capital cost estimate class 3 -onshore guideline
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7/17/2019 Capital Cost Estimate Class 3 -Onshore Guideline
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Capital Cost Estimate Class 3 -OnshoreGuideline
Document No: PDP-0310
2-Oct-06
Level 12, 141 Walker Street, North Syney NSW 2060, !u"tral#a$61 2 %&23 6%66$61 2 %&23 6%''
WorleyPar"on" L#m#te
!(N 61 001 2'& %12
) *o+yr#ht 2010 a."troy /n#neer#n n#a Pvt Lt
7/17/2019 Capital Cost Estimate Class 3 -Onshore Guideline
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
S"NOPSIS
h#" ocument outl#ne" the u#el#ne or +re+ar#n a *la"" 3 co"t e"t#mate ur#n the De#ne Pha"e
PRO#ECT P!P-$3%$ - CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
RE& !ESCRIPTION ORIG RE&IE' (EIPLAPPRO&AL
!ATE CSTOMERAPPRO&AL
!ATE
0 ""ue or u"e
! Drulle 5e#lly 5e#lly
2-Oct-06 N!
002-000-PW-1%7 80172''9 PDP-0310 Corporate )ase Pae 25ev 1 831-Oct-069
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
CONTENTS
!++en#ce"3
1 ntrouct#on 4
2 *la"" 3 /"t#mate" 7
3 Pre-/"t#mate !ct#v#t#e" 6
4 /"t#mat#n ethooloy 13
7 *u"tomer /"t#mate n+ut 2&
6 /n#neer#n /"t#mate n+ut 30
' Procurement /"t#mate n+ut 3'
% *on"truct#on /"t#mate n+ut 3%& #"tor#cal Data 3&
10 /"t#mate Pre"entat#on ;ormat 40
11 Documentat#on (a"#" or /"t#mat#n 41
12 5e"+on"#<#l#ty a<le 42
Appendices
!++en#= 1 > *o"t /"t#mate *la""##cat#on ?u#el#ne
PDP-001'
!++en#= 2 > anual La<our 5ate Develo+ment ?u#el#ne PDP-002&
!++en#= 3 > /n#neer#n ran"m#ttal or *o"t /"t#mate n+ut PD;-1006
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
%* INTRO!CTION
he *la"" 3 e"t#mate #" the mo"t #m+ortant e"t#mate, a" #t act" a" the "te++#n "tone to +ro@ect
a++roval an econom#c evaluat#on he hour" an t#me to +re+are th#" ty+e o e"t#mate "houl
<y noA mean" <e unere"t#mate t #" an #nterate eort, an #ncor+orate" en#neer#n,
+rocurement, con"truct#on an e"t#mat#n a" a team to el#ver a "ucce""ul e"t#mate
he *la"" 3 e"t#mate #" normally <a"e on a #rm "co+e an a +rel#m#nary e"#n e#n#t#on !t
th#" +ha"e o the +ro@ect, e"#n en#neer#n #" u"ually <etAeen 7 > 10 +ercent com+lete he
eneral accuracy rane or a ea"#<#l#ty or control e"t#mate #" B$-17C *o"t e"t#mate" #ncrea"e
#n accuracy at every +ha"e ur#n the evelo+ment o a +ro@ect hereore, th#" ty+e o
e"t#mate coul <e u+at#n rom a *la"" 2 e"t#mate <y #ncor+orat#n "co+e re#nement", e"#n
evelo+ment", an +r#c#n +rov#e <y +otent#al "u++l#er" *la"" 3 e"t#mate" normally +rov#e
one or more o the olloA#n:
• ! mechan#"m or a cu"tomer to +re"ent to the <oar or +ro@ect "anct#on, A#th "u#c#ent
con#ence #n "eek#n +ro@ect #nanc#n
• /"ta<l#"h a +ro@ect <uet
• ! yar"t#ck to control co"t" at the e=ecut#on +ha"e
• (a"#" or evaluat#n uture chane" #n "co+e
• ! <a"#" or neot#at#n a contract
• ;or #nclu"#on #n a (anka<le Document
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
+* CLASS 3 ESTIMATES
+*% Purposeh#" u#el#ne are""e" the a++ro+r#ate act#v#t#e" to "u++ort the e"t#mate an to e"ta<l#"h the
metho" to <e u"e or evelo+#n a *la"" 3 e"t#mate
he *la"" 3 e"t#mate u#el#ne are""e" the olloA#n #""ue"
• Pre-e"t#mate act#v#t#e"
• /"t#mate methooloy an co"t e"t#mat#n +r#nc#+le" a++l#ca<le to the e"t#mate
+re+arat#on
• /"t#mate Structure - *oe o !ccount" 8;ac#l#ty an *ommo#ty coe"9
• /"t#mat#n Sy"tem
• /n#neer#n el#vera<le" reu#re to "u++ort a *la"" 3 e"t#mate
• Procurement el#vera<le" reu#re to "u++ort a *la"" 3 e"t#mate
• *on"truct#on el#vera<le" reu#re to "u++ort a *la"" 3 e"t#mate
• n#rect *o"t"
• *ont#nency an accuracy o the e"t#mate
• /"t#mate 5e+ort#n
• /"t#mate 5ev#eA"
• Et#l#.at#on o #"tor#cal an (enchmark#n Data
h#" u#el#ne "et" out the role" an re"+on"#<#l#t#e", el#vera<le" an "te+" that nee to
<e unertaken to +rouce a *la"" 3 $-17C
+*+ Responsi,ilities
/very #n#v#ual +ro@ect manaer #" re"+on"#<le to en"ure that the *la"" 3 u#el#ne #" o<"erve
an olloAe Ahen +re+ar#n, +re"ent#n an rev#eA#n a ea"#<#l#ty or control e"t#mate
he evelo+ment o a *la"" 3 e"t#mate #" a team eort, an nee" #n+ut rom many other
rou+" !n e=+er#ence e"t#mator #" reu#re to ac#l#tate th#" +roce"" an A#ll nee #n+ut an
"u++ort rom +ro@ect manaement, en#neer#n, +rocurement an con"truct#on to ach#eve the
level o accuracy reu#re at th#" +ha"e o the +ro@ect
he Sen#or or Lea /"t#mator ha" the re"+on"#<#l#ty or eterm#n#n that the "co+e ava#la<le #"
"u#c#ent to com+lete the e"#re cla""##cat#on o e"t#mate reue"te, an that the e"t#mat#n
can real#"t#cally <e accom+l#"he <a"e on the overall "cheule an "ta#n ava#la<#l#ty he
e"t#mator ha" the +r#mary role to ac#l#tate the e"t#mat#n +roce"", an el#ver, +re"ent an
rev#eA a ca+#tal co"t e"t#mate that meet" the accuracy e"#re or th#" *la"" o e"t#mate
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
3* PRE-ESTIMATE ACTI&ITIES
here are a num<er o act#v#t#e" that nee to occur <eore a *la"" 3 e"t#mate commence" he
ma#n act#v#t#e" are:
• Pro@ect #ck-o eet#n
• /"t#mate PlanF#ck-o eet#n
• S#te G#"#t"
• /"t#mat#n Sy"tem
• /"t#mate Scheule
• /"ta<l#"h#n /"t#mate Structure an Pro@ect *oe o !ccount"
• 5eue"t" or #"tor#cal ata an other e"t#mate"
he"e ma#n act#v#t#e" A#ll <e #"cu""e #n eta#l #n the olloA#n "ect#on"
3*% Proe.t (i./-o00 Meetin1
he +ro@ect k#ck-o meet#n #" arrane <y the Pro@ect anaer an #" attene <y the +ro@ect
team, Ah#ch #nclue" /n#neer#n, Procurement, *on"truct#on, /"t#mator" an Pro@ect control"
he #n#t#al k#ck-o meet#n #" to convey to the +ro@ect team the <roa "co+e o the +ro@ect an
outl#ne the ma@or a"+ect" o the a""#nment Other area" or #"cu""#on are commerc#al
a"+ect", cu"tomer o<@ect#ve" an "ta#n #""ue"
3*+ Est imate Plan2(i./ -o0 0 Mee tin1
3 *+ *% Est imate (i./ -o00 Meetin1
he /"t#mate k#ck-o meet#n #" only hel, once the e"t#mate +lan #" evelo+e he Lea
/"t#mator A#ll +rouce the e"t#mate +lan an +re"ent th#" ocument to the key +layer" o the
+ro@ect team he attenee" o th#" meet#n A#ll <e the Pro@ect anaer, Lea D#"c#+l#ne
/n#neer", /"t#mat#n, Procurement an *on"truct#on
he +ur+o"e o th#" meet#n #" to h#hl#ht the e"t#mate reu#rement" an e"ta<l#"h
re"+on"#<#l#t#e" an commun#cat#on l#nk" <etAeen the e+artment hea" t <r#n" all the
+ro@ect team to "#n on the "ame +#ece o mu"#c, #n orer to not have any m#"uner"tan#n" on
Ahat role" each e+artment nee" to +lay #n el#ver#n the e"t#mate he e"t#mate +lan "houl
<e Ar#tten a" "tanalone ocument, #n orer to convey the e"t#mate to anyone out"#e the
+ro@ect team an to <e ut#l#"e or uture #nuct#on" or neA +er"onnel @o#n#n the +ro@ect
Normally the cu"tomer #" #nv#te to +art#c#+ate #n th#" meet#n, #n orer to have the cu"tomer"
<uy-#n on the a++roach
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
3* +* + Esti mat e Pl an
o +rouce the e"t#mate +lan #" the re"+on"#<#l#ty o the Lea e"t#mator he Lea /"t#mator
may have to "ource #normat#on rom var#ou" e+artment" #n orer to #nal#"e the ocument
he ocument "et" the e"t#mate roun rule" an e"ta<l#"he" un#orm#ty acro"" the +ro@ectteam 8;or urther eta#le #normat#on #n +rouc#n an e"t#mate +lan, reer to /"t#mate Plan
u#el#ne an /"t#mate Plan "am+le tem+late9
he e"t#mate +lan are""e" the olloA#n #""ue"
• (r#e Sco+e De"cr#+t#on
• *u"tomer Strate#e" an O<@ect#ve"
• /"t#mate Del#vera<le"
• ey Per"onnel *ontact L#"t
• /"t#mat#n Sy"tem
• /"t#mate ethooloy
1 Huant#ty evelo+ment
2 ater#al Pr#c#n 8/u#+ment an (ulk ater#al"9
3 anual La<our 5ate an an-hour"
4 Su<-*ontractor *o"t"
7 ;re#ht
6 Genor 5e+re"entat#ve"
• *oe o !ccount" 8;ac#l#ty an *ommo#ty coe"9
• /n#neer#n el#vera<le" reu#re to "u++ort th#" ty+e o e"t#mate
• *ontract#n Stratey
• Procurement Stratey - the eterm#nat#on o Ah#ch #tem" o eu#+ment "houl <e
#""ue or #rm uotat#on 8ma@or eu#+ment #tem"9 an Ah#ch #tem" A#ll <e co"te on the
<a"#" o <uet uotat#on", h#"tor#calata<a"e #normat#on or <y other techn#ue"
8m#nor eu#+ment #tem"9
• *on"truct#on n+ut
• ater#al ake-o ormat"
• n#rect *o"t" 8*ommon D#"tr#<uta<le" an /P* Serv#ce"9
• /"calat#on
• *ont#nency an accuracy
• the eterm#nat#on o Ah#ch #tem" o eu#+ment "houl <e #""ue or #rm uotat#on
8ma@or eu#+ment #tem"9 an Ah#ch #tem" A#ll <e co"te on the <a"#" o <uet
uotat#on", h#"tor#calata<a"e #normat#on or <y other techn#ue" 8m#nor eu#+ment
#tem"9
• Hual##cat#on" an /=clu"#on"
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
• 5ole" an 5e"+on"#<#l#t#e" atr#=
• /"t#mate 5ev#eA"
• ;#nal 5e+ort
3*3 Site &isits
S#te G#"#t" may <e reu#re to e"ta<l#"h <etter /n#neer#n, Procurement, *on"truct#on an co"t
#normat#on #n orer to a""#"t #n the +ro@ect e"#n an +lann#n to "u++ort the e"t#mate he
"#te v#"#t" are ec#e <y the Pro@ect anaer <a"e on con"#erat#on o the commerc#al
contract, <uet an the nee or the ata to <e collecte he S#te G#"#t team normally
con"#"t" o the Pro@ect /n#neer, /"t#mator an a re+re"entat#ve rom *on"truct#on an
/"t#mator oe" not +art#c#+ate #n a "#te v#"#t, he A#ll reue"t tho"e mak#n the tr#+ to collect co"t
ata on h#" <ehal, <a"e on a eta#le l#"t +rov#e <y the Lea /"t#mator 8;or urther
#normat#on on S#te G#"#t", reer to *o"t /"t#mate S#te G#"#t ?u#el#ne PDP-00309
3* Estimatin1 S4stem
3* * % S4st em O 5er 5i e6
he Lea /"t#mator A#ll eterm#ne the e"t#mat#n "y"tem to <e u"e #n +rouc#n the *la"" 3
e"t#mat#n he /"t#mat#n Sy"tem currently ao+te #n /PL #" calle IHue"tJ h#" #" the
manatory e"t#mat#n "y"tem to <e u"e or all *la"" 2, 3 an 4 e"t#mate" he "y"tem #"
ava#la<le on the WOW uner Sy"tem ?rou+ NeA e"t#mator" A#ll have to reue"t +erm#""#on
rom the /PL /"t#mat#n anaer !ll "u++ort, tra#n#n an #n#t#al "et u+ A#ll <e +rov#e <y
the *or+orate /"t#mat#n ?rou+, Ah#ch re"#e" out o el<ourne 8!u"tral#a9
here are t#me", Ahen a +reerre cu"tomer "y"tem may have to <e u"e, ue to the#r un#ue
re+ort#n an #nterat#on to other #nternal cu"tomer "y"tem" h#" #" acce+ta<le a" lon a" #t
oe" not <reak the e"t#mat#n Aork +roce""e" +re"ente #n th#" ocument t #" +reerre to
Aork #n Hue"t an any #nterat#on #""ue" "houl <e reerre to the (u"#ne"" Sy"tem" ?rou+
Hue"t can <e ta#lore to cu"tomer nee", an tho"e have to <e clearly #ent##e u+ ront #n
orer to "tructure Hue"t a++ro+r#ately
3* * + 7 uest O5er5i e6
Hue"t #" a mult#-u"er an mult#-currency "y"tem, Ah#ch can <e o+erate acro"" WOW #n a
v#rtual o#ce env#ronment
Hue"t #" a le=#<le tool that alloA" chane" to uant#t#e", un#t +r#c#n, un#t @o< hour" an the l#ke,
at any t#me ur#n the +re+arat#on o the e"t#mate he "y"tem +rov#e" or the evelo+ment
an "torae o Ita<le"J o "tanar e"t#mat#n #normat#on he ta<le" com+r#"e a "et o #le"
Ah#ch "tore the olloA#n #normat#on:
• ;ac#l#ty an *ommo#ty De"cr#+t#on"
• Stanar ater#al En#t Pr#ce"
• Stanar n"tallat#on En#t Ko< hour"
• ;re#ht (ulk#n ;actor"
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
• ourly 5ate" an Prouct#v#ty 5ate" or each La<our *rat
• La<our *reA" an La<our *rat *om+o"#t#on
• *on"truct#on /u#+ment Deta#l" an 5ate"
• *urrency *oe", De"cr#+t#on" an /=chane 5ate"
• Port o /=+ort Deta#l" an ;re#ht 5ate"
he "y"tem can <e o+erate #n "#nle u"er or "hare mult#-u"er env#ronment on a rane o
com+uter harAare +latorm" an o+erat#n "y"tem" On com+let#on o the e"t#mate, the
e"t#mat#n "y"tem #nterace" #rectly A#th /PL n *ontrol co"t control "y"tem an +rov#e"
or tran"er o e"t#mate", Ah#ch can <ecome control <uet" at a con"ol#ate level o eta#l
8;or urther eta#l" o Hue"t, +lea"e reer to the Hue"t Overv#eA Document, or the tra#n#n
manual loae on WOW uner "y"tem rou+, Hue"t /"t#mat#n Sy"tem9
he /PL overall e"t#mat#n +roce"" #" #llu"trate #n <eloA
3.5 Estimate Schedule
he key ate" an m#le"tone" 8#e en#neer#n cut-o", rev#eA" etc9 o the e"t#mate "cheule
are normally e"ta<l#"he early an +re"ente #n the e"t#mate +lan at the e"t#mate k#ck-o
meet#n t #" #m+ortant the Lea /"t#mator ha" a thorouh rev#eA o the "te+" reu#re to
com+lete the e"t#mate an #n o#n "o, +re+are a <ar chart "hoA#n the e"t#mate #n+ut reu#re
an the#r ate" an urat#on" he evelo+ment o the "cheule normally reu#re" coor#nat#on
A#th the Pro@ect anaer, Lea /n#neer", Procurement an *on"truct#on
y+#cal #normat#on "houl #nclue:
• /n#neer#n #n+ut to the e"t#mate <roken oAn <y #"c#+l#ne
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
• Pr#c#n ata rom Procurement
• Data to evelo+ #rect co"t" rom Procurement, nu"tr#al 5elat#on" an /n#neer#n
+er"onnel
• /"t#mate +re+arat#on <reak#n oAn, #rect co"t", #n#rect co"t", rev#eA" an #nal
e"t#mate +re+arat#on an +re"entat#on
• /"t#mate 5ev#eA"
3*8 Esta, li sh in1 E stimate St ru. tur e a nd Proe. t C ode o0A..ounts
3*8*% General
he Lea /"t#mator #n con@unct#on A#th the /PL /"t#mat#n anaer A#ll <e re"+on"#<le to
evelo+ the +ro@ect coe o account" a" one o the +re-e"t#mate act#v#t#e" h#" con"#"t" oevelo+#n the #rect co"t ac#l#ty coe", #n#rect coe" an re"+ect#ve commo#ty coe"
Normally the #rect co"t ac#l#ty coe" are ta#lore or the +lant an are r#ven <y the cu"tomer
he commo#ty coe" are a "tanar "et o coe" "+ec##e <y the /PL *or+orate /"t#mat#n
?rou+ t #" manatory to u"e the"e coe", a" #t <r#n" un#orm#ty acro"" other e"t#mate", an
hel+" "treaml#ne a common a++roach an ena<le" to "hare ata an com+are to h#"tor#cal
#normat#on *o+#e" o the commo#ty coe" are ava#la<le rom the /PL *or+orate
/"t#mat#n rou+
3* 8* + Co de o0 A..o unt s
he Icoe o account"J #" the rameAork re+re"ent#n an a++l#e to the +ro@ect W(S,
u"e to ac#l#tate the "y"temat#c control o "co+e, co"t an "cheule he +ro@ect co"t"
are "ereate #nto ac#l#t#e" 8numer#c9 an commo#t#e" 8al+ha >numer#c9 or reay
#ent##cat#on an lo#cal rou+#n o co"t #tem" he coe #" u"e or "ort#n #normat#on
to +erm#t v#"ual#.#n the +ro@ect "co+e an or tran"lat#n en#neer#n conce+t" #nto
uant#t#e" an co"t" t +rov#e" the rameAork or +re+ar#n e"t#mate", +ro@ect <uet",
co"t mon#tor#n, oreca"t#n, <enchmark#n an controll#n co"t" ur#n con"truct#on
8;or urther eta#l +lea"e reer to Stanar /"t#mat#n *oe o !ccount" u#el#ne or
urther u#ance9
! <r#e e#n#t#on o ;ac#l#ty an *ommo#ty coe" are e"cr#<e <eloA
9a.ilit4 Code
Port#on o the *oe o !ccount" that #ent##e" the eora+h#cal area or "y"tem
com+onent o the +ro@ect 85eer to Stanar /"t#mat#n *oe o !ccount" ?u#el#ne
PDP-0014 or urther eta#l9
Commodit4 Code
! +ort#on o a co"t coe to +rov#e a "ereat#on o co"t ?ener#c +rouct 8or act#v#ty9
ty+e, the +rouct#on o Ah#ch may #nvolve a num<er o trae" ;or e=am+le, the
commo#ty IconcreteJ reu#re" the "erv#ce" o car+enter", "teel #=er" an concrete
trae" or #t" +rouct#on 85eer to Stanar /"t#mat#n *oe o !ccount" ?u#el#ne
PDP-0014 or more eta#l9
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
3*8*3 E st imat e Components
he com+onent" o an e"t#mate are <roken oAn #nto tAo ma@or cateor#e", #rect an
#n#rect co"t"
3*8*3*% !ire.t Costs
!ire.t .osts are the +ermanent ac#l#t#e" an "erv#ce" reu#re or the#r #n"tallat#on
;urther "u<#v#"#on" o the"e co"t" are <roken #nto ac#l#ty an commo#ty coe" a"
e"cr#<e a<ove he #rect co"t" #nclue +lant eu#+ment, <ulk mater#al", manual
la<our, "u<-contractor co"t", re#ht an venor re+re"entat#ve"
Plant E:uipment #nclue" the mechan#cal, electr#cal an #n"trumentat#on com+onent" o
a +lant, Ah#ch are e#ther "ho+ a""em<le, moular#"e or +re-a""em<le on "#te
)ul/ Materials are tho"e mater#al", "uch a" re<ar, +#+e, A#re an ca<le, concrete, l#ht"teel etc, Ah#ch are +urcha"e <a"e on uant#ty
Installation reer" to the manual la<our an "u<-contractor" co"t" to #n"tall or erect the
#rect mater#al" <oth +lant eu#+ment an <ulk mater#al"
3*8*3*+ Indire.t Costs
Indire.t Costs are the co"t" a""oc#ate to "u++ort the +urcha"e an #n"tallat#on o the
#rect co"t" h#" rou+ #nclue" the mater#al" an "erv#ce" reu#re or #el
con"truct#on, <ut not #ncor+orate #nto or accounte or a" +art o the +ermanent ac#l#t#e"
8D#rect *o"t"9 ! "tanar "et o #n#rect coe" A#th eta#le e"cr#+t#on" on Ahat #"#nclue #n each account are oun #n the Stanar /"t#mat#n *oe o !ccount"
?u#el#ne PDP-00149
he ma#n ty+e o co"t" #nclue":
• em+orary *on"truct#on ;ac#l#t#e", cover" tem+orary <u#l#n" an #nra"tructure, Aork
area" an <ay", tem+orary roa", AalkAay" an +ark#n area", tem+orary <u#l#n",
tem+orary ut#l#t#e", tran"+ortat#on ac#l#t#e", Aeather +rotect#on, eneral +ur+o"e
"caol#n, cr#<<#n an unnae an m#nor tem+orary con"truct#on
•
*on"truct#on Plant", #nclue" areate cru"h#n +lant", concrete <atch +lant" ana<r#cat#on ac#l#t#e"
• *on"truct#on Su++ort cover" eneral an #nal "#te cleanu+, mater#al hanl#n an
Aarehou"#n, manual la<our tra#n#n an te"t#n, "ecur#ty, me#cal, "o#l te"t#n, "urvey,
o+erat#on an ma#ntenance o ac#l#t#e"
• *on"truct#on /u#+ment an *on"uma<le", cover" con"truct#on eu#+ment 8cu"tomer
urn#"he9, "mall tool", ma#ntenance o eu#+ment an tool", uel" an lu<r#cant",
con"uma<le "u++l#e" an me#cal an "aety "u++l#e"
• Pre-O+erat#onal an *omm#""#on#n !""#"tance, cover" +re-o+erat#onal te"t#n, "tart-
u+, +lant mo##cat#on",
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
• anual La<our !lloAance" cover" #nuct#on", manual la<our tran"+ortat#on, non-
+rouct#ve la<our co"t", 55 travel co"t", manual la<our l#v#n alloAance" an +ro@ect
<onu"e"
• ater#al ran"+ortat#on an Storae *o"t" #nclue a#r re#ht, ocean re#ht, "h#++#n
aent" e=+en"e" an ee", mar"hall#n an emurrae
• Pro@ect !ccommoat#on cover" cam+ con"truct#on an cam+ o+erat#on an
ma#ntenance co"t"
• /P* Serv#ce" cover" en#neer#n, +rocurement, con"truct#on an +ro@ect
manaement, 3r +arty con"ultant" an all co"t" a""oc#ate or the ome an #el
o#ce, overhea", ee etc
• /"calat#on #" an alloAance to ant#c#+ate uture chane" rom the co"t" u"e #n the
e"t#mate eta#l" he e"t#mate eta#l" are #nclue or +re"ent ay co"t"
• *ont#nency #" an alloAance to cover co"t" Ah#ch #" <a"e on +a"t e=+er#ence an
e=+ecte to <e encountere, <ut Ah#ch #" not +o""#<le to #ent#y at the t#me an
e"t#mate #" +re+are
• OAner" *o"t"
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
* ESTIMATING METHO!OLOG"
*% Pri.in1 General !ll co"t" to com+lete A#ll <e #n the <a"e ate o the e"t#mate an #n the currency o the country,
A#th a++ro+r#ate e"calat#on a++l#e to +ro@ect com+let#on
he e=chane rate" or the ma#n "tuy "houl <e nom#nate <y /PL, an a++rove <y the
cu"tomer !ny e=chane var#at#on" that may occur rom the <a"e ate o the e"t#mate an
onAar" A#ll nee to <e are""e <y the cu"tomer #n the#r econom#c moell#n or +rocurement
"tratey
he e"t#mate A#ll <e +re+are <a"e on nat#ve currenc#e" Ah#ch A#ll <e e=+re""e #n the
country o or##n, <a"e on the olloA#n e=chane rate":
Australian !ollar Other Curren.4
!M100 (! ES Dollar"
(! E Poun"
(! /uro+ean /uro
(! Ka+ane"e en
*+ Contra.tin1 Strate14
he *a+#tal *o"t /"t#mate can <e <a"e on an /n#neer#n, Procurement an *on"truct#on
anaement 8/P*9 or /P* "tratey hereore, a++ro+r#ate alloAance "houl <e mae #n
the *a+#tal *o"t /"t#mate to alloA or /P* or /P* contractor +ro#t an return"
*3 7uantities
Huant#ty evelo+e #" the key "te+ #n "ucce""ully com+let#n a *la"" 3 e"t#mate ! <a"#c
u#el#ne o el#vera<le" neee or a *la"" 3 e"t#mate #" outl#ne #n the /"t#mate *la""##cat#on
?u#el#ne t #" #m+ortant the uant#t#e" or a *la"" 3 e"t#mate are eterm#ne accurately an #n
the l#ne A#th /PL commo#ty coe "tructure he uant#t#e" "et the ounat#on" oreterm#n#n mater#al +r#c#n, #n"tallat#on hour" an "co+e or "u<contractor", a<r#cat#on "ho+"
an turnkey +ackae" to eterm#ne a oo #=e or <uet uotat#on n Sect#on 70,
/n#neer#n Del#vera<le" A#ll <e e=+la#ne #n more eta#l <y #"c#+l#ne
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
!ll uant#t#e" A#ll <e taken o a" neat uant#t#e", A#thout alloAance" <ur#e #n the eta#l"
*erta#n alloAance" A#ll <e +#cke u+ #n the actual rate" that are a++l#e to the uant#t#e"
rece#ve rom en#neer#n, an other alloAance" "uch a" e"#n alloAance" A#ll <e #nclue a"
+art o the en#neer#n rev#eA +roce"" Only alloAance" that are not "hoAn on a raA#n, <ut#" knoAn to <e normally #nclue or com+lete e"#n "houl <e #nclue
Stanar mater#al take-o "heet" can <e o<ta#ne or mo"t <ulk mater#al commo#ty account"
rom the /PL *or+orate e"t#mat#n rou+ n mo"t ca"e", the"e mater#al take-o "heet"
"houl <e attache to the e"t#mate +lan or en#neer#n to u"e
/"t#mat#n an /n#neer#n A#ll e"ta<l#"h the level o eta#l o uant#ty evelo+ment reu#re or
the e"t#mate, or each ac#l#ty an commo#ty coe he level o eta#l "houl <e con"#"tent to
the e"t#mate cla""##cat#on an #ntene u"e /nouh eta#l mu"t <e +rov#e to "u#t the
e"t#mator" nee" A#thout <uren#n #n"#n##cant eta#l" he e"t#mator A#ll a""e"" the
#normat#on +rov#e an "ummar#.e the mater#al take-o" #nto mean#nul e"t#mate entr#e" <y
ac#l#ty an commo#ty
Huant#t#e" <y commo#ty coe "hall <e evelo+e <y en#neer#n rom "co+e ocument"
+rov#e <y the cu"tomer, u"#n raA#n", "ketche", PDS !ll <ulk mater#al uant#t#e" "hall
<e #ven to the e"t#mat#n team <y ac#l#ty an commo#ty he"e uant#t#e" may <e com+are
A#th uant#ty #normat#on ava#la<le rom +rev#ou" mater#al reu#"#t#on", +urcha"e orer",
contract" an actual h#"tor#cal co"t" Ahere a++ro+r#ate
he e"t#mator A#ll ver#y the com+letene"" an accuracy o the ata rece#ve, <eore enter#n #t
#nto the e"t#mat#n "y"tem
* E: uipment a nd M aterial P ri.in1n +reerence, an Ahere a++ro+r#ate, +r#c#n rate" or +lant, eu#+ment an <ulk mater#al" "hall
<e <a"e on <uet or <#" rece#ve rom "u++l#er" ;or a *la"" 3 e"t#mate, the"e A#ll <e
o<ta#ne throuh the Procurement rou+ /n#neer#n A#ll +re+are the ata"heet" an
techn#cal #normat#on an +a"" #t to Procurement #n orer to "en out enu#r#e" to a++ro+r#ate
venor" !" the venor uotat#on" are returne <ack to /PL #t A#ll <e rev#eAe #n con@unct#on
A#th /n#neer#n an Procurement #n orer to en"ure Ae are <uy#n #t or the r#ht +r#ce an #t
com+l#e" techn#cally Where #normat#on #" not ava#la<le, +r#c#n #normat#on A#ll <e o<ta#ne
rom /PL" #n-hou"e ata<a"e an e"calate a++ro+r#ately
5ate" an +r#c#n or eu#+ment an mater#al" "hall relect e= Aork" el#very an local re#ht
;!S at +ort o e=+ort, #nclue A#th#n the venor" "co+e
Plant eu#+ment +r#c#n a" a m#n#mum, "houl #nclue the eu#+ment +r#ce 8<y currency9 an
uant#ty <y eu#+ment ta num<er, e=chane rate, re#ht co"t", ut#e" an ta=e" an venor
re+re"entat#ve ay rate"
;or !u"tral#a only, eu#+ment "hall <e reerence v#a ta num<er Ahere ava#la<le, an "hall
e=clue ?oo" an Serv#ce" a= 8?S9
*; 9rei1ht
/"t#mate co"t" or ocean re#ht an #nlan re#ht to "#te can <e evelo+e or each relevant
e"t#mate #tem "e+arately rom mater#al "u++ly +r#c#n ;re#ht revenue 8or <ulk9 tonne" can <eevelo+e an "tore #n the e"t#mat#n "y"tem Where a++l#ca<le, re#ht tonne" may <e
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
evelo+e <y e"t#mat#n "y"tem a" the +rouct o the e"t#mate uant#ty an a <ulk#n actor
or the #ven commo#ty !lternately re#ht tonne" may <e evelo+e an entere #rectly or
each a++ro+r#ate e"t#mate #tem
!nother alternat#ve #" to have a +rocurement tra#c an lo#"t#c" e=+ert, Aork out the totalre#ht co"t" or the +ro@ect h#" nee" to <e oran#"e an aree at the e"t#mate +lann#n
+ha"e to en"ure the total re#ht com+onent" are +#cke u+
;or ome"t#c +ro@ect", the co"t o re#ht "houl <e #nclue #n the +r#c#n o mechan#cal
eu#+ment, <ut #ent##e "e+arately or +arametr#c +ur+o"e" Other co"t" "uch a" ut#e", ta=e"
etc Aoul <e e=+re""e a" a +ercentae rom mechan#cal eu#+ment an <ulk mater#al", <a"e
on the reulat#on" o the country the +ro@ect #" <e#n <u#lt Where eu#+ment +r#c#n #" not
ava#la<le, enerally or ome"t#c +ro@ect", 3 > 7C #" a++l#e on total mater#al co"t
;or nternat#onal, remote +ro@ect" A#th a more e=ten"#ve re#ht "co+e, a +rocurement tra#c an
lo#"t#c" +er"on "houl <e a++o#nte #n orer to calculate the total re#ht co"t h#" A#ll <e
"u#ta<le checke at the en o the e"t#mate aa#n"t "#m#lar +ro@ect" an h#"tor#cal ata he
"co+e o re#ht Aoul normally #nclue the olloA#n:
• Locat#on
• Sco+e an /=ecut#on o the +ro@ect
• Source o ater#al" an /u#+ment
• ra#c an Lo#"t#c" +lan
• Warehou"#n
•
S+ec#al anl#n
o the +o#nt" l#"te a<ove, a con"#erat#on o market con#t#on" "houl <e evaluate an
#ncor+orate to the total re#ht co"t hat #", #n a e+re""e economy, A#th a loA, com+et#t#ve
+r#c#n "tructure ;re#ht A#ll <e a h#her +ercentae o mater#al co"t than uner other
econom#c con#t#on" he re#ht actor A#ll <e enerally #n the rane o 7 to 17 +ercent o
mater#al co"t ;or ome"t#c +ro@ect" the rane #" 3 > 7C, an or remote "#te" #" <etAeen 7 >
17C o mater#al co"t"
;or urther eta#l +lea"e reer to the ;re#ht *o"t" ?u#el#ne PDP-0026
S+ec#al note nee" to <e mae o the #tem" that are to <e +re-a""em<le o-"#te, "o that re#ht
+r#c#n can <e e"t#mate to #nclue th#"
*8 Contra.t La,our Pri.in1
*8*% Manua l La,our Produ.t i5 it4
o evelo+ manual la<our man-hour" or a *la"" 3 e"t#mate, #t #" #m+ortant to uner"tan
+rouct#v#ty Pro@ect +rouct#v#ty #" evaluate <y com+ar#n to a "et o "tanar un#t man-hour"
he"e "tanar" A#ll have to <e evelo+e or each country, #n orer to o<ta#n a con"#"tent
yar"t#ck n !u"tral#a Ae are alreay ut#l#.#n a <a"e l#ne, <a"e on h#"tory, e"t#mator"
e=+er#ence an evelo+#n rate" rom #r"t +r#nc#+le" o ormal#.e th#" a++roach a un#t man-
hour <ook A#ll <e evelo+e #n the uture, Ah#ch A#ll al#n to /PL" "tanar commo#ty
coe" h#" +rouct#v#ty #" a++l#e a" a actor 8#e 17 o "tanar rate9 to our "tanar "et o
un#t man-hour"
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
Prouct#v#ty #" #nluence <y a num<er o actor" Ah#ch may #nclue the olloA#n:
• La<our "k#ll"
• !va#la<#l#ty o la<our
• 5emote "#te"
• arket ava#la<#l#ty
• Weather 8normal9
• Su+erv#"#on
• Non-+rouct#ve t#me, +erm#t", "aety, #nuct#on" an Aa#t#n t#me or mater#al"
• Select#on o contractor
• *on"truct#on metho"
• (roAn#el Aork
• ?reen#el Aork
• oular#.at#on an +re-a""em<ly metho"
• Work Aeek
• S#te acce""
• e#ht or e+th
• De"#n com+le=#ty
• ShutoAn"
• #e-#n"
• *reA m#=
• Lanuae an culture
• Demol#t#on Aork
• *ontract ty+e #e +erormance #ncent#ve", #rect h#re, lum+ "um etc
La<our +rouct#v#ty an creA m#=e" or on"#te an o"#te Aork" A#ll <e <a"e on h#"tor#cal ata
rom recent +ro@ect"
he ata nece""ary to evaluate +rouct#v#ty coul <e "ource rom the olloA#n:
• !ctual return ata rom +ro@ect" an con"truct#on
• #"tor#cal an current +ro@ect" #n the re#on or uner "#m#lar con#t#on"
• S#te v#"#t re+ort
• normat#on rom nu"tr#al 5elat#on"
• 5#char"on" an other reerence mater#al or +u<l#cat#on"
• rae +u<l#cat#on"
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
*8*+ Ins ta llat ion Man-hours
he un#t man-hour" are the uant#ty mea"urement un#t or #n"tallat#on la<our n a ty+#cal
e"t#mate, only on"#te hour" are "hoAn /ven or a turnkey +ackae, hour" "houl <e "hoAn
A#th the corre"+on#n la<our co"t t #" #m+ortant to "hoA the"e hour", a" they #m+act theolloA#n:
• Pro@ect Scheule
• *am+ "#.e
• *am+ O+erat#on" an a#ntenance
• Peak mann#n
• *ontract#n "trate#e"
• em+orary ac#l#t#e" on-"#te
• *ommon #"tr#<uta<le"
• *on"truct#on co"t"
• ;uture la<our co"t mon#tor#n #e uant#ty aa#n"t hour" #n"talle
• ;uture *la#m" or Gar#ance" to "co+e
• Saety ear an eu#+ment
• e#cal "u++l#e"
• ool" an con"uma<le" or *on"truct#on
• Pro@ect accommoat#on #e hou"#n an hotel reu#rement"
• anual la<our tran"+ort, #e <u""#n, a#rare" etc
• 5e"t an relocat#on co"t"
• *on"truct#on "u++ort reu#re, #e "ecur#ty, @an#tor#al, etc
!ll a<r#cat#on an o"#te hour" are #nclue #n the all u+ rate" <y commo#ty coe or total co"t,
or "hoAn #n the e"t#mate e"cr#+t#on #el
En#t man-hour" or #n"tallat#on o eu#+ment an mater#al" are evelo+e <y the e"t#mator or
each commo#ty A#th "u++ort rom *on"truct#on an +rev#ou" +ro@ect" or actual return ataWhere +o""#<le, #r"t +r#nc#+le e"t#mat#n techn#ue" A#ll <e u"e to creA u+ the level o Aork
reu#re to #n"tall eu#+ment or <ulk mater#al #tem" he #n"tallat#on hour" "houl #nclue the
eort" or all crat" or trae" #nvolve, Ah#ch #nclue" hanl#n the #tem rom "torae, a""em<ly,
+o"#t#on#n, al#n#n etc, r#ht throuh to com+lete #n"tallat#on *aut#on "houl <e e=erc#"e #n
the <u#l u+ man-hour" to en"ure #t #" com+at#<le to the eree o #el a<r#cat#on reu#re
he"e hour" "houl <e #"cu""e an aree A#th *on"truct#on to a""ure the e"t#mate relect"
the e=ecut#on +lan an #ntene con"truct#on metho"
De+en#n on the +ro@ect locat#on, com+le=#ty, or Ahether #t #" a (roAn#el or a ?reen#el "#te,
aeuate +rouct#v#ty A#ll nee to a to the "tanar un#t man-hour" to relect the Aork to
com+lete ;or urther eta#l an e=+lanat#on on +rouct#v#ty, reer to the +rev#ou" "ect#on 461
uner manual la<our +rouct#v#ty
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
*8*3 M anual La ,our Rat es
he Ae#hte com+o"#te contract la<our +r#c#n +er hour "houl <e <a"e on e=#"t#n "#te
areement", enter+r#"e <ara#n areement" or ut#l#.#n #n-hou"e h#"tor#cal ata h#" A#ll <e
com+are A#th "#m#lar +ro@ect" or each ty+e o crat an con"truct#on a" a check orrea"ona<lene"" he la<our +r#c#n A#ll relect the +ro@ect Aork Aeek an other "#te con#t#on",
A#th#n the country the Aork A#ll <e +erorme
Pro@ect" #n North !mer#ca an !u"tral#a +erorm Aork u"#n un#on" he la<our rate" are
enerally overne <y "#te areement" or controlle <y a la<our or /nter+r#"e !reement n
countr#e" "uch a" !"#a, manual la<our rate" are much chea+er, hoAever hour" "houl <e
v#"#<le #n the e"t#mate, a" #t oe" #m+act certa#n con"truct#on co"t" on a +ro@ect that may <e
e+enent on num<er o men, #e cam+", <u""#n etc
! "am+le manual la<our rate calculat#on "heet #" attache #n !++en#= 2 ;or a *la"" 3
e"t#mate #n !u"tral#a, #t #" av#"a<le the trae or crat rate" <e checke throuh the *ham<er o
*ommerce or an nu"tr#al 5elat#on" con"ultant anual La<our rate" are "omet#me" market
r#ven, "o a con"ultant A#th#n the country, A#th local knoAlee o current +ro@ect" #n the area #"
h#hly recommene to ach#eve the correct accuracy o the e"t#mate
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
*om+o"#te la<our rate" A#ll <e evelo+e or each ty+e o con"truct#on #e earthAork", concrete
Aork, "teel erect#on, etc he"e com+o"#te rate" A#ll <e <a"e on +ay rate" an creA m#=e" #n
the e"t#mate ata <a"e Where a m#= o nat#onal#t#e" occur on one +ro@ect "#te the /=+at or
local m#=, A#ll have to <e <roken oAn <y nat#onal#ty an currency #n orer to o<ta#n the correctcreA m#=
! la<our rate calculat#on #" manatory or all *la"" 3 e"t#mate", +art#cularly #n North !mer#ca
an !u"tral#a t oe" vary <etAeen /P* 8D#rect #re9 an /P* +ro@ect"
! ty+#cal manual la<our rate <y crat or trae or an /P* +ro@ect Aoul #nclue the olloA#n:
• (a"e Wae 8<a"e Aork Aeek nee" to "+ec##e9
• !lloAance", Ah#ch may #nclue #nu"try alloAance", "+ec#al alloAance", tool
alloAance", l#cen"e alloAance", lea#n han alloAance
•
!@u"te "#te Aork Aeek, overt#me, 5o"tere Day" O, "h#t +rem#um" etc
• Locat#on !lloAance
• S#te !lloAance"
• L#v#n Su<"##e"
• ?r#evance !lloAance
• Statutory ol#ay"
• S#ck Leave
•
!nnual Leave
• 5e"t an 5ecreat#on alloAance"
• ncent#ve or (onu" Payment"
• 5eunancyFSeverance +ay
• Lon Serv#ce Leave
• Su+erannuat#on
• ncome Protect#on n"urance
•
Payroll a=• Worker" *om+en"at#on
• eal !lloAance
• ravel !lloAance
Plea"e note that the a<ove cateor#e" may chane accor#n to the country or "tate A#th#n
North !mer#ca an !u"tral#a that the Aork A#ll <e e=ecute
! ty+#cal manual la<our rate <y crat or trae or an /P* +ro@ect 8ma#nly or North !mer#ca9
Aoul #nclue the olloA#n:
• (a"e Wae 5ate 8<a"e Aork Aeek nee" to <e "+ec##e9
• Overt#me an Sh#t Prem#um"
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
• ravel #me
• Non-Prouct#ve #me 8Saety meet#n", #nuct#on" etc9
• Work O+erat#on Prem#um" 8e#ht, u"t etc9
• ealth an Welare
• Pen"#on
• !nnual Leave
• Statutory ol#ay"
• S#ck Leave
• (onu"e"
• En#on or a""oc#at#on un"
• ravel an Su<"#"tence
• n"urance"
• a=e"
• Somet#me" +ro#t
*am+ an cater#n co"t", "mall tool" an con"uma<le", overhea co"t" an +ro#t "houl
enerally <e e"t#mate an mon#tore "e+arately not <e #nclue #n the manual la<our rate
*8* Su,-Contra. tors Costs
*ontractor" el#vera<le" can <e evelo+e a" a +ercentae o contract manual la<our co"t" <y
ma@or commo#t#e" A#th the "u++ort o h#"tor#cal ata he"e rate" cover con"truct#on
eu#+ment an other "u++ort reu#re to "u++ort an e+loy #n"tallat#on la<our *o"t
com+onent" covere <y the"e rate" #nclue:
• em+orary ac#l#t#e" #nclu#n o<#l#"at#on an Demo<#l#"at#on
• a#ntenance o tem+orary ac#l#t#e" an eu#+ment
• OAner"h#+ an o+erat#on o con"truct#on eu#+ment
• ool" an con"uma<le"
• S#te o#ce o+erat#on
• Sta an Su+erv#"#on
• ome O#ce cor+orate overhea"
• Pro#t
eally, the other metho to o<ta#n "u<-contractor co"t" #" to +rouce a eta#le e#n#t#on
+rov#e <y *on"truct#on #n orer to o<ta#n a +r#ce <a"e on the cateor#e" a<ove he other
#" to ut#l#.e +a"t +ro@ect #normat#on an a@u"t #t accor#nly to "u#te the e=ecut#on +lan o
the +ro@ect
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
*< Allo6an.es
*<*% ! es i1n Al lo6a n.e s
n +re+ar#n a ca+#tal co"t e"t#mate, #t #" rare occa"#on Ahen everyth#n #" knoAn, "+ec##e anmea"ura<le De"#n alloAance" are a++l#e at the #rect co"t level, to com+en"ate the eree
o en#neer#n com+lete an uotat#on" u"e at th#" level o e"t#mate
Pa"t e=+er#ence <y the +ro@ect team A#ll <e a++l#e, to +rov#e "ome mea"ure to #ll the a+ at
the #rect co"t level n a *la"" 3 e"t#mate, e"#n alloAance" can rane <etAeen 3 -7C o total
#rect co"t, e+en#n on the #normat#on +rov#e <y the cu"tomer an the ual#ty o h#"tor#cal
ata u"e
De"#n alloAance" are con"#ere a knoAn an e#n#te reu#rement Ahen +re+ar#n the #rect
co"t", a" they are h#"tor#cally <a"e an l#t the mater#al take-o" an mater#al +r#c#n to more
accurately relect Ahat the #nal e"#n A#ll reu#re
De"#n alloAance" are are""e, Ahen en#neer#n have rev#eAe the "co+e an uant#t#e"
o the e"t#mate he Lea /"t#mator ac#l#tate" the +roce"" <y u"#n a e"#n alloAance ormat
5eer to !++en#= 1 h#" #" a matr#= <y area an ma@or commo#ty level he /"t#mator ut#l#.e"
th#" "heet to "eek #n+ut rom the Lea en#neer" an +rocurement
;or urther eta#l +lea"e reer to the De"#n alloAance" u#el#ne
*<*+ Other Al lo6a n. es
*o"t" a""oc#ate A#th Aa"tae, over +our", lo"" an amae A#ll <e #nclue #n un#t rate" a"
alloAance"Q not #n mea"ure uant#t#e" "u++l#e <y /n#neer#n
Percentae alloAance A#ll <e u"e to e"t#mate co"t" o +#+e "u++ort", +#+e te"t#n an
#n"+ect#on, mechan#cal <ulk" an the l#ke
!lloAance" or ND te"t#n an "tre"" rel#ev#n etc A#ll <e covere <y e"t#mat#n a" a
+ercentae o total +#+e uant#ty an co"t
!lloAance" or co"t roAth or m#nor "co+e chane", "co+e an e"t#mat#n om#""#on", ual#ty
o <#" an <uet +r#c#n, market orce" an the l#ke are to <e #nclue #n cont#nency, not #n
#rect co"t"
4.8 Common !istri,uta,le
*ommon #"tr#<uta<le co"t" are mater#al", eu#+ment "erv#ce" an ut#l#t#e" +rov#e to the
+ro@ect Ah#ch are not "+ec##c to any one "u<contractor Where "#m#lar #tem" an "erv#ce" are
attr#<uta<le to one contractor, the"e co"t" are to <e chare to contractor #"tr#<uta<le co"t"
*ommon #"tr#<uta<le co"t" al"o cover "co+e +rov#e to the +ro@ect <y the /P* contractor #n
"u++ort o the +ro@ect
ater#al an la<our co"t" Ah#ch cannot ea"#ly <e #ent##e A#th "+ec##c #rect Aork o+erat#on"
#n the con"truct#on o a +lant an are e#ther "u++ort#n "erv#ce" <y nature or a++ly #n "uch a
Aay to "everal #rect o+erat#on" that a conven#ent allocat#on to each "e+arate o+erat#on cannot
<e rea#ly <e mae /=am+le" are tem+orary roa", cam+ o+erat#on an ma#ntenance etc h#"
#" commonly are""e a" +art o the #n#rect co"t account ! eta#le co#n "tructure A#th ull
e#n#t#on" can <e oun #n the Stanar /"t#mat#n *oe o !ccount" ?u#el#ne
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
;or a *la"" 3 level e"t#mate, th#" Aoul normally <e "co+e out an uant##e <y /n#neer#n
an *on"truct#on h#" A#ll normally relect the e=ecut#on +lan ao+te <y the +ro@ect,
+art#cularly #el con"truct#on !ter the e"t#mate #" com+lete th#" A#ll <e com+are to "#m#lar
+ro@ect" an +arametr#cally checke aa#n"t h#"tor#cal ata
*= En1ineerin1> Pro.urement and Constru.tionMana1ement
/"t#mate" or the /P* or /P* "erv#ce" A#ll <e e"ta<l#"he <y #"c#+l#ne en#neer",
+rocurement, +ro@ect manaement, con"truct#on an +ro@ect control" u"#n n*ontrol to
enerate the relevant *5" he"e *5" "houl encom+a"" the "co+e o Aork an eta#l
re"ource", rate" an el#vera<le" reu#re to com+lete the Aork"
Se+arate e"t#mate" A#ll <e +re+are or o#ce commun#cat#on", re+rouct#on" an "u++l#e",
o#ce urn#ture an eu#+ment, com+uter harAare an "otAare, veh#cle", out"#e "erv#ce" an
the l#ke to match the a<ove oran#"at#on he"e A#ll <e "+#lt <etAeen the +ro@ect an #el o#ce !ter com+let#on o the e"t#mate the total /P* "erv#ce" A#ll <e checke aa#n"t "#m#lar
+ro@ect" an current h#"tor#cal ata
he co"t" or the Pro@ect anaer" /n#neer#n, Procurement an *on"truct#on anaement
"erv#ce" #nclue or:
Prouct#on /n#neer#n
• Deta#le De"#n en#neer#n
• Seconary con"ultant"
Pro@ect anaement Serv#ce"
• Pro@ect manaement an non-techn#cal "u++ort
• Pro@ect *ontrol"
• Procurement an *ontract"
• n"+ect#on an /=+e#t#n
• ;#nance an !ccount#n
• Saety an /m+loyment 5elat#on"
•
uman 5e"ource"• Document *ontrol
*on"truct#on Serv#ce"
• *on"truct#on manaement
• ;#el /n#neer"
• ;#el Pro@ect *ontrol"
• ;#el Procurement
• ;#el Saety
• ;#el 859
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
Other *o"t"
• Overhea"
• ;ee
• (u"#ne"" ravel , !ccommoat#on an /n-route e=+en"e"
• O#ce e=+en"e", +hotoco+#er", a=e" etc
• 5ental, O#ce #t-out an urn#ture
• Stat#onary, +r#nt#n an +hotoco+y#n etc
• *ommun#cat#on" 8tele+hone, a=, cour#er", +o"tae9
• normat#on echnoloy "etu+, harAare an "otAare
• Other /m+loyee co"t", "uch a", mo<#l#"at#on emo<#l#"at#on, 55,
• ;r#ne (ene#t a=, ;ore#n a=e" an Payroll a=
• Statutory On *o"t" 8!nnual Leave, Pu<l#c ol#ay etc9
• Worker" *om+en"at#on an n"urance
h#" #normat#on A#ll <e #ncor+orate #nto the #nal e"t#mate a" "#nle l#ne #tem" an "+l#t
<etAeen +ro@ect an #el o#ce
*%$ Es.alation
/"calat#on may or not <e #nclue #n the e"t#mate h#" nee" to <e ual##e <y the cu"tomer
a" +art o the #n#t#al +ro@ect an e"t#mate k#ck-o meet#n"
he three ma#n element" neee to +re+are e"calat#on or *la"" 3 e"t#mate" are:
• *a+#tal *o"t e"t#mate, Ah#ch #" <roken oAn <y la<our, <ulk mater#al", +lant eu#+ment
an "u<-contractor co"t"
• Pro@ect Scheule
• early e"calat#on rate" to a++ly to all cateor#e" o the e"t#mate
*%% Contin1en.4
n +re+ar#n a ca+#tal co"t e"t#mate, #t #" a rare occa"#on Ahen everyth#n #" knoAn, "+ec##ean mea"ura<le o com+lete a ca+#tal co"t e"t#mate or a +ro@ect, one mu"t +rov#e or that
Ah#ch #" not ully knoAn, "+ec##e or mea"ura<le a" Aell a" that not ore"een #n orer to atta#n
a com+lete co"t #ure
he cont#nency to <e ae to the <a"e e"t#mate #" e#ne a":
“An allowance for goods and services which at the current state of project definition cannot be
accurately quantified, but which history and experience show will be necessary to achieve the
given project scope.”
he a""e""ment o +otent#al co"t an "cheule overrun an the e"t#mat#on o a++ro+r#ate
cont#nency level" #" an #m+ortant element o ca+#tal co"t e"t#mate" a" #t ty+#cally are""e""ome o the ma@or r#"k" to a +ro@ect
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
he"e r#"k" relate to #tem" "uch a":
• Level o eta#l o Sco+e
• he level o /n#neer#n com+lete at the t#me o the "tuy
• echn#cal 5#"k" or untr#e or Iout o or#naryJ +roce"" #tem"
• ?eotechn#cal ""ue"
• Weather 8normal9
• Huant#ty ake-o Deta#l
• Pr#c#n eta#l" or <ulk mater#al" an eu#+ment
• La<our co"t an La<our Prouct#v#ty
• arket *on#t#on"
• *on"truct#on Scheule ""ue"
*ont#nency A#ll <e evelo+e or the rane o r#"k" a""e""e ur#n the +re+arat#on o the
e"t#mate he r#"k analy"#"-cont#nency +roram 8R5#"k9 A#ll <e u"e a" the tool to a""e"" the
accuracy o the e"t#mate an to calculate the cont#nency nece""ary to +rov#e the reu#re
+ro<a<#l#ty o ach#ev#n the e"t#mate co"t"
he e"t#mator A#ll ac#l#tate the r#"k +roce"", A#th #n+ut rom en#neer#n, con"truct#on,
cu"tomer, an any other e"t#mate relate +er"onnel
8Plea"e reer to *o"t /"t#mate *la""##cat#on ?u#el#ne PDP-001% an *o"t 5#"k !naly"#"
Proceure PDP-0011 or more eta#l9
*%+ O6ners Costs
he"e co"t" are "+ec##cally to cater or the OAner, Ah#ch ha" not <een #nclue el"eAhere #n
the e"t#mate Normally th#" e"t#mate #" enerate <y the cu"tomer or the OAner to u"e #n
"u++ort to the /P* or /P* contractor
he"e co"t" enerally #nclue:
• OAner" eam co"t", #nclu#n "alar#e", travel, accommoat#on, o#ce co"t" etc
• Lan lea"e or +urcha"e
• 5oyalt#e" an ;ee"
• Leal *o"t"
• a=e" an n"urance" 8+u<l#c an +roe""#onal l#a<#l#ty9
• OAner" Sta *omm#""#on#n co"t"
• Sco+e Gar#ance"
• Stuy *o"t"
• OAner" 5#"k
• e#n
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
• arket#n an Sale"
• 5e"earch an Develo+ment *o"t"
• 3r Party *on"ultant"
* %3 Estimate Re5ie6s
*%3 *% General
o en"ure the e"t#mate meet" the el#vera<le" an accuracy reu#re, a +rore""#ve check#n
+roce"" nee" to occur ur#n the e"t#mate +re+arat#on +ha"e !n e"t#mate rev#eA #" an
e=am#nat#on an analy"#" <y a rou+ o +eo+le to en"ure the com+letene"", methooloy,
ual##cat#on" an e=clu"#on" a++l#e to the e"t#mate When evelo+#n an e"t#mate, #t #" not
uncommon to have an o+t#m#"t#c v#eA a<out uncerta#nt#e" concern#n "co+e an +roce""
#""ue" he role or the check#n team #" to #n the r#ht <alance, <e e=am#n#n the +ro@ect ata
careully an +re"ent#n the#r #n#n" an amenment", #n orer to ach#eve a com+lete anaccurate e"t#mate
here are "#= ty+#cal "tae" #n rev#eA#n a *la"" 3 e"t#mate he e"t#mate rev#eA" con"#"t o
the olloA#n:
• /n#neer#n Huant#ty Sco+e 5ev#eA
• Pro@ect eam 5ev#eA
• *or+orate /"t#mat#n anaement 5ev#eA
• (u"#ne"" En#t 5ev#eA
• Sen#or anaement 5ev#eA
• *u"tomer Pre"entat#on an 5ev#eA
he loA chart <eloA "et" out the "euence an the #ntene +ur+o"e o the e"t#mate rev#eA"
Estimate Re5ie6 9lo6 Chart
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
Deta#le
/"t#mate
Packa,e
0""ue to
/n,#neer#n,
3or 5ev#eA
Huant#ty6
Sco+e
5ev#eA
0""ue to
/n,#neer#n,
3or 5ev#eA
Pro@ect
2eam
5ev#eA
*or+orate
/"t#mat#n,
5ev#eA
(u"#ne""
En#t
5ev#eA
Sen#or
4ana,ement
5ev#eA
*l#ent
5ev#eA
Prel#m#nary or
De3#n#t#ve /"t#mate
0""ue #n Deta#l Level
4a@or /u#+ment
(ulk Huant#t#e"
Sco+e 5ev#eA #n Deta#l:
/"t#mate (a"#"
Huant#t#e"
0""ue #n Deta#l Level:
4a@or /u#+ment
(ulk"
Pr#c#n,
Ko<hour"
Huant#t#e"
Sco+e 5ev#eA #n Deta#l
/"t#mate (a"#"
Sco+e E"e
Huant#t#e"
Pr#c#n,
Ko<hour"
D#rect"
D#"tr#<"
ome O33#ce
*ont#n,ency
Sco+e 5ev#eA #n Deta#l
Huant#t#e"
Pr#c#n,
Ko<hour"
Percenta,e"
*ont#n,ency
*om+ar#"on"
ome O33#ce
D#"tr#<"
Pre"entat#on
Packa,e"?ro"" 4ar,#n
Pre"entat#on 3or
!cce+tance an
!++roval 6Set*ont#n,ency
Pre"entat#on 3or
;#nal !++roval
Pre"entat#on 3or
*l#ent !cce+tance
an !++roval
Deta#le
/"t#mate
Packa,e
0""ue to
/n,#neer#n,
3or 5ev#eA
Huant#ty6
Sco+e
5ev#eA
0""ue to
/n,#neer#n,
3or 5ev#eA
Pro@ect
2eam
5ev#eA
*or+orate
/"t#mat#n,
5ev#eA
(u"#ne""
En#t
5ev#eA
Sen#or
4ana,ement
5ev#eA
*l#ent
5ev#eA
Prel#m#nary or
De3#n#t#ve /"t#mate
0""ue #n Deta#l Level
4a@or /u#+ment
(ulk Huant#t#e"
Sco+e 5ev#eA #n Deta#l:
/"t#mate (a"#"
Huant#t#e"
0""ue #n Deta#l Level:
4a@or /u#+ment
(ulk"
Pr#c#n,
Ko<hour"
Huant#t#e"
Sco+e 5ev#eA #n Deta#l
/"t#mate (a"#"
Sco+e E"e
Huant#t#e"
Pr#c#n,
Ko<hour"
D#rect"
D#"tr#<"
ome O33#ce
*ont#n,ency
Sco+e 5ev#eA #n Deta#l
Huant#t#e"
Pr#c#n,
Ko<hour"
Percenta,e"
*ont#n,ency
*om+ar#"on"
ome O33#ce
D#"tr#<"
Pre"entat#on
Packa,e"?ro"" 4ar,#n
Pre"entat#on 3or
!cce+tance an
!++roval 6Set*ont#n,ency
Pre"entat#on 3or
;#nal !++roval
Pre"entat#on 3or
*l#ent !cce+tance
an !++roval
*%3*+ En1ineerin1 -7uantit4? S.ope Re5ie6
h#" #" an evaluat#on that the e"t#mate accurately re+re"ent" the +ro@ect "co+e e#ne an the
uant#t#e" are Ahat /n#neer#n el#vere to e"t#mat#n or #n+ut #nto the e"t#mat#n "y"tem he
en#neer#n rev#eA #" a manatory reu#rement an #" an #nteral +art #n ach#ev#n a *la"" 3
e"t#mate
he uant#ty Sco+e rev#eA A#ll evaluate the olloA#n:
• /n"ure e"t#mate eta#l ha" <een com+letely an correctly uant##e or #rect account"
accor#n to the "co+e ocument
• Pro@ect team rev#eA o "co+e an uant#ty eta#l" or each account
• /n#neer#nFDe"#n *o"t"
• 5ev#eA a@or /u#+ment +r#c#n
• Determ#ne non-take o uant#t#e" to <e #ncor+orate #n the e"t#mate 8#eQ "mall <ore
+#+e, l#ht#n A#re lenth", m#"c "teel9
•
Determ#ne a++ro+r#ate e"#n alloAance" to <e a++l#e over an a<ove the mater#altake-o" rece#ve to cover or knoAn unknoAn"
• n+ut to *ont#nency !naly"#"
*%3*3 Proe.t Team Re5ie6
he +ro@ect team rev#eA #" a manatory reu#rement
he ma#n +ur+o"e or the +ro@ect team rev#eA #" to cover the olloA#n:
• !""ure +ro@ect team areement A#th the e"t#mate <a"#", ormat, "co+e, an overall
com+letene"" o the +ackae
• ey rev#eA element" #nclue:
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
– ater#al Pr#c#n
– anual La<our En#t 5ate"
– Su<-*ontractor D#"tr#<uta<le"
– *ommon D#"tr#<uta<le"
– De"#n !lloAance"
– /P* ome an ;#el O#ce *o"t"
– /"calat#on
– *ont#nency
– OAner" *o"t"
• *on"truct#on metho" an man-hour rate"
• Procurement to check eu#+ment an <ulk mater#al +r#c#n
• /"t#mate val#at#on aa#n"t #nternal an e=ternal <enchmark"
• nclue" en#neer#n, +rocurement, an con"truct#on +ro@ect team mem<er"
*%3* Corporate Estimatin1 Mana1ement Re5ie6s
h#" con"#"t" o the olloA#n:
• /n"ure the e"t#mate methooloy #" "oun an com+lete an all normal "te+" an
+recaut#on" are taken
• nternal e+artment rev#eA o overall e"t#mate +ackae a" an #ne+enent check o the
"co+e, uant#t#e", un#t man-hour", +r#c#n, an overall +re"entat#on
• 5ev#eA the content an ormat o the /"t#mat#n +ackae
• 5ehear"e +re"entat#on
• !l#n h#"tor#cal an <enchmark#n #normat#on Aere a++l#ca<le
• !ttenee" #nclue Pro@ect anaer, *or+orate /"t#mat#n anaer, an the Lea Sen#or
/"t#mator"
*%3*; )usiness nit Re5ie6
h#" con"#"t" o the olloA#n:
• 5ev#eA o the #nal ver"#on o the e"t#mate +re"entat#on +ackae, at a total "ummary level
• Prov#e each manaer a com+lete overv#eA o the +ro@ect #n relat#on to the#r comm#tment"
an +erormance e=+ectat#on" to "u++ort the +ro@ect
• *oncur on the +ro@ect e=ecut#on +lan
• 5ev#eA an #= cont#nency, ee an +ol#cy matter"
• !++roval to +rocee A#th the "trate#e" an recommenat#on"
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
*%3*8 Senior Mana1ement Re5ie6
• Pre"entat#on o the e"t#mate +ackae to the o+erat#n com+any" +re"#ent an other
"en#or manaer", <y the +ro@ect manaer, u"#n the e"t#mate +ackae a++rove <y
<u"#ne"" manaement
• eet#n re"ult" #n #nal a++roval o the e"t#mate "u<m#ttal
4.13.7 Customer Re5ie6
h#" meet#n #" cha#re <y the /PL Pro@ect anaer, A#th the cu"tomer" re+re"entat#ve an
the lea e"t#mator a" +art#c#+ant" he e"t#mate +ackae #" +re"ente to the *u"tomer
re+re"entat#ve, u"#n the e"t#mate +re"entat#on +ackae a" a++rove <y <u"#ne"" un#t "en#or
manaement
he amount o #normat#on relea"e to the cu"tomer A#ll <e ec#e at the (u"#ne"" En#t an
Sen#or anaement rev#eA" #n orer to not have any commerc#al or "cheule #m+l#cat#on"oAn"tream
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
5. CSTOMER ESTIMATE INPT
5.1.1 Customer Input
(a"#c #normat#on nee" to <e +rov#e <y the cu"tomer Ah#ch may #nclue the olloA#n:
• y+e o Plant
• Plant *a+ac#ty an <a"#c +roce""
• ?eora+h#c locat#on
• 5eu#re Start Date
Prel#m#nary en#neer#n Aork conucte <y /PL or the *u"tomer #" "omet#me" maeava#la<le to +rov#e a#t#onal #normat#on an #m+rove the ual#ty o the e"t#mate he
+rel#m#nary Aork may #nclue the olloA#n:
• Prel#m#nary +roce"" loA "heet"
• Prel#m#nary eu#+ment l#"t 8a@or tem"9
• ?eneral arranement raA#n" an "ketche"
• (roa a""um+t#on" on "#te con#t#on" an Et#l#t#e"
• !ctual return co"t ata rom "#m#lar +lant"
• !n outl#ne o the Pro@ect Scheule
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
8* ENGINEERING ESTIMATE INPT
8*%*% Gener al R e:ui rem entshe eta#l o the e"t#mate A#ll #nclue all ma@or eu#+ment a" Aell a" <ulk mater#al" #n the ormat
"+ec##e #n the e"t#mate k#ck-o +lan, a" el#vere <y the Lea /"t#mator
! tem+late /n#neer#n ran"m#ttal or *o"t /"t#mate n+ut PD;-1006 or the ormal tran"m#ttal
o #normat#on rom en#neer#n to the Lea /"t#mator #" +rov#e #n !++en#= 3
8* %* + Pl ant E:ui pment
/n#neer#n #n+ut or the e"t#mate A#ll #nclue ma@or eu#+ment l#"t" or all +ermanent ac#l#t#e",
#nclu#n mechan#cal, electr#cal an control eu#+ment, mo<#le eu#+ment an "+are"
he eu#+ment l#"t" A#ll #nclue the olloA#n ata, or #tem":
• ;ac#l#ty *oe
• *ommo#ty *oe
• Work +ack num<er
• /u#+ment a Num<er
• Huant#ty an En#t o ea"ure
• /u#+ment De"cr#+t#on
• S#.e, 5at#n or "+ec##cat#on"
• We#ht
• anuacturer
• otor Nootor S#.e 8kW9 Ahere a++l#ca<le
!l"o #n orer to evaluate re#ht co"t" on the eu#+ment #t #" nece""ary to #nclue the olloA#n
Ahere +o""#<le:• Overall #men"#on"
• a""
• Pro<a<le country o "ource
• !ny +re-a""em<ly 8#nclu#n "#.e o "k# an any <ulk mater#al" reu#re9
8* %* 3 )u l/ Mat er ial s
/n#neer#n A#ll +rov#e <ulk mater#al uant#t#e" <y:
• ;ac#l#ty Num<er
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
• *ommo#ty Num<er
• Work +ack num<er
he "u++ort#n ocumentat#on or the ater#al ake-O "heet" A#ll <e +rov#e an #nclue:
• Layout DraA#n"
• Sketche"
• PD" 8/LD" > /n#neer#n L#ne D#aram"9
• P#+#n L#ne a<le"
• Proce"" ;loA D#aram"
• echan#cal Data Sheet"
• n"trument l#"t an ata "heet"
• /lectr#cal S#nle l#ne #aram"
• !ny +re-a""em<ly 8#nclu#n "#.e o "k# an any <ulk mater#al" reu#re9
he "u++ort#n ocumentat#on, "tat#n "#.e, an Ae#ht o "k#, "ource o "k#
8*+ En1ineeri n1 E@e.uti on Pl an
he olloA#n act#v#t#e" an out+ut" are reu#re rom /n#neer#n "o a" to +re+are the *la"" 3
*o"t /"t#mate h#" #" <y no mean" an e=hau"t#ve l#"t an may nee to <e ae or elete a"
a++ro+r#ate
8* +* % Pro .es s
he olloA#n are the +roce"" act#v#t#e" reu#re to evelo+ the e"t#mate:
• Pre+are <r#e +roce"" "co+e an e"cr#+t#on ocument to "erve a" "u++ort or the
e"t#mate
• Proce"" ;loA D#aram"
• Pre+are P#+#n an n"trumentat#on D#aram" 8/LDS > /n#neer#n L#ne D#aram"9
• Pre+are l#ne l#"t"
• Prov#e +roce"" #normat#on or neA eu#+ment ata"heet"
8 *+ *+ P ip in129i tt in1s
• Pre+are P#+#n an ;#tt#n ater#al ake O - O "heet" Where +#+e" are on a l#ne
l#"t the tran"m#ttal mu"t <e #n /=cel ormat "hoA#n ac#l#ty coe, l#ne "#.e, "+ec, neat
uant#ty #n l#near metre" mea"ure throuh centrel#ne o all #tt#n", "hort e"cr#+t#on,
#tt#n count <y ty+e he l#ne e"cr#+t#on "houl #n#cate Ahether the l#ne #" normal #n+lant or rack +#+e, or +art o a "k# +rea""em<ly
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
• Where a l#ne +a""e" throuh more than one ac#l#ty #t A#ll <e coe to the ac#l#ty Ahere
the loA "tart" Where a l#ne +a""e" throuh a "k# a "e+arate l#ne num<er A#ll <e
#ven to the "k# +ort#on
• Where +#+e an #tt#n" are to <e #n"talle o"#te a" +art o a "k# or +rea""em<ly, th#"mu"t <e note <y a e"#nate al+ha <u#lt #nto the l#ne l#"t he /"t#mator A#ll then
a""#n "+ec#al coe" an rate" or th#" ty+e o Aork
• ;#tt#n co"t" A#ll <e calculate a" a com+o"#te Ae#hte rate or each "#.e an "+ec <y
the /"t#mator, <a"e on the #tt#n count <y ty+e rom the en#neer
• Pre+are P#+#n "+ec#al#ty ater#al ake-o Sheet" "hoA#n ac#l#ty coe, "#.e, ty+e,
"+ec uant#ty
• Pre+are P#+e t#e #n l#"t <y ty+e <a"e on a +re aree #aram o var#ou" com+onent
com+le=#t#e" he #aram mu"t #n#cate hot t#e #n" he t#e #n l#"t mu"t "hoA ac#l#ty
coe, "#.e, "+ec, ty+e
• P#+e "u++ort" <eloA 100k #n At A#ll <e alloAe or <y the e"t#mator Structural +#+e
"u++ort" reater than 100k #n Ae#ht "houl <e #n the "tructural "teel commo#ty
coe"
• P#+e "#.e" reater than DN70 A#ll <e a""ume to <e "+oole o"#te 8"ho+ a<r#cate9
unle"" note otherA#"e h#" A#ll <e a++l#ca<le to *ar<on Steel P#+e, Aherea"
Sta#nle"" P#+e A#ll #nclue "#.e" DN 70 8al"o9 an a<ove he e"t#mator A#ll #ent#y
"e+arately the uant#ty o +#+e an #tt#n" to <e "+oole <a"e on the +#+e l#ne l#"t"
an ater#al ake-o", no #n+ut rom en#neer#n #" reu#re
•
P#+e n"ulat#on l#ne l#"t" or ater#al ake-o" are reu#re "hoA#n nom#nal +#+e "#.e,ty+e o #n"ulat#on an cla#n, th#ckne"" o #n"ulat#on, lenth #n l#near meter" throuh
centrel#ne o all +#+e, #tt#n", valve" an +#+e "+ec#al" he /"t#mator A#ll actor #n the
e=tra co"t o #n"ulat#n #tt#n" #n the +#+e #n"ulat#on rate
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
• ND Aork co"t" or the "+oole +ort#on o +#+e" A#ll <e alloAe or <y the /"t#mator
<a"e on the a++l#ca<le +#+e "+ec, an the co"t" #nclue #n the "+ool#n rate" ND
or all "#te +#+e Aork A#ll <e alloAe or an #ent##e "e+arately <y the /"t#mator a" a
lum+ "um #n each ac#l#ty <a"e on the #nal uant#ty o +#+e #n each ac#l#ty, al"o tak#n#nto account the +#+e #n "k#"
8* +* 3 &al 5es
• Pre+are manual Galve O "heet", "hoA#n ac#l#ty coe, en#neer#n valve coe, "#.e
• Note *ontrol Galve" A#ll <e coe to the #n"trument commo#ty coe"
8*+* Pipeline
he olloA#n are the +roce"" act#v#t#e" reu#re to evelo+ the e"t#mate:
• Enertake route "elect#on an +re+are +#+el#ne al#nment "heet"
• *oor#nate any eora+h#cal, hyrolo#cal or other "tu#e" reu#re to +rov#e an
acce+ta<le level o e#n#t#on o the +#+el#ne route, #n +art#cular area" o rock
• Pre+are ater#al ake-o"
8 *+*; M e. ha ni.a l
he olloA#n are the mechan#cal act#v#t#e" reu#re to evelo+ the e"t#mate:
• Pre+are <r#e mechan#cal "co+e o Aork ocument to "erve a" "u++ort or the e"t#mate
• *oor#nate an +re+are ma@or mechan#cal eu#+ment l#"t <y ta num<er
• Pre+are eu#+ment l#"t #n an e=cel #le ormat, "u#ta<le or #m+ort#n #nto the IHue"tJ
e"t#mat#n "y"tem he eu#+ment l#"t A#ll <e accom+an#e <y a har co+y, A#th a
"#ne tran"m#ttal av#ce, rev#"#on "tam+e an l#"t#n any attachment"
• Pre+are tran"m#ttal tem+late" rom en#neer#n Ah#ch A#ll #ent#y any unu"ual +ro<lem"
or "+ec#al con"truct#on techn#ue" that are env#"ae Ah#ch A#ll aect the u"e o
"tanar #n"tallat#on hour" ;or e=am+le, he#ht, com+le=#ty, re"tr#cte acce"", lon
reach or heavy l#t cranae etc he tran"m#ttal ormat can <e o<ta#ne rom the
*or+orate /"t#mat#n ?rou+ 5eer to !++en#= 3
• Pre+are eu#+ment ata "heet" or ma@or #tem" o eu#+ment or el#very to venor" or
<uetary +r#ce #nu#ry ent##cat#on an contact o venor" "houl <e coor#nate
throuh +rocurement +er"onnel
• O<ta#n an com+#le +r#c#n #normat#on rom +a"t +ro@ect", reue"t <uet co"t" or
+re+are <# evaluat#on" rom Genor" 8A#th the "u++ort rom Procurement9 h#"
#normat#on A#ll <e u"e a" "u++ort#n ocumentat#on or the e"t#mate
8 *+ *8 C i5 il ?St ru.tural
he olloA#n are the c#v#l"tructural act#v#t#e" reu#re to evelo+ the e"t#mate:
• Pre+are <r#e c#v#l"tructural "co+e o Aork ocument to "erve a" "u++ort or the e"t#mate
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
• Pre+are O or "#te Aork" 8# reu#re9
• Pre+are O or earth Aork" 8or ounat#on" an trench#n9
• Pre+are O or concrete 8ounat#on"9 an +#l#n
• Pre+are O or "tructural "teel
• Pre+are O or <u#l#n"
• O<ta#n an com+#le +r#c#n #normat#on rom recent orer" or reue"t <uet co"t" rom
Genor" 8A#th the "u++ort rom Procurement9 h#" #normat#on A#ll <e u"e a"
"u++ort#n ocumentat#on or the e"t#mate
8 *+*< E le .t ri .a l
he olloA#n are the electr#cal act#v#t#e" reu#re to evelo+ the e"t#mate:
• Pre+are <r#e electr#cal "co+e o Aork ocument to "erve a" "u++ort or the e"t#mate
• Pre+are ma@or electr#cal eu#+ment l#"t A#th loa rat#n"
• Pre+are ater#al ake-o 8O9 or ca<le an term#nat#on"
• Pre+are Kunct#on (o= locat#on an /lectr#cal #tem locat#on +lan"
• Pre+are O or ca<le laer
• Pre+are O or l#ht#n
• Pre+are O or commun#cat#on" ca<le
• Pre+are O or earth#n
• Pre+are electr#cal ata "heet" or ma@or #tem" o eu#+ment or el#very to venor" or
<uetary or <# evaluat#on +r#ce #nu#ry ent##cat#on an contact o venor" "houl
<e coor#nate throuh +rocurement +er"onnel
•
O<ta#n an com+#le +r#c#n #normat#on rom recent orer" or reue"t <uet co"t" romGenor" 8A#th the "u++ort rom Procurement9 h#" #normat#on A#ll <e u"e a"
"u++ort#n ocumentat#on or the e"t#mate
8*+* Instrumentat ion and Control
he olloA#n are the #n"trumentat#on an control act#v#t#e" reu#re to evelo+ the e"t#mate:
• Pre+are <r#e #n"trumentat#on an control "co+e o Aork ocument to "erve a" "u++ort or
the e"t#mate
• Pre+are n"trument ne=
• Pre+are D*SSS eu#+ment arch#tecture u+rae +lan"
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
• Pre+are O o #n"trument ty+e" an <uet +r#c#n coor#nate throuh Procurement
?rou+
• Pre+are O o <ulk mater#al" to <e #n"talle
• Pre+are *ontrol Galve an PSG O "heet" "hoA#n ac#l#ty coe, valve e"cr#+t#on,
"#.e an rat#n
8* +* = !CS A pp li .ati on s
he olloA#n are the D*S !++l#cat#on" act#v#t#e" reu#re to evelo+ the e"t#mate:
• Pre+are D*S !++l#cat#on" venor "+ec##cat#on or harAare an "otAare con#urat#on
or <uetary +r#ce #nu#ry nu#ry ocument" an +r#c#n to <e co-or#nate throuh
+rocurement
• Pre+are <r#e D*S !++l#cat#on" con"truct#on "co+e o Aork" "+ec##cat#on to "erve a"
"u++ort or the e"t#mate
8*+*%$ Communi.ations and SCA!A
he olloA#n are the commun#cat#on" an S*!D! act#v#t#e" reu#re to evelo+ the e"t#mate:
• Pre+are <r#e commun#cat#on" an S*!D! "co+e o Aork ocument to "erve a"
"u++ort or the e"t#mate
• Pre+are S*!D! eu#+ment l#"t#n an "chemat#c
• Pre+are commun#cat#on" an S*!D! ata "heet" or ma@or #tem" o eu#+ment or
el#very to venor" or <uetary +r#ce #nu#ry ent##cat#on an contact o venor"
"houl <e coor#nate throuh +rocurement +er"onnel
• O<ta#n an com+#le +r#c#n #normat#on rom recent orer" or reue"t <uet co"t" rom
Genor" 8A#th "u++ort rom +rocurement9 h#" #normat#on A#ll <e u"e a" "u++ort#n
ocumentat#on or the e"t#mate
8*+*%% Anal4sers
he olloA#n are the !naly"er" act#v#t#e" reu#re to evelo+ the e"t#mate:
• Pre+are !naly"er" venor "+ec##cat#on or harAare an "otAare con#urat#on or<uetary +r#ce #nu#ry nu#ry ocument" an +r#c#n to <e coor#nate throuh
+rocurement
• Pre+are <r#e !naly"er" con"truct#on "co+e o Aork" "+ec##cat#on to "erve a" "u++ort
or the e"t#mate
8*+*%+ S /ids
/n#neer#n A#ll +rov#e clear #ent##cat#on o all <ulk mater#al" an eu#+ment conta#ne A#th#n
a "k# Ah#ch #" a""em<le o"#te he uant#t#e" A#ll <e <y:
• ;ac#l#ty Num<er
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
• Sk# #ent#y#n num<er or al+ha
• *ommo#ty Num<er 8a""#ne <y e"t#mator9
• he "u++ort#n ocumentat#on, "tat#n "#.e, an Ae#ht o "k#, "ource o "k#
8*+*%3 Paint in12Sur0a.e Treatment
/n#neer#n A#ll +rov#e clear #ent##cat#on o all mater#al" an eu#+ment Ah#ch A#ll reu#re
+a#nt#n or alvan#"#n he uant#t#e" #n "uare metre" A#ll <e calculate <y the /"t#mator
<a"e on the uant#t#e" o "teel, +#+e etc "u<m#tte <y the en#neer" or each commo#ty he
/"t#mator #n con"ultat#on A#th the en#neerFcontract" may choo"e to #nclue the +a#nt#n a" +art
o the normal commo#ty coe or a" l#ne #tem" #n a #"crete +a#nt#n coe ;or e=am+le, the
alvan#"#n o "teel Aoul rema#n a" +art o the "teel commo#ty account, Aherea" the +a#nt#n
o a "#te <u#lt tank may <e coe uner the +a#nt#n account a" the +a#nt#n contract may <e
"e+arate rom the tank contract
! metho "tatement A#ll <e +re+are <y the en#neer outl#n#n hoA +a#nt#n co"t" A#ll <e
ca+ture or each a++l#ca<le commo#ty
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
<* PROCREMENT ESTIMATE INPT
• Genor Huote"F(# !naly"#"
-a@or Plant /u#+mentFSu<contract"
-Selecte (ulk ater#al"
• Genor Huote"
-Plant /u#+ment
-(ulk ater#al"
• Genor 5e+re"entat#ve 5ate" an /=+en"e"
• ;re#ht 5ate"
• a=e", Dut#e" an n"urance"
• Procurement ann#n *hart"
• arket Pr#c#n an /"calat#on !naly"#"
• Lea #me" on a@or /u#+ment
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
* CONSTRCTION ESTIMATE INPT
• *on"truct#on Plan
• anual La<our 5ate" an Work Week"
• anual La<our Prouct#v#ty
• em+orary ;ac#l#t#e"
• *on"truct#on Su++ort an /u#+ment
• S+ec#al 5##n 5eu#rement"
• Pre-*omm#""#on#n an Startu+ De#n#t#on an ann#n
• Saety Proram
• La<our 5elat#on" !reement
• *on"tructa<#l#ty Plan
• *on"truct#on Non-anual ann#n *hart"
• n+ut to *on"truct#on Scheule
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
=* HISTORICAL !ATA
=*% *% sin1 )en.hmar/in1 and Histori.al !atan the uture, a /PL <enchmark#n tool A#ll <e evelo+e an mae ava#la<le to a""#"t #n
rev#eA#n a *la"" 3 e"t#mate at the e#ne +ha"e Pu<l#"he #normat#on #" ava#la<le, an can
<e u"e, hoAever #t" accuracy #" not alAay" knoAn n hou"e ata<a"e" are +reerre, a" the
<a"#" o co"t #" ual##e an uner"too to make a++ro+r#ate a@u"tment" *om+ar#n ca+#tal
co"t e"t#mate" reu#re" co"t" o "#m#lar +a"t +ro@ect" an reu#re" a@u"tment" or the neA
locat#on, t#me +er#o an #nra"tructure, Ah#ch u"ually reu#re" @uement or Aell e#ne
a@u"tment actor"
9.1.2 Pro-ration Estimates
Pro-rat#on e"t#mate" are a u#ck Aay to eterm#ne the co"t o a "+ec##c ac#l#ty or commo#ty tocheck or rea"ona<lene"", a" lon a" #t meet" the olloA#n reu#rement":
• Nee #"tor#cal ata or recent co"t" on a "#m#lar +lant an +roce""
• u"t <e near u+l#cate
• Shoul <e rea"ona<ly clo"e #n "#.e
• !@u"t or o-"#te" an ut#l#t#e"
• !@u"t or +ro@ect e=ecut#on #erence"
• !@u"t or e"calat#on an or locat#on
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
%$ * EST IM ATE P RESE NTATION 9 OR MAT
Currentl4 under de5elopment
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
%%* !OCMENTATION )ASIS 9OR ESTIMATING
t #" very #m+ortant that the e#ne "co+e an the var#ou" #n+ut" or the e"t#mate +re+arat#on
are ca+ture an #nclue #n a reerence ocument h#" a""#"t" #n controll#n the "co+e or the
ne=t +ha"e an #ent#y#n Ahere an Ahy chane" to the +ro@ect co"t have occurre he lea
+er"onnel #ent##e are re"+on"#<le or en"ur#n the "co+e a""um+t#on" an ual##cat#on", an
e"#n el#vera<le" are orAare to the Lea /"t#mator to ena<le com+#lat#on o the /"t#mate
(a"#"
h#" Aoul #nclue the olloA#n:
• Sco+e ocument
• ater#al ake-o"
•
*o+#e" /u#+ment an (ulk ater#al Pr#c#n• La<our 5ate" (u#l u+ an *reA #=e"
• Su<-*ontractor *o"t"
• *ommon D#"tr#<uta<le" *o"t"
• /P* or /P* Serv#ce" <acku+
• *ont#nency or 5#"k !""e""ment
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
%+* RESPONSI)ILIT" TA)LE
Deta#le <eloA #" a re"+on"#<#l#ty matr#= or the e"t#mate" t l#"t" the ata reu#re or the
"ucce""ul com+let#on o the e"t#mate" an the re"+on"#<le e+artment+er"on or "u++ly#n
that ata
he ata A#ll <e tran"erre to the e"t#mator" an A#ll enerally #nclue:
• Sco+e e"cr#+t#on"
• ater#al ake O" 8O"9 or <ulk mater#al"
• (# "ummar#e" or eu#+ment
• L#"t o reerence raA#n" an "ketche"
• *orre"+onence
• /u#+ment l#"t"
• (uet +r#c#n 8Ahere a++l#ca<le9
S.ope Responsi,ilit4
%* S.ope !e0inition> !o.umentation and E@e.ution Strate14 eam anaer
+* 7uantit4 and Pri.in1 !e5elopment
Major Equipment
/u#+ment l#"t o all +roce"", ut#l#ty, an "+ec##c "#te "u++ort
+lant #ent#y#n nece""ary #normat#on an e"#n ata,
e"#n alloAance +ercentae or uote #tem" an "+are
+art" Pre+are e=#"t#n ata "heet" to #""ue to Procurement
or recon#rmat#on o eu#+ment +r#c#n
/n#neer#n
Pr#ce" uote <y venor", current market +r#c#n #normat#on,
#nlan an ocean re#ht rate" an relate ata or "h#+ment o
eu#+ment, #m+ort ut#e" # reu#re, venor re+re"entat#ve
rate" an e=+en"e"
Procurement
*on"truct#on an #n"tallat#on metho" an "cheule", la<our
ava#la<#l#ty an +rouct#v#ty #normat#on
*on"truct#on
La<our rate #normat#on /"t#mat#n
Sale" an other ta=e", ore#n currency #""ue" an #m+ort
ut#e"
ProcurementF/"t#mat#n
a@or eu#+ment e"t#mate, #nclu#n rev#eA o "co+e, mater#al /"t#mat#n
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
S.ope Responsi,ilit4
an la<our +r#c#n
Bulk Quantity Development
Develo+ment o the var#ou" level" o "co+e #nclu#n take-
o"
/n#neer#n
etho" u"e to evelo+ uant#t#e" /"t#mat#n
Contracts
*ontract#n Plan *on"truct#onF*ontract"
3* 9ield Manual and La,our Pri.in1
/"ta<l#"h#n an u+at#n #el #n"tallat#on la<our hour
"tanar"
/"t#mat#n
anual la<our +rouct#v#ty, Aae rate" an crat m#=e"
evaluat#on
/"t#mat#n*on"truct#on
/"ta<l#"h#n com+o"#te Aae rate" an the a++l#cat#on o
"tanar la<our hour" an +rouct#v#ty
/"t#mat#n
* Contra.tors and Common !istri,uta,le
Pre+arat#on o D#"tr#<uta<le" /"t#mate /"t#mat#n
De#n#t#on o tem+orary #el ac#l#t#e", ut#l#t#e", con"truct#on
"u++ort "erv#ce", con"truct#on eu#+ment, tool" an
con"uma<le", #el non-manual "ta#n reu#rement", manual
la<our rate" an +rouct#v#ty
*on"truct#onF/n#neer#n
;* Ser5i.es Estimate !ll
/n#neer#n @o< hour", other #rect co"t" /n#neer#n
De+artment /"t#mate o hour" an other #rect co"t" De+artment anaer"
otal co"t o /P* eam/"t#mat#n
8* Es.alation Anal4sis
/"calat#on rate" /"t#mat#n
n"truct#on" an #normat#on to the e"t#mat#n team concern#n /"t#mat#n
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
S.ope Responsi,ilit4
o+erat#on" +ol#cy on e"calat#on rate", #ne=e" an +ro@ect#on"
<* Contin1en.4 Anal4sis
Develo+ment o e"t#mate an the <e"t mea"ure o +otent#al
var#ance #n +ro@ect co"t"
eam
;#nal e"t#mate #ure anaement
* Estimate Re5ie6s
Engineering Review (Quantity/Scope
he Huant#ty 5ev#eA meet#n #" hel to en"ure the e"t#mate eta#l ha" <een com+letely an correctly
uant##e or all #rect account cateor#e" accor#n to the "co+e ocument h#" meet#n #" a team
rev#eA o "co+e an uant#ty eta#l" or each account, an #t #" a key rev#eA o the #rect account
uant#t#e" Ahere areement on the total +ackae mu"t <e reache amon all attenee"
he e"t#mate eta#l "heet" that are to <e rev#eAe mu"t <e #""ue to en#neer#n at lea"t tAo Aork#n
ay" <eore the meet#n, to +rov#e "u#c#ent t#me or #ne+enent rev#eA"
Customer Review
h#" meet#n #" cha#re <y the /PL Pro@ect anaer, A#th the cu"tomer" re+re"entat#ve an the
lea e"t#mator a" +art#c#+ant" he e"t#mate +ackae #" +re"ente to the cu"tomer re+re"entat#ve,
u"#n the e"t#mate +re"entat#on +ackae a" the a++rove <y unct#onal manaement
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
!++en#= 1 > *o"t /"t#mate *la""##cat#on ?u#el#ne PDP-001'
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
Appendi@ + B anual La<our 5ate Develo+ment ?u#el#ne PDP-002&
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CAPITAL COST ESTIMATE CLASS 3 -ONSHORE GI!ELINE
Appendi@ 3 B /n#neer#n ran"m#ttal or *o"t /"t#maten+ut PD;-1006
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