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Atlas Copco Solutions
Downstream – Oil refineries
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Agenda
Executive Summary
Atlas Copco in a snapshot
Atlas Copco solutions for Downstream sector
Reduce energy costs with centrifugal compressors and Heat of Compression reactivated adsorption dryers
Questions & Answers
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Executive summary
“Atlas Copco is a trusted partner to the Oil and Gas industry”
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Agenda
Executive Summary
Atlas Copco in a snapshot
Atlas Copco solutions for Downstream sector
Reduce energy costs with centrifugal compressors and Heat of Compression reactivated adsorption dryers
Questions & Answers
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Atlas Copco in a Snapshot
Founded in 1873, Atlas Copco has more than 130 years of experience of innovating for sustainable productivity.
Headquartered in Sweden, the Group’s global reach spans more than 170 markets (76 production facilities in 20 countries).
In 2011 Atlas Copco Group had 37 500 employees and annual revenues of approximately BSEK 81 (BEUR 9 ).
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Atlas Copco in a Snapshot The Atlas Copco Organization
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Atlas Copco in a Snapshot Worldwide Presence
Production sites
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Atlas Copco in a Snapshot Core Values
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UPSTREAM EXPLORATION & PRODUCTION
MIDSTREAM TRANSPORTATION & LNG
DOWNSTREAM DISTRIBUTION & POWER GENERATION
ApplicationsUPSTREAMOnshore Seismic ExploraionOffshore Seismic ExplorationUnderbalanced DrillingPipeline pre-commissioningPipeline ServicesWell ServicesGas ProcessingGas TreatmentLiquified Petroleum GasGas FlaringPower GenerationInstrument AirUtility AirBreathing AirNitrogen Generation
DOWNSTREAMPetrochemicalAromaticsInorganicsRefineriesGas to LiquidPower Generation (FGB)Instrument AirUtility AirCNG Dispensing StationsEnergy RecoveryGas Flaring
MIDSTREAMGas Gathering StationNG LiqueficationLNG TransportationLNG GasificationGas StorageGas PipelinePipeline ServicesGas BoostingInstrument AirUtility AirInert Gas Blanketing
Oil & Gas applications where Atlas Copco offers solutions!
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Agenda
Executive Summary
Atlas Copco in a snapshot
Atlas Copco solutions for Downstream sector
Reduce energy costs with centrifugal compressors and Heat of Compression reactivated adsorption dryers
Questions & Answers
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Atlas Copco solution for Downstream sector Atlas Copco provides reliable equipment for many challenging application along the entire Oil and Gas value chain
Flow from 1 to + 100.000 Nm3/h , pressure between 0,3 to 500 bar g Quality : Oil Free CLASS 0 , humidity from +3 °C to -70 °C PDP
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Instrument Air - 100% Oil Free & Dry
Process Air – 100% Oil Free & Dry
Catalyst transport – 100% Oil Free & Dry
Decoking – 100% Oil Free
Bubbling – Aeration – 100%Oil Free
Oil Refineries – Key Applications
Atlas Copco solution for Oil Refineries
Cleaning catalyst cracker – 100% Oil Free
Pressure testing – 100% Oil Free & Dry
Regeneration of catalyst – 100% Oil Free & Dry
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Largest rental fleet in the world – more than 2.500.000 m3/h available flow
Atlas Copco solution for Downstream sector Atlas Copco Specialty Rental Division
Atlas Copco Specialty Rental is a worldwide leading provider of compressed air rental equipment and services Oil-free air compressors from Atlas Copco Specialty Rental provide solutions in planned and emergency situations. With a vast worldwide fleet of air compressors, Atlas Copco is able to provide multi-unit solutions around the clock, 24/7 service. Atlas Copco Specialty Rental has more than 15 different compressor types in both diesel driven and electric driven, but also air treatment systems and accessories.
More than 60% of the European refineries count on our services for their temporary quality compressed air needs
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Location: POLAND
APPLICATION:
Chemical Plant – process air
FLOW:
8.500 m³/h - 5.000 cfm
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Atlas Copco solution for Downstream sector Atlas Copco Specialty Rental Division - References
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Location: USA
APPLICATION:
Back-up for centrifugal compressor
FLOW:
220.000 m³/h - 130.000 cfm
Atlas Copco solution for Downstream sector Atlas Copco Specialty Rental Division - References
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Location: Belgium
APPLICATION:
Refinery – process air
FLOW:
123.000 m³/h - 72.400 cfm
Atlas Copco solution for Downstream sector Atlas Copco Specialty Rental Division - References
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Location: Spain
APPLICATION:
Refinery – process air
FLOW:
65.000 m³/h - 38.200 cfm
Rental project reference
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Location: Netherlands
APPLICATION:
Chemical Plant – process air
FLOW:
75.000 m³/h - 44.200 cfm
Atlas Copco solution for Downstream sector Atlas Copco Specialty Rental Division - References
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Location: Italy
APPLICATION:
Refinery – process air
FLOW:
4.250 m³/h - 2.500 cfm
Atlas Copco solution for Downstream sector Atlas Copco Specialty Rental Division - References
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Location: Austria
APPLICATION:
Back-up (dry) Air
FLOW:
13.500 m³/h - 8.000 cfm
Rental project reference
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Location: Belgium
APPLICATION:
Refinery – process air
FLOW:
30.000 m³/h - 17.650 cfm
Atlas Copco solution for Downstream sector Atlas Copco Specialty Rental Division - References
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Atlas Copco solution for Downstream sector Atlas Copco Construction Technique business Area
The Construction Technique business area provides construction and demolition tools, portable compressors, pumps and generators, lighting towers, and compaction and paving equipment. It offers service through a global network.
Atlas Copco designs and manufactures power generation systems for various applications including refineries. In case of big power requirement Atlas Copco can design and deliver turn key stations with multiple generators, trafo stations and fuel management.
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Atlas Copco solution for Downstream sector Atlas Copco Compressor Technique business Area
The Compressor Technique business area provides industrial compressors, gas and process compressors and expanders, air and gas treatment equipment and air management systems. It has a global service network and offers specialty rental services.
Capacity : from 1 to + 100.000 Nm3/h Pressure : between 0,3 to 500 bar g Quality : Oil Free CLASS 0 Humidity: from +3 °C to -70 °C PDP
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Agenda
Executive Summary
Atlas Copco in a snapshot
Atlas Copco solutions for Downstream sector
Reduce energy costs with centrifugal compressors and Heat of Compression reactivated adsorption dryers
Questions & Answers
24
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Atlas Copco solution for Downstream sector Reduce energy costs with centrifugal compressors and Heat of Compression reactivated adsorption dryers
Centrifugal compressors Capacity : from 5.000 to + 30.000 Nm3/h Pressure : between 2 to 20 bar g Quality : Oil Free CLASS 0
HOC dryers Capacity : from 5.000 to + 25.000 Nm3/h Pressure : between 4 to 11 bar g Humidity: from -20 °C to -70 °C PDP
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Atlas Copco solution for Downstream sector Reduce energy costs with centrifugal compressors and Heat of Compression reactivated adsorption dryers
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Atlas Copco solution for Downstream sector Reduce energy costs with centrifugal compressors and Heat of Compression reactivated adsorption dryers
Saving calculations: Considering a flow of 10.000 Nm3/hr at 7 bar g and a Pressure Dew Point of – 40 C A cost of 0,07 Euro/kW and 8.000 running hours / year The annual average energy savings between a heat of compression and a blower heat reactivated adsorption dryer is approximate 800.000 kW the equivalent of 55.000 Euro and 344.000 kg of CO2 produced during power generation.
Blower heat reactivated adsorption dryer
Heat of Compression reactivated adsorption dryer
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Flow: 2 x 11.300 m3/h Installed power 2 x 1.200 kW P : 8 bar
Centrifugal Compressor ZH 10000-6-8
Heat of compression reactivated Dryer XD 3600
Centrifugal Compressor ZH 10000-6-8
Heat of compression reactivated Dryer XD 3600
Atlas Copco solution for Downstream sector Atlas Copco Romania references – refinery installation ex.1
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Flow: 2 x 6.250 m3/h Installed power 2 x 600 kW P : 8 bar
Centrifugal Compressor ZH 7000-5-8
Heat of compression reactivated Dryer XD 2400
Centrifugal Compressor ZH 7000-5-8
Heat of compression
reactivated Dryer XD 2400
Atlas Copco solution for Downstream sector Atlas Copco Romania references – refinery installation ex.2
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Flow: 10.000 m3/h Installed power 900 kW P : 7 bar
Centrifugal Compressor ZH 10000-5-7
Atlas Copco solution for Downstream sector Atlas Copco Romania references – refinery installation Centrifugal compressor for air separation plant ex.3
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Model HX / HN – reciprocating Air / Gas compressor
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Package Installation
Compressor room Outdoor under roof In container Complete skid mounted unit with connections at skid limit.
Safe area Ex. zone 1 or zone 2 Environment adaptation
Very high ambient temperature over 50°C All altitudes Desert conditions Winterisation
Flow between: 160 to 1.400 Nm3/h Pressure up to 70 bar g
Atlas Copco solution for Downstream sector Atlas Copco Compressor Technique business Area
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GT is an oil-free, integral-gear centrifugal compressor in 1-6 stage.
Capacity up to +100.000 m3/h Discharge pressure up to 90 bar Electric or turbine driven Power installed up to 9000kW
GT- Series
Operational Data:
Description:
Atlas Copco solution for Downstream sector Atlas Copco Compressor Technique business Area
33 Atlas Copco Group Presentation 2011
Gas and Process Compressors and Expanders
highly engineered products, based on a modular assembly system
Atlas Copco solution for Downstream sector
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Driving Customer Satisfaction
We work in close cooperation with our customer to optimize the efficiency of their processes.
This includes standardized genuine parts and remote monitoring and control, as well as auditing and optimization
Benefits of Atlas Copco Service:
Dedicated local support in local language
Support around the clock
World-class logistics
Committed service personnel
Complete diagnostic reports after every inspection
Proactivity: service ahead of time
Atlas Copco solution for Downstream sector
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Benefits of Working with Atlas Copco:
World leading player in air/gas compression and purification
More than 130 years of experience
Presence in more than 170 markets
Extensive global service network
No compromises on component quality
High-trained personnel
Complete range of solutions and services
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Committed to sustainable productivity.
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