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AQUACULTURE FILTRATION TECHNOLOGIES
RECIRCULATING
AQUACULTURE
SYSTEMS
(RAS)
MAT Aquaculture Filtration was established to provide the highest possible efficiency equipment and s e r v i c e s o n R e c i r c u l a t e d Aquaculture Systems (RAS). MAT was established in 2012 in Izmir, Turkey and was founded by fish husbandry industry experts. Our expertise in animal husbandry for over 35 years is our biggest c o m p e t i t i v e a d v a n t a g e . Furthermore, we understand animal behavior and we know in depth the operational needs to run a facility correctly. Our company develops a n d t e s t s t h e e q u i p m e n t performance and ensures its ease of operation on our marine f ish quarantine facility in Izmir. MAT has developed to become a design, manufacturing, and contracting leader in the field of RAS filtration technologies. Currently, we employ over 120 highly-skilled staff of m u l t i p l e n a t i o n a l i t i e s . O u r organization is structured to deliver successfully completed projects on-time and on-budget in any part of the world.
O u r s t r o n g e s t a s s e t i s o u r engineering team, which consists of h igh ly-sk i l led and mot ivated aquaculture engineers, marine biologists, and MEP engineers. Our engineering team has the capability to calculate and specify hydraulic requirements and specially MEP features of any RAS filtration system. In addition, MAT carries a 10 million Euro global professional indemnity policy covering all its design works. MAT designs and builds custom-sized filtration equipment for RAS systems delivers the requirements of each project from plans to smoothly running facilities.
INTRODUCTION ENGINEERING TEAM
C O M P A N YP R O F I L E
1 2
Additionally, our company has an immaculate track record of successfully completed projects around the world. Due to our understanding the constantly changing demands of the filtration technology in RAS, we aim to offer the highest possible quality and professional approach. MAT develops its R&D on its own tanks and quarantine facility, observing closely the water parameters and the ease of operation of the systems designed. To clarify, MAT is not just an integrator who buys various components from different vendors, we are industry innovators.
MAT’s competitive advantage lies in our capacity to provide value engineering designs and in-house manufacturing to deliver robust equipment simple in operation & highly effective. Moreover, MAT has a vast experience in fish and marine mammal husbandry and we take pride in the engineering we provide for the wellbeing of the animals entrusted to our care. This deep knowledge in filtering water, led MAT to expand its filtration technology to Recirculated Aquaculture Systems.
W H Y T OC H O O S E M A T ?
We work closely with MEP vendors from Germany, Italy, Netherlands, Spain, and the USA, and we cooperate with design firms all around the world. Our R&D ( R e s e a r c h & D e v e l o p m e n t ) manufacturing and assembly line in Izmir. Specifically it is a 30,000 sq.ft purpose built facility and it is equipped with state of the art technology. MAT procures all its main components from European and U.S. manufacturers. Furthermore, MAT operates with ISO 14001 and 9001 protocols, and carries UL, SASO, and CE c e r t i f i c a t i o n o f a l l e q u i p m e n t manufactured.
SUPPLIERS & CERTIFICATIONS
MAT headquarter is located in İzmir, Turkey. MAT Sales & Office Support offices are also open in Athens, Greece and Dubai, UAE. Our ERP is integrated to secure optimum after-sales service for our clients, keeping in stock spare parts for immediate d i s p a tc h . A l l o f o u r p l a s t i c components come with a 5 year warranty. We take pride in our clientele and commit to supporting our clients in the best possible way.
SALES & SUPPORT
PROTEIN SKIMMERSFor Recirculated Aquaculture Systems (RAS)
MAT PS units, optionally, arrive with sludge Auto Wash System, allowing the outer cap to be rinsed with fresh water and the inner neck rinsed with system water minimizing the loss of water. MAT PS units may be manufactured upon request to operate with fresh water. MAT PS come with a pre-fitted IP67 electrical switch board in line with the most stringent safety regulations. All components and materials are rated to operate under high salinity & humidity condensed environments.
MAT PS units competitive advantage is the quality of fabrication & ease of operation. PS units carry MAT’s uniquely engineered Venturi, infusing the correctly balanced amount of Oxygen and Ozone inside to the PS body, achieving maximum saturation of Ozone in the treated water. Furthermore, the PS’s internal design is made in such a way as to create & retain the finest air bubbles up to the skimmer cup. This process results in maximum performance, producing a bio/ protein waste that is significantly thicker than industry standard. MAT PS units are not “ temperamental” in their operat ion; therefore, there is no need for constant fine adjustment once the PS is commissioned.
MAT PROTEIN SKIMMERS (PS) have been designed after many years of testing on high bioload water conditions at our research faci l ity. Designed to provide quality performance, ease of operation & robust fabrication. MAT PS units manufactured in-house in polyethylene (PE) or polypropylene (PP) plastic, by SIMONA A.G. MAT PS come in a variety of standard sizes and can be customized to suit any facility size and flow parameters.
MAT Protein Skimmers are core elements in the Recirculated Aquaculture Systems, and are complementary to pressurized sand filters, paper filters, algae scrappers, moving bed filters, cartridge filters, drum filters and trickle filters.
Auto-wash system for inner and for outer tube.
Removal of fine particulate material (<40 micron) that attaches to the foam
MAT Protein Skimmer Filtration Systems remove mechanically 90% of the dissolved organics, proteins, fish food remains and tints from the water column
Control and monitoring of ozone dosing by ORP probe as part of the water quality monitoring package
Reduced load imposed on the pressure sand filters, allows a higher filtration velocity through them
Design is focused on simplicity and user-friendly operation
Maximize oxygen saturation in the water while it mixes and dissolves oxygen and ozone.
Easy foam level fine tuning
Custom made sizes Protein Skimmers are also available
MAT Protein Skimmers are constructed of materials capable of withstanding thecorrosive nature of the marine aquatic environment, and have a proven commercial
Protein skimmer shall serve to reduce levels of COD (Chemical Oxygen Demand), BOD (Biological Oxygen Demand)
performance record.
Resistant and robust fabrication
and TOC (Total Organic Carbon) in one step.
DESCRIPTION APPLICATION
43
PROTEIN SKIMMERSSpecification
PROTEIN SKIMMERSSpecification
5 6
MAT Protein Skimmer operation is based on the centrifugal mechanical removal of organic compounds. MAT PS operation is optimized through ozonated air which is injected into the treated water, as a stream of fine bubbles, by a low-pressure venturi set. As the bubbles rise up through the water column, proteins and other surface-active compounds are attracted to each other. The organic coat/ bio sludge is clogged in fine bubbles as they rise up through the water
column. This foam is rejected from the protein skimmer through the effluent pipe and is discharged to the sewer or the backwash treatment. An important secondary effect of protein skimming is the removal of fine particulate material (<40 micron) that attaches to the foam.
OPERATION & ENGINEERING
Diameter HeightBasic Unit
Total Electric Power
Supply Voltage
50Hz
Inlet Connection
Size
Inlet Level
Outlet Connect
Size
Outlet Level
@1.5 min dwell time
flow
@2 min dwell time
flow
Dry weight
Operational Weight
Recommended Ozone Dosage
Venturi Pump
Number
mm mm mm mm kW/h V (mm) (mm) (mm) (mm) m³/hr m³/hr kg (kgs) g/h qty
MAT PS-300 655 768 315 1799 0,45 1~230V 50 1116 75 1156 3 3 50 140 PE/PP 1 1 44-8
MAT PS-500 700 988 500 1896 0,71 3~400/230V 50 1085 90 1172 11 8 80 400 PE/PP 2 1 21-40/53 H
MAT PS-630 822 1180 630 2288 0,97 3~400/230V 75 1410 110 1343 20 15 85 550 PP 2 1 21-40/54H
MAT PS-750 1098 1234 750 2398 0,97 3~400/230V 90 1500 140 1518 31 23 150 920 PE/PP 4 1 21-40/54 H
MAT PS-1000 1390 1635 1000 2670 1,85 3~400/230V 110 1590 225 1585 63 47 210 1750 PE/PP 8 1 21-40/58 H
MAT PS-1250 1665 1790 1250 3102 2,64 3~400/230V 160 1778 250 1845 123 92 332 2850 PP 12 1 21-50/44
MAT PS-1500 1900 2300 1500 3674 5,28 3~400/230V 160 2300 280 2259 201 151 465 4700 PE/PP 25 2 21-50/44
MAT PS-2000 2506 3274 2000 3987 7,10 3~400/230V 280 2185 315 2179 358 269 820 8900 PE/PP 36 2 21-81/33
MAT PS-2350 2900 3100 2300 4000 9,40 3~400/230V 315 TBD 400 TBD 494 371 TBD 14500 PE/PP 50 2 21-81/34
MAT PS-3000 3220 3600 3000 4670 14,10 3~400/230V 2X315 2723 2X400 TBD 805 604 TBD 32500 PP 100 3 21-81/34
Venturi Pump Model
Footprint (mm)
Body Material
MODEL
RAS SKIDFor Recirculated Aquaculture Systems SKID
Resistant and robust fabrication
Optimized Total Ammonia Nitrogen removal rate
Decreased operational cost through automated operation
Design focused on simplicity and user-friendly operation
Custom made sizes for RAS Skids are also available
Integration of the required RAS Filtration Equipment in one platform
Low energy consumption
Compact design for plug and play direct application
ADVANTAGES OF MAT RAS SKID UNITS
The MAT RAS SKID Filtration System is a complete fi ltration unit designed for Recirculating Aquaculture Systems and fulfills possible treatment requirements in the smallest footprint with minimum energy consumption. The RAS SKID is designed to provide complete mechanical, biological filtration and disinfection.RAS Skid Units integrate automated operation decreasing the operational cost of the facility.
Sand filter is not available for shellfish aquaculture applications.
The MAT RAS SKID unit covers a wide range of the Recirculated Aquaculture Systems needs. RAS Skid Unit forms a user-friendly plug and play system for Biological filtration, Protein skimming and Ozone-UV disinfection.
DESCRIPTION
APPLICATION
7 8
De-Gassing
Protein Skimming
Biological Filtration Aeration
Ozonation Dis-InfectionUV-C Dis-InfectionOxygen Enrichment
Mechanical Particle Filtration
RAS SKIDFor Recirculated Aquaculture Systems SKID
The Unit is equipped with High Performance built in Protein Fractionator (Skimmer) with optional autowash system.
MATS RAS Unit is an integrated system consisting of all the essential equipment for Recirculated Aquaculture Systems, focusing on increased efficiency of mechanical, biological, chemical fi ltration and uv disinfection. RAS Skid is designed for optimized Total Ammonia Nitrogen removal rate in the lower footprint.
All units come as pre-assembled modules and assembled and hydrotested for fast & trouble-free installation on site. For optimum mechanica l f i l t rat ion capacity, MAT recommends the addition of an activated med ia f i l te r to ach ieve lower tank recirculation, providing energy saving and less maintenance.
The Unit is made from Polypropylene which offers robustness and durability against harsh operational conditions.
OPERATION & ENGINEERING
System Main Pump
Trickle Filter Bio Reactor with Air Blower
Protein Skimmer Venturi Pump
Ultraviolet Disinfection System
Ozone Generator System
Pump Motor VFD
IP64 Electrical Board
Basic Functions Button Console
PLC (optional)
On/off alarm indicator
ORP Sensors
Temperature Sensor
Flowmeter & Pressure Gauges
pH Sensor
Heat Pump
All bolts and nuts SS 316
Water level sensors with alarm
9 10
RAS SKIDSpecification
RAS SKIDSpecification
11 12
Max Height
Skimmer Dia.
Pump QTY
Media FilterTank Diameter
SystemPumpModel
Basic UnitTotal Electric
Supply
VenturiPumpModel
BLOWERMODEL
Supply Voltage 50Hz
INLET
UV Radiation
Outlet
UV Lamp
Total PowerUV MODEL
PS/BIOLOGICAL/UV-C
FLOWRATE NOMİNAL
Recommended
Ozone Dosage
mm
(m3/h)
mm
(gr TAN/day)
mm
(gr TAN/day)
mm
Pcs.
mm kW V mm
(J/m2)
mm
kW
(m3/h)
g/h
RAS SKD 500
RAS SKD 300
RAS SKD 750
RAS SKD 1000
RAS SKD 1250
RAS SKD 1500
RAS SKD 2000
RAS SKD 500
RAS SKD 300
RAS SKD 750
RAS SKD 1000
RAS SKD 1250
RAS SKD 1500
RAS SKD 2000
1300
1200
1300
1600
4800
5600
3000
5
3
11
22
28
65
95
1800
1600
166
66
2500
2000
615
198
500
300
2
2
500
400
Prime 13
44/4
1,9
1,3
21-40/53 H
44/8
3~400/230V
1~230V
10DL-MD
10DL-MD
63
40
400
400
90
63
0,15 MR2-75PP
10
4
2
1
2000
420
3200
1633
750
2
750
Prime 25
3
21-40/54 H
3~400/230V
15DH-MD
90
400
140
0,3 MR1-220PP
20
2
3700
831
4100
3258
1000
2
1050
Prime 40
5,3
21-40/58 H
3~400/230V
R20MD
140
400
160
0,7 MR3-220PP
40
10
1900
1305
3400
5048
1250
2
1200
Resort 70 AK
7,6
21-50/44
3~400/230V
R30MD
140
400
250
1,1 MR4-220PP
100
10
2000
1752
4400
6526
1500
4
1800
Resort 110 AK
18
21-50/44
3~400/230V
R30MD
160
400
280
2 MR8-220PP
175
15
7500
3347
4800
12928
2000
4
2000
Badu Multi 100/250
31,2
21-81/33
3~400/230V
K05MS
2x225
400
2x315
2 MR8-220PP
300
25
Skid System
Skid System
Footprint
MEDIA FILTERFLOWRATE
TAN RemovalRate withBM-1000
TAN RemovalRate withBM-4500
13 14
WE FABRICATE LOW ENERGY CONSUMPTION MEP EQUIPMENT FOR
BIOLOGICAL FILTRATION, MECHANICAL FILTRATION, AND
DISINFECTION SOLUTIONS IN THE AQUACULTURE INDUSTRY.
RA
S S
KID
OZONE GENERATORSEffective Operation With a Corrosion Resistent Design
MAT OZONE GENERATORS are designed & manufactured in-house to provide stable and actual ozone del ivery in h igh humidity environments. MAT Ozone Generators are sensitive electrical equipment fabricated specifically for aquarium and aquaculture filtration room conditions. MAT Ozone units cover a wide variety of high quality Ozone Production needs, starting from 5g/h up to 100g/h. MAT Ozone generators maximize the efficiency of the water treatment process when paired with one of the MAT integrated Compact System components, or used as a stand-alone disinfection system. MAT Ozone Generators are designed for stable use, low power consumption, minimized footprint and operation in saline and humid ambient conditions. Fitted with regenerative air dryers, MAT Ozone generators provide efficient dry air supply.
MAT OZONE GENERATORS offer the solution for an effective, safe & natural disinfection process. Ozone is a dangerous and unstable gas and must be produced & distributed under strict operations conditions. MAT has the technology and expertise to design safe ozone systems to deliver the actual ozone specified output.
DESCRIPTION
APPLICATION
MAT OZONE GENERATORS are applicable to Recirculate Aquaculture Systems.
OPERATION & ENGINEERING
MAT OZONE GENERATORS utilize one low energy consumption air dryer, to supply dry air to the Oxygen Concentrators. The dried air is supplied to the Oxygen Concentrators by an oil free compressor. These Oxygen Concentrators work on the PSA (Pressure Swing Adsorption) principle, leading to a high purity ~93%, discriminated from air Oxygen, which is ready for the final process step through the Ceramic Corona Cell. The process inside to the Ceramic Corona Cell involves a powerful electric discharge that splits Oxygen molecule to atoms, which for stability reasons, they are attached to other intact Oxygen molecules forming Ozone. All the components of the MAT ozone generators are repairable.
ADVANTAGES OFMAT OZONE GENERATORS
Simplicity in use
Built-in Air Dryers to increase Ozone G e n e ra to r e f f i c i e n c y & a m p ; performance
Low energy consumption Air Dryer
Built-in Oxygen Concentrators
Built-in Oxygen Concentrators to produce high quality Ozone
Built-in Oil free air compressor
Compact design for plug and play application
Built-in Ventilation
Ceramic Corona Cell
Low pressure drop
User friendly interface
+3 °C pressure dew-point
Long service periods
Suitable for tropical and high humidity conditions operation
Small footprint
R-134a, environmentally friendly gas
Fi lter bypass implementat ion capability
Maintenance friendly design
Automated, smart control of operation
Durable robust design excellent resistance to harsh environment
Compact Unit with increased treating process capacity
Oil free compressor –elongates the Air Dryer and Oxygen Concentrator Lifetime
15 16
OZONE GENERATORSpecification
OZONE GENERATORSpecification
1 117 18
Max Height
Ozone Output
Ozone Concentration
Compressor Power
Total CurrentSupply Voltage
50HzCorona
Frequency
Ozone Outlet Size-
SS316
Ozone Flow-Rate
Air ConditionerDeviceWeight
Ozone Production
Method
mm mm mm g/h g/m3 W/h A V Hz mm lpm Filter+Dryer Kg
OZ-5 900 605 1250 5 25 800 3,5 1~220V 50 8 5 1 100Corona
Discharge
OZ-10 900 605 1250 10 50 800 3,5 1~220V 50 8 5 1 100Corona
Discharge
OZ-20 1050 680 1250 20 50 1100 5 1~220V 50 8 10 1 145Corona
Discharge
OZ-30 1050 680 1250 30 50 1320 6 1~220V 50 8 10 1 158Corona
Discharge
OZ-50 1050 680 1250 50 60 1500 7 1~220V 50 8 15 1 170Corona
Discharge
OZ-75 1250 750 1615 75 75 3000 14 1~220V 50 8 20 1 190Corona
Discharge
OZ-100 1250 750 1615 100 80 4000 18 1~220V 50 8 20 1 210Corona
Discharge
Ozone Generator
Footprint
MAT OZONE GENERATORS utilize one low energy consumption air dryer, to supply dry air to the Oxygen Concentrators. The dried air is supplied to the Oxygen Concentrators by an oil free compressor. These Oxygen Concentrators work on the PSA (Pressure Swing Adsorption) principle, leading to a high purity ~93%, discriminated from air Oxygen, which is ready for the final process step through the Ceramic Corona Cell.
OPERATION & ENGINEERING
The process inside to the Ceramic Corona Cell involves a powerful electric discharge that splits Oxygen molecule to atoms, which for stability reasons, they are attached to other intact Oxygen molecules forming Ozone. All the components of the MAT ozone generators are repairable.
PRESSURIZED MEDIA FILTERImproved Performance Over Sand Filters
MAT Pressurized Media Filters are rapid, pressurized multilayer filters filled in with Activated Glass Filter Media instead of sand to double the process performance. The PMF media offers 300 times more surface area than the sand media, is electrostatically charged in order to absorb organic substances and small particles and finally the metal oxide catalysts located on its surface make the PMF self-sterilizing, as well. The developed filtration speed varies between 20-25m/h at pressure rate of 3 or 4.5 bar. The specific filter configuration offers extra resistance to bio-fouling, to bio-coagulation and does not permit any unfiltered water to escape due to transient wormhole water channeling.
The wastewater is dispersed evenly over the Activated Filter Media by diffusers which are located on the upper part of the vessel. As the water permeates down through the media
MAT PMF are applicable to Aquaculture Facilities and to Recirculated Aquaculture Systems.
OPERATION & ENGINEERING
MAT PMF present the solution for optimal and total water fi ltration at lower power consumption rates when compared to traditional sand filters. The media used allow ease of operation and although a higher initial investment, the ROI is fast.
MAT PMF may be backwashed by reversing the water delivery to flow from the lower to the higher media layers collecting and discharging the deposited particulate matter to the effluent waste line. The MAT PMF vessels are made from Bobbin Wound FRP or laminated FRP vessels, venilester coated offering optimum ozone osmosis protection, pneumatic or motor actuated manifold, manometers and air pressure relief valves.
APPLICATION
More than doubled performance over a conventional sand filtration system
Higher effective filtration surface than sand
Presents Biodynamic Stability
Does not permit untreated water escape
Around 50% lower backwash water need
PMF is a Self-Sterilizing Media
No bacteria bio-fouling
No bio-coagulation
PMF optionally, coated for extraozone osmosis protection, pneumatic or motor actuatedmanifold, manometers and air relief valves.
Resistive and durable structure
Small footprint
Automated, smart control of operation
PMF media is never changed or replaced
Compact Unit with increased treating process capacity
No problems due to sludge bulking
CE Certification
Low head pressure loss
Durable robust design excellent resistance to harsh environment
No sludge bulking
No filter clogs
No need of periodic backwashing
Reduced sludge production
No need of periodic backwashing
Resistive and durable structure
Complete organic load removal
layers, the particulate material carried in the water is deposited to the Activated Filter Media . The Act ivated Fi l ter Media is manufactured from amorphous aluminosilicate glass.
DESCRIPTION
ADVANTAGES OF MAT PMF
19 20
Dis_Infection by UV-C
Removes excess feed, and other organic matter.
Temperature control by means of Heat Exchangers
PRESSURIZED PMFSpecification Specification
PRESSURIZED PMF
21 22
Basic UnitFoot Print
Max. Height Basic Unit Total Electric Power
Supply Voltage 50Hz
Skid inlet Skid Outlet Backwash
Connection Nominal Flowrate
(mm) (mm) (mm) (m²) kW/h V (mm) (mm) (mm) (m³/h)
PMF 500 2123 x 760 1840 500 0,19 FT500-3-A 0,75 3~400/230V 50 50 40 5Speck Prime 13
AK
PMF 600 1900 x 773 1900 600 0,33 FT600-3-A 1,55 3~400/230V 50 50 40 7Speck Prime 25
AK
PMF 800 2662 x 965 2150 800 0,5 FT800-3-A 1,77 3~400/230V 75 63 63 11Speck Prime 30
AK
PMF 1000 3020 x 1247 2250 1000 0,86 FT1000-3-A 2,55 3~400/230V 90 75 75 21Speck Prime 40
AK
PMF 1200 2400x1800 2400 1200 1,13 FT1200-3-A 3 3~400/230V 110 90 90 27Speck Prime 48
AK
PMF 1400 2600x2000 2520 1400 1,54 FT1400-3-A 3,45 3~400/230V 140 110 110 38Speck Resort 50
AK
PMF 1600 2900x2300 2570 1600 2,01 FT1600-3-A 4,55 3~400/230V 160 140 110 50Speck Resort 80
AK
PMF 1800 3200x2400 2620 1800 2,54 FT1800-3-A 6,15 3~400/230V 160 140 125 63Speck Resort 110
AK
PMF 2000 3400x2600 2700 2000 3,14 FT2000-3-A 6,15 3~400/230V 200 160 140 78 Speck Resort 110 AK
PMF SKIDFILTER TANK
MODELSystem Pump
Model
PMF Tank Diameter & Area
MBBR FILTERSAdvanced biological reactor for aquaculture facilities
23 24
MAT MOVING BED BIO REACTORS are biological filters, designed to efficiently enable the organic load degradation, either as a part of a Recirculated Aquaculture System. The MAT MBBR biotower, is made of Polypropylene, robust to withstand harsh operation conditions. The MAT MBBR range covers the treatment needs for Biomass load from 31 up to 850kgs per bio-tower, utilizing low water volume and small footprint. The non-treated water stream is continuously mixed with air in the MAT MBBR, while the organic load is degraded biologically by microorganisms. This bio-film layer is formed on and in suspended polyethylene media.
MAT provides optimal pure PE biological media types between 1000m2/m3 and 4850 m2/m3 specific surface area.
DESCRIPTION
MAT Moving Bed Bio Reactor is an advanced and complete solution for Total Ammonia Nitrogen Removal for high biomas/feeding rate of aquaculture applications.
APPLICATION
MAT Moving Bed Bio Reactor receives the overflowed and loaded with organic pollutants from service facilities water, at its vessel base, leading it subsequently upwards through the moving filter bed, to be discharged on the top and inside to the reactor vessel.
OPERATION & ENGINEERING
The polyethylene bio-balls surface is used for the moving bed biofilm layer of the micro-organisms growth and activity. The micro-organisms biofilm activity conversion of the organic load to NO3 is enhanced by continuous air injection into the moving bed volume. MAT special design has optimized the air mixing process through high pressure air injection and fine air bubble subsequent formulation.
Advanced Reactor design, Robust and Proper for saline water useCombination of the advantages of fixed film and suspended growth processLong Lasting Polyethylene moving bed mediaHigher suspended biomassConcentrations leading to long sludge retention timeEnhanced process stabilitySmall Biological Reactor volumeSmaller required surface for micro-organisms growth and activity
Compact Unit with increased treating process capacityComplete organic load removal
Ease in maintenance
Low head pressure lossLow energy consumption
Compact Unit with increased treating process capacity
Reduced sludge productionComplete organic load removal
ADVANTAGES OF MAT MBBR
MBBR FILTERSSpecification
25 26
Diameter Height
Basic Unit Total
Electric Power
Supply Voltage
50Hz
Water Inlet Level
Inlet Outlet Water Outlet Level
Max Flow
Air Flow Rate
TAN Removal Rate with BM-
1000
TAN Removal Rate with BM-4500
Max BM-1000 media
Max BM-4500 media
mm mm kW/h V mm mm mm mm m3/h
m3/h gr TAN/day gr TAN/day m3 m3
MAT MBBR-500
MAT MBBR-500
500 1373 0,433~400/230
V1172 110 110 872 15
4,7 10DL-MDVACON
20X113 471 0,19 0,16 FOOD
GRADE PP
MAT MBBR-750
MAT MBBR-750
750 1776 0,633~400/230
V1518 160 160 1218 55
20 15DH-MDVACON
20X330 1370 0,55 0,47 FOOD
GRADE PP
MAT MBBR-1000
MAT MBBR-1000
1000 1978 0,753~400/230
V1585 250 250 1285 80
23 R20MDVACON
20X652 2712 1,09 0,93 FOOD
GRADE PP
MAT MBBR-1250
MAT MBBR-1250
1250 2223 1,53~400/230
V1845 280 280 1545 120
44 R30MDVACON
20X1146 4763 1,91 1,64 FOOD
GRADE PP
MAT MBBR-1500
MAT MBBR-1500
1500 2775 1,53~400/230
V2259 315 315 1959 220
44 R30MDVACON
20X2060 8562 3,43 2,94 FOOD
GRADE PP
MAT MBBR-2000
MAT MBBR-2000
2000 2850 2,23~400/230
V2179 355 355 1879 280
95 K05MSVACON
20X3760 15633 6,27 5,37 FOOD
GRADE PP
MODEL
MODEL
BLOWER Driver ModelBlower
ModelBody
Material
TRICKLE FILTERSImproved wet dry filtration
MAT TRICKLE FILTERS are applicable to Recirculated Aquaculture Systems.
DESCRIPTION
MAT TRICKLE FILTERS are fixed-bed, aerated, biological filters designed to convert the tox ic , n i t rogen waste found in Aquaculture Facilities water to non-toxic and easily removable by products. MAT Trickle Filters use an air blower to reinforce the presence of Oxygen inside the bio-tower. The use of Polyethylene (PE) bio balls provides the maximum surface area, not only for the micro-organisms activity but also for the gaseous exchange process restoring the levels of CO2 and O2 to required values. MAT TRICKLE FILTERS range covers the TAN (Total Ammonia Nitrogen) Removal Rate needs from 30 gr TAN/day up to 1800 gr TAN/day and from 42kg up to 2600kg, of Max Biomass at 2% feeding ratio, per bio-tower.
APPLICATION
MAT TRICKLE FILTERS, combined with other Recirculated Aquaculture System equipment is the ideal solution for Total Ammonia Nitrogen (TAN)
Advanced TRICKLE FILTER designTotal Ammonia Nitrogen removalEnhanced process stabilityHigh BOD treatment capacityMaximized trickling surface for the same vessel volumeThe fixed solid media consists of polyethylene bio ballsUniform air-water mixing by air blower and via proper chamber designControl of Oxygen presenceImproved Gas exchange interface to restore CO2 and O2 levels in the waterControl of microorganisms’ health, growth, and activity
No filter clogLow head pressure loss
Resistive and durable structure
No filter channeling
Simplicity in design and ease in operation and maintenance
ADVANTAGES OF TRICKLE FILTERS
27 28
TRICKLE FILTERSSpecification
29 30
OPERATION & ENGINEERING
MAT TRICKLE FILTER bio-tower, receives pre-filtered aquaculture wastewater and it trickles it through aerated solid media (PE bioballs). The media surface offers the layer onto which a biomass of suitable microorganisms is being attached and growing. These are the bacteria that remove the ammonia from the wastewater through chemical reactions in the presence of Oxygen reinforced by an air blower. The released energy is necessary for the bacteria growth and as well, the required amount of Oxygen represents the measure of the TAN load to be removed. MAT design team has paid special attention for the TRICKLE FILTERS to maintain the conditions for maximum microorganism population growth and dead zone elimination. MAT TRICKLE FILTERS are the solution for high TAN Load Removal, by maximizing the wastewater trickling surface, providing uniform mixing of wastewater & air and by infusing high Oxygen concentrations into the process.
MAT-RAS MARINE BIOLOGISTS, HYDRAULIC & AQUACULTURE ENGINEERS CONSTANTLY DESIGN NEW
EQUIPMENT SIMPLE IN OPERATION THAT DELIVER OPTIMUM WATER QUALITY.
Diameter HeightWater Inlet
Level Inlet Outlet
Water Outlet
Level (mm)
mm mm mm mm mm mm
MAT T-500
MAT T-500
500 1513 1513 63 63 1260
MAT T-750
MAT T-750
750 1807 1807 140 140 1400
MAT T-1000
MAT T-1000
950 2000 2100 200 200 1600
MAT T-1250
MAT T-1250
1250 2010 2400 250 250 1900
MAT T-1500
MAT T-1500
1500 2020 2700 280 280 2200
MAT T-2000
MAT T-2000
2000 2500 3000 315 450 2500
MAT T-3000
MAT T-3000
3000 3000 3300 450 710 2800
Trickle Filter
– model
Trickle Filter
– model
Degas Blower Connection
(mm)
Max Flow TAN Removal Rate with BM-
500
Max BM-500 media
mm m3/h gr TAN/day m3
25 7 62 0,21 PP
32 35 168 0,56 PP
40 75 298 0,99 PP
50 115 518 1,73 PP
50 145 750 2,50 PP
63 400 1649 5,50 PP
63 1100 4453 14,84 PP
Body Material
SPECK PUMPSEffective operation with a corrosion resistent design
MAT is cooperating with SPECK PUMPS, a reliable manufacturer with service centers around the world. MAT designed SPECK pumps, coming only in color yellow, meet the corrosion resistant requirements of saline water, offering a wide range of pumps delivering from 4m3/h up to 250m3/h. MAT SPECK Pumps are fabricated to withstand harsh operating conditions and to transfer acidic andsaline fluids. To achieve this, the pump motor and bearings are completely isolated from fluids that could contaminate them, ensuring longer operating periods than the standard Speck pump version models. Maintenance of the Speck pump is simple due to the large strainer canister and the robust materials used.
DESCRIPTION
APPLICATION
The special version AK pumps correspond to
the standard vers ions in our Speck
programmed, however they are designed for
use in diverse salt water and problem medias.
Media that could potentially leak or minerals
and salts which could crystallize do not come
into contact with the motor or bearings.
Therefore, this ensures considerably longer
operating times for these fields of application
compared to the standard version.
Silent working
Monoblock-type pump with a below-type mechanical seal mounted on a plastic shaft protector sleeve
Complete electrical separation
Threaded inlet and outlet connections suitable for union
Custom sealing materials with High Salt-Water, Chemical and Ozone Resistance
Discharge outlet swivels progressively
Long-Life Span
No-vibration Creation
ADVANTAGES OF SPECK PUMPS
Robust and durable structure
Corrosion resistant
High efficiency motors
Simple maintenance
31 32
SPECK PUMPSSpecification
SPECK PUMPSSpecification
33 34
Orientation
Flow
Rate
Total Head
MotorPower
(P1)
TOTAL CURRENT
ELECTRICAL DATA
m3/h m kW/h A V
PRIME 7 HORIZONTAL
HORIZONTAL
HORIZONTAL
HORIZONTAL
HORIZONTAL
HORIZONTAL
HORIZONTAL
HORIZONTAL
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
450 500 7 8 0,44 0,953~400/230
V
PRIME 11
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
500 610 11 8 0,63 1,253~400/230
V
PRIME 13
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
500 610 13 8 0,75 1,553~400/230
V
PRIME 15
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
610 650 15 8 0,93 1,933~400/230
V
PRIME 20
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
750 800 20 8 1,26 2,253~400/230
V
PRIME 25
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
800 920 25 8 1,55 2,953~400/230
V
PRIME 30
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
920 1100 30 8 1,77 3,33~400/230
V
PRIME 40
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
1100 1300 40 8 2,55 4,63~400/230
V
Pump Type
FilterSize
mm
Orientation
Flow
Rate
Total Head
MotorPower
(P1)
TOTAL CURRENT
ELECTRICAL DATA
m3/h m kW/h A V
Pump Type
FilterSize
mm
3~400/230
V
3~400/230
V
3~690/400
V
3~690/400
V
3~400/230
V
3~400/230
V
3~400/230
V
3~400/230
V
3~400/230
V
3~400/230
V
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
RESORT 30
920 1100 30 10 1,77
RESORT 40
1100 1400 40 10 2,55
RESORT 45
1100 1400 45 10 3
RESORT 50
1100 1400 50 10 3,45
RESORT 60
1100 1400 60 10 3
RESORT 70
1100 1400 70 10 3,45
RESORT 80
1100 1400 80 10 4
RESORT 110
1100 1400 110 10 5,5
BLOCK MULTI 65-250
VERTICAL 105 25 7,5
BLOCK MULTI
100-250VERTICAL 250 20 11
9Liter9Liter
19Liter19Liter
3,3
4,6
5,5
6,2
5,5
6,2
7,9
10,4
14,4
21
PRIME 483~400/230
V
PLASTIC IMPELLER/
SALT WATER
RESISTANT SEALINGS
1100 1400 48 8 3 5,5HORIZONTAL
HORIZONTAL
HORIZONTAL
HORIZONTAL
HORIZONTAL
HORIZONTAL
HORIZONTAL
HORIZONTAL
HORIZONTAL
UV DISINFECTION SYSTEMImproved wet dry filtration
MAT UV Disinfection devices are applicable to Aquaculture Facilities, and Recirculated Aquaculture Systems
MAT UV DISINFECTION SYSTEM is a sterilizing device for wastewater treatment, where the Ultra Violet radiation targets directly to ‘microorganisms’ genetic material (DNA & RNA) destruction. The comparative advantage of the UV disinfection system over various chemical disinfection methods is the maintained and unaffected physical and chemical composition of water after the UV radiation activity. The UV is effective against any type of microorganism such as algae, bacteria, virus, fungi, yeasts, etc.
DESCRIPTION
APPLICATION
MAT UV Disinfection devices is the solution for total water sterilization.
Pre-filtered water flows into the UV Disinfection device, where Ultraviolet Radiation is emitted to destroy the genetic material of the microorganisms contained in the water. Moreover, the MAT medium pressure UV lamps, are capable of multi-frequency emission, resulting in chloramines elimination through a photochemical reaction. The combined chlorine is reduced up to more than 50%. MAT UV sterilizers are made by HDPE plastic to guarantee high resistance to aggressive water, sea water & thermal water. They have multiple advantages over chemical disinfection systems since UV radiation does not alter the physical & chemical composition of water. UV sterilization is effective against all types of algae, bacteria, virus, fungi, yeasts, etc. Commonly used for the disinfection of water for human consumption, UV systems eliminate chloramines through a photochemical action, reducing the combined chlorine up to more than 50%. MAT UV systems come with control panel to monitor the operation and effectiveness of the UV lamps.
OPERATION & ENGINEERING
A D VA N TA G E S O F M AT U V DISINFECTION
Effective against any type of harmful microorganism
Minimised risk of handling and dosing hazardous chemical products
Maintaining unaffected physical and chemical composition of the water
Avoidance of hyper chlorination
35 36
UV DISINFECTION SYSTEMSpecification
UV DISINFECTION SYSTEMSpecification
37 38
Requested
Flowrate
Requested
Dosing Rate
Reactor
Diameter
Reactor
Length
Per Lamp
Power
Total Current Supply
Voltage
50/60Hz(m3/h) J/m2 mm mm W A V
MR1-75PP STD L-
shape3 400 0,98 1 1/2" BSP PP 90 980 75W 1 75 0,35 1~230V
MR1-75PP STD L-
shape5 400 0,98 1 1/2" BSP PP 90 980 75W 1 75 0,35 1~230V
MR2-75PP 3" 8 400 0,98 3" BSP PP 140 912 150W 2 75 0,7 1~230V
MR2-75PP 3" 15 400 0,98 3" BSP PP 140 912 150W 2 75 0,7 1~230V
MR3-75PP 3" 22 400 0,98 3" BSP PP 160 912 225W 3 75 1 1~230V
MR4-75PP 3" 35 400 0,98 3" BSP PP 180 912 295W 4 75 1,1 1~230V
MR1-350PP 45 400 0,98 DN100 PP 160 1818 0,4kW 1 350 1,7 1~230V
MR3-220PP 61 400 0,98 DN150 PP 250 1318 0,7kW 3 220 3,2 1~230V
MR3-220PP 90 400 0,98 DN150 PP 250 1318 0,7kW 3 220 3,2 1~230V
MR4-220PP 110 400 0,98 DN150 PP 315 1318 1,1kW 4 220 5 1~230V
MR4-350PP 150 400 0,98 DN200 PP 315 1818 1,6kW 4 350 7,2 1~230V
MR4-350PP 200 400 0,98 DN200 PP 315 1818 1,6kW 4 350 7,2 1~230V
MR4-350PP 250 400 0,98 DN200 PP 315 1818 1,6kW 4 350 7,2 1~230V
MR4-350PP 300 400 0,98 DN200 PP 315 1818 1,6kW 4 350 7,2 1~230V
MR6-350PP 350 400 0,98 DN250 PP 355 1818 2,4kW 6 350 11 1~230V
MR8-350PP 450 400 0,98 DN300 PP 450 1818 3,1kW 8 350 14 1~230V
MR8-350PP 600 400 0,98 DN350 PP 450 1818 3,1kW 8 350 14 1~230V
MR12-350PP 850 400 0,98 DN400 PP 500 1818 4,7kW 12 350 21 1~230V
MR12-350PP 1000 400 0,98 DN400 PP 500 1818 4,7kW 12 350 21 1~230V
Design Water UVT
Ratio
Flange/ Pipe
Connection Sizes
BODYMATERIAL
Number Of
UV LampsUV Spesification
(Metric System)
Total
Power
39 40
C O N T A C T
matglobal.tech
GREECE, ATHENS
Phone: (+30) 210 9816418Fax: (+30) 2109816414Email: sales@matglobal.tech
Address: 20 Varis – Koropiou Av., Vari, 16672
TURKEY, IZMIR UAE, DUBAI
Phone: (+90) 232 234 24 04 Fax: (+90) 232 234 24 05 Email: sales@matglobal.tech
Address: Istikbal Cad. 120 Guzelbahce, Izmir
Email: sales@matglobal.techFax: (+971) 445 423 10
Address: Austria Business Centre, Dubai Media City Concord Tower 6th floor, Dubai UAEPhone: (+971) 445 497 43
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