battery charger.pdf
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THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
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ENG-SFS-06 REV 01
SIGN APL-0028-13Battery charger cum DCDB panelTTL LTD.,BANGALORENatron Hayath
2000012743 DT:28.03.20131
24.04.13GKLHMKNDK 2PBLRS/000002/13-14
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M/s AMARA RAJA POWER SYSTEMS LTMITED Karakambadi 517520, Tirupathi, Andhra Pradesh,India Phone : 0877-2265000 Fax : 0877-2285600 / 2285899 Website:www.amararaja.co.in
BATTERY CHARGER CUM DC DISTRIBUTION BOARD PANEL(CE MARKED) CUSTOMER M/S TRIVENI TURBINE LTD.
PROJECT NAME 8.1MW-6.3KV TG SET.
CLIENT M/S NATRON HAYAT D.O.O PULP & PAPER MILL.BOSNIA
MANUFACTURER AMARA RAJA POWER SYSTEMS LTD
PO NO 2000012743 DTD: 28.03.2013
JOB NO 0028-13
SO NO PBLRS/000002/13-14
QUANTITY 1 No
02charger panel is CE marked
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THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
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ENG-SFS-06 REV 01
SIGN APL-0028-13Battery charger cum DCDB panelTTL LTD.,BANGALORENatron Hayath
2000012743 DT:28.03.20132
24.04.13GKLHMKNDK 3PBLRS/000002/13-14
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INDEX
SL NO Drawing No Revision Sheet No DescriptionAPL-0028-13
APL-0028-13
APL-0028-13
APL-0028-13
APL-0028-13
APL-0028-13
APL-0028-13
BOM-0028-13
SCH-0028-13
DID-0028-13
1
2
3
4
5
67
8
9
10
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TITLE PAGETABLE OF CONTENTSGENERAL DESCRIPTIONTECHNICAL SPECIFICATION TECHNICAL DATA SHEETTECHNICAL DEVIATIONS /CHARGER THEORYARP STANDARD SUB-VENDOR LISTBILL OF MATERIALSSCHEMATIC DRAWINGS
DIMENSIONAL DRAWINGS
JUSTIFICATIONS
(INCLUDING BLOCK DIAGRAM)
000000000000000000
00
00
1
23
4 to 78 to 9
1011 to 13
1415 to 19
20 to 25
26 to 28
charger panel is CE marked
APL-0028-13
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THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
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: REV :
ENG-SFS-06 REV 01
SIGN APL-0028-13Battery charger cum DCDB panelTTL LTD.,BANGALORENatron Hayath
2000012743 DT:28.03.20133
24.04.13GKLHMKNDK 4PBLRS/000002/13-14
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The Battery Charger is for charging the Battery in various modes and at the same time to meet GENERAL DESCRIPTION
the Load requirement. The system consists of two Battery Chargers (Float and Float cum Boost Chargers) with interlocking contactor circuit and built in DCDB. Each Battery Charger consists of Double Wound Charger Input Transformer, Rectifier Bridge Circuit, Filter Circuit, Common Alarm Indicator and Interlocking Circuit. For clear understanding, refer the enclosed Functional Block Diagram
During normal operation, the Mode Selector Switch remains in AUTO position where the Float Charger supplies Load current and Battery Trickle charging requirement and the Float cum Boost Charger remains in OFF condition. Whenever the Battery requires Boost charging, the same can be selected by throwing the AUTO/FLOAT/BOOST Selector Switch to BOOST mode in Float cum Boost Charger. Also, provision is available to select the charging modes Float/Boost automatically and manually by keeping the same switch in AUTO/ FLOAT/BOOST position.
The Battery Chargers work on 400V AC, Three Phase, 50 Hz. supply. The Chargers are capable of delivering the full rated Load at the specified voltage at output terminals. This voltage is maintained for AC input variation of +10%, -10% and Load variation from 0-100% full LoadThe Battery Chargers, FC & FCBC and DCDB are housed in a single cabinet of free standing sheet steel construction. The cabinets are provided with front and back doors for easy accessibility. All AC input and DC output Circuit Breakers of Float and Float cum Boost Chargers with built-in DCDB are provided inside the cubicle at appropriate place for easy accessibility and maintenance. Panel Meters, Meter Selector Switches and Mimic Panel are provided on the front panel of the cabinet and also cable entry is provided at front bottom of the cabinet. By opening the front bottom door, one can reach the termination easily.
-- charger panel is CE marked
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THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
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SALE ORDER NO
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ENG-SFS-06 REV 01
SIGN APL-0028-13Battery charger cum DCDB panelTTL LTD.,BANGALORENatron Hayath
2000012743 DT:28.03.20134
24.04.13GKLHMKNDK 5PBLRS/000002/13-14
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TECHNICAL SPECIFICATION
Type : Float & Float cum Boost Charger Rating : 110V/55A FC & 60A FCBC (Suitable for 55 Cells of 110V/300AH VRLA Battery)
(Full Wave, Full Controlled)
3. METERS Following Digital type meters of 48x 96 Sq.mm with will be provided in the system for measuring the respective parameters1. AC Voltmeter with Selector Switch2. DC Voltmeter with Selector Switch (FC / FCBC / BATTERY)
1. AC INPUTa. Voltage 400VAC 10% b. Frequency 50Hz 5%
c. Phase, Wire 3 Phase, 4 Wire2. DC OUTPUT
i. Voltage 123.75V DC adjustable by +2%, -5% ii. Regulation Better than 1% of set value
iii.Ripple Less than 3% RMS
:::
iv. Current 55Ab. Float Cum Boost Charger
a. Float Charger
i. Float Voltage 123.75V DC adjustable by +2%, -5%ii. Boost Voltage 126.5V DC adjustable by +2%, -5%
iii. Regulation Better than 1% of set value iv. Ripple Less than 3% RMSv. Current 60A
c. System Output Max. 123.75V DC 1% (At Load Terminals) d. Efficiency Not less than 75% at full Load
::::
:::::
::
charger panel is CE marked
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THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
:
: LOC. :END USER :
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SALE ORDER NO
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ENG-SFS-06 REV 01
SIGN APL-0028-13Battery charger cum DCDB panelTTL LTD.,BANGALORENatron Hayath
2000012743 DT:28.03.20135
24.04.13GKLHMKNDK 6PBLRS/000002/13-14
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3. DC Ammeter for both FC & FCBC4. Battery Ammeter (Center Zero)5. Load Side Voltmeter6. Load Side Ammeter
4. INDICATIONS : 1. Pilot Lamps will be provided for the following condition:
AC I/P Available (R, Y, B) [common for both FC & FCBC]
Led Indication will be provided for the below conditiona.Battery Reverse Polarity
2.Long life LED indicators will be provided for the following conditions with audio alarm for abnormal conditions:I. In both FC & FCBC
a.Charger ONb.Charger Over Load*c.Charger Fail
II. Common for both FC & FCBCa.DC Over Voltage*b.DC Under Voltage*c.Battery Earth Fault*d.Mains Faile.DC Contactor ONf.Phase Fail.g.FCBC on Boost
Group Alarm Potential Free Contacts will be provided for Remote Alarm and same will be wired to a terminal block for Customer / Remote connection.
h.FCBC on Float
charger panel is CE marked
* Indicates that Individual PFC will be wired upto terminal block for customer remote monitoring purpose.
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THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
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: LOC. :END USER :
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DRG. NO
SALE ORDER NO
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ENG-SFS-06 REV 01
SIGN APL-0028-13Battery charger cum DCDB panelTTL LTD.,BANGALORENatron Hayath
2000012743 DT:28.03.20136
24.04.13GKLHMKNDK 7PBLRS/000002/13-14
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5. PROTECTIONS : Following Protections will be provided in the system: 1. AC Input MCB for both FC & FCBC2. DC Output MCCB for both FC & FCBC3. Fast Semiconductor Fuses for both FC & FCBC Rectifier Bridge4. Over Voltage Cutback for both FC & FCBC5. Charger Over Load for both FC & FCBC6. Battery Input MCCB7. Battery Earth fault8. Battery Reverse Polarity9. Dc Under Voltage10.Charger Current Limit (105% of rated value)
6. CONTROLS & SWITCHES : Following Controls & Switches will be provided in the system: 1. AC input MCB for both FC & FCBC2. DC Output MCCB for both FC &FCBC3. Auto /Manual Float /Manual Boost Mode Selector Switch4. Float Voltage Variable Potentiometers for both FC & FCBC5. Boost Voltage Variable Potentiometer for FCBC6. Lamp Test Push Button7. Alarm Silence Push Button8. Heater Power Supply ON / OFF Toggle Switch 9. Door Lamp Power Supply ON/OFF Toggle Switch 10 Socket Power Supply ON/OFF Toggle Switch 11.DC Voltmeter Selector Switch & AC Voltmeter selector switch
7. SPECIAL FEATURES : The following features are provided in the system.1. Soft start on DC side.2. Class-F insulation for all magnetics.3. Automatic voltage regulation using digital controlled logic.4. Filter circuit to limit ripple 5. Built in auto phase reversal of operation6. Automatic Float to Boost and vice versa change over based on current drawn by Battery.
charger panel is CE marked
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THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
:
: LOC. :END USER :
REV
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NEXT
DRG. NO
SALE ORDER NO
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: REV :
ENG-SFS-06 REV 01
SIGN APL-0028-13Battery charger cum DCDB panelTTL LTD.,BANGALORENatron Hayath
2000012743 DT:28.03.20137
24.04.13GKLHMKNDK 8PBLRS/000002/13-14
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8. DCDB : Built-in DC Distribution Board
Outgoing Feeders : 100A 2P MCCB 1 No.16A 2P MCB 4 Nos.
9. GENERAL
1. Cabinet : Freestanding cabinet, floor mounting type, sheet steel Construction, easy access for installation and maintenance, cable entry at Front Bottom of the cabinet.
2. Cabinet Dimensions : As per G.A drawings enclosed
3. Paint : EXT: RAL-7035
INT : BRIGHT WHITE
4. Protection class : IP42 as per IS 2147
5. Temperature range of operation : 0-50C
6. Relative humidity : 0 - 95% non-condensing
7. CRCA Sheet Thickness : 2.5 mm for load bearing sections & 2.0mm for non-load bearing sections.
8. Earth Bus Bar (Tinned Copper) : 25 x 6 Sq.mm
10A 2P MCB 6 Nos.
charger panel is CE marked
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THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
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ENG-SFS-06 REV 01
SIGN APL-0028-13Battery charger cum DCDB panelTTL LTD.,BANGALORENatron Hayath
2000012743 DT:28.03.20138
24.04.13GKLHMKNDK 9PBLRS/000002/13-14
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Technical Data Sheet for Battery Charger SL NO
Charger Type & Model 1 Amar Power Charge & Full wave, Full controlled
Regulation for 0 to 100% Load condition 1% of set value 2 +10%, -15% supply voltage variation Voltage adjustment range 3
Boost VoltageFloating
110V-126.5V
110V-123.75VOutput current adjustment range4 80-105% of set value
Percent ripple at rated current5
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THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
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ENG-SFS-06 REV 01
SIGN APL-0028-13Battery charger cum DCDB panelTTL LTD.,BANGALORENatron Hayath
2000012743 DT:28.03.20139
24.04.13GKLHMKNDK 10PBLRS/000002/13-14
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Make of power circuit devices :12
a. Isolators (Circuit Breakers)
b. Fast acting Thyristor fuses
c. Contactors
d. Thermal over Load relay
Weight of Charger 13 Approximately 425 Kgs
Nos. of Thyristor in Float mode14 6 Nos
Nos. of Thyristor in Float cum Boost mode15Fast acting semiconductor fuses considered 16Quantity of above type of fuses in Float mode
Quantity of above types fuses in Boost mode.
YES
Please refer enclosed ARP Standard Sub-vendor list.
Not applicable
6Nos
1718
3 Nos3 Nos
Please refer enclosed ARP Standard Sub-vendor list.
charger panel is CE marked
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THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
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ENG-SFS-06 REV 01
SIGN APL-0028-13Battery charger cum DCDB panelTTL LTD.,BANGALORENatron Hayath
2000012743 DT:28.03.201310
24.04.13GKLHMKNDK 11PBLRS/000002/13-14
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TECHNICAL DEVIATIONS / JUSTIFICATIONS
CLAUSE NO. DEVIATION / JUSTIFICATION
7 - Meters Indicating meters shall be of 48X96mm2 instead of 96X96 mm2
18-Scope of supply Cable glands are not in Amara Raja scope of supply.
charger panel is CE marked
20 - Painting Battery Charger cabinet painting process will be powder coating followed by 9-Tank cleaning method instead of namel painting
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THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
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ENG-SFS-06 REV 01
SIGN APL-0028-13Battery charger cum DCDB panelTTL LTD.,BANGALORENatron Hayath
2000012743 DT:28.03.201311
24.04.13GKLHMKNDK 12PBLRS/000002/13-14
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CHARGER THEORYThe system consists of one Float Charger, one Float cum Boost Charger, Interlocking Contactor Circuit, Alarm Indicator Circuit and DC Distribution Board. The Float and Float cum Boost Chargers are similar in nature and works on the same principle. These Chargers are rated to meet the requirement of Load and Battery Charging currents as specified. For clear understanding of system description, refer schematic drawing enclosed.
The Float and Float cum Boost Chargers are connected to the AC input power through individual circuit breakers Q 401/501. The transformer T 401/501 steps down the AC input to the required level and this AC power is fed to the respective power bridge (SCR 401-403/501-503). The Charger control board PC 401/501 provides the regulation and current limit to the Charger circuit and in addition supplies gate pulses to the power SCRs. The output voltage of Float/Float cum Boost Charger is adjusted using the potentiometer R 401/501/502 respectively.
The DC power is filtered and smoothened using filter chokes L 401/501 and DC capacitors bank C 402/502.Proper operation of the Charger is a matter of carefully determining the precise moment to fire the SCRs by supplying proper gate pulses. The Charger control board PC 401/501 accomplishes this function. The control board PC 401/501 detects the zero cross over (-Ve to +Ve) of input sine wave and provides the gate pulses to SCRs at appropriate timings. The DC output voltage is fed back to the control board PC 401/501 for regulation.
The DC Ammeter P 401/501 with shunt SH 401/501 provides the current feedback to the Charger control board PC 401/501 which causes the unit to go into current limit beyond the set value. These characteristics cause the output voltage to go down when the Battery is run down, so as to maintain a constant level of charging current.The meters P 401/501 with shunt SH 401/501 monitors the respective Charger output DC current. The DC voltmeter P 1 monitors the FC/FCBC & Battery voltages through selector switch (S 1). Battery Ammeter P 2 monitors the Battery Charge and Discharge current. The DC Voltmeter P 3 and DC Ammeter P 4 monitors the Load / DCDB input volts and current respectively. AC Input voltmeter P 402 monitors the (L-L & L-N) voltages through selector switch (S 401).
charger panel is CE marked
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THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
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: REV :
ENG-SFS-06 REV 01
SIGN APL-0028-13Battery charger cum DCDB panelTTL LTD.,BANGALORENatron Hayath
2000012743 DT:28.03.201312
24.04.13GKLHMKNDK 13PBLRS/000002/13-14
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The Battery input is connected to the DC bus through interlocking contactor K 1. The Tap cell (53RD cell) of the Battery bank is connected to positive DC bus through Diode V 1 .
INTERLOCKING CONTACTOR (K1) OPERATION:Provision is made to close the K1 for various conditions of operation. The contactor operates on Battery through potential free contacts of FC & FCBC output voltage sensing boards PC 404 & PC 504. The precautions are taken for the following conditions.a. If there occurs any Mains Power Failure condition, the contactor K 1 gets energized through PC
404 and PC 504 relay contacts and ensures total Battery bank on DC bus.b. In Float cum Boost Charger, if FU 501 or 502 is blown or Charger fails (when the batteries are
connected to Float cum Boost Charger), the contactor K 1 closes through FCBC output voltage sensing board PC 504 and the Battery will be connected to Float Charger
c. If Float Charger or Float cum Boost Charger fails, then also the contactor K 1 gets closed and provides full Battery voltage to Load.
d. If Float Charger fails, then the Float cum Boost Charger will come into Float mode automatically (whatever may be the mode selector switch position) and supplies Load requirement by closing the contactor K1 through FC output voltage sense board PC 404.
PRINCIPLE OF OPERATIONDuring normal operation, the Float Charger supplies Load current and Battery trickle current and
Float cum Boost Charger remains in OFF condition and inter locking contactor K 1 remains in closed condition. The Float cum Boost Charger is kept in Auto mode (switch S 501 in auto position) to select the Battery charging mode (Float or Boost) automatically based on Battery condition. The Master Auto Current Detector Board PC 1 senses the Battery charging current and whenever the Float charging current is more than the preset value, the relay board PC 2 connected through the Master Auto Current Detect Board will change the status of its relay potential free contacts and makes the FCBC to come into Boost mode. Provision is available to put the batteries in Boost charge mode manually by using the selector switch S 501. This manual mode over rides the Battery condition and the batteries will be kept in Boost mode. During this mode, if FLOAT CHAGER fails, then tap cell will supply Load momentarily, soon after the Interlocking Contactor closes and the FLOAT CUM BOOST CHARGER come into Float mode automatically and supplies Load and Battery trickle requirement.
charger panel is CE marked
-
THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
:
: LOC. :END USER :
REV
PA
TH
:IT
EM
CO
DE
:V
AR
IAN
T
:
NEXT
DRG. NO
SALE ORDER NO
:
: REV :
ENG-SFS-06 REV 01
SIGN APL-0028-13Battery charger cum DCDB panelTTL LTD.,BANGALORENatron Hayath
2000012743 DT:28.03.201313
24.04.13GKLHMKNDK 14PBLRS/000002/13-14
H
G
F
E
D
H
G
F
E
D
C
B
A
C
B
A
87654321
7654321
10 119
8 10 119
C:\2
013-
14\P
BLR
S_00
0002
_13-
14\P
rodu
ctio
n do
ucem
nts\
As b
ult d
raw
ings
\
Provision is also available in such a way that, whenever Float cum Boost Charger (FCBC) is selected to Float mode manually by mode selector switch (S 501), then Float Charger will automatically turn OFF and gets disconnected from the Load. At this moment, if Float cum Boost Charger fails, then Float Charger will come in to ON automatically and gets connected to the Load & BatteryA group alarm potential free contact is provided for FC & FCBC TROUBLE condition, which is wired to a terminal blockINTERLOCK PROCEDURE BETWEEN FC & FCBC:01. Float Charger cannot be switched ON when the Boost Charger is ON under Float mode.02. Charger-1 is ON and if Charger-2 is switched ON in Float mode, Charger-1 will be tripped
automatically.03. In case of AC mains failure, Battery should supply Load on an automatic basis.04. Rated output voltage will be maintained during change over from Charger to Battery.05. Interlock will be provided such that when Charger-2 is selected in Boost mode, it will be
disconnected from DC Load. Similarly when Charger-2 is selected in Float mode,Charger-1 will be disconnected from Load.
06. Current limiter will be provided such that when a DC motor rated 18A is started, the Battery will share the current above the Charger rating.
07. Normally the Charger will work in Float charging mode of FC.08. In case any problem in Float Charger, automatically changeover will occur to Float of FC,
from Float mode of FCBC.09. After rectification of Float charge of FC, manually it can be transferred to Float charge of FC,
from Float mode of FCBC.10. In case of low Battery voltage, Battery should be connected to Boost automatically and Float
Charger of FC should feed the Load.11. After Boost charging is completed, Battery bank will be automatically connected to Float
Charger of FC for trickle charging.
charger panel is CE marked
-
THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
:
: LOC. :END USER :
REV
PA
TH
:IT
EM
CO
DE
:V
AR
IAN
T
:
NEXT
DRG. NO
SALE ORDER NO
:
: REV :
ENG-SFS-06 REV 01
SIGN APL-0028-13Battery charger cum DCDB panelTTL LTD.,BANGALORENatron Hayath
2000012743 DT:28.03.201314
24.04.13GKLHMKNDK 25PBLRS/000002/13-14
H
G
F
E
D
H
G
F
E
D
C
B
A
C
B
A
87654321
7654321
10 119
8 10 119
C:\2
013-
14\P
BLR
S_00
0002
_13-
14\P
rodu
ctio
n do
ucem
nts\
As b
ult d
raw
ings
\
AMARA RAJA STANDARD SUB-VENDOR LIST
Control Switches SALZERToggle Switches RGKMCCBs MCBs SCHNEIDERFuses (HRC & HBC)/ Fuse Bases BUSSMANN / CONNECT WELLFuses (GLASS) BUSSMANN/ PROTECTRON Contactors POWNIXAuxiliary relays PLAMeters ELMEASUREPush Button / Indicating lamps SIEMENSWire Wound Resistor PEC / DIAGRAM / WATTS / VEPLPotentiometers POTEL / BOURNSHeat Sinks AFCOSET / GLOBAL ALUMINMThyristors / Diodes HIRECT / RIRPopulated PCBs AMARA RAJA POWER SYSTEMS LIMITED Electrolytic Capacitors SARADA / ELCONPolyester Capacitors EL-CI-ARLEDsTerminal BlocksShuntsMOVsCable Glands
SANKEN / KWALITY / CRYSTALELMEX / PHOENIXBEEMET/ RISHABHEPCOSHMI / NOVOFLEX / JAINSONANY BIS STANDARDCables (Power & Control) CUBEX TUBINGS / HARINAM / JINDALBus Bar (Copper & Aluminum)GIRISHAOThermal Switches
HeatersAMARA RAJA POWER SYSTEMS LIMITEDMagnetics (Transformers & Chokes) MPPL (SISTER CONCERN OF AMARA RAJA)Cabinets / Panels
01020304050607080910111213141516171819202122232425262728
15
--
SCHNEIDER
charger panel is CE marked
GIRISHAO
Mushroom Push Button 29 TEKNIC
-
THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
:
: LOC. :END USER :
REV
PA
TH
:IT
EM
CO
DE
:V
AR
IAN
T
:
NEXT
DRG. NO
SALE ORDER NO
:
: REV :
ENG-SFS-06 REV 01
SIGN APL-0028-13Battery charger cum DCDB panelTTL LTD.,BANGALORENatron Hayath
2000012743 DT:28.03.201325
24.04.13GKLHMKNDK PBLRS/000002/13-14
H
G
F
E
D
H
G
F
E
D
C
B
A
C
B
A
87654321
7654321
10 119
8 10 119
C:\2
013-
14\P
BLR
S_00
0002
_13-
14\P
rodu
ctio
n do
ucem
nts\
As b
ult d
raw
ings
\
FLOAT CUM BOOST CHARGER
AC
INP
UT
400V
AC
+/-
10%
,50H
Z+/-
5%3P
H-4
W
X1
Q501
Q401
V501 Q502
V1
X2
BA
TTE
RY
BA
NK
55 th Cell
53 rd Cell
1 st Cell
FLOAT CHARGER
V401 Q402
X3
DC
OU
TGO
ING
+
-
L1
L2
L3
N
K1
Q2
Q3
Q6
Q12
X4
+
-
X7
+
-
X13
+
-
100A
-2P
-MC
CB
FEE
DE
R-1
N0
16A
-2P-
MC
B-4
Nos
Q1
DCDB
CHARGER
1
2
3
4
26
Out
goin
g Fe
eder
s
MCC PANEL
Q7
X8
+
-
Out
goin
g Fe
eder
s10
A-2
P-M
CB-
6Nos
charger panel is CE marked
-
THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
:
: LOC. :END USER :
REV NEXT
DRG. NO
SALE ORDER NO
:
: REV :
ENG-SFS-06 REV 01
SIGN
APL-0028-13TTL LTD.,BANGALORE8.1MW-6.3KV TG SET
2000012743 DT:28.03.201320
24.04.13GKLMTKNDK 21PBLRS/000002/13-14
H
G
F
E
D
H
G
F
E
D
C
B
A
C
B
A
87654321
7654321
10 119
8 10 119
SEL. SWITCH
/21.
B11
+
/22.E2
/21.
C11
/20.G8/20.A8
/21.F10
/20.G8/20.A8
/21.F10
/22.
C4
/21.
B11
/22.F1
/20.D7/20.D7
/20.D7/20.D7
/20.E10
/20.E10
/20.E10
/20.E10
/20.E9
/20.E9
/20.E9
/20.
A2
/20.
A2
/20.
A2
/20.
B2
/20.
B1
/20.
A1
/20.
A1
/20.E9
/20.
B1
LN
LN
-H401
Red
X1X2-H402
Yellow
X1X2-H403
Blue
X1X2
L1 L2 L3 N
V1
V2
-S401
2 10
-K401
2 10
-K402
2 10
-K403
1 2-R405
1 2-R406
1 2-R407
1
54
-K401
1
54
-K402
1
54
-K403
X1
X2X3
X0
-PC402
2 6 1
345
-T401
H1
H2H3Y1
Y2Y3
-T401
Z1
Z2 Z3
-L401
-C401
-MO
V40
2
-MO
V40
3
-MO
V40
4
-MO
V40
5
-MO
V40
6
14
11
13-PC403
-SH401
CN.1(12)
CN.1(14)-PC405
-R401
4
D1 D2 D3
-S501
-MO
V40
1
CN.1(13)
CN.1(11)-PC404
-V401
L1-X1
L2
L3
N7
89-PC505
12
-R40
2
12
-R40
3
12
-R40
4
CN.1(12)
CN.1(14)-PC406
K A
-V402
-F40
1
-F40
2
-F40
3-SCR403
1
4(G1)5(K1)
2 -SCR4033
6(G2)7(K2)
1
-SCR4021
4(G1)5(K1)
2 -SCR4023
6(G2)7(K2)
1
-SCR4011
4(G1)5(K1)
2 -SCR4013
6(G2)7(K2)
1
S1
S2-Q40
1
-PB
3CN
O
NC
-T402
H1
H3 H2
5
6
3
2
1
4
25262221
27282019
23241817
15
13
12
9
16
8
7
-Q401
-Q402
1
2
3
4
-P402
-P401
-PC407
-PC408
R
Y
B
N
E
H51
H31
H11
E
-DL1
-DS1
CN
C
-S2 -S4
-E1
-B1
-S3
12
-SC1LN
G
-FA
N1
-S51 2 -F411
-FAN
2
-F40
8-F404
-F405
-F406
-F407
-F40
9
-F41
0
AC
INP
UT
400V
AC
+/-1
5%, 5
0Hz
+/-3
%3
PH
AS
E, 4
WIR
ETO
SH
EE
T 3
OF
4
-T402
123.75VDC +
-
-PC401
02
1 2
3 4
5 6
1 2
3 4
PE
CN.1
CN.1CN.1
CN
1(1,
2)
CN
1(3,
4)
MCC PANEL
TB1TB2
-PC409
1
2
3
46
6
4
2
3
1
charger panel is CE marked
-+
AUX+-
VRAUX+-VB
K401
K402 K404
K403
H431B
H451B
H411C
H431C
H451C
H411B
H411
H451
H451AH431AH411A
H471A
S401
S402
H31
H51
H71
H31
H51
H71
H71
K422
h71a
K424
H11
H31
H51
H11
H71
H413
H433
H453
H11C
H31C
H51C
H51A
H31A
H11A
K421
K423
H433B
H451B
H451C
K481K482K483K484
K485K486K487K488
K489K490K491K492
K404
S401
S402K420
K401
K405 J1
H90
H90
H11
H431
J2
H51H71
D1
D2
H71
H51H71
H1
H3
H5
H71
H11
H31
H51
H1
H3
H5
H6
H71 H90
H90
H51B
K416
H55 H61
H53
H71
H63
H71
H57
H71
H90
H59
H65
H53 H51
H415
H414
H434
H31B
H11B
H51
H71
-
THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
:
: LOC. :END USER :
REV NEXT
DRG. NO
SALE ORDER NO
:
: REV :
ENG-SFS-06 REV 01
SIGN
APL-0028-13TTL LTD.,BANGALORE8.1MW-6.3KV TG SET
2000012743 DT:28.03.201321
24.04.13GKLMTKNDK 22PBLRS/000002/13-14
H
G
F
E
D
H
G
F
E
D
C
B
A
C
B
A
87654321
7654321
10 119
8 10 119
+
/22.B2
CHARGER BOARD
/20.B10
/20.B10
/20.B10
/23.C10
/23.C10
/22.D2
/22.
C4
/23.C10
/20.D7/20.D7
X1
X2X3
X0
-PC5022 6 1
345
-T501
H1
H2H3Y1
Y2Y3
Z1
Z2 Z3
-T501
-C501
-MO
V50
2
-MO
V50
3
-MO
V50
4
-MO
V50
5
-MO
V50
6
14
11
13-PC503
-SH501
-R501
-PC501
2221
2019
1817
2625
2827
2423
7
P02009000
6
5
3
1
2
4
12
9
16
15
13
8
-MO
V50
1
-R502
1
A1
A2
A3
-S501
2
B1
B2
B3
-S501
3
C1
C2
C3
-S50
1
4
6
5-PC404
K A
-V502
-V501
1
23-PC404
45
6
-PC504
45
6-PC2
7
8 9
-PC2
CN.1(12)
CN.1(14)-PC504
CN.1(12)
CN.1(14)-PC505
12
3
-PC2
-L501-+
-F50
2
-F50
3
-F50
1
-SCR5031
4(G1)5(K1)
2 -SCR5033
6(G2)7(K2)
1
-SCR5021
4(G1)5(K1)
2 -SCR5023
6(G2)7(K2)
1
-SCR5011
4(G1)5(K1)
2 -SCR5013
6(G2)7(K2)
1
S1
S2-Q50
1-P
B3
CN
O
NC
-T502
H1
H3 H2 -Q501
-Q502
-P501
-PC506
-PC507
-F504
-F505
-F506
-F507
1(C
)3(N
O)
2(N
C)
-PC405
TO S
HE
ET
3 O
F 4
-T502
TO P
C8
400V AC (LINE TO LINE) +/-15%, 50Hz +/-3%
-
+MAX 126.5VDC
400V AC (LINE TO LINE) +/-15%, 50Hz +/-3%
400V AC (LINE TO LINE) +/-15%, 50Hz +/-3%
02
1 2
3 4
5 6
1 2
3 4CN.1
CN.1
CN.1
CN.1
CN.1
CN.1
CN.1
CN
1(1,
2)
CN
1(3,
4)
charger panel is CE marked
-+
AUX+-
K501
K504
K503
H551B
H531B
H511C
H551C
H531C
H511B
H511
H551
H551AH531AH511A
H571A
S501
S502
K504
S501
S502
K520
K501
H553B
H513B
H11
H51
H531 H31
K521
K524
K525
K527
K529
K530
K532
K533
K522
K523
K526
K528
L23
K531
J2
J3
K502
L23
K583K584
K582K581
K587K588
K585K586
K591K592
H513
H533
H553
K589K590
L2
K505
H51H71
H7
H514
H515
L24
-
THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
:
: LOC. :END USER :
REV NEXT
DRG. NO
SALE ORDER NO
:
: REV :
ENG-SFS-06 REV 01
SIGN
APL-0028-13TTL LTD.,BANGALORE8.1MW-6.3KV TG SET
2000012743 DT:28.03.201322
24.04.13GKLMTKNDK 23PBLRS/000002/13-14
H
G
F
E
D
H
G
F
E
D
C
B
A
C
B
A
87654321
7654321
10 119
8 10 119
/24.C2/20.E10
/21.D11
/20.G10
/21.F11
/20.F9/21.E10
/24.B2
EFD BD
EFD BD
-V11
-PC111 9 12
13 10
-SH1
-R1
-V1
-R2 -LE
D15
K
A
-V10
-R3
-SH2
CN.1(13)
CN.1(11)-PC7
CN.1(13)
CN.1(11)-PC6
7
8 9-PC404
7
8 9
-PC504
CN.1(12)
CN.1(14)-PC2
1
2 3
-PC6
-PC8
CN2(7)
CN2(8)
S1
S2
-Q1
1
A1A2A3
-S1
-V2
-Q1
+
-X2
-
CN.1(12)
CN.1(14)-PC3
4
5 6
-PC3
A1
A2-K1-K1
-Q1
-PC4CN.1(1)
CN.1(5)
CN.1(3)
-PC4CN.1(12)
CN.1(14)
CN.1(12)
CN.1(14)-PC5
4
5 6
-PC5
-P1
-P2
-P3
-P4
-F1 B
ATT
RE
V P
OL
100AH
55 TH CELL
53 RD CELL
1 ST CELL
TO D
CD
B
+
-
+
- -
+
110V BATTERY
BANK
1 ---
MAX 126.5VDC
MAX 123.75VDC
02
1 2
3 4
5 6
CN.1
CN.1 CN.1
CN.1CN.1
charger panel is CE marked
SPECIAL NOTE:DIGITAL METER PIN NUMBERS WILL BE REVISED DURING PRODUCTION STAGE
+-
+-
TO X
16 C
ON
NECT
AUX
+- +
AUX
-
TO X
16 C
ON
NECT
+-
+AUX
-
TO X
16 C
ON
NECT
+-
+AUX
-
TO X
16 C
ON
NECT
K6
K11
K12
J8
J2
J3
J1
J2
K5
J6
J3
K3
J4
J4
J5
J7
J1
K1
H90 K
7
J9
K14
K15
K2 S
1 S2
S3 S4
K16
J4
J3
K503
K403
K10
K4
X14X15
X14X15
X14X15
X14X15
-
THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
:
: LOC. :END USER :
REV NEXT
DRG. NO
SALE ORDER NO
:
: REV :
ENG-SFS-06 REV 01
SIGN
APL-0028-13TTL LTD.,BANGALORE8.1MW-6.3KV TG SET
2000012743 DT:28.03.201323
24.04.13GKLMTKNDK 24PBLRS/000002/13-14
H
G
F
E
D
H
G
F
E
D
C
B
A
C
B
A
87654321
7654321
10 119
8 10 119
/21.C1
/21.D1
/21.D1
RLY. BD.
-LE
D1
-LE
D2
-LE
D3
-LE
D12
-R4
-R5
-R6
11
8 9-K401
11
8 9-K402
K
A-V3
-LED4-R
7
K
A-V5
-LED5
-R8
-R9
K
A-V6
-LE
D6
K
A-V4
-LE
D7
-R11
CN1(5)
-LE
D13
-LE
D8
-R12
-LE
D10
-R14
-LE
D11
-R15
-R16
K
A-V7
-R17
K
A-V8
11
8 9-K403
CN1(3)
CN1(2)
-PC406
-PB
1C
NO
NC -P
B2
CN
O
NC
7
89
-PC74
6 5
-PC6
CN1(8)
-LE
D9
-R13
CN3(4)CN3(1)
CN1(1) CN1(2) CN1(3) CN1(7) CN1(4) CN1(6) CN2(1) CN2(2) CN2(3)
4
5 6-PC505
4
5 6-PC503
4
5 6
-PC403
4
5 6-PC405
-R10
-LE
D14
K
A-V9
3
7 6
-K40
1
3
7 6
-K40
2
3
7 6
-K40
3
-K1 -K1
-BZ+-1 3-P
C9
12 14-PC9
-PC8CN2(4) CN2(5)
5 4 6
-PC9
2 31-X14
7
8 9
-PC5
1(C)
2(NC) 3NO)
-PC503
6 7
1(C)
2(NC) 3(NO)
-PC5
8 9
4(C)
6(NO) 5(NC)
-PC7
7(C)
8(NC) 9(NO)
-PC6
10 1211 13
1(C)
2(NC) 3(NO)
-PC403
4-X15
5
+
-X16
-
MA
INS
FA
ILU
RE
FC D
C O
VE
R L
OA
D
FC F
AIL
FC O
N
FCB
C F
AIL
FCB
C O
N
FCB
C D
C O
VE
R L
OA
D
DC
OV
ER
VO
LTA
GE
DC
UN
DE
R V
OLT
AG
E
BA
TTE
RY
EA
RTH
FA
ULT
PH
AS
E F
AIL
FCB
C O
N F
LOA
T
FCB
C O
N B
OO
ST
LAM
P T
ES
T
AL
SIL
EN
CE
DC
CO
N O
N
GROUP ALARMPOTENTIAL FREE CONTACTS
-PC8
02
CN.1CN.1CN.1
CN.1CN.1
CN.1
CN.1CN.1
CN
.1
charger panel is CE marked
BATT EARTH FAULT DC OVER VOLTDC UNDER VOLTFCBC DC OVER LOADFC DC OVER LOAD
POTENTIAL FREE CONTACTS
UPS
SU
PPL
YFO
R C
US
TOM
ER
CO
NN
ETC
ION
230V
AC
L2
L1
L3
L7
L9
L13
L14
L16
L18 L19
L21
L22
L23
L24
L11
L12
L1L2
L5L4
L6
L10
L15
L9
L20
L25L8
L17
L28A
L27
L28
X1 X3X2
L13
L3A L
6A
L7A L1
4A L15
A
L16A
L17A
L18A
L19A
L20A
L21A
L22A
L23A
L24A
X4 X5 X6 X7 X8 X9 X1
0
X11 X1
2
X13
X14
X15
-
THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
:
: LOC. :END USER :
REV NEXT
DRG. NO
SALE ORDER NO
:
: REV :
ENG-SFS-06 REV 01
SIGNAPL-0028-13TTL LTD.,BANGALORE
8.1MW-6.3KV TG SET
2000012743 DT:28.03.201324
24.04.13GKLMTKNDK PBLRS/000002/13-14
H
G
F
E
D
H
G
F
E
D
C
B
A
C
B
A
87654321
7654321
10 119
8 10 119
/22.F10
/22.E10
+
-X3-
-Q3
+
-X4- + -
-X5
+
-X6-
-Q5
+
-X7-
-Q6
-+
-X8
-Q7
+
-X9
-
-Q8
+ --X10
-Q9
+ --X11
-Q10
+ --X12
-Q11
-Q4
+ --X13
-Q12
-Q2
+FC
34
FRO
M C
HA
RG
ER
O/P
+
-
MAX 123.75VDC
16A
02
2 431
DC MOTORSTARTER
1 2
PANEL
100A
12
34 1
6A2 4
31
PLC CUM TCP
3 4 5 6 7 8
16A
2 431
9 10
16A
2 431
11 12
10A
2 431
13 14
10A
2 431
15 16
10A
2 431
SPARE
17 18
10A
2 431
SPARE
19 20
10A
2 431
SPARE
15 16
10A
12
34
GCP SPARE AVR PANELTGP
charger panel is CE marked
VCB PANEL PANELNGR
J8
J1
J2A
J1A
J2D
J1D J2
E
J1E J1F
J1G
J2G
J1H
J1B J2B J2
F
J2H
J1J
J2J
J1K
J2K
J1
J8
J1L
J2L
J1C
J2C
-
THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
:
: LOC. :END USER :
REV
PA
TH
:IT
EM
CO
DE
:V
AR
IAN
T
:
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DRG. NO
SALE ORDER NO
:
:REV :
SL.NO Itemcode Item Description Make/Variant RemarksVariant descriptionQtyCircuit designation
SIGN 12-1020BILL OF MATERIALTRIVENI TURBINES LTDM/S SITERM ISI SISTEMLERI(HEAT SYSTEMS)
2000012092 DT:27.08.201215
22.09.12gklhmkndk 16
PBLRS/000074/12-13
F
E
D
C
B
A
F
E
D
C
B
A
87654321
87654321
C:\2
013-
14\P
BLR
S_00
0002
_13-
14\A
ppro
val p
acka
ge_P
BLR
S_2_
13-1
4_R
EV.0
2\
1 -B1 42500003422 Thermostat-(30-85)C-15A-250VAC+1NO 1.000 G068 Round Shape-205-C
2 -BZ 42500000069V Buzzer-12V-20mm-CE-27-01 1.000M064
3 -C401,-C501 2.000 A006
4 -DL142500000564 Tube light fitting with lamp-CFL-11W 1.000 B018 Bajaj-BJC-111
5 -DS1 47311000200V PB-door lamp-NC-(Refrig switch) 1.000 STD STD Vendor
6 -E1 42500003382 SPACE HEATER -100W-230VAC 1.000 G068 GIRISHEGO-SH/010/175
charger panel is CE marked
40712003300V Cap-Elec-3300mfd-200V DC Alcon-63x105
15
16
17
18
19
20
21
22
23
-F(404-410)*,-F(504-507)*,-F1*,-F411*7 47512000063 Fuse base-1A-6.3A-600V W/O fuse 13.000 C059 Connectwell-CSFL4U
-F(404-410),-F(504-507),-F1 47504200100V Glass Fuse-fast-1A-250VAC-20MM 12.000 P011 PROTECTRON
-F401,-F402,-F403,-F501,-F502,-F503 47501122063 Semiconductor fuse-fast-63A-240V AC 6.000 B017 Bussman-63LET
-F411 47504200600 Glass Fuse-fast-6A-250VAC-20mm P0111.000 Protec-PSF6A
-FAN(1-2) 2.00044500000014 Fan-240VAC-20W-120x120x38mm S048 DP201-A2123HST.GN
-H401
-H402
-H403
47712105221
47712105222
47712105224
1.000
1.000
1.000
Clustered LED-assly-240VAC-22.5mm-red
Clustered LED-assly-240VAC-22.5mm-yellow
Clustered LED-assly-240VAC-22.5mm-Blue
S005
S005
S005
Siemen-3SB5285-6HC03
Sieme-3SB5285-6HD03
Sieme-3SB5285-6HF03
-K1 1.00047930295096 Cont-96A-3P-(110-250)VDC-1NO+1NC A001 AF95-30-11-(110-250)
-K401*,-K402*,-K403* O007
-K401,-K402,-K403 OO07
47480200311V
47410131500
Relay base-PNL-11pin-3C/O
Relay-240VAC-panel mount-3c/o
3.000
3.000
PF113A-E
MKS3P240VAC
-L401,-L501 2.000 A010 ARP-AT-631343200006313 Filter choke-2.5mH-0060127
DC VOLTMETER-0-200V-0.5%-4DIGIT80-300VAC
8
9
10
11
12
13
14
-LED1*,-LED2*,-LED3*,-LED4*,-LED5*,-LED6*,-LED7*,-LED8*,-LED9*,-LED10*,-LED11*,-LED12*,-LED13*,-LED14*,-LED15*
-LED1,-LED2,-LED3,-LED5,-LED7,-LED8,-LED9,-LED10,-LED11,-LED13,-LED15
-LED4,-LED6,-LED12,-LED14
-MOV401,-MOV402,-MOV403,-MOV404,-MOV405,-MOV406,-MOV501,-MOV502,-MOV503,-MOV504,-MOV505,-MOV506
-P1,-P3
42500002804
40477112001V
40477112003V
40413061400V
LED Holder-5mm round-press fit-white
LED-RED-ROUND-5mm
LED-GREEN-ROUND-5mm
MOV-60V-14mm
15.000 L016 Lalwani Elect-LHO-5
11.000 K013 KL53SBLRL6L-M
4.000 K013 KL53LBYGD1N-N
12.000 E036 Epcos-S14K60
2.000 E085 uAlpha+VDC
Metronix: CE-27-01
47629900309
-
THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
:
: LOC. :END USER :
REV
PA
TH
:IT
EM
CO
DE
:V
AR
IAN
T
:
NEXT
DRG. NO
SALE ORDER NO
:
:REV :
SL.NO Itemcode Item Description Make/Variant RemarksVariant descriptionQtyCircuit designation
SIGN 12-1020BILL OF MATERIALTRIVENI TURBINES LTDM/S SITERM ISI SISTEMLERI(HEAT SYSTEMS)
2000012092 DT:27.08.201216
22.09.12gklhmkndk 17
PBLRS/000074/12-13
F
E
D
C
B
A
F
E
D
C
B
A
87654321
87654321
C:\2
013-
14\P
BLR
S_00
0002
_13-
14\A
ppro
val p
acka
ge_P
BLR
S_2_
13-1
4_R
EV.0
2\
charger panel is CE marked
26
-PB1*,-PB2*,-PB3* 47309000100 PB-contact block-1NO 2.000
25
-P2,-P4 2.000
-P401,-P501 2.000
-P402 1.000
27
28
29
-PB1,-PB2
-PB3
47301000014 PB-activator-shrouded-22.5mm-black 2.000
47320000011 PB-Mushroom-Lockable +key-22.5mm-Red 1.000 T001 2AMLKB4
E085 uAlpha+ADC-48X96
47629900325 DC AMM-0-100A/75mV-0.5%-4DIG-230VDC E085 uAlpha+ADC-48X96
47619900104 AC VOLT-0-500V-0.5%-4DIG-230VACuAlpha+V-48X96
E085
24 47629900324 DC AMM-0-200A/75mV0.5%-4DIG-230VAC
S005 Siemens-3SB54 00-0B
S005 3SB50 00-0AB01
46
47
-PC402*,-PC502*,-PC402*,-PC502*,-PC409* 41100000599 Connector-sil-ST-F-5.08mm-6W 8.000 P022 1757051
-PC402,-PC502 ARE12001317 PCB-CE-FILTER-2MFD-400V 2.000 A041 AREPL-P12001317
-PC403,-PC503 ARE12002321 PCB-CE-CDB-12VDC 2.000 A041 AREPL-P1200232148
40
41
-PC401*,-PC501* ARE02009024 PCB-REG CTRL-110VDC- 6P 2.000 A041 AREPL-P02009024
42
-PC401*,-PC501* ARE02009031 PCB-GATE PULSE DRIVE-6P 4.000 A041 AREPL-P02009031
-PC401*,-PC501*,-PC8* 41100000613 Connector-PCB-sil-RA-M-5.08mm-8W 6.000 P022 1757307
-PC401*,-PC501*,-PC8* 41100000614 Connector-sil-ST-F-5.08mm-8W 6.000 P022 175707743
44
45
-PC401,-PC501 ARE12001325 PCB-CE-Charger-6P-Mother Bd. 2.000A041 AREPL-P12001325
-PC402*,-PC502*,-PC401*,-PC501*,-PC409* 41100000592 Connector-PCB-sil-RA-M-5.08mm-6W 8.000 P022 1757284
32
33
-PC1 ARE02028200 PCB-CE-MST-ACDB-48VDC 1.000 A041 AREPL-P02028200
34
-PC1* 41100000591 Connector-PCB-sil-RA-M-5.08mm-13W 1.000 P022 1757352
35
-PC1* 41100000598 Connector-sil-ST-F-5.08mm-13W 1.000 P022 1757129
36
-PC2*,-PC3*,-PC4*,-PC5*,-PC6*,-PC7*,-PC403*,-PC404*,-PC405*,-PC503*,-PC504*,-PC505*,-PC406*,-PC9*,
41100000594 Connector-PCB-sil-RA-M-5.08mm-14W 14.000 P022 1757365
-PC2*,-PC3*,-PC4*,-PC5*,-PC6*,-PC7*,-PC403*,-PC404*,-PC405*,-PC503*,-PC504*,-PC505*,-PC406*,-PC9*,
41100000601 Connector-sil-ST-F-5.08mm-14W 14.000 P022 1757132
-PC2,-PC3,-PC5,-PC405,-PC504,-PC505 ARE12002315 PCB-CE-RELAY BD-130VDC-3C/O 6.000 A041 AREPL-P1200231537
38
39
-PC4 ARE12001320 PCB-CE-EARTH FAULT DETECTOR BD-110VDC 1.000 A041 AREPL-P12001320
-PC401*,-PC501* ARE02009011 PCB-POWER SUPPLY BD-6P 2.000 A041 AREPL-P02009011
31 -PC 407,-PC506 ARE12001318 PCB-CE-CHOKE COMPONENTS BD-110V 2.000 A041 AREPL-P12001318
30 -PB3 2.00047309000100 PB-contact block-1NO V003 Vaishno-V1
-
THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
:
: LOC. :END USER :
REV
PA
TH
:IT
EM
CO
DE
:V
AR
IAN
T
:
NEXT
DRG. NO
SALE ORDER NO
:
:REV :
SL.NO Itemcode Item Description Make/Variant RemarksVariant descriptionQtyCircuit designation
SIGN 12-1020BILL OF MATERIALTRIVENI TURBINES LTDM/S SITERM ISI SISTEMLERI(HEAT SYSTEMS)
2000012092 DT:27.08.201217
22.09.12gklhmkndk 18
PBLRS/000074/12-13
F
E
D
C
B
A
F
E
D
C
B
A
87654321
87654321
C:\2
013-
14\P
BLR
S_00
0002
_13-
14\A
ppro
val p
acka
ge_P
BLR
S_2_
13-1
4_R
EV.0
2\
charger panel is CE marked
50
51
52
-PC6,-PC7,-PC404 ARE12001321 PCB-CE-VOLT DETECT-130VDC-OEN 3.000 A041 AREPL-P12001321
-PC8 ARE12001324 PCB-CE-ALARM BD.-26V-43VDC I/P 1.000 A041 AREPL-P12001324
-PC409 ARE12000326 PCB-EMI/RFI Board- C I/P-3ph-4Wire-5kW 1.000 AREPL-P12000326A041
-PC9 ARE12001315 PCB-CE-PLA-RELAY-12VDC-3C/O CONT. 1.000 A041 AREPL-P12001315
49 -PC406 ARE12001316 PCB-CE-RELAY-SPP-OEN 1.000 A041 AREPL-P12001316
-PC407*,-PC506*,-PC8* 41100000593 Connector-PCB-sil-RA-M-5.08mm-4W 3.000 P022 1757268
-PC407*,-PC506*,-PC8* 41100000600 Connector-sil-ST-F-5.08mm-4W 3.000 P022
-PC408,-PC507 ARE12001319PCB-CE-FILTER CAP BLEEDER RESISTOR-110V 2.000 A041
1757035
AREPL-P12001319
-Q1 1.000
-Q1 1.000
-Q1 1.000
48695100023
48695200019
Auxillary switch(1NO/1NC)-CVS 100-630
ST-CVS 100-630-125VDC
S049
S049
S049
29450
LV429393
48633360620 MCCB-3P-200A-36KA@415VAC/15KA@690VDC Schneider-LV525332
-Q3,-Q4,-Q5,-Q6 40071609160 MCB-16A-2P-DC-10KA 4.000
-Q7,-Q8,-Q9,-Q10,-Q11,-Q12 40071609100 MCB-10A-2P-DC 6.000
-Q401*,-Q501* 2.000
S049 Schn-MGN22326
S049 Schn-MGN22325
48695200025 ST for C60H/C120/RCCB -110 to 415VAC 26946S049
-Q2 48633360610 MCCB-100A-AC-36KA-415VAC&15KA-690VDC-3P Sch-LV510337N1.000 S049
-Q401,-Q501 40071309633 MCB-63A-3P-10KA-AC-D-Curve SCH-C60H3P63ADS0492.000
-Q402,-Q502 48633360608 MCCB-3P-80A-36KA@415VAC/15KA@500VDC Schneider-LV510336NS0492.000
-R1,-R2(3 in Parallel) 40486470252V Resistor-variable-2.5K-25W-Wire wound
-R3 40483321003V Resistor-10K-2W-5%-wire wound
-R401,-R501,-R502 40486341203V POT-panel mount-20K-3W-1T
-R402,-R403,-R404 40483381203V Resistor-12K-25W-5%-wire wound
-R405,-R406,-R407,-R4,-R5,-R6,-R7,-R8,-R9,-R10,-R11,-R12,-R13,-R14,-R15,-R16,-R17 40483321002V Resistor-1K-2W-5%-Wire wound
-S1 40070213201 Rotary switch-6A-1P-3W-ACDC
1.000 D023 Diagram
3.000 P009 POTEL
3.000 D023 Diagram-DRP25
17.000 D023 DIAGRAM
1.000 S003 SAL-61049SAB13TDYR
4.000 D023 Diagram
-S2,-S3,-S4,-S5 40070211102 Rotary switch-10A-1P-ON/OFF-ACDC 4.000 S003 Sal-61191SBB03TDYR
53
54
55
56
57
58
59
64
65
60
61
62
63
66
67
68
69
70
71
72
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THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
:
: LOC. :END USER :
REV
PA
TH
:IT
EM
CO
DE
:V
AR
IAN
T
:
NEXT
DRG. NO
SALE ORDER NO
:
:REV :
SL.NO Itemcode Item Description Make/Variant RemarksVariant descriptionQtyCircuit designation
SIGN 12-1020BILL OF MATERIALTRIVENI TURBINES LTDM/S SITERM ISI SISTEMLERI(HEAT SYSTEMS)
2000012092 DT:27.08.201218
22.09.12gklhmkndk 19
PBLRS/000074/12-13
F
E
D
C
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A
F
E
D
C
B
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87654321
87654321
C:\2
013-
14\P
BLR
S_00
0002
_13-
14\A
ppro
val p
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S_2_
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EV.0
2\
charger panel is CE marked
-S501 40070243201
-SC1 42500003383
-SC1* 42500003594
Rotary switch-6A-4P-3W-ACDC 1.000 S003 SAL-61120SAB13TDYR
UNIVERSAL SOCKET-3PIN-6A-2/3 PIN-2 modul 1.000 L021 Legrand-675552
Metal box-Mylinc-2Modu for socket 675552 1.000 L021 Legrand-689007
-SC1* 42500003595 Front Plate-Mylinc-2mod white for 675552 1.000 L021 Legrand-675562
-SCR401,-SCR402,-SCR403,-SCR501,-SCR502,-SCR503 46040206055 Dual SCR block-slow-55A-600V 6.000 R006 RIR-IRKT-56/06
-SH1,-SH2 47602110200 2.000 B011 Beemet
-SH401,-SH5012.000
B011 Beemet
-T401,-T5012.000
A010 ARP-AT-5752
-T402,-T502 43200004764 2.000A010 ARP-AT-4764
-V1*,-V401*,-V501* 3.000 G040
-V11 40462108002V Diode-GP-3A-1000V-DO-27-1N5408 1.000 M036 MIC
-V3,-V4,-V5,-V6,-V7,-V8,-V9,-V10,-V402,-V502 40462101003V Diode-GP-1A-1000V-SOD-81-1N4007 10.000 K003 KHEL
-V401,-V501 2.000 H004
-S401 40070720002 Rotary switc-10A-AC volts select-L-L&L-N 1.000 S003 SAL-61313SBB13TDYR
Shunt-200A/75mV- 1%Acc
47602110100 Shunt-100A/75mV-0.5%
43200005752 Charger I/P xformer 400V/70.4V,13.81 KVA
44802000200 Heat sink-130HD-200mm Global
46011106100 Diode-Forward-100A-600V-stud Hirect-S6HNS100
-X1,-X3 8.000 E015
22.000
-X2 44191002506V Bus bar-copper-25x6sqmm 1.000 C010
-X4,-X5,-X6,-X7,-X8,-X9,-X10,-X11,-X12,-X13 24.000
HS(SCR 401-403,SCR501-503) 44804000300 Heat sink-PI-80AD-300mm 2.000 G040
LEGEND 42500002859 Earth Plate-30X35mm 2.000 STD Stdvend
Global Alum : 3082
41004001110V Terminal block-power-110A-single ELMEX-CBT110
-X14,-X15 41004001010V Terminal block-power-10A-single ELMEX-CST2.5E015
41004001045V Terminal block-power-45A-single-M5 ELMEX-CBT M5E015
Control Xformer-400V/2X23.5V,0.16KVA
-V1 46011106200 Diode-Forward-200A-600V-stud 1.000 H004 S6HNS201
-V2 46011106012 Diode-Forward-12A-600V-stud
-V2* 44192005006 Bus bar-aluminium-50x6sqmm
1.000 H004 Hirect-S6HN14
1.000 A003 AFCOCET
CUBEX TUBBINGS
Fan Guard 42500002158 Fan Finger Guard-120mm -Metal ##2.000
73
74
75
76
78
79
80
81
82
83
77
84
85
86
87
88
89
90
91
92
93
94
95
96
-
THISAPPD.CHKD.DRAWNDATE
APPD.DATEREMARKSECO
M A R A A J AA RPOWER SYSTEMS LTDRegistered Office & Works.Karakambadi-517520,Tirupati (AP)Ph.(0877) 2285561 to 2285565P.O.NO.
CUSTPROJECT :
:
: LOC. :END USER :
REV
PA
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:V
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:
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DRG. NO
SALE ORDER NO
:
:REV :
SL.NO Itemcode Item Description Make/Variant RemarksVariant descriptionQtyCircuit designation
SIGN 12-1020BILL OF MATERIALTRIVENI TURBINES LTDM/S SITERM ISI SISTEMLERI(HEAT SYSTEMS)
2000012092 DT:27.08.201219
4/24/2013
hmk PBLRS/000074/12-13
F
E
D
C
B
A
F
E
D
C
B
A
87654321
87654321
C:\2
013-
14\P
BLR
S_00
0002
_13-
14\A
ppro
val p
acka
ge_P
BLR
S_2_
13-1
4_R
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