april, 2008 saudi aramco aviation system for aircraft maintenance
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April, 2008April, 2008
Saudi Aramco Saudi Aramco
Aviation System Aviation System
for Aircraftfor Aircraft
MaintenanceMaintenance
AgendaAgenda
• Introduction to SAP ERPIntroduction to SAP ERP
• Key SAP Processes Key SAP Processes
• SAP Maintenance TrackingSAP Maintenance Tracking
SAP Implementations for Saudi AramcoSAP Implementations for Saudi Aramco
•2007 - Aramco Aviation upgraded to latest SAP version:
• SAP Aerospace & Defense Version ECC 6.0
•400 users across 3 Maintenance Bases
4Q99
HR
3Q00
IS Oil,Sales
PS
3Q024Q01
SAP Core,SCM/PMBig Bang FI/CO
2Q02
TSW&APO, Payroll
4Q02
IS-A&D 4.6C
2Q04 2Q05
IS Healthcare
SAP Aerospace & Defense (IS A&D)SAP Aerospace & Defense (IS A&D)
•Aerospace & Defense Solution has specific Aerospace & Defense Solution has specific enhancements developed to meet the needs of Major enhancements developed to meet the needs of Major Aerospace Operators, Manufacturers and Defense Aerospace Operators, Manufacturers and Defense IndustryIndustry
•Aramco Aviation is using SAP Aerospace & Defense Aramco Aviation is using SAP Aerospace & Defense Solution as the basis of their Maintenance and Solution as the basis of their Maintenance and Materials Management System Materials Management System
•Aerospace & Defense Solution has specific Aerospace & Defense Solution has specific enhancements developed to meet the needs of Major enhancements developed to meet the needs of Major Aerospace Operators, Manufacturers and Defense Aerospace Operators, Manufacturers and Defense IndustryIndustry
•Aramco Aviation is using SAP Aerospace & Defense Aramco Aviation is using SAP Aerospace & Defense Solution as the basis of their Maintenance and Solution as the basis of their Maintenance and Materials Management System Materials Management System
SAP Aerospace & Defense - Solution MapSAP Aerospace & Defense - Solution Map
Best Practice - Full Business Suite for IS Aerospace & Defense Best Practice - Full Business Suite for IS Aerospace & Defense
Enterprise Management
Strategic Enterprise Management
Management Accounting
Financial Accounting
Corporate Governance
Financial Supply Chain Management
Business Analytics
Sales & Marketing Marketing Service Sales Spare Part SalesBilling & Credit Management
Analytics
Engineering & Configuration Management
Technical Document Management
Maintenance Program Management
Configuration & Compliance Management
Asset Induction & Retirement
Asset Health & Predictive Maintenance
Reliability & Performance Analytics
Maintenance PlanningAdvanced Maintenance & Service Planning
Visit PlanningLine Maintenance Planning
Shop Planning Workforce Planning
Spare Parts & Tools Management
Forecasting & Requirements Planning
Sourcing & Procurement
Inventory & Warehouse Management
Rotables Management
Warranty Management
Tools & Equipment Management
Dangerous Goods Management
Airframe MaintenanceElectronic Logbook
Production ControlWork Execution & Record Keeping
Work Closure
Engine & Component Maintenance
Engine Shop ControlComponent Shop Control
Work Execution Subcontracting Work Closure
Human Capital Management
Employee Life-Cycle Management
Employee Transaction Management
HCM Service Delivery Workforce Deployment
Business Support ProcurementEnvironment, Health & Safety
Travel ManagementIncentive & Commission Management
Fixed Asset Management
Discrepancy Handling
Business Support ProcurementEnvironment, Health & Safety
Travel ManagementIncentive & Commission Management
Fixed Asset Management
Enterprise Management
Strategic Enterprise Management
Management Accounting
Financial Accounting
Corporate Governance
Financial Supply Chain Management
Business Analytics
Sales & Marketing Marketing Service Sales Spare Part SalesBilling & Credit Management
Analytics
Engineering & Configuration Management
Technical Document Management
Maintenance Program Management
Configuration & Compliance Management
Asset Induction & Retirement
Asset Health & Predictive Maintenance
Reliability & Performance Analytics
Maintenance PlanningAdvanced Maintenance & Service Planning
Visit PlanningLine Maintenance Planning
Shop Planning Workforce Planning
Spare Parts & Tools Management
Forecasting & Requirements Planning
Sourcing & Procurement
Inventory & Warehouse Management
Rotables Management
Warranty Management
Tools & Equipment Management
Dangerous Goods Management
Airframe MaintenanceElectronic Logbook
Production ControlWork Execution & Record Keeping
Work Closure
Engine & Component Maintenance
Engine Shop ControlComponent Shop Control
Work Execution Subcontracting Work Closure
Human Capital Management
Employee Life-Cycle Management
Employee Transaction Management
HCM Service Delivery Workforce Deployment
Discrepancy Handling
Enterprise Management
Strategic Enterprise Management
Management Accounting
Financial Accounting
Corporate Governance
Financial Supply Chain Management
Business Analytics
Sales & Marketing Marketing Service Sales Spare Part SalesBilling & Credit Management
Analytics
Engineering & Configuration Management
Technical Document Management
Maintenance Program Management
Configuration & Compliance Management
Asset Induction & Retirement
Asset Health & Predictive Maintenance
Reliability & Performance Analytics
Maintenance PlanningAdvanced Maintenance & Service Planning
Visit PlanningLine Maintenance Planning
Shop Planning Workforce Planning
Spare Parts & Tools Management
Forecasting & Requirements Planning
Sourcing & Procurement
Inventory & Warehouse Management
Rotables Management
Warranty Management
Tools & Equipment Management
Dangerous Goods Management
Airframe MaintenanceElectronic Logbook
Production ControlWork Execution & Record Keeping
Work Closure
Engine & Component Maintenance
Engine Shop ControlComponent Shop Control
Work Execution Subcontracting Work Closure
Human Capital Management
Employee Life-Cycle Management
Employee Transaction Management
HCM Service Delivery Workforce Deployment
Business Support ProcurementEnvironment, Health & Safety
Travel ManagementIncentive & Commission Management
Fixed Asset Management
Discrepancy Handling
Enterprise Management
Strategic Enterprise Management
Management Accounting
Financial Accounting
Corporate Governance
Financial Supply Chain Management
Business Analytics
Sales & Marketing Marketing Service Sales Spare Part SalesBilling & Credit Management
Analytics
Engineering & Configuration Management
Technical Document Management
Maintenance Program Management
Configuration & Compliance Management
Asset Induction & Retirement
Asset Health & Predictive Maintenance
Reliability & Performance Analytics
Maintenance PlanningAdvanced Maintenance & Service Planning
Visit PlanningLine Maintenance Planning
Shop Planning Workforce Planning
Spare Parts & Tools Management
Forecasting & Requirements Planning
Sourcing & Procurement
Inventory & Warehouse Management
Rotables Management
Warranty Management
Tools & Equipment Management
Dangerous Goods Management
Airframe MaintenanceElectronic Logbook
Production ControlWork Execution & Record Keeping
Work Closure
Engine & Component Maintenance
Engine Shop ControlComponent Shop Control
Work Execution Subcontracting Work Closure
Human Capital Management
Employee Life-Cycle Management
Employee Transaction Management
HCM Service Delivery Workforce Deployment
Business Support ProcurementEnvironment, Health & Safety
Travel ManagementIncentive & Commission Management
Fixed Asset Management
Discrepancy Handling
Aviation SAP - Solution MapAviation SAP - Solution Map
Project
Execution
Materials
Management
Aircraft Master
Data
Maintenance
Program
Management
Alteration &
Configuration
Control
Work Packaging
& Scheduling
Update Counters
Hangar & Line
Maintenance
Warranty
Management
Reliability
Management
Refurbishment
Project Planning
Deferred Work
Management
Cost
Controlling
Financial
Reporting
Equipment
Master Data
Asset InductionAircraft/Parts/
Equipment
Engineering & Planning
Work ExecutionReliability & Warranty
Corporate Finance
Surplus/
Disposal
Aviation Key SAP Aviation Key SAP Process OverviewProcess Overview
Key SAP ProcessesKey SAP Processes•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
•Configuration ControlConfiguration Control
•Line MaintenanceLine Maintenance
•Component RepairComponent Repair
•Parts ManagementParts Management
•Tools ManagementTools Management
•ReportsReports
•Quality ControlQuality Control
•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
•Configuration ControlConfiguration Control
•Line MaintenanceLine Maintenance
•Component RepairComponent Repair
•Parts ManagementParts Management
•Tools ManagementTools Management
•ReportsReports
•Quality ControlQuality Control
Key SAP ProcessesKey SAP Processes•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info & Directives ManagementDirectives ManagementManufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info & Directives ManagementDirectives Management
SAP is used for recording all applicable:
• Service Bulletins/ Service Letters/ Service Changes etc.Service Bulletins/ Service Letters/ Service Changes etc.
• Airworthiness DirectivesAirworthiness Directives
• Creation of Routine/Non Routine Work FormsCreation of Routine/Non Routine Work Forms
• Integration to Maintenance PlanningIntegration to Maintenance Planning
SAP is used for recording all applicable:
• Service Bulletins/ Service Letters/ Service Changes etc.Service Bulletins/ Service Letters/ Service Changes etc.
• Airworthiness DirectivesAirworthiness Directives
• Creation of Routine/Non Routine Work FormsCreation of Routine/Non Routine Work Forms
• Integration to Maintenance PlanningIntegration to Maintenance Planning
Key SAP ProcessesKey SAP Processes•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
• AMI is the SAP representation of the Planned Aircraft Maintenance task.
• It Defines:• Applicability - Links task to Aircraft Fleet/TailApplicability - Links task to Aircraft Fleet/Tail• Intervals/Frequencies:Intervals/Frequencies:
Threshold & Repeat Threshold & Repeat Days/Flight Hours/Cycles/APU/RINs etc.Days/Flight Hours/Cycles/APU/RINs etc.
• Communicates to Maintenance Planning to schedule a task
Regulatory Directives & MFG ServiceRegulatory Directives & MFG ServiceDocuments AMI’sDocuments AMI’s
Regulatory Directives & MFG ServiceRegulatory Directives & MFG ServiceDocuments AMI’sDocuments AMI’s
SB/SL/etc.
Manufacturer Regulator
AMI
Non-Non-ApplicableApplicableNon-Non-ApplicableApplicable
HardcopyFilingTech Library
AD
SAP Maintenance Planning
SAPTDR
SAPAMI
TDR
EngineeringEngineering
ApplicableApplicableApplicableApplicable AllAllAllAll
ApplicableApplicableApplicableApplicable
FAA Inspection Programs AMI’sFAA Inspection Programs AMI’sFAA Inspection Programs AMI’sFAA Inspection Programs AMI’s
Task Card
QC-Tech AdvisoryGroup
Non-ApplicableNon-ApplicableHardcopyFiling
SAPAMI
Free Running/Out of Phase
Package
SAP Maintenance Planning
AMI
SAP (PRT)Document
ApplicablApplicablee
MFG Tasks &Intervals
ManufacturerRegulator
FAR&AWL Tasks &Intervals
Operator
ServiceExperience
SAP Maintenance Planning
AMI SAPAMI
MFG Inspection Programs AMI’sMFG Inspection Programs AMI’sManufacturerRegulator Operator
MFG Tasks &Intervals
FAR&AWL Tasks &Intervals
ServiceExperience
Planning
Task Card & Inspection forms
Non-ApplicableNon-ApplicableNon-ApplicableNon-ApplicableHardcopyFiling
SAPPRT
ApplicableApplicableApplicableApplicable
Free Running/Out of Phase
Package
Key SAP ProcessesKey SAP Processes•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
Aviation MaintenanceAviation Maintenance
Planned Maintenance (Mx)Planned Maintenance (Mx)• Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
(Represents a Task in SAP)
• Maintenance Task List (Task Card) Maintenance Task List (Task Card) • Hierarchical Task List (Tasks for Check Interval)Hierarchical Task List (Tasks for Check Interval)• Maintenance Plan (MP) Maintenance Plan (MP) • Routine/Non Routine Workcard:Routine/Non Routine Workcard:
• Notification (Workcard Issuance)• Work Packaging • Work Order (Workcard Completion)
Unplanned Maintenance (Mx)Unplanned Maintenance (Mx)
• Unplanned Mx - Squawks/Work ArisingUnplanned Mx - Squawks/Work Arising • Log Entry/Routine/Non Routine Workcard:Log Entry/Routine/Non Routine Workcard:
Notification (Workcard Issuance) Work Order (Workcard Completion)
• Unplanned Mx - Squawks/Work ArisingUnplanned Mx - Squawks/Work Arising • Log Entry/Routine/Non Routine Workcard:Log Entry/Routine/Non Routine Workcard:
Notification (Workcard Issuance) Work Order (Workcard Completion)
Key SAP ProcessesKey SAP Processes•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
•Configuration ControlConfiguration Control
•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
•Configuration ControlConfiguration Control
Configuration Control Configuration Control Configuration Control Configuration Control
•Identification of Technical ObjectsIdentification of Technical Objects
•View of Current Aircraft StructureView of Current Aircraft Structure
•Fit/Remove/Swap with Integration to Fit/Remove/Swap with Integration to Materials Management and Maintenance Materials Management and Maintenance PlanningPlanning
•Traceability/History RecordingTraceability/History Recording
•Identification of Technical ObjectsIdentification of Technical Objects
•View of Current Aircraft StructureView of Current Aircraft Structure
•Fit/Remove/Swap with Integration to Fit/Remove/Swap with Integration to Materials Management and Maintenance Materials Management and Maintenance PlanningPlanning
•Traceability/History RecordingTraceability/History Recording
Configuration Control Configuration Control
N737A
N737A-71
Aircraft Registration N737A Serial number 30181
Air Conditioning
Engine Location
Engine
Functional LocationsFunctional Locations
EquipmentEquipmentFan Inlet
LP Interm. Comp
Diffuser
HP Drive Turbine
LP Drive Turbine
N737A-21-20
N737A-21
Actuator
MaterialMaterial•All Aircrafts and AssembliesFully represented in SAP as Technical Objects
•All Aircrafts and AssembliesFully represented in SAP as Technical Objects
Current Aircraft ConfigurationCurrent Aircraft ConfigurationCurrent Aircraft ConfigurationCurrent Aircraft Configuration
Usage list
N737AN737A
Installation 01.01.07Removal 03.20.08
01.01. - 03.20.08 N737A01.01. - 03.20.08 N737A
05.06. - 03.20.06 N738A05.06. - 03.20.06 N738A
Configuration Control Configuration Control
•Scheduling of Maintenance Scheduling of Maintenance Plans Stopped/Started by Fit/Remove Plans Stopped/Started by Fit/Remove Transactions for Time Controlled Transactions for Time Controlled ItemsItems
•Scheduling of Maintenance Scheduling of Maintenance Plans Stopped/Started by Fit/Remove Plans Stopped/Started by Fit/Remove Transactions for Time Controlled Transactions for Time Controlled ItemsItems
SAP has Full Traceability of RotablesSAP has Full Traceability of RotablesSAP has Full Traceability of RotablesSAP has Full Traceability of Rotables
Key SAP ProcessesKey SAP Processes•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
•Configuration ControlConfiguration Control
•Line MaintenanceLine Maintenance
•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
•Configuration ControlConfiguration Control
•Line MaintenanceLine Maintenance
•Defect Capturing – capture all defects in the form of SAP Notifications
•Planning and Execution of all Line Maintenance Tasks
•Defect Capturing – capture all defects in the form of SAP Notifications
•Planning and Execution of all Line Maintenance Tasks
Line MaintenanceLine MaintenanceLine MaintenanceLine Maintenance
Defect capturing
Planning ExecutionPlanning
Execution
Defect AnalysisRoutine Maintenance
Spare Parts Provisioning
Material requirements
Analyzed defects Certification
Release to
ServiceDefer
defects
Key SAP ProcessesKey SAP Processes
•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
•Configuration ControlConfiguration Control
•Line MaintenanceLine Maintenance
•Component RepairComponent Repair
•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
•Configuration ControlConfiguration Control
•Line MaintenanceLine Maintenance
•Component RepairComponent Repair
Component Repair Component Repair
•Management of Rotables Repair
•Management of Serviceable/ Unserviceable status
•Integration to Materials Management for key processes of:• Stock ManagementStock Management• ExchangeExchange• RefurbishmentRefurbishment• SubcontractingSubcontracting
•Management of Rotables Repair
•Management of Serviceable/ Unserviceable status
•Integration to Materials Management for key processes of:• Stock ManagementStock Management• ExchangeExchange• RefurbishmentRefurbishment• SubcontractingSubcontracting
Stock
ServiceableServiceable UnserviceableUnserviceable
Procurement Scrap
In-house Repair
Aircraft
External Repair
DismantleDismantleInstallInstall
Component Repair Component Repair
Notification
Planning
Scheduling
Execution
Completion
History Material usage, orders, notifications, usage list
4
5
2
3
1 Part No. Serial No. Date
Description Malfunction
Operations Material
Internal/external resources Tools
Order release Capacity leveling
Shop Papers Availability check
Planned/unplanned material withdrawal
External procurement
Time confirmation Order settlement
Technical completion Business Completion
Complete work order cycle recorded in SAPComplete work order cycle recorded in SAPComplete work order cycle recorded in SAPComplete work order cycle recorded in SAP
Key SAP ProcessesKey SAP Processes•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
•Configuration ControlConfiguration Control
•Line MaintenanceLine Maintenance
•Component RepairComponent Repair
•Parts ManagementParts Management
•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
•Configuration ControlConfiguration Control
•Line MaintenanceLine Maintenance
•Component RepairComponent Repair
•Parts ManagementParts Management
Parts ManagementParts Management Serial number tracking/history (Equipments)Serial number tracking/history (Equipments) Manufacturer part number - Interchangeable Parts: Manufacturer part number - Interchangeable Parts:
1-Way/Restricted/Full Interchangeability1-Way/Restricted/Full Interchangeability
Selection
Actual
Configuration
Allowed Configuration
IPC
Valid
Configuration
Configuration Interchangeability
Maintenance engineer
Procurement
FFF-Class
Consignment
Sales
Stock
FFF-Class
Supplier
ProcurementInterchangeability
Material planner
Planning/MRP Interchangeability
MPN MRP Set
1
Leading parts
MPN MRP Set 2
FFF-Class
PART-BPART-C
PART-A PART-DPART-E
Parts ManagementParts Management
MaintenceWork Order
Creation
Order processing
Order completion
Maintenance
Material reservatn.
Material provision
Material issue
MRP flag
Material requirmnt.planning
Planned MaterialOrder
Direct Charge/Service requests
Purchase requisition
Purchase order
Goods receipt
Invoice receipt
ProcurementStores / stock Material require-ments planning
•Full Integration from Maintenace Processing to Full Integration from Maintenace Processing to •Materials Management in SAPMaterials Management in SAP•Full Integration from Maintenace Processing to Full Integration from Maintenace Processing to •Materials Management in SAPMaterials Management in SAP
Shelf Life Cont.
Key SAP ProcessesKey SAP Processes•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
•Configuration ControlConfiguration Control
•Line MaintenanceLine Maintenance
•Component RepairComponent Repair
•Parts ManagementParts Management
•Tools ManagementTools Management
•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
•Configuration ControlConfiguration Control
•Line MaintenanceLine Maintenance
•Component RepairComponent Repair
•Parts ManagementParts Management
•Tools ManagementTools Management
Tools ManagementTools Management
• Special Tools Managed in SAP via Maintenance Plans:
• Scheduling of Maintenance RequirementsScheduling of Maintenance Requirements• CalibrationCalibration• ScrappingScrapping
Key SAP ProcessesKey SAP Processes•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
•Configuration ControlConfiguration Control
•Line MaintenanceLine Maintenance
•Component RepairComponent Repair
•Parts ManagementParts Management
•Tools ManagementTools Management
•ReportsReports
•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
•Configuration ControlConfiguration Control
•Line MaintenanceLine Maintenance
•Component RepairComponent Repair
•Parts ManagementParts Management
•Tools ManagementTools Management
•ReportsReports
Information Systems
Progress Analysis
Compliance
SAP ReportsSAP Reports
Structures
Fully CustomizeableReports
)
Order ReportsReservations
Purchase RequisitionsPurchase Orders
Stock/Requirements List
Cost Controlling
List Edit Goto View Extras Settings System Help
WBS-Element Act. Network CCenter Cost Element
600405610 1000 400000
600784320 1000 420000
600997730 1000 450000
10
600343320 1200 600000
600567830 1200 240000
1200 620000
10 1200 24,000.00
COPC-FINI-210 1200 40,000.00
COPC-CONFIG-110
P.1234.1000
P.1234.1000
P.1234.1000
*1000
P.1234.1000
P.1234.1000
*1200
**P.1234.1000
4731
4745
1000
Actual Costs
10,000.00
12,000.00
23,000.00
45,000.00
30,000.00
36.000,00
66,000.00
111,000.00
20,000.00
36,000.00
36,000.00
ALV
MaintenanceDue Dates
Key SAP ProcessesKey SAP Processes•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
•Configuration ControlConfiguration Control
•Line MaintenanceLine Maintenance
•Component RepairComponent Repair
•Parts ManagementParts Management
•Tools ManagementTools Management
•ReportsReports
•Quality ControlQuality Control
•Manufacturer & Regulatory Service Info & Manufacturer & Regulatory Service Info &
Directives ManagementDirectives Management
•Aircraft Maintenance Item (AMI)Aircraft Maintenance Item (AMI)
•Aviation MaintenanceAviation Maintenance
•Configuration ControlConfiguration Control
•Line MaintenanceLine Maintenance
•Component RepairComponent Repair
•Parts ManagementParts Management
•Tools ManagementTools Management
•ReportsReports
•Quality ControlQuality Control
Quality Control Quality Control
• Role:
• InspectorInspector• Activities:
• Review task completionReview task completion• Perform quality checksPerform quality checks• Certify airworthiness / Certify airworthiness /
release aircraft to servicerelease aircraft to service
• Objectives:• Meet regulatory Meet regulatory
requirementsrequirements• Duties:
• Review task completionReview task completion• Perform quality checksPerform quality checks• Aircraft WorkAircraft Work
InspectorInspector
Configuration Configuration ControlControl
Closing and Sign Closing and Sign off for Work Orderoff for Work Order
CertificationCertificationCertificationCertification
Quality ControlQuality Control
Set completion Set completion statusstatus• NotificationNotification• OrderOrder• RevisionRevision
User status for User status for ServiceabilityServiceability• Functional Functional
LocationLocation• EquipmentEquipment
Release to Service for Aircraft/ComponentsRelease to Service for Aircraft/ComponentsRelease to Service for Aircraft/ComponentsRelease to Service for Aircraft/Components
SAP Aviation SAP Aviation Maintenance PlanningMaintenance Planning
Maintenance Plans Maintenance Plans
• A maintenance plan contains the information for maintenance tasks to be performed on a regular basis and for automatically creating maintenance notifications.
It consists of:
• One or several maintenance items:• Technical objects to be serviced (e.g. Tail Technical objects to be serviced (e.g. Tail
number, Equipment)number, Equipment)
• Maintenance schedule• Frequency/OffsetFrequency/Offset
• Maintenance tasks to be performed • Task ListTask List
MaintenanceMaintenance PlansPlans MaintenanceMaintenance PlansPlans
•SAP has an enhanced scheduling program
• Forecasting of Future Maintenance DatesForecasting of Future Maintenance Dates
• Adjustment of Future Maintenance Dates Adjustment of Future Maintenance Dates
•Change Log
• Change documents created for all changes to Change documents created for all changes to
maintenance plans/items/schedulesmaintenance plans/items/schedules
•SAP has an enhanced scheduling program
• Forecasting of Future Maintenance DatesForecasting of Future Maintenance Dates
• Adjustment of Future Maintenance Dates Adjustment of Future Maintenance Dates
•Change Log
• Change documents created for all changes to Change documents created for all changes to
maintenance plans/items/schedulesmaintenance plans/items/schedules
•Performance based check approach for A/C Maintenance
• Dynamic SchedulingDynamic Scheduling
•Checks occur according to Counter Sequence or Calendar Plan
221Cycles
A1 Check
124 h
40 Day
A2 Check221 Cycles
124 h
40 Day
221Cycles
A3 Check
124 h
40 Day
Maintenance Plans Maintenance Plans Maintenance Plans Maintenance Plans
A3221 CyclesA240 DaysA1
Time
Performance
Due Dates are adjusted Due Dates are adjusted
124 h
Maintenance SchedulingMaintenance Scheduling
Maintenance PlanCounters
Scheduling
Check Intervals
A2221 Cyc A1
124 H
221 Cyc
124 H
•Maintenance Plans are scheduled daily Maintenance Plans are scheduled daily to update planned dates based on A/C to update planned dates based on A/C performanceperformance
•System forecasts future planned System forecasts future planned notifications based on Annual estimate notifications based on Annual estimate for flying hoursfor flying hours
Notification Notification
01/05/200801/05/2008 02/14/200802/14/2008Check A1 Check A2
Planned Routine WorkPlanned Routine Work
40 Days 40 Days
Traffic Light warning SystemTraffic Light warning Systemin place for early warning as in place for early warning as Due Dates get closer. If overdue:Due Dates get closer. If overdue:RedRed – A/C immediately OOS – A/C immediately OOS
Traffic Light warning SystemTraffic Light warning Systemin place for early warning as in place for early warning as Due Dates get closer. If overdue:Due Dates get closer. If overdue:RedRed – A/C immediately OOS – A/C immediately OOS
Work Packaging (Base Maintenance)Work Packaging (Base Maintenance)
•MEB is SAP’s function for Packaging & Sequencing of Maintenance Requirements:
•One tool for displaying all outstanding maintenance One tool for displaying all outstanding maintenance requirements for:requirements for:
• Aircraft• Fleet
•Planning of work packages early in advance to:Planning of work packages early in advance to:• Efficiently combine outstanding maintenance requirements• Ensure regulatory compliance
•Central monitoring of critical maintenance requirementsCentral monitoring of critical maintenance requirements
•Elimination of redundant tasks within work packageElimination of redundant tasks within work package
•Automatic sequencing of tasks according to project planAutomatic sequencing of tasks according to project plan
SAP Maintenance Event Builder (MEB)SAP Maintenance Event Builder (MEB)
Work PackagingWork Packaging
• RevisionRevision• Revision represents work
package to be performed during one maintenance event – Maintenance Check
Manuallycreated
from MEB
Revision
• Revision number• Planning plant• Description• Functional Location• Dates / Times• Responsible work center / Plant •PS Network
• Revision number• Planning plant• Description• Functional Location• Dates / Times• Responsible work center / Plant •PS Network
•Status Management•Change documents
Maintenance Event BuilderMaintenance Event Builder
Maintenance Event Builder
Notifications
Revision
Project Network
ScheduledMaintenance
Directives
Deferred Work
Task Lists / Task Cards
Output:Output:
Automatic generation of Work OrdersAutomatic generation of Work OrdersAllows unpackaging for further deferralAllows unpackaging for further deferral
Automatic generation of Work OrdersAutomatic generation of Work OrdersAllows unpackaging for further deferralAllows unpackaging for further deferral
Work OrderCreation
THANK YOUTHANK YOU
Flight Hours RecordedFlight Hours RecordedFlight Hours RecordedFlight Hours Recorded
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