activity of yaskawa for industrie 4.0 -focus on...
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© 2015 YASKAWA Electric Corporation
Activity of YASKAWA for Industrie 4.0-Focus on Robotics-
Technology and Development DivisionHiroshi Ogasawara
April 15, 2015
1.Introduction of our company and products. 2.Concept for Our Industrie 4.0.3.YASKAWA’s Industrie 4.0 for Robotics.4.Expectation for Industry segments.
© 2015 YASKAWA Electric Corporation 1
1.1.1.1.Profile
Corporate Name: YASKAWA Electric Corporation
Establishment Date: July 16, 1915
Head Office Location: 2-1 KurosakiShiroishi, Yahatanishi-ku,
Kitakyushu Fukuoka Japan
Capital: 23,062 million yen
Number of Employees: Consolidated 14,579*including temporary employees
Consolidated Net Sales: 363,570 million JPY (FY 2013*)
Main Business: Motion Control
(AC servomotors, controllers and AC drives)
Robotics
System Engineering
YASKAWA ELECTRIC
((((opened in March 2015.))))
*FY 2013 means the consolidated fiscal year from March 21, 2013 to March 20, 2014.
Head Office
YASKAWA Innovation Center
© 2015 YASKAWA Electric Corporation 2
1.2 Business History
Establishment
1915 1950 1980 1990
Founder
Keiichiro Yasukawa
First President
Daigoro Yasukawa
2000
Representative DirectorChairman of the BoardPresident (FY2010~)
Junji Tsuda
DC Servomotors
Electric motors (for coal mining)
Industrial Robots
AC Servomotors
AC Drives
Clean/Vacuum Robots
Ke
y p
rod
uct
tra
nsitio
n
FPD Robots
Electric systems
Shifted our focus on
themechatronic field
Application of
motor and electric
system technologies to the
growing
mechatronic field
Steel, paper, film plants, water supply plants and sewage treatment plants
1969 - applied for trademark of “Mechatronics” (registered in 1972)
New Generation
Robots
Next Generation
Robots
Environment &
Energy Business Field
Robotics Human
Assist Business Field
1958 – development of “Minertia Motor”
1977 - development of “MOTOMAN-L10”
Mechatronic
Solution
Business Field
2015 Vision
2010
© 2015 YASKAWA Electric Corporation 3
1.3 Business Overview
Motion Control Robotics
System Engineering
High path accuracy robot for laser cutting and welding
AC servodrives
General purpose AC drive
Motor drive system for EV Delta robot
Large-scale wind power generator and converter
Biomedical robot
Other
Scanner head for high-power laserContinuous-casting machine
Electric instrumentation systems for water and sewerage
Core productsElectrical systems for steel plantsElectrical instrumentation systems for water supply plants and sewage treatment facilities, Large-scale wind power generator and converter etc.
Core products
Arc and spot welding robots, Painting robots, Handling robots, FPD glass sheet transfer robots, New generation
robots, Semiconductor wafer transfer robots, Biomedical robots etc.
Core productsAC servo motors and controllers, Linear servo motors,General purpose AC drives, Power conditioners,Motor drive systems for EV, etc.
Power conditioner for photovoltaic power generation
Wireless M2M service
(Communication Adapter)
Core productsIT-related services, Logistics, etc
© 2015 YASKAWA Electric Corporation 4
Business Segment Region
1.4 Sales Breakdown by Business Segment and Region
Motion
Control
Robotics44%
34%
Other*
12%System
Engineering
10%
Asia
Excluding China
Japan
41%
Overseas
59%
The
Americas 16%
Europe
12%
11%
China
19% Net Sales
¥363.6 bn.
*Other is a business segment for activities that are not included in the
reporting segments, such as Information Technologies, logistics services.
Other
1%
Net Sales
¥363.6 bn.
© 2015 YASKAWA Electric Corporation 5
1.5 Global Network - Global business development supported by the world’s strongest network -
YASKAWA ELECTRIC UK LTD.YASKAWA NORDIC AB
YASKAWA EUROPE GmbH
Robotics Division
YASKAWA ELECTRIC
(SHENYANG) CO., LTD.
China
Major overseas business bases
YASKAWA Electric Corporation HQ
Japan
YASKAWA ELECTRIC CORPORATION
Scotland
Germany
U.S.A.
U.S.A.
Canada
Brazil
Mexico
India
India
China
Sweden
Germany
YASKAWA EUROPE GmbH
Drives & Motion Division
YASKAWA ELECTRIC
(SINGAPORE) PTE. LTD.
Singapore YASKAWA ELECTRIC
(CHINA) CO., LTD. China
YASKAWA INDIA
PRIVATE LIMITED
Drives Division
YASKAWA AMERICA, INC.
Drives & Motion Division
YASKAWA AMERICA, INC.
Motoman Robotics Division
YASKAWA Canada Inc.
YASKAWA Mexico S.A. DE C.V.
YASKAWA ELECTRICO DO BRASIL LTDA.
MOTOMAN ROBOTICA DO BRASIL, Ltda
YASKAWA SHOUGANG
ROBOT CO., LTD.
YASKAWA INDIA PRIVATE LIMITED
Robotics Division
YASKAWA EUROPE
TECHNOLOGY,LTD.
YASKAWA RISTRO D.O.O.
Israel
Slovenia
YASKAWA ELECTRIC TAIWAN
CORPORATION
SHANGHAI YASKAWA
DRIVE CO., Ltd.China
Taiwan
YASKAWA SOUTHERN
AFRICA (PTY) LTD.
South Africa
YASKAWA ELECTRIC KOREA
CORPORATION
Korea
Yaskawa (China) Robotics Co., Ltd. China
Overseas production bases
© 2015 YASKAWA Electric Corporation 6
Outline of the Robot assembly line
Light duty robot :Weight capacity 20kg
Main application : Arc welding, Handling
Industrial capacity: 1,000 pcs / month
Automation ratio : 71%
Robots in operation: 18
Actual assembly line
1.6 Activity in 1.6 Activity in 1.6 Activity in 1.6 Activity in Automated Automated Automated Automated productionproductionproductionproduction
Conceptual image of assembly line automation in 1990.
We proposed the assembly of Robots by Robots in1990. At present, we achieved a 71% automation ratio in robot production.
© 2015 YASKAWA Electric Corporation 7
Ex. Production line for Motors
2. Concept of YASKAWA Version Industrie 4.0【Improve productivity of in-house production line】
【Use of own products】 【Need-based new product development 】
Improved RobotsIndustrial equipmentImproved components
【Expand market】RobotMotorDriver
【Open Innovation】
UnderstaddingNeeds
DriverDriverDriverDriverMotorMotorMotorMotor
RobotRobotRobotRobot
CloudCloudCloudCloud
SensorSensorSensorSensor
PLMPLMPLMPLM
SaaSSaaSSaaSSaaS
①In-house Applications
②Expanding business to customer applications
③Need-based newproduct development
④Open-innovation
③
②①
④
BTO
© 2015 YASKAWA Electric Corporation 8
2.2 Development approach of YASKAWA’s Industrie 4.0
1)1)1)1) Distributed Control with IoT / M2MDistributed Control with IoT / M2MDistributed Control with IoT / M2MDistributed Control with IoT / M2M2)2)2)2) Cloud Cloud Cloud Cloud Environment for Environment for Environment for Environment for Development Development Development Development
FreeFreeFreeFree----from Physical Constraintsfrom Physical Constraintsfrom Physical Constraintsfrom Physical Constraints
Big dataBig dataBig dataBig dataanalysisanalysisanalysisanalysis
INV
PCEWS
PLC
PLC HMI
MachinesAGV Handling Robots
ExternalExternalExternalExternalcloudcloudcloudcloudMachine
vendors
Wirelesspendant
InternalInternalInternalInternalcloudcloudcloudcloud
HardwareHardwareHardwareHardware"Integrated""Integrated""Integrated""Integrated" 『『『『DistributedDistributedDistributedDistributed』』』』
SoftwareSoftwareSoftwareSoftware(Traditional)(Traditional)(Traditional)(Traditional)"Procedural""Procedural""Procedural""Procedural"
""""ObjectObjectObjectObject----oriented"oriented"oriented"oriented"
Open innovation at every stage boosting bothproduct development and BTO production
【Open Innovation towards Industrie 4.0】
【YASKAWA's Industrie 4.0 (system model)】 【Paradigm Shift】
Sales managementProduction management(ERP, MES, etc.)
Design support(CAD, PDM, etc)
PLM
CRM PDM MES ERPCAD(Build-to-Order)Production
Product
DevelopingEnvironment Supply-chainCustomer
Management
Application Software Hardware SensorsTools Mechanisms
Easy to Use
ASIC Vision, Force,...
Low-endGears
Consistent Management for the Development
Customers'applications
ObjectOriented
BTO: Build-to-Order
© 2015 YASKAWA Electric Corporation 9
3. Future Production 3. Future Production 3. Future Production 3. Future Production ---- CoexistenceCoexistenceCoexistenceCoexistence with with with with Robot Robot Robot Robot ----
In In In In future future future future production lines, Robots will learn skills corresponding to a production lines, Robots will learn skills corresponding to a production lines, Robots will learn skills corresponding to a production lines, Robots will learn skills corresponding to a
specific task from cloud based applications, and will work hand in hand specific task from cloud based applications, and will work hand in hand specific task from cloud based applications, and will work hand in hand specific task from cloud based applications, and will work hand in hand
with human .with human .with human .with human .
Future image of coexistence Future image of coexistence Future image of coexistence Future image of coexistence of cell of cell of cell of cell with robotswith robotswith robotswith robots
Parts①:ID1
Parts③:ID3Parts②:ID2
Work CloudWork CloudWork CloudWork Cloud
Skill Cloud Skill Cloud Skill Cloud Skill Cloud
JOB motion changeJOB motion changeJOB motion changeJOB motion change
WorkWorkWorkWork
SkillSkillSkillSkill
M2M communication M2M communication M2M communication M2M communication
with partswith partswith partswith parts
Inquire Inquire Inquire Inquire
unexperiencedunexperiencedunexperiencedunexperienced tasktasktasktask
Practical Practical Practical Practical ImageImageImageImage
In case of handling task other than the usual one, In case of handling task other than the usual one, In case of handling task other than the usual one, In case of handling task other than the usual one,
there is a there is a there is a there is a need to change operationneed to change operationneed to change operationneed to change operation
=>Inquire to Cloud, and =>Inquire to Cloud, and =>Inquire to Cloud, and =>Inquire to Cloud, and perform task by perform task by perform task by perform task by acquiring acquiring acquiring acquiring
motion motion motion motion applications.applications.applications.applications.
© 2015 YASKAWA Electric Corporation 10
Shared open Shared open Shared open Shared open
application application application application
software (SaaS) software (SaaS) software (SaaS) software (SaaS)
iiiin n n n multitenancymultitenancymultitenancymultitenancy
environment environment environment environment
Failure Failure Failure Failure
prognosis and prognosis and prognosis and prognosis and
Remote Remote Remote Remote
maintenancemaintenancemaintenancemaintenance
Remote teaching ; Remote teaching ; Remote teaching ; Remote teaching ;
Path Path Path Path planningplanningplanningplanning
YEYEYEYESISISISIerererer
CloudCloudCloudCloud
Wireless pendantWireless pendantWireless pendantWireless pendantSensorsSensorsSensorsSensors
Server in factoryServer in factoryServer in factoryServer in factory
Parameter tuning ; Parameter tuning ; Parameter tuning ; Parameter tuning ;
Autonomous learningAutonomous learningAutonomous learningAutonomous learning
Cloud Robotics ApplicationsCloud Robotics ApplicationsCloud Robotics ApplicationsCloud Robotics Applications
Smart Smart Smart Smart devices devices devices devices ; ; ; ;
Information Information Information Information VisualizationVisualizationVisualizationVisualization
R/CR/CR/CR/C
R/CR/CR/CR/CR/CR/CR/CR/C
R/CR/CR/CR/C
3.2 Example of cloud Robotics
© 2015 YASKAWA Electric Corporation 11
Robotics realizing Build-to-Order (BTO) manufacturing, and Remote Monitoring of the production line.
3.3 Demonstration: Robotics for BTO manufacturingDemonstration: Robotics for BTO manufacturingDemonstration: Robotics for BTO manufacturingDemonstration: Robotics for BTO manufacturingWord Construction SystemWord Construction SystemWord Construction SystemWord Construction System
Blocks are rearranged as per specific order
RoboticsAutomatic BlockRearrangement BTOBTOBTOBTO
Robot Cooperation M2MM2MM2MM2MRemote Monitoringof the operation CloudCloudCloudCloud
Customer
Order form
YASKAWA
MOTOR MOTOMAN
HUMAN
Status:
Back Order : 5
Current Order : "YASKAWA"
Order
BTOCustomer
Informationmonitoring
ICT
© 2015 YASKAWA Electric Corporation 12
System integrator
Software vendor
Components
Parts
4. Expectation for Industry Segments
■Non-overconcentration■Healthy competitive environment■Growth of industry as a whole
© 2015 YASKAWA Electric Corporation 13
Thank you for your attention
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