belshaw adamatic mono alpha delta omega templates

D

elta ,Omega and Alpha guide 07-05 RAC REV.C

INFORMATION GUIDE

INCLUDING

TEMPLATE AND NOZZLE INFORM

DELTA … OMEGA …DEPOSITORS

OMEGA

DELTA

FOR

ATION

ALPH

A

The follow Please c NOTE. DELTA A When ma the follow

�

�

�

�

�

�

�

Delta , Om

REVISION “A”

REVISION “B” 1 REVISION “C” REVISION “D”

REVISION “E” 0

IMPORTANT

ing information is a guide as to what accessories are available and typical uses. ontact MONO SALES if you are unsure or what you require is not on the list.

ND OMEGA MACHINES USE THE SAME ATTACHMENTS.

king an enquiry to MONO it would help speed up our response if you include ing information with your enquiry: -

PROPOSED HOPPER WIDTH.

TRAY MATERIAL, WIDTH, AND LENGTH.

PRODUCT SIZES.

PRODUCT WEIGHTS.

TYPE OF MIX (INCLUDING ANY PARTICLES ADDED TO MIXES AND THEIR SIZES e.g. CHOCOLATE CHIPS, NUTS, CARROT etc.)

PRODUCT CONFIGURATION ON THE TRAY (e.g. NUMBER ACROSS AND DOWN THE TRAY).

SPEED OF PRODUCTION REQUIRED.

ega and Alpha guide 05-07 RAC REV.E 2

06-04 = CHANGES TO PAGES 2-2,2-3,2-4,3-2,3-3,3-4,3-5,3-6,4-1, 4-2,4-3,4-5,4-13,5-2,5-7.

1-04 = OMEGA ADDED

07-05 =CHANGE TO PAGES 3-2,4-2,4-5,4-6,4-7,4-10,4-11,4-23,5-11,5-15

08-06 =CHANGE TO PAGES 8,1-1,1-4,2-1,2-2,2-3,2-4,4-1,4-2,4-4,4-5, 4-6,4-11,4-12,5-2,5-9,5-10,5-11,5-15, ADDED 5-18,5-19,5-20,5-21

5-07 =CHANGE TO PAGES 1-2,2-3,3-2,3-4,4-1,4-2,4-4,4-5,4-6,4-15,4-21, 5-2,5-11,5-13,5-14,5-18,5-21

PART A INFORMATION ON

PART B GUIDE TO TEMPLA PART C GUIDE TO NOZZLE PART D INDEX TO TEMPLA

ALPHA - OPERATIONS AALPHA - CONTROLLER DELTA - OPERATIONS ADELTA - CONTROLLER OMEGA - OPERATIONS A

THESE SECTIONS CAN BE INCL

CONTENTS

PAGE 4 MACHINE OPTIONS AVAILABLE

PAGE 5 TES

PAGE 8 S

PAGE 10 TE AND NOZZLE TYPES

ND MAINTENANCE MANUAL OPERATION MANUAL

ND MAINTENANCE MANUAL OPERATION MANUAL

ND MAINTENANCE MANUAL

UDED ON REQUEST

INFORMATION ON MACHINE OPTIONS AVAILABLE BUT NOT INCLUDED IN THIS MANUAL.

FOR MORE INFORMATION ON THESE ITEMS PLEASE CONTACT MONO SALES/ENGINEERING

NOTE. DELTA AND OMEGA MACHINES USE THE SAME ATTACHMENTS.

� MACHINE OPTIONS � Optical sensors for non metallic trays and containers

� HOPPERS � Soft dough hopper. (Available in widths of 400mm, 450mm and 580mm)

Hoppers can be adapted for tray widths less than 580mm by special request.

Accessories for soft dough hopper:

� Intermediate gears. (These are used for allowing stiffer and more difficult mixes through a soft dough hopper. This allows the high speed and accuracy of the soft dough hopper to be used on stiffer mixes and may prevent the need for an additional hard dough hopper).

� Particulate gears. (These are used for depositing soft mixes containing particles e.g. chocolate chips ,nuts etc. The maximum size is in the region of 4mm – 7mm. Tests should be carried out to confirm requirements).

� Special permanent adaptation to different hopper widths. (If a non-standard hopper width is required, the hopper can be modified on a special basis to the required width).

� Hard dough hopper. (Available in widths of 400mm, 450mm and 580mm)

Two versions are available, the bronze and stainless steel unit for very hard dough and the lighter weight plastic and stainless steel unit for softer dough with large bore nozzles.

Accessories for hard dough hopper :

� Inserts for soft dough These inserts are used if softer dough is to be put through a hard dough hopper. Please contact MONO SALES if any of the above are required

Delta , Omega and Alpha guide 05-07 RAC REV.E 4

PART A

PART B GUIDE TO TEMPLATES

Hard Dough Templates � Required for use with hard dough hoppers

Soft Dough Templates � Required for use with soft/intermediate dough hoppers

Standard Template –

For the production of simple forms such as drops, fingers and shells

� Large bore –

Stiff mixtures and soft mixtures

� Small bore – Softer mixtures (not restricted by smaller bore) Where greater numbers of products on a tray are required

Die Template –

For depositing pre-determined shapes through biscuit die plates nozzles

Rotary Template –

For the production of semi circular and circular forms and products requiring a whirled finish e.g. Choux rings, meringue whirls, nests and other specialist shapes.

� Standard rotary templates. These are used to create the

complex shapes that require movement of the nozzles.

� For non-standard tray widths templates can be made to non-standard pitches but these are likely to give uneven weights.

� Nozzle adapter for non-push fit nozzles allows standard nozzles to be screwed into the template instead of using push in nozzles. These are essential if using stiff doughs or high deposit speeds.

Delta , Omega and Alpha guide 05-07 RAC REV.E 5

4-5,4-6,4-7 4-20,4-21 4-18,4-19 2-2,2-3,2-4 4-12-4-13 ASSEMBLIES 1-1,1-2 3-1,3-2 1-3,1-5 3-3,3-1,3-2 1-4,1-6 3-4 5-6

SHEET No.

Sheeting Templates –For depositing sponge sheets onto

trays. Ideal for Swiss rolls and Genoese

� Adjustable sheeting template is more expensive than the standard version but saves buying several templates. It comes with graduated markings for easy adjustment and setting.

� Special for non-standard tray widths can be manufactured although it will cause weights on the edges of the tray to vary as the template changes from the nominal hopper width. This problem can be overcome with a special hopper width modification.

� Multiple strip sheeting templates can be made with multiple slots for making rectangular products, shape or for topping cakes.

� Auto cut off / reduced drip template is used to minimize drips when sheeting or for helping to cut off mixes that might get stretched as the tray is moved away.

Non-standard Special templates.

� Standard design with non-standard pitch nozzles are altered to customers specified centres. This method is likely to give uneven weights.

� Taper templates, standard to non-standard pitch.

By sloping the feed to the nozzles, weight problems found when changing from standard pitches can be reduced. The accuracy of weights will be dependant on the type of mix used. Metering can be added to reduce these affects.

� Templates for depositing multiple rows. To speed up the depositing process, templates can be made to deposit two or more rows at a time. These are only beneficial for certain products – advice should be sought.

Delta , Omega and Alpha guide 05-07 RAC REV.E

4-1 4-2 4-3 4-4

SHEET No.

SHEET No.

6

Staggered Template –

Ideal for filling baking tins with sponge

� These are used for filling two rows of tins that do not share the same centres.

Die Template –

For depositing pre-determined shapes through biscuit nozzles

Specials

� Cluster heads are used for decorating cakes, patterns or making meringue shapes. These are mix dependant and tailored to suit the application required.

� Injection heads are used for injecting jam etc. into cakes.

Del

4-10 4-11 4-12 4-13

4-14 4-15

SHEET No.

SHEET No.

ta , Omega and Alpha guide 05-07 RAC REV.E

PART C GUIDE TO NOZZLES

� Standard Plastic nozzles Should be used for soft dough applications and some intermediate dough applications. Can be used in conjunction with standard templates and rotary templates fitted with nozzle holders

2 STYLES AVAILABLE: ROUND – gives an even finish to the product.

STAR – gives a patterned finish to the product

� Straight & offset nozzle holder Nozzle holders provide the means of attaching standard plastic nozzles to the soft dough rotary templates To be used in conjunction with the soft dough rotary template, for both soft and intermediate dough applications. NOTE. Some intermediate dough’s may force these nozzle holders out under pressure. Use the metal nozzles to stop this.

� Hard dough small bore nozzles. These are used when putting soft dough through a hard dough hopper. Only use these when it is impossible to use the large nozzles. The backpressure in the small nozzles restricts the rate of feed and type of mix that can be used, but allows a greater number of deposits on the tray.

� Metal nozzles Should be used for intermediate and hard dough applications

Delta , Omega and Alpha guide 05-07 RAC REV.E

DELTA, OMEGA and nozzles are interchang

5-7 TO 5-15

5-1 5-2

5-8 5-10 5-12 5-14

SH No.

SHEET No.

SHEET No.

SHEET No.

EET

5-165-175-185-195-205-21

ALPHAeable.

8

Delta , Omega and Alpha guide 05-07 RAC REV.E 9

TEMPLATES AND

NOZZLES SECTION

SHE

SHE

ART D INDEX TO TEMPLATES AND NOZZLES ON FOLLOWING INFORMATION PAGES.

P

SECTION 1 ALPHA – ROTARY TEMPLATE ASSEMBLY

� SOFT DOUGH –

1-1 Standard tray widths 1-2 Non-standard tray widths

� HARD DOUGH –

Small bore 1-3 Standard tray widths 1-4 Non-standard tray widths

Large bore 1-5 Standard tray widths 1-6 Non-standard tray widths

SECTION 2 ALPHA – WIRECUT TEMPLATES and DIES

2-1 Wire cut template and fingers assembly

DIES 2-2 Dies for extrusions up to 42mm diameter 2-3 Dies for extrusions up to 56mm diameter 2-4 Dies for extrusions up to 70mm diameter

Delta , Omega and Alpha guide 05-07 RAC REV.E

ET No.

ET No.

PAGE 14

PAGE 21

10

SECTION 3 DELTA - OMEGA– ROTARY TEMPLATE ASSEMBLY ROTARY TEMPLATE ASSEMBLY NOTE.NOTE. DELTA AND OMEGA MACHINES USE THE SAME ATTACHMENTS.

� SOFT DOUGH – 3-1 Standard tray widths 3-2 Non-standard tray widths

� HARD DOUGH –

Small bore

3-3 Standard tray widths 3-4 Non-standard tray widths

Large bore

3-5 Standard tray widths 3-6 Non-standard tray widths

Delta , Omega and Alpha guide 05-07 RAC REV.E 11

SHEET No.

PAGE 26

SECTION 4 DELTA - OMEGA and ALPHA TEMPLATES

� SOFT DOUGH – SHEETING TEMPLATES

4-1 Standard tray widths 4-2 Non-standard tray widths 4-3 Multi sheeting 4-4 Standard tray widths – Non-drip sheeting template assembly

STANDARD TEMPLATES 4-5 Standard - Standard tray widths 4-6 Standard - Non-standard tray widths 4-7 Non standard - Non-standard tray widths

STUB TEMPLATES 4-8 Standard tray widths – 16.0mm diameter bore pipe 4-9 Non-standard tray widths – 16.0mm diameter bore pipe

STAGGERED TEMPLATES 4-10 Standard tray widths 4-11 Non-standard tray widths

DIE TEMPLATES 4-12 Standard tray widths 4-13 Non-standard tray widths

SPECIALITY TEMPLATES 4-14 Cluster head 4-15 Injection template ----- DELTA AND OMEGA ONLY -----

� HARD DOUGH – SHEETING TEMPLATES

4-16 Standard tray widths 4-17 Non-standard tray widths

NOZZLE TEMPLATES 4-18 Standard (small bore) - Standard tray widths 4-19 Standard (small bore) - Non-standard tray widths 4-20 Standard (large bore) - Standard tray widths 4-21 Standard (large bore) - Non-standard tray widths

DIE TEMPLATES 4-22 Standard tray widths 4-23 Non-standard tray widths

Delta , Omega and Alpha guide 05-07 RAC REV.E

SHEET No.

PAGE 33

12

SECTION 5 DELTA - OMEGA and ALPHA NOZZLES ZZLES

o FITTINGSo FITTINGS

5-1 Rotary nozzle holder assembly 5-2 63.0mm Offset nozzle assembly 5-3 Nut – small bore nozzle 5-4 Nut – large bore nozzle 5-5 Nozzle extension fitting assembly 5-6 Nozzle thread adaptor

� NOZZLES 5-7 Standard nozzles 5-8 Straight round – small bore 5-9 Straight round – large bore 5-10 Straight star – small bore 5-11 Straight star – large bore

� OFFSET NOZZLES

5-12 Round - small bore 5-13 Round - large bore 5-14 Star – small bore 5-15 Star – large bore

METAL NOZZLES � BISCUIT NOZZLES

5-16 Various M073-12-80100 to M073-12-82000 5-16 Various M073-12-82100 to M073-12-83500 5-18 Straight Star nozzle – brass - large bore 5-19 Screw in Star nozzle – Metal 5-20 Screw in Round Nozzle - Metal 5-21 Offset Star nozzle – brass - Small bore

Delta , Omega and Alpha guide 05-07 RAC REV.E

PAGE 57

SHEET No.

13

Delta , Omega and Alpha guide 05-07 RAC REV.E 14

Delta , Omega and Alpha guide 05-07 RAC REV.E 15

Delta , Omega and Alpha guide 05-07 RAC REV.E 16

Delta , Omega and Alpha guide 05-07 RAC REV.E 17

Delta , Omega and Alpha guide 05-07 RAC REV.E 18

Delta , Omega and Alpha guide 05-07 RAC REV.E 19

Delta , Omega and Alpha guide 05-07 RAC REV.E 20

Delta , Omega and Alpha guide 05-07 RAC REV.E 21

Delta , Omega and Alpha guide 05-07 RAC REV.E 22

Delta , Omega and Alpha guide 05-07 RAC REV.E 23

Delta , Omega and Alpha guide 05-07 RAC REV.E 24

Delta , Omega and Alpha guide 05-07 RAC REV.E 25

Delta , Omega and Alpha guide 05-07 RAC REV.E 26

NO

TE.

DEL

TA A

ND

OM

EGA

MA

CH

INES

USE

TH

E SA

ME

ATT

AC

HM

ENTS

.

Delta , Omega and Alpha guide 05-07 RAC REV.E 27

Delta , Omega and Alpha guide 05-07 RAC REV.E 28

Delta , Omega and Alpha guide 05-07 RAC REV.E 29

Delta , Omega and Alpha guide 05-07 RAC REV.E 30

Delta , Omega and Alpha guide 05-07 RAC REV.E 31

Delta , Omega and Alpha guide 05-07 RAC REV.E 32

Delta , Omega and Alpha guide 05-07 RAC REV.E 33

NO

TE.

DEL

TA A

ND

OM

EGA

MA

CH

INES

USE

TH

E SA

ME

ATT

AC

HM

ENTS

.

Delta , Omega and Alpha guide 05-07 RAC REV.E 34

Delta , Omega and Alpha guide 05-07 RAC REV.E 35

Delta , Omega and Alpha guide 05-07 RAC REV.E 36

Delta , Omega and Alpha guide 05-07 RAC REV.E 37

Delta , Omega and Alpha guide 05-07 RAC REV.E 38

Delta , Omega and Alpha guide 05-07 RAC REV.E 39

Delta , Omega and Alpha guide 05-07 RAC REV.E 40

Delta , Omega and Alpha guide 05-07 RAC REV.E 41

Delta , Omega and Alpha guide 05-07 RAC REV.E 42

Delta , Omega and Alpha guide 05-07 RAC REV.E 43

Delta , Omega and Alpha guide 05-07 RAC REV.E 44

Delta , Omega and Alpha guide 05-07 RAC REV.E 45

Delta , Omega and Alpha guide 05-07 RAC REV.E 46

Delta , Omega and Alpha guide 05-07 RAC REV.E 47

Delta , Omega and Alpha guide 05-07 RAC REV.E 48

Delta , Omega and Alpha guide 05-07 RAC REV.E 49

Delta , Omega and Alpha guide 05-07 RAC REV.E 50

Delta , Omega and Alpha guide 05-07 RAC REV.E 51

Delta , Omega and Alpha guide 05-07 RAC REV.E 52

Delta , Omega and Alpha guide 05-07 RAC REV.E 53

Delta , Omega and Alpha guide 05-07 RAC REV.E 54

Delta , Omega and Alpha guide 05-07 RAC REV.E 55

Delta , Omega and Alpha guide 05-07 RAC REV.E 56

Delta , Omega and Alpha guide 05-07 RAC REV.E 57

NO

TE.

DEL

TA A

ND

OM

EGA

MA

CH

INES

USE

TH

E SA

ME

ATT

AC

HM

ENTS

.

Delta , Omega and Alpha guide 05-07 RAC REV.E 58

Delta , Omega and Alpha guide 05-07 RAC REV.E 59

Delta , Omega and Alpha guide 05-07 RAC REV.E 60

Delta , Omega and Alpha guide 05-07 RAC REV.E 61

Delta , Omega and Alpha guide 05-07 RAC REV.E 62

Delta , Omega and Alpha guide 05-07 RAC REV.E 63

Delta , Omega and Alpha guide 05-07 RAC REV.E 64

Delta , Omega and Alpha guide 05-07 RAC REV.E 65

Delta , Omega and Alpha guide 05-07 RAC REV.E 66

Delta , Omega and Alpha guide 05-07 RAC REV.E 67

Delta , Omega and Alpha guide 05-07 RAC REV.E 68

Delta , Omega and Alpha guide 05-07 RAC REV.E 69

Delta , Omega and Alpha guide 05-07 RAC REV.E 70

Delta , Omega and Alpha guide 05-07 RAC REV.E 71

Delta , Omega and Alpha guide 05-07 RAC REV.E 72

BISCUIT NOZZLES Various M073-12-80100 to M073-12-82000

Delta ,

5-16

Omega and Alpha guide 05-07 RAC REV.E 73

BISCUIT NOZZLES Various M073-12-82100 to M073-12-83500

Delta , Omega and Alpha guide 05-07 RAC REV.E 74

5-17

Delta , Omega and Alpha guide 05-07 RAC REV.E 75

Delta , Omega and Alpha guide 05-07 RAC REV.E 76

Delta , Omega and Alpha guide 05-07 RAC REV.E 77

Delta , Omega and Alpha guide 05-07 RAC REV.E 78

Delta , Omega and Alpha

Queensway, SwT

wAs it is our policy to

to c

MONO Equipment ansea West Industrial Park, Swansea, SA5 4EB UK

el. 01792 561234 Fax. 01792 561016

Email:mono@monoequip.com

ww.monoequip.com

improve our machines continuously, we reserve the righthange specifications without prior notice.

guide 05-07 RAC REV.E 79