with I = -20 mA)
Level Low < 0.5 V (with I = 20 mA)
DATAVALID
DATAVALID MT
DATAVALID
DATAVALID MT
1
2
3
45
6
7
8 9
1012
11
wire
Output specifications CANopen
SENSOR
29
ON
1
UB
GN
D
CA
N_L
CA
N_H
UB
GN
D
CA
N_L
CA
N_H
ON1
ON
1 2 3
CANopen features
Bus protocol CANopen
Device profile CANopen - CiA DSP 406, V 3.0
CANopen Features Device Class 2, CAN 2.0B
Operating modes Polling Mode (asynch, via SDO)
(with SDO progr.) Cyclic Mode (asynch-cyclic) The encoder
cyclically sends the current process
actual value without a request by a
master. The cycle time can be
parameterized for values between 1 and
65535 ms. Synch Mode (synch-cyclic)
The encoder sends the current actual
process value after receiving a synch
telegram sent by a master. The synch
counter in the encoder can be
parameterized so that the position value is
not sent until after a defined number of
synch telegrams.
Acyclic Mode (synch-acyclic)
Preset value With the "Preset" parameter the encoder
can be set to a desired actual process
value that corresponds to the defined axis
position of the system. The offset value
between the encoder zero point and the
mechanical zero point of the system is
saved in the encoder.
Rotating direction With the operating parameter the rotating
direction in which the output code is to
increase or decrease can be
parameterized. Scaling The steps per
revolution and the total revolution can be
parameterized.
Diagnosis The encoder supports the following error
messages:
- Position and parameter error
- Lithium cell voltage at lower limit
(Multiturn)
Default setting 50 kbit/s, node number 0
Setting CANopen baud rate
Contact description CANopen
Settings of user address for CANopen
Baud rate Setting Dip Switch
1 2 3
10 kBit/s OFF OFF OFF
20 kBit/s OFF OFF ON
50 kBit/s OFF ON OFF
125 kBit/s OFF ON ON
250 kBit/s ON OFF OFF
500 kBit/s ON OFF ON
800 kBit/s ON ON OFF
1 MBit/s ON ON ON
CAN_L CAN Bus Signal (dominant Low)
CAN_H CAN Bus Signal (dominant High)
UB Supply voltage 10...30 VDC
GND Ground contact for UB
(Terminals with the same designation are internally
interconnected)
Address can be set with rotary switch. Example: User address 23
Setting of terminating
Resistor for CANopen
ON = Last user
OFF = User X
wire
Output specifications Profibus
SENSOR
30
Profibus-DP features
Bus protocol Profibus-DP
Profibus features Device Class 1 and 2
Data exch. functions Input: Position value
Additional parameterized speed signal
(readout of the current rotary speed)
Output: Preset value
Preset value With the "Preset" parameter the encoder can
be set to a desired actual value that
corresponds to the defined axis position of the
system.
Parameter functions Rotating direction: With the operating
parameter the rotating direction for which the
output code is to increase or decrease can be
parameterized.
Scaling: The steps per revolution and the total
revolution can be parameterized.
Diagnosis The encoder supports the following error
messages:
- Position error
- Lithium cell voltage at lower limit (Multiturn)
Default setting User address 00
Settings of user address for Profibus-DP
Address can be set with rotary switch. Example: User address 23
Contact description Profibus-DP
A A negative serial data line
B Positive serial data line
UB Supply voltage 10...30 VDC
GND Ground contact for UB
(Terminals with the same designation are internally interconnected)
ON
ON
1
1
2
2
UB
GN
D
A B UB
GN
D
A B
Settings of terminating
resistors for Profibus-DP
ON = last user
OFF = user X
wire
Output specifications Incremental-encoder
SENSOR
31
Signal output
A
B
O
A
B
O
Output L Linedriver (5 VDC)TT
Output HTL Push-pull (10 ... 30 VDC)
Output Push-pull (5 VDC)
Output Push-pull (8 ... 30 VDC)
Level High 2.5 V (with I = -20 mA)
Level Low 0.5 V (with I = 20 mA)
Load High 20 mA
Output A, , B, , O
Level High UB -3 V (with I = -20 mA)
Level Low 1.5 V (with I = 20 mA)
Load 40 mA
Output A, , B, , O
Level High UB -2.5 V
Level Low 0.5 V
Load 50 mA
Output A, B, O
Level High UB -3 V
Level Low 2.5 V
Load 50 mA
Output A, B, O
>
<
<
>
<
<
<
<
<
<
A B
A B
E
E830
Pin assignment TTL, HTL
Pin Cable color Assignment
2
3
4 N inv. (reference pulse inv.)
5
6 A inv.
7 - -
8 grey B
9 - -
10 white/green GND
11 white GND Sense
12 brown/green UB
h
1 pink B inv.
blue UB Sense
red N (reference pulse)
black
brown A
green
Pin 2 and Pin 12 are internally connected as well
as Pin 11 and 10.
For cable lengt >10 m twisted pair wires are
required.
Connection assignment E, E830
Pin Cable color Assignment
white
brown
- green A
-
-
- grey 0
- 0V
- +UB
-
yellow B
- -
A
B
1
2
3
45
6
7
8 9
1012
11
Mo
difi
ca
tio
ns
reserv
ed
/Y
9761111-C
010115M
LO
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