a20: modular circular connectors g and gm seriesg, gm series modular circular connectors ::...
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1
IndexG, GM series Modular Circular Connectors :: Catalogue A20.en 1
Modular connector system: G and GM Series 2
Features 2
Applications, Variants, Standards 3
Shell size, contact arrangement 3
Specifications 4
Overview 8
Series G18 14
Series G28 18
Series G42 23
Series G57 28
Series GM42 35
Contacts 38
Assembling 40
Assembly tools 42
Mounting holes 43
Electrical Components and Systems for Railway Engineering and Industrial Applications 44
Connectors
G, GM series
Modular Circular
Connectors
Catalogue A20.en
G, GM series Modular Circular Connectors :: Catalogue A20.en
2
Our G and GM Series connectors are of rugged design providing high-performance reliability and maximun safety in harsh environments. Their modular design lets you build the right connector for every appli-cation quickly and easily. Sealed to IP54 and IP67 respectively, our G and
Metal shells: Series G18, G28, G42, G57 Series G connectors come in 4 shell sizes and a variety of contact arrangements (2 to 48 contacts). The shells made of aluminium die-cast alloy and featuring bayonet or threaded coupling are highly resistant to shock, vibration and the harsh environmental conditions the connector is subjected to.
● Modular design:The modular design of the G and GM Series lets you build many diffe-rent plug and socket configurations to fit your application:
● Customized and cost-effective realisation of your application.
● Variety of configurations, e.g. plugs and right-angle plugs, recep-tacles and cable-connecting receptacles and their flange mount versions
● Interchangeable inserts:Contact inserts are completely interchangeable between plug and receptacle shell at any time. Thus the fully insulated female inserts can always be mounted on the live part irrespective of the shell.
● Polarization: Male and female inserts feature five different key positions max. which provide fool-proof orientation and polarization of connector com-ponents. This allows the unmistakable connection of 5 connectors of similar type but for different voltages to one and the same piece of equipment.
GM Series circular connectors are dustproof, pressure proof and water protected. They are also resistant to the effects of most acids and alkalis as well as the extremes of temperature.
Thermoplastic shells: Series GM42 Series GM connectors are available in shell size 42 and with contact arrangements of 8 up to 64 contacts. The connectors feature threaded coupling and are sealed to IP67. The shells are made of Polyamide-6. The contact inserts are partly identical with the ones of the G Series, in addi-tion to that, however, there is the option of an insert with 64 contacts.
Modular connector system: G and GM Series
Features Series G, GM
● Materials:Contacts: ● High-quality spring-loaded wiping contacts
ensure a low contact resistance that does not deteriorate due to the constant pressure of the springs.
● Contact finish: galvanically silver plated and passivated contacts. Gold plated contacts on request.
● Series G: Solder lugs, crimped connections, and screw-type clamping units
● Series GM: Solder lugs and crimped connections
● Crimp contacts are removable
Inserts: ● Series G: High-temperature thermoset
● Series GM: High-temperature thermoset, thermoplastic
Shells: ● Series G: Aluminium die-cast alloy, hammer-tone ena-melled: noncorrosive, impact resistant, shock-, dust-, and splash-proof
● Series GM: Polyamide-6, noncorrosive, impact resistant, dustproof and sealed against pressurised water, UL-listed
3
● Series G18 ● Shell size G18 reflects the size of the contact
insert which has a diameter of 18 mm
● Contact arrangement: 8 or 12 pole connectorwithout protective earthing contact (PE)
● Series G28 ● Shell size G28 reflects the size of the contact
insert which has a diameter of 28 mm
● Contact arrangement: 7 pole connector with PE or12, 16 and 24 pole connector without PE
● Series G42 ● Shell size G42 reflects the size of the contact
insert which has a diameter of 42 mm
● Contact arrangement: 6, 6+2, 8, 10, 12, 14, 20 pole connector with PE or 24 pole connector without PE
● Series G57 ● Shell size G57 reflects the size of the contact
insert which has a diameter of 57 mm
● Contact arrangement: 4, 16, 24, 32, 48 poleconnector with PE or 4+5 pole connector without PE
● Series GM42 ● Shell size GM42 reflects the size of the contact
insert which has a diameter of 42 mm
● Contact arrangement: 6+2, 10, 12, 14, 20 and64 pole connector with PE
Applications G Series connectors are specifically designed for applications where reliability under difficult conditions is paramount. The hammer-toned enamelled aluminium die-cast shell makes the connector resistant to a wide range of stresses as they occur in public transport, mining and metallurgy, the marine, construction site, and power plant equipment industries, as well as the environmental and food and beverage sectors.GM Series connectors are the cost-effective alternative for situations that allow the use of a plastic connector and may benefit from the added degree of protection that comes along with it.
Variants In this catalogue only stock items are presented. Do you need a variant such as a connector with a different layout? Do not hesitate to contact us! Maybe the connector you are looking for is among our many special designs. If not, we also deliver connectors manufactured to customer requirements. In this case, however, minimum order quantities apply.
Standards ● Electrical and mechanical characteristics of connectors
to IEC 60512, IEC 61984
● Degree of protection in compliance with IEC 60529
● Material flammability rating: UL 94-V0
Applications, Variants, Standards Series G, GM
Shell size, contact arrangement Series G, GM
G18, G28 and G42 Series connectors G57 and GM42 Series connectors
4
Specifications Series G18
Specifications
Series G18 G28
Number of contacts 8 pole 12 pole 7 pole + PE 12 pole 16 pole 24 pole
Contact arrangement
86 3
1
5 4
7 212
11
10
9
8
76 5
4
3
21
4
56
32
1
7
PE9
8 7 65
4
32112
11
1015 14
1316
98 7 6
5
4
32112
11
102423
222120
19 181716
1514
131211
109 8 7
654
321
Contact identification marked on insert:Pin insert: Rear viewSocket insert: Front view
86 3
1
5 4
7 212
11
10
9
8
76 5
4
3
21
4
56
32
1
7
PE9
8 7 65
4
32112
11
1015 14
1316
98 7 6
5
4
32112
11
102423
222120
19 181716
1514
131211
109 8 7
654
321
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)
25 V 25 V230 V/400 VPE contact
42 V 42 V 42 V
Key positions (polarization) 2 2 5 5 5 5
ContactsMaximum rated current of individual contact, see also page 44
8x 16 A 12x 7.5 A 7 x 20 A 12 x 16 A 16 x 16 A 24 x 7.5 A
Outer diameter of contact/ Contact type/size (crimp contacts)
∅ 1.58 mmA
∅ 1.58 mm---
∅ 2.3 mmB
∅ 1.58 mm---
∅ 1.58 mm---
∅ 1.58 mm---
PE contact *Diameter solder contactsDiameter screw-type contactsContact type/size (crimp contacts)
---------
---------
∅ 3 mm---H
---------
---------
---------
Anschlussquerschnitt und Bemessungsstrom der Einzelkontakte
Solder contacts:0.50 mm² /AWG 200.75 mm² .. 1.00 mm² /AWG 18 .. 171.50 mm² /AWG 152.50 mm² /AWG 134 mm² /AWG 116 mm² /AWG 916 mm² /AWG 535 mm² /AWG 1
------------------------
7.5 A (socket)7.5 A (pin)
------------------
------------------------
---------
27.5 A------------
---------
27.5 A------------
7.5 A (socket)7.5 A (pin)
------------------
Crimp contacts:0.50 mm² /AWG 200.75 mm² .. 1.00 mm² /AWG 18 ... 171.50 mm² /AWG 152.50 mm² /AWG 134 mm² /AWG 116 mm² /AWG 9
---10 A16 A
---------
------------------
7.5 A10 A16 A
27.5 A35 A35 A
---------------
---------------
---------------
Contact resistance (IEC 60512-2) < 10 mΩ < 10 mΩ
Insulation resistance (IEC 60512-2) > 500 MΩ > 500 MΩ
Range of operating temperature ** -25° C ... 100° C -25° C ... 100° C
Degree of protection when mated or coupled (IEC 60529)
IP54 IP54
Test standard (IEC 60068-1)(tmin[°C]/tmax[°C]/ttesting time[days])
-25/100/21 -25/100/21
Mechanical endurance (mating cycles) (IEC 60512-5, test 9a)
5,000 5,000
Contact retention (crimp contacts) > 75 N --- *** > 75 N --- *** --- *** --- ***
MaterialsShellsInsertsFlammability ratingSeals
Aluminium die-cast alloyPolyamide-6 / thermoset
UL 94-V0Perbunane, neoprene
Aluminium die-cast alloyPolyamide-6 / thermoset
UL 94-V0Perbunane, neoprene
ContactsSolder contactsCrimp contactsPlating: Solder contacts
Crimp contacts
BrassCopper wrought alloy
AgAg (Au on request)
BrassCopper wrought alloy
AgAg
* PE = Protective conductor terminal** Operating temperatures exceeding 25° C account for lower rated current values, see derating diagrams on page 39.*** Soldering and screw type contacts are permanently mounted in the insert
5
Specifications Series G28
Series G42 Fortsetzung G42/GM42
Number of contacts 6 pole + PE 6 pole + PE 8 pole + PE 24 pole 6+2 pole + PE
Contact arrangement
PE
6
54
3 2
1
PE
11
9
7
6 3
2
PE
11
9
7
6 3
2
18
353231302928
272625242322
15141312111098765
2
6 5
43
2
1
P1 P2
PE
Contact identification marked on insert:Pin insert: Rear viewSocket insert: Front view
PE
6
54
3 2
1
PE
11
9
7
6 3
2
PE
11
9
7
6 3
2
18
353231302928
272625242322
15141312111098765
2
6 5
43
2
1
P1 P2
PE
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)
230 V/400 VPE contact
230 V/400 VPE contact
230 V/400 VPE contact
42 V500 V
PE contact
Key positions (polarization) 5 5 5 5 5
ContactsMaximum rated current of individual contact, see also page 44
6 x 63 A 6 x 20 A 8 x 20 A 24 x 10 A 8 x 25 A
Outer diameter of contact/ Contact type/size (crimp contacts)
∅ 6 mm ∅ 3 mm ∅ 3 mm ∅ 1.58 mm∅ 3 mm
H
PE contact *Diameter solder contactsDiameter screw-type contactsContact type/size (crimp contacts)
∅ 6 mm------
∅ 3 mm------
∅ 3 mm------
---------
------H
Anschlussquerschnitt und Bemessungsstrom der Einzelkontakte
Solder contacts:0.50 mm² /AWG 200.75 mm² .. 1.00 mm² /AWG 18 .. 161.50 mm² /AWG 142.50 mm² /AWG 124 mm² /AWG 106 mm² /AWG 916 mm² /AWG 535 mm² /AWG 1
------------------
80 A
------------
35 A------
------------
35 A------
---------
16 A---------
---------------------
Crimp contacts:0.50 mm² /AWG 200.75 mm² .. 1.00 mm² /AWG 18 ... 161.50 mm² /AWG 142.50 mm² /AWG 124 mm² /AWG 106 mm² /AWG 9
---------------
---------------
---------------
---------------
10 A16 A
27.5 A35 A50 A
Contact resistance (IEC 60512-2) < 10 mΩ < 10 mΩ
Insulation resistance (IEC 60512-2) > 500 MΩ > 500 MΩ
Range of operating temperature ** -25° C ... 100° C -25° C ... 100° C
Degree of protection when mated or coupled (IEC 60529)
IP54 / IP67 IP67
Test standard (IEC 60068-1)(tmin[°C]/tmax[°C]/ttesting time[days])
-25/100/21 -25/100/21
Mechanical endurance (mating cycles) (IEC 60512-5, test 9a)
5,000 5,000
Contact retention (crimp contacts) --- *** > 75 N > 75 N > 75 N > 40 N
MaterialsShellsInsertsFlammability ratingSeals
Aluminium die-cast alloyPolyamide-6 / thermoset
UL 94-V0Perbunane, neoprene
ContactsSolder contactsCrimp contactsPlating: Solder contacts
Crimp contacts
BrassCopper wrought alloy
AgAg
* PE = Protective conductor terminal** Operating temperatures exceeding 25° C account for lower rated current values, see derating diagrams on page 39.*** Soldering and screw type contacts are permanently mounted in the insert
6
Specifications Series G42, GM42
Baureihe G42/GM42 GM42
Number of contacts 10 pole + PE 12 pole + PE 14 pole + PE 20 pole + PE 64 pole + PE
Contact arrangement
12
3
456
7
8
910
PE PE
11
1012
9
7
6
5 4
3
2
181
2
3
456
7
8
910
1112
1314
PE
2019
1817 16
1514
13
7
43
1211
12
56
89
10
PE
PE
62 63 64
59 50
584243444560
57412324254661
56402210112647
55392191
1227
382082
28
543719734
13
53361865
1429
52351716153048
513433323149
Contact identification marked on insert:Pin insert: Rear viewSocket insert: Front view
12
3
456
7
8
910
PE PE
11
1012
9
7
6
5 4
3
2
181
2
3
456
7
8
910
1112
1314
PE
2019
1817 16
1514
13
7
43
1211
12
56
89
10
PE
PE
62 63 64
59 50
584243444560
57412324254661
56402210112647
55392191
1227
382082
28
543719734
13
53361865
1429
52351716153048
513433323149
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)
500 VPE contact
230 V/400 VPE contact
230 V/400 VPE contact
230 V/400 VPE contact
25 V / 3x 230 V/400 VPE contact
Key positions (polarization) 5 5 5 5 5
ContactsMaximum rated current of individual contact, see also page 44
10 x 25 A 12 x 25 A 14 x 16 A 20 x 10 A 64 x 10 A
Outer diameter of contact/ Contact type/size (crimp contacts)
∅ 2.3 mm∅ 3 mm
H∅ 2.3 mm
B∅ 1.58 mm
A∅ 1.6 mm
G
PE contact *Diameter solder contactsDiameter screw-type contactsContact type/size (crimp contacts)
∅ 3 mm ∅ 3 mm---H
∅ 3 mm---H
∅ 3 mm---H
∅ 1.6 mm---G
Anschlussquerschnitt und Bemessungsstrom der Einzelkontakte
Solder contacts:0.50 mm² /AWG 200.75 mm² .. 1.00 mm² /AWG 18 .. 161.50 mm² /AWG 142.50 mm² /AWG 124 mm² /AWG 106 mm² /AWG 916 mm² /AWG 535 mm² /AWG 1
---------
27.5 A---------
---------
35 A---------
------
27.5 A------------
------
16 A------------
---------------------
Crimp contacts:0.50 mm² /AWG 200.75 mm² .. 1.00 mm² /AWG 18 ... 161.50 mm² /AWG 142.50 mm² /AWG 124 mm² /AWG 106 mm² /AWG 9
---------------
---10 A16 A
27.5 A35 A50 A
7.5 A10 A16 A
27.5 A35 A35 A
7.5 A10 A16 A16 A
------
7.5 A10 A16 A16 A
------
Contact resistance (IEC 60512-2) < 10 mΩ < 10 mΩ
Insulation resistance (IEC 60512-2) > 500 MΩ > 500 MΩ
Range of operating temperature ** -25° C ... 100° C -25° C ... 100° C
Degree of protection when mated or coupled (IEC 60529)
IP54 / IP67 IP67
Test standard (IEC 60068-1)(tmin[°C]/tmax[°C]/ttesting time[days])
-25/100/21 -25/100/21
Mechanical endurance (mating cycles) (IEC 60512-5, test 9a)
5,000 500
Contact retention (crimp contacts) --- *** > 75 N > 75 N > 75 N > 40 N
MaterialsShellsInsertsFlammability ratingSeals
Aluminium die-cast alloyPolyamide-6 / thermoset
UL 94-V0Perbunane, neoprene
ContactsSolder contactsCrimp contactsPlating: Solder contacts
Crimp contacts
BrassCopper wrought alloy
AgAg
* PE = Protective conductor terminal** Operating temperatures exceeding 25° C account for lower rated current values, see derating diagrams on page 39.*** Soldering and screw type contacts are permanently mounted in the insert
7
Specifications Series G57, GM57
Baureihe G57
Number of contacts 4 pole + PE 4+5 pole 16 pole + PE 24 pole + PE 32 pole + PE 48 pole + PE
Contact arrangement
4
2
PE
1
3
3
8
947 6
2
511
23
4
569
10
1112
1314
16
1720
21
PE
1 23
45
678
91011
1213 14
1516
171819
20
2122
2324
PE
27
212019
1817
222324
2526
3031 29
3228
161514
131211
109 8
7654
321
PE
10123
45 6 7 8
9
1112131415161718
19 20 21 22232425
26272829
4830
40
3132
333435
3637 38 39
41424344
454647
PE
Contact identification marked on insert:Pin insert: Rear viewSocket insert: Front view
4
2
PE
1
3
3
8
947 6
2
511
23
4
569
10
1112
1314
16
1720
21
PE
1 23
45
678
91011
1213 14
1516
171819
20
2122
2324
PE
27
212019
1817
222324
2526
3031 29
3228
161514
131211
109 8
7654
321
PE
10123
45 6 7 8
9
1112131415161718
19 20 21 22232425
26272829
4830
40
3132
333435
3637 38 39
41424344
454647
PE
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)
230 V/400 VPE contact
25 V230 V/400 VPE contact
230 V/400 VPE contact
230 V/400 VPE contact
230 V/400 VPE contact
Key positions (polarization) 4 4 4 4 4 4
ContactsMaximum rated current of individual contact, see also page 44
4 x 100 A 4 x 50 A 5 x 35 A 16 x 20 A 24 x 20 A 32 x 16 A 48 x 7.5 A
Outer diameter of contact/ Contact type/size (crimp contacts)
∅ 10 mm ∅ 8 mm ∅ 3 mm ∅ 3 mm ∅ 3 mm∅ 1.58 mm
A∅ 2.3 mm
B
PE contact *Diameter solder contactsDiameter screw-type contactsContact type/size (crimp contacts)
∅ 10 mm------
---------
∅ 3 mm------
∅ 3 mm------
∅ 3 mm---H
∅ 3 mm---H
Anschlussquerschnitt und Bemessungsstrom der Einzelkontakte
Solder contacts:0.50 mm² /AWG 200.75 mm² .. 1.00 mm² /AWG 18 .. 161.50 mm² /AWG 142.50 mm² /AWG 124 mm² /AWG 106 mm² /AWG 916 mm² /AWG 535 mm² /AWG 1
------------
50 A80 A
110 A
------------
50 A------
---------
35 A---------
---------
35 A---------
---------
35 A---------
------
27.5 A------------
---------------------
Crimp contacts:0.50 mm² /AWG 200.75 mm² .. 1.00 mm² /AWG 18 ... 161.50 mm² /AWG 142.50 mm² /AWG 124 mm² /AWG 106 mm² /AWG 9
------------------
------------------
------------------
------------------
------------------
7.5 A10 A16 A16 A
------
7.5 A10 A16 A
27.5 A35 A35 A
Contact resistance (IEC 60512-2) < 10 mΩ
Insulation resistance (IEC 60512-2) > 500 MΩ
Range of operating temperature ** -25° C ... 100° C
Degree of protection when mated or coupled (IEC 60529)
IP54
Test standard (IEC 60068-1)(tmin[°C]/tmax[°C]/ttesting time[days]) -25/100/21
Mechanical endurance (mating cycles) (IEC 60512-5, test 9a)
5,000
Contact retention (crimp contacts) --- *** --- *** --- *** --- *** > 75 N > 75 N
MaterialsShellsInsertsFlammability ratingSeals
Aluminium die-cast alloyPolyamide-6 / thermoset
UL 94-V0Perbunane, neoprene
ContactsSolder contactsCrimp contactsPlating: Solder contacts
Crimp contacts
BrassCopper wrought alloy
AgAg
* PE = Protective conductor terminal** Operating temperatures exceeding 25° C account for lower rated current values, see derating diagrams on page 39.*** Soldering and screw type contacts are permanently mounted in the insert
8
Gehäuse Teil 2 Gehäuse Teil 1 Kontakt VerschlussKontakteinsatzShell part 2 Shell part 1 Contact ProtectionInsert
Shell part 2 Shell part 1 Contact ProtectionInsert
OV
ERV
IEW
G28
Plu
gG
18 P
lug
T18-xCable support sleeve
(Page 14)
G18 STPlug
(Page 14)
G18 STKPlug, short(Page 14)
G18 E-xP/LPin inserts(Page 17)
G18 E-xS/LSocket inserts
(Page 17)
G18 E-8P/CPin insert(Page 17)
G18 E-8S/CSocket insert
(Page 17)
G18 VKProtection cap, plug
(Page 16)
SAC-x,xx-Ag Pin(Page 38)
BAC-x,xx-Ag Socket(Page 38)
BS-A Filler plug(Page 38)
T28-xCable support sleeve
+G28 SH
Cable clamp(Page 19)
G28 STPlug
(Page 18)
G28 ST M42Plug
(Page 18)
G28 WS90° plug
(Page 18)
G28 E-xP/LPin insert(Page 22)
G28 E-xS/LSocket insert
(Page 22)
G28 E-7P/CPin insert(Page 22)
G28 E-7S/CSocket insert
(Page 22)
G28 VKProtection cap, plug
(Page 22)
SBC-x,xx-Ag PinSHC x,xx-Ag Pin
(Page 38)
BBC-x,xx-Ag SocketBHC x,xx-Ag Socket
(Page 38)
BS-B Filler plug(Page 38)
G18 WS90° plug
(Page 14)
G28 AD Pg21Adapter
(Page 21)
Overview
9
Verschluss Kontakteinsatz Kontakt Gehäuse Teil 2Gehäuse Teil 1Protection Insert Contact Shell part 2Shell part 1
Protection Insert Contact Shell part 2Shell part 1
OV
ERVIEW
G18
ReceptacleG
28 Receptacle
G28 VDProtection cap, receptacle
(Page 22)
G18 E-xP/LPin inserts(Page 17)
G18 E-xS/LSocket inserts
(Page 17)
G18 E-8P/CPin insert(Page 17)
G18 E-8S/CSocket insert
(Page 17)
SAC-x,xx-Ag Pin(Page 38)
BAC-x,xx-Ag Socket(Page 38)
BS-A Filler plug(Page 38)
G18 KDCable-connecting receptacle
(Page 15)
G18 DFFlange mount receptacle
(Page 15)
G18 DDReceptacle with hinged lid
(Page 15)
T18-xCable support sleeve
(Page 16)
G18 DU Wi Pg9 Backshell 45° for surface mounting
(Page 16)
SBC-x,xx-Ag PinSHC x,xx-Ag Pin
(Page 38)
BBC-x,xx-Ag SocketBHC x,xx-Ag Socket
(Page 38)
BS-B Filler plug(Page 38)
G28 KDCable-connecting receptacle
(Page 19)
G28 KFCable-connecting receptacle with
flange(Page 19)
G28 DFFlange mount receptacle
(Page 20)
G28 DK M42Flange mount receptacle
(Page 20)
G28 DDReceptacle with hinged lid
(Page 20)
T28-xCable support sleeve
+G28 SH
Cable clamp(Page 19)
G28 DU Pg16Backshell for surface mounting
(Page 21)
G28 DU Wi Pg16Backshell 45° for surface mounting
(Page 21)
G28 E-xP/LPin inserts(Page 22)
G28 E-xS/LSocket inserts
(Page 22)
G28 E-7P/CPin insert(Page 22)
G28 E-7S/CSocket insert
(Page 22)
10
Gehäuse Teil 2 Gehäuse Teil 1 Kontakt VerschlussKontakteinsatzShell part 2 Shell part 1 Contact ProtectionInsert
Shell part 2 Shell part 1 Contact ProtectionInsert
OV
ERV
IEW
G57
Plu
gG
42 P
lug
T42-xCable support sleeve
+G42 SH
Cable clamp(Page 244)
G42 STPlug
(Page 23)
G42 WS90° plug
(Page 23)
G42 VKProtection cap, plug
(Page 26)
G57 TR-46Bell-shaped cable sleeve
+G57 KT/xx-yyParts of clamp
+G57 DI-xx
Sealing ring(Page 33)
G57 ST TrPlug
(Page 28)
G57 WS Tr90° plug
(Page 28)
G57 E-xP/LPin inserts(Page 34)
G57 E-xS/LSocket inserts
(Page 34)
G57 E-xP/CPin inserts(Page 34)
G57 E-xS/CSocket inserts
(Page 34)
G57 VKProtection cap, plug
(Page 32)
G57 VKRubber cap, plug
(Page 32)
T42-xCable support sleeve
+G57 SH
Cable clamp(Page 33)
G57 ST KtPlug
(Page 29)
G57 WS Kt90° plug
(Page 29)
G42 WS Tg90° plug
(Page 23)
G42 VK KeProtection cap, plug
(Page 26)
G42 GKProtection cap, plug
(Page 26)
SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin
(Page 38)
BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket
(Page 38)
BS-A Filler plugBS-B Filler plug
(Page 38)
SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin
(Page 38)
BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket
(Page 38)
BS-A Filler plugBS-B Filler plug
(Page 38)
G57 ST TgPlug
(Page 28)
G57 WS Tg90° plug
(Page 29)
G42 E-xP/LPin inserts(Page 27)
G42 E-xS/LSocket inserts
(Page 27)
G42 E-xP/CPin inserts(Page 27)
G42 E-xS/CSocket inserts
(Page 27)
11
Verschluss Kontakteinsatz Kontakt Gehäuse Teil 2Gehäuse Teil 1Protection Insert Contact Shell part 2Shell part 1
Protection Insert Contact Shell part 2Shell part 1
OV
ERVIEW
G42
ReceptacleG
57 Receptacle
G42 VDProtection cap, receptacle
(Page 26)
G42 VD TgProtection cap, receptacle with
trapezoidal thread(Page 26)
G42 E-xP/LPin inserts(Page 27)
G42 E-xS/LSocket inserts
(Page 27)
G42 E-xP/CPin inserts(Page 27)
G42 E-xS/CSocket inserts
(Page 27)
SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin
(Page 38)
BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket
(Page 38)
BS-A Filler plugBS-B Filler plug
(Page 38)
G42 KDCable-connecting receptacle
(Page 24)
G42 KFCable-connecting receptacle with
flange(Page 24)
G42 DFFlange mount receptacle
(Page 25)
G42 DDReceptacle with hinged lid
(Page 25)
T42-xCable support sleeve
+G42 SH
Cable clamp(Page 24)
G57 KD Tr / G57 KF TrCable-connecting receptacle/with
flange (Page 30)
G57 DDReceptacle with hinged lid
(Page 32)
G57 VDProtection cap, receptacle
(Page 33)
G42 DF TgFlange mount receptacle
(Page 25)
SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin
(Page 38)
BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket
(Page 38)
BS-A Filler plugBS-B Filler plug
(Page 38)
G57 E-xP/LPin inserts(Page 34)
G57 E-xS/LSocket inserts
(Page 34)
G57 E-xP/CPin inserts(Page 34)
G57 E-xS/CSocket inserts
(Page 34)
G57 DF TgFlange mount receptacle with trapezoidal thread (Page 31)
G57 DFFlange mount receptacle
(Page 31)
G57 KD Kt / G57 KF KtCable-connecting receptacle/with
flange - for cable support sleeve(Page 30 / 31)
G57 TR-46Bell-shaped cable sleeve
+G57 KT/xx-yyParts of clamp
+G57 DI-xx
Sealing ring(Page 33)
T42-xCable support sleeve
+G42 SH
Cable clamp(Page 33)
12
Gehäuse Teil 2 Gehäuse Teil 1 Kontakt VerschlussKontakteinsatzShell part 2 Shell part 1 Contact ProtectionInsert
Shell part 2 Shell part 1 Contact ProtectionInsert
OV
ERV
IEW
GM
42 P
lug
GM42 ST Pg29Plug
(Page 35)
GM42 SFPlug
(Page 35)
GM42 VKProtection cap, plug
(Page 37)
GM42 VS Pg29Cable gland
(Page 36)
GM42 RD Pg21Adapter
+M3 VPg21
Cable gland(Page 36)
SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin SGC x,xx-Ag Pin
(Page 38)
BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket BGC x,xx-Ag Socket
(Page 38)
BS-A Filler plugBS-B Filler plug
(Page 38)
G42 E-xP/LPin inserts(Page 38)
G42 E-xS/LSocket inserts
(Page 37)
G42 E-xP/CGM42 E-64P+PE/C
Pin inserts(Page 37)
G42 E-xS/CGM42 E-64S+PE/C
Socket inserts(Page 37)
13
Verschluss Kontakteinsatz Kontakt Gehäuse Teil 2Gehäuse Teil 1Protection Insert Contact Shell part 2Shell part 1
Protection Insert Contact Shell part 2Shell part 1
OV
ERVIEW
GM
42 Receptacle
GM42 VDProtection cap, receptacle
(Page 37)
GM42 KDCable-connecting receptacle
(Page 35)
GM42 DFFlange mount receptacle
(Page 36)
GM42 VS Pg29Cable gland
(Page 36)
GM42 RD Pg21Adapter
+M3 VPg21
Cable gland(Page 36)
GM42 WGBackshell 90° for surface mounting
(Page 36)
G42 E-xP/LPin inserts(Page 37)
G42 E-xS/LSocket inserts
(Page 37)
G42 E-xP/CGM42 E-64P+PE/C
Pin inserts(Page 37)
G42 E-xS/CGM42 E-64S+PE/C
Socket inserts(Page 37)
SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin SGC x,xx-Ag Pin
(Page 38)
BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket BGC x,xx-Ag Socket
(Seite 38)
BS-A Filler plugBS-B Filler plug
(Page 38)
14
Art.-Nr.: 1-1410-279444
Art.-Bez.: G18 WS Winkelstecker
77,3
Ø37
53
77,3
Ø37
53
Art.-Bez.: T18-.. Kabeltülle
Art.-Nr.: 1-2410-197...
Cab
le Ø
50
Ø21
Art.-Bez.: G18 ST Stecker
Art.-Nr.: 1-1410-279433
Art.-Bez.: G18 STK Stecker
Art.-Nr.: 1-1410-133325
72
Ø37
49
Ø37
Reduced scale diagrams / dimensions in mm
Shell part 1
Shell part 1
Shell part 2
Note:The cable support sleeve is for use with the plugs G18 ST, G18 STK, and G18 WS as well as the receptacle G18 KD.
Ordering code Cable diameter [mm]
T18-7,5 7.5
T18-8,5 8.5
T18-11,5 11.5
T18-14,5 14.5
G18 WS 90° plug Series G18
G18 ST Plug Series G18
T18-X Cable support sleeve Series G18
Series G18
G18 STK Plug shortG18 ST Plug
15
Art.-Nr.: 1-1410-279422
Art.-Bez.: G18 KD Kabeldose
Ø30
.6
70
Art.-Bez.: G18 DD Dose mit Klappdeckel
Art.-Nr.: 1-1410-182986
25
38
28
Ø4.5
48
Ø29
Ø18
.5
Art.-Bez.: G18 DF Dose mit Flansch
Art.-Nr.: 1-1410-279400
Ø26
Ø18
.5
29
18.6
38
28
Ø4.5
Reduced scale diagrams / dimensions in mm
Shell part 1
Shell part 1
Shell part 1
G18 DF Flange mount receptacle Series G18
G18 KD Cable-connecting receptacle Series G18
G18 DD Receptacle with hinged lid Series G18
16
Art.-Nr.: 1-1410-980973
Art.-Bez.: G18 Du Wi Dosenuntersatz gewinkelt
M4
38
48
28
28
40
Ø4.
5
Pg9 or M16
Art.-Bez.: G18 VK Verschlusskappe f. Stecker
Art.-Nr.: 1-2410-589309
115
Ø30
.5
Reduced scale diagrams / dimensions in mm
Shell part 2
ProtectionG18 VK Protection cap for plugs
Ordering code Thread
G18 DU Wi Pg9 Pg size Pg9
Note:45° backshells for surface mounting come in handy when there is not enough space for the receptacle to be panel mounted. The knockout entry of the backshell allows to enter a cable from the side in front of the panel and wire the rear of the receptacle.The flange mounted receptacle and 45° backshell are sealed to IP54..
G18 DU Wi Pg9 Backshell 45° for surface mounting Series G18
G18 VK Protection cap for plugs Series G18
17
10
11
12
2
3
45 6
7
8
91A
B
Ø20.5
12
11
10
9
8
76 5
4
3
21
A
B
Ø20.5
Reduced scale diagrams / dimensions in mm
Inserts
Pin insert G18 E-12P/L Socket insert G18 E-12S/L
Connector type G18 Series
Number of contacts 8 pole 12 pole
Contact arrangement
Contact identification marked on insert:
Pin insert: Rear view Socket insert: Front view
86 3
1
5 4
7 212
11
10
9
8
76 5
4
3
21
Ordering code
Pin inserts - solder contacts Socket inserts - solder contactsPin inserts - crimp contacts Socket inserts - crimp contacts
--- ---
G18 E-8P/C * G18 E-8S/C *
G18 E-12P/L G18 E-12S/L
--- ---
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)
25 V 25 V
Key positions (polarization) 2 2
Contacts **Maximum rated current of individual contactOuter diameter of contactContact type/size (crimp contacts)
8x 16 A
∅ 1.58 mm
Type A
12x 7.5 A
∅ 1.58 mm
---
* If implemented accordingly, the 8 pole insert for crimp contacts is intermateable with the 3 pole and 4 pole insert for solder contacts** For detailed information on individual contacts see page 38. Note that as pin contacts the 4 mm longer ones, viz. SAC-1,00-Ag-09 or SAC-1,50-Ag-09 , are here required .
G18 E-8P/12P Pin inserts 8/12 poleG18 E-8S/12S Socket inserts 8/12 pole Series G18
18
Ø49.
2
78
114
41
33.6
Ø4.5
94
Ø49.
2 41
Ø4.5 33
.6
46
94
33.6
41
M42
x1.5
Ø4.5
Reduced scale diagrams / dimensions in mm
Note:This plug can only be used with the corresponding receptacle G28 DK M42. The mated con-nector is sealed to IP67.
Shell part 1
Shell part 1
Shell part 1
G28 ST M42 Plug with thread M42x1.5 Series G28
G28 ST Plug Series G28
G28 WS 90° plug Series G28
Series G28
19
100
33.6
41
Ø4.5
41
30
46
36
100
Ø4.5
Ø4.5
33.6
Cable
Ø
Ø29
55
33.6
Ø20
41.6
Reduced scale diagrams / dimensions in mm
Shell part 1
Shell part 1
G28 KD Cable-connecting receptacle Series G28
G28 KF Cable-connecting receptacle with flange Series G28
Shell part 2Figure A
Cable support sleeve T28-x
Figure BCable clamp
G28 SH
Ordering code Cable diameter [mm] Figure
T28-10/13 10 ... 13 Fig. A
T28-13/16 13 ... 16 Fig. A
T28-16/18,5 16 ... 18,5 Fig. A
T28-18,5/20,5 18,5 ... 20,5 Fig. A
T28-20,5/22 20,5 ... 22 Fig. A
G28 SH 20 Fig. B
Note:Cable support sleeve and cable clamp are for use with the plugs G28 ST, G28 ST M42, G28 WS and G28 WS M42 as well as the receptacles G28 KD and G28 KF.
T28-x, G28 SH Cable support sleeve, Cable clamp Series G28
20
44.5 Ø4.5
46
36
Ø37
31.5
5
61.5
Ø37
111
46
36
Ø4.5
50
5.5
29
71.5
1-1411-307016
G28 DF Tg Dose mit Flansch Trapezgewinde
Artikel-Nummer:
Artikel-Bezeichnung:
42
30
Ø36
46
36
M42x1.5 Ø5.55
Reduced scale diagrams / dimensions in mm
Shell part 1
Shell part 1
Shell part 1
Note: This receptacle can only be used with the correspond-ing plug G28 ST M42 or G28 WS M42. The mated connector is sealed to IP67.
Front view (without cap)
G28 DF Flange mount receptacle Series G28
G28 DK M42 Flange mount receptacle with thread M42x1.5 and protection cap Series G28
G28 DD Receptacle with hinged lid Series G28
21
64846 36 4x
Ø4.5
M4
46
36
Pg1651
Pg16
Ø4.5
54
M4
6.5
46 36
36
6.5
46
69
Pg16
Pg16
25
Ø40
Pg21
8
M33
x132
Reduced scale diagrams / dimensions in mm
Shell part 2
Shell part 2
Note:Backshells for surface mounting come in handy when there is not enough space for the receptacle to be panel mounted. The knockout entry of the backshell allows to enter a cable from the side in front of the panel and wire the rear of the receptacle. Backshells with two cable entries can also be used as surface mounted junction boxes.The knockout entries are designed for steel conduit thread (Pg) termination and high-strength cable glands.The flange mounted receptacle and backshell are sealed to IP54.
G28 DU Pg16 Backshell for surface mounting Series G28
G28 DU Wi Pg16 Backshell 45° for surface mounting Series G28
Shell part 2
Note: The adapter for size Pg21 cable glands is for use with the following plugs: G28 ST, G28 ST M42 G28 WS, G28 WS M42
G28 AD Pg21 Adapter Series G28
22
24
Ø46.
5 Ø39
Ø42.
2
Ø39.
3
35.5
Ø37
45
6
31
7 PE
2
B C
DE
A
Ø30.
5
A
BC
D E
Ø30.
5
4 5
6
31
7PE
2
Reduced scale diagrams / dimensions in mm
ProtectionG28 VK Protection cap for plugs G28 VD Protection cap for receptacles
Inserts
Pin insert G28 E-7P/L Socket insert G28 E-7S/L
Connector type G28 Series
Number of contacts 7 pole + PE 12 pole 16 pole 24 pole
Contact arrangementContact identification marked on insert:
Pin insert: Rear view Socket insert: Front view
4
6
3
1
75 2
1211 10 9
8
7
6543
2
116 15
1413
1211 10 9
8
7
6543
2
12423
2221
2019 18
1716
1514
1312
1110
9 8 76
5
43
21
Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contacts
--- ---
G28 E-7P+PE/C* G28 E-7S+PE/C*
G28 E-12P/L G28 E-12S/L
--- ---
G28 E-16P/L G28 E-16S/L
--- ---
G28 E-24P/L G28 E-24S/L
--- ---
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)
230 V / 400 V PE contact 42 V 42 V 42 V
Key positions (polarization) 5 5 5 5
Contacts **Max. rated current of individual contactOuter diameter of contactContact type/size (crimp contacts)
7x 20 A∅ 2.3 mm
Typ B
12x 16 A∅ 1.58 mm
---
16x 16 A∅ 1.58 mm
---
24x 7.5 A∅ 1.58 mm
---
PE contact ***Diameter solder contactsContact type/size (crimp contacts)Diameter screw-type contacts
∅ 3 mmTyp H
---
---------
---------
---------
* If implemented accordingly, the 7 pole insert for crimp contacts is intermateable with the previous 2 ... 6 pole inserts for solder contacts** For detailed information on individual contacts see page 38*** PE = Protective conductor terminal, for details about PE contacts refer to page 38
G28 VK, G28 VD Protection caps Series G28
G28 Pin insert 7+PE/12/16/24 poleG28 Socket insert 7+PE/12/16/24 pole Series G28
23
Ø64
.21
116.5 ... 119
44.5
55
Ø4.5
>97
Ø64
.255
55145.2
44.5
Ø4.5
>97
55
55145.2
44.5
65
Ø4.5
Tr60
x3
Reduced scale diagrams / dimensions in mm
Shell part 1
Shell part 1
Shell part 1
Note:This plug can only be used with the corresponding receptacle G42 DF Tg. The mated connector is sealed to IP67.
G42 WS 90° plug Series G42
G42 ST Plug Series G42
G42 WS Tg 90° plug with trapezoidal thread Series G42
Series G42
24
138.5
44.5
55
Ø4,5
138.5
44.5
55
Ø4.5
3360
50 Ø4.5
Ø30
53
44.5
65
Ø40
cabl
e-Ø
Reduced scale diagrams / dimensions in mm
Shell part 2
Shell part 1
Shell part 1
Figure ACable support
sleeve T42-x
Figure BCable clamp
G42 SH
Ordering code Cable diameter [mm] Figure
T42-14/18 14 ... 18 Fig. A
T42-18/22 18 ... 22 Fig. A
T42-22/26,5 22 ... 26.5 Fig. A
T42-26,5/31 26.5 ... 31 Fig. A
G42 SH 30 Fig. B
Note:Cable support sleeve and cable clamp are for use with the plugs G42 ST, G42 WS and G42 WS Tg as well as the receptacles G42 KD, G42 KF and also G57 KD Kt and G57 KF Kt.
G42 KD Cable-connecting receptacle Series G42
T42-x, G42 SH Cable support sleeve, Cable clamp Series G42
G42 KF Cable-connecting receptacle with flange Series G42
25
60
50
50
33
Ø5.1
Tr60
x3
Ø4.5
54
41.5
6050
89
60
50
50
33
Ø4.5
Reduced scale diagrams / dimensions in mm
Shell part 1
Shell part 1
Shell part 1
Note:This receptacle can only be used with the corresponding plug G42 WS Tg. The mated connector is sealed to IP67.
G42 DF Tg Flange mount receptacle with trapezoidal thread Series G42
G42 DF Flange mount receptacle Series G42
G42 DD Receptacle with hinged lid Series G42
26
Art.-Nr.: 1-1412--
Art.-Bez.: G42 VD Tg Verschlussdeckel f. Dose
Tr60
x3
36
Ø67
65
Ø70
34
Ø53
.5
38
Ø61
.5
28
Ø53
.5
38Ø53
Reduced scale diagrams / dimensions in mm
Protection
ProtectionG42 VK Ke Protection cap with chain for plugs G42 VK Protection cap for plugs
G42 GK Rubber cap for plugs
ProtectionG42 VD Tg Protection cap for receptacles with trapezoidal thread
G42 VD Protection cap for receptacles
G42 VK Ke, G42 VK Protection caps for plugs Series G42
G42 VD, G42 VD Tg Protection caps for receptacles Series G42
G42 GK Rubber cap for plugs Series G42
27
Ø44.
51413
1211
10
98 7
6
543
21
PE
E D
CB
A
Ø44.
5Ø4
4,51
23 4
5
678
9
1011
1213
14PEA
B C
DE
Reduced scale diagrams / dimensions in mm
Inserts
Pin insert G42 E-14P+PE/L Socket insert G42 E-14S+PE/L
Connector type G42 Series
Number of contacts 6 pole + PE 6 pole + PE 6+2 pole + PE 8 pole + PE 10 pole + PE
Contact arrangementContact identification marked on insert:
Pin insert: Rear view Socket insert: Front view
6
54
3 2
1
11
9
7
6 3
26 5
43
2
1
P1 P211
9
7
6 3
2
181
2
3
456
7
8
910
Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contacts
G42 E-6P+PE/L-2 G42 E-6S+PE/L-2
--- ---
G42 E-6P+PE/L G42 E-6S+PE/L
--- ---
--- ---
G42 E-6+2P+PE/C G42 E-6+2S+PE/C
G42 E-8P+PE/L G42 E-8S+PE/L
--- ---
G42 E-10P+PE/L G42 E-10S+PE/L
--- ---
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)
230 V / 400 V PE contact
230 V / 400 V PE contact
500 V PE contact
230 V / 400 V PE contact
500 V PE contact
Key positions (polarization) 5 5 5 5 5
Contacts **Max. rated current of individual contact Outer diameter of contactContact type/size (crimp contacts)
6x 63 A∅ 6 mm
---
6x 20 A∅ 3 mm
---
8x 25 A∅ 3 mmType H
8x 20 A∅ 3 mm
---
10x 25 A∅ 2.3 mm
---
PE contact ***Diameter solder contactsContact type/size (crimp contacts)
∅ 6 mm---
∅ 3 mm---
---Type H
∅ 3 mm---
∅ 3 mm---
Connector type G42 Series
Number of contacts 12 pole + PE 14 pole + PE 20 pole + PE 24 pole
Contact arrangementContact identification marked on insert:
Pin insert: Rear view Socket insert: Front view
11
1012
9
7
6
5 4
3
2
18 12
3
456
7
8
910
1112
1314 20
19
1817 16
15
1413
7
4
3
1211
12
56
8
9
10
353231302928
272625242322
15141312111098765
2
Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contacts
G42 E-12P+PE/L G42 E-12S+PE/LG42 E-12P+PE/C G42 E-12S+PE/C
G42 E-14P+PE/L G42 E-14S+PE/LG42 E-14P+PE/C* G42 E-14S+PE/C*
G42 E-20P+PE/L G42 E-20S+PE/LG42 E-20P+PE/C G42 E-20S+PE/C
G42 E-24P/L G42 E-24S/L
--- ---
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)
230 V / 400 V PE contact
230 V / 400 V PE contact
230 V / 400 V PE contact 42 V
Key positions (polarization) 5 5 5 5
Contacts **Max. rated current of individual contact Outer diameter of contactContact type/size (crimp contacts)
12x 25 A∅ 3 mmTyp H
14x 16 A∅ 2.3 mm
Typ B
20x 10 A∅ 1.58 mm
Typ A
24x 10 A∅ 1.58 mm
---
PE contact ***Diameter solder contactsContact type/size (crimp contacts)
∅ 3 mmType H
∅ 3 mmType H
∅ 3 mmType H
------
* If implemented accordingly, the 14 pole insert for crimp contacts is intermateable with the 10 pole insert for solder contacts** For detailed information on individual contacts see page 38*** PE = Protective conductor terminal, for details about PE contacts refer to page 38
G42 Pin inserts 6+PE/6+2+PE/8+PE/10+PE/12+PE/ 14+PE/ 20+PE/24 poleG42 Socket inserts 6+PE/6+2+PE/8+PE/10+PE/12+PE/ 14+PE/ 20+PE/24 pole Series G42
28
85
117
Ø92
M55
x2
Tr80
x16P
8
119.4
Ø85
.4
M55
x2
M55x2
Ø85
.4
119
165.6
Reduced scale diagrams / dimensions in mm
Shell part 1
Shell part 1
Shell part 1
Note:This plug can only be used with the corresponding receptacle G57 DF Tg. The mated connector is sealed to IP67.
G57 ST Tg Plug with trapezoidal thread Series G57
G57 ST Tr Plug Series G57
G57 WS Tr 90° plug Series G57
Series G57
29
168
Ø85
.4
147
63
75
Ø4.3
141
Ø85
.4
63
75
Ø4.3
70
85
M55x2
Ø92
122
179.4
Tr80
x16P
8
Reduced scale diagrams / dimensions in mm
Shell part 1
Shell part 1
Shell part 1
Note:This plug can only be used with the corresponding receptacle G57 DF Tg. The mated connector is sealed to IP67.
G57 ST Kt Plug Series G57
G57 WS Tg 90° plug with trapezoidal thread Series G57
G57 WS Kt 90° plug Series G57
30
M55
x2
38
128
Ø7
38
168,5
128
M55
x2
Ø75
44,5
4,5
168,5Ø75
65
80
Ø6,8 6
40,3
56
Tr80
x16P
8
65
80
65
80
Ø7
44,5
4,5
5555
52,5
37
6Ø7
65
80
Ø7Ø83
130,
5
80
65
51
10
37
6
M55
x2
38
128
Ø7
38
168,5
128
M55
x2
Ø75
44,5
4,5
168,5Ø75
65
80
Ø6,8 6
40,3
56
Tr80
x16P
8
65
80
65
80
Ø7
44,5
4,5
5555
52,5
37
6Ø7
65
80
Ø7Ø83
130,
5
80
65
51
10
37
6
M55
x2
38
128
Ø7
38
168.5
128
M55
x2
Ø75
44.5
4.5
168.5Ø75
65
80
Ø6.8 6
40.3
56
Tr80
x16P
8
65
80
65
80
Ø7
44.5
4.5
5555
52,5
37
6Ø7
65
80
Ø7Ø83
130.
5
80
65
51
10
37
6
Reduced scale diagrams / dimensions in mm
Shell part 1
Shell part 1
Shell part 1
Note:Use cable clamp G42 SH and cable support sleeve T42-x with this type of connector.
G57 KD Kt Cable-connecting receptacle for cable support sleeve Series G57
G57 KD Tr Cable-connecting receptacle for bell-shaped cable sleeve Series G57
G57 KF Tr Cable-connecting receptacle with flange for bell-shaped cable sleeve Series G57
31
M55
x2
38
128
Ø7
38
168.5
128
M55
x2
Ø75
44.5
4.5
168.5Ø75
65
80
Ø6.8 6
40.3
56
Tr80
x16P
8
65
80
65
80
Ø7
44.5
4.5
5555
52,5
37
6Ø7
65
80
Ø7Ø83
130.
5
80
65
51
10
37
6
M55
x2
38
128
Ø7
38
168.5
128
M55
x2
Ø75
44.5
4.5
168.5Ø75
65
80
Ø6.8 6
40.3
56
Tr80
x16P
8
65
80
65
80
Ø7
44.5
4.5
5555
52,5
37
6Ø7
65
80
Ø7Ø83
130.
5
80
65
51
10
37
6
M55
x2
38
128
Ø7
38
168.5
128
M55
x2
Ø75
44.5
4.5
168.5Ø75
65
80
Ø6.8 6
40.3
56
Tr80
x16P
8
65
80
65
80
Ø7
44.5
4.5
5555
52,5
37
6Ø7
65
80
Ø7Ø83
130.
5
80
65
51
10
37
6
Reduced scale diagrams / dimensions in mm
Shell part 1
Shell part 1
Shell part 1
Note:This receptacle can only be used with the corresponding plug G57 ST Tg. The mated connector is sealed to IP67.
Note:Use cable clamp G42 SH and cable support sleeve T42-x with this type of connector.
G57 DF Flange mount receptacle Series G57
G57 KF Kt Cable-connecting receptacle with flange for cable support sleeve Series G57
G57 DF Tg Flange mount receptacle with trapezoidal thread Series G57
32
Ø94
42
Ø76
.5
Ø72
.5
46
35.8
M55
x2
38
128
Ø7
38
168.5
128
M55
x2
Ø75
44.5
4.5
168.5Ø75
65
80
Ø6.8 6
40.3
56
Tr80
x16P
8
65
80
65
80
Ø7
44.5
4.5
5555
52,5
37
6Ø7
65
80
Ø7Ø83
130.
5
80
65
51
10
37
6
Reduced scale diagrams / dimensions in mm
Shell part 1
Protection
Protection
G57 VK Protection cap for plugs
G57 GK Rubber cap for plugs
G57 VK Protection cap Series G57
G57 DD Receptacle with hinged lid Series G57
G57 GK Rubber cap for plugs Series G57
33
Ø84
27
46
63
74.5
65
Ø41
Cab
le Ø
73
Ø70
2x
M55
x2
Cab
le Ø
51
12
55
Reduced scale diagrams / dimensions in mm
G57 VD Protection cap for receptacles
Shell part 2
Cable ∅ [mm]
Ordering code
Figure ACable clamp
Figure BCable support sleeve
14 ... 18
G57 SH
T42-14/18
18 ... 22 T42-18/22
22 ... 26.5 T42-22/26,5
26.5 ... 31 T42-26,5/31
Note:Cable support sleeve and cable clamp are for use with the plugs G57 ST Kt and G57 WS Kt. For the receptacles G57 KD Kt and G57 KF Kt use cable clamp G42 SH along with the cable support sleeve T42-x (see page 27).
Figure ACable clamp
G57 SH
Figure BCable support
sleeveT42-x
Note:The bell-shaped cable sleeve and its accessories are for use with the plugs G57 ST Tr, G57 ST Tg, G57 WS Tr, and G57 WS Tg as well as the receptacles G57 KD Tr and G57 KF Tr.
Shell part 2Figure ABell-shaped cable sleeve
G57 TR-46
Figure BParts of clampG57 KT/xx-yy
Cable ∅ [mm]
Ordering code
Figure ABell-shaped cable sleeve
Figure B Parts of clamp
Figure C Sealing ring
30
G57 TR-46 G57 KT/30-36
G57 DI-30
32 G57 DI-32
34 G57 DI-34
36 G57 DI-36
38
G57 TR-46 G57 KT/38-44
G57 DI-38
40 G57 DI-40
42 G57 DI-42
Figure CSealing ring
G57 DI-xx
Protection
G57 Tr-46 + G57 KT/xx-yy + G57 DI-xx Bell-shaped cable sleeve Series G57
G57 GD Protection cap for receptacles Series G57
G57 SH + T42-x Cable clamp + cable support sleeve Series G57
34
12
3
4
5
67 8
9
10
11
12
1314
15
16
17
18 19
20
21
22
23
24
PE
12
3
4
5
678
9
10
11
12
1314
15
16
17
1819
20
21
22
23
24
PE
Ø59.8 Ø59.8
BC
ED
A
BC
ED
A1
2
3
4
5
67 8
9
10
11
12
1314
15
16
17
18 19
20
21
22
23
24
PE
12
3
4
5
678
9
10
11
12
1314
15
16
17
1819
20
21
22
23
24
PE
Ø59.8 Ø59.8
BC
ED
A
BC
ED
A
Reduced scale diagrams / dimensions in mm
Inserts
Pin insert G57 E-24P+PE/L Socket insert G57 E-24S+PE/L
Connector type G57 Series
Number of contacts 4 pole + PE 4 + 5 pole 16 pole + PE 24 pole + PE 32 pole + PE 48 pole + PE
Contact arrangementContact identification marked on insert:
Pin insert: Rear view Socket insert: Front view
4
2
1
33
8
947 6
2
511
23
4
569
10
1112
1314
16
1720
21
12
34
56
789
10
1112
1314
1516
171819
20
2122
23
24
27
212019
1817
222324
25
26
3031 29
32
28
1615
1413
12
1110
9 87
6
5
43
21
10123
45 6 7 8
9
1112131415161718
19 20 21 22232425
26272829
4830
40
3132
333435
3637 38 39
41424344
454647
Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contacts
G57 E-4P+PE/L G57 E-4S+PE/L
--- ---
G57 E-4P+5/L G57 E-4S+5/L
--- ---
G57 E-16P+PE/L G57 E-16S+PE/L
--- ---
G57 E-24P+PE/L G57 E-24S+PE/L
--- ---
G57 E-32P+PE/L G57 E-32S+PE/L
G57 E-32P+PE/C G57 E-32S+PE/C
--- ---
G57 E-48P+PE/C G57 E-48S+PE/C
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)
230 V / 400 V PE contact
25 V230 V / 400 V
PE contact230 V / 400 V
PE contact230 V / 400 V
PE contact230 V / 400 V
PE contact
Key positions (polarization) 4 4 4 4 4 4
Contacts *Max. rated current of individual contact Outer diameter of contactContact type/size (crimp contacts)
4x 100 A
∅ 10 mm
---
4x 50 A 5x 35 A
∅ 8 mm ∅ 3 mm
---
16x 20 A
∅ 3 mm
---
24x 20 A
∅ 3 mm
---
32x 16 A
∅ 1.58 mm
Type A
48x 7.5 A
∅ 2.3 mm
Type B
PE contact **Diameter solder contactsContact type/size (crimp contacts)
∅ 10 mm
---
---
---
∅ 3 mm
---
∅ 3 mm
---
∅ 3 mm
Type H
∅ 3 mm
Type H
* For detailed information on individual contacts see page 38** PE = Protective conductor terminal, for details about PE contacts refer to page 38
G57 Pin inserts 4+PE/4+5/16+PE/24+PE/32+PE/48+PE poleG57 Socket inserts 4+PE/4+5/16+PE/24+PE/32+PE/48+PE pole Series G57
35
Tr55
x6P
3
Ø65
103
Pg2
9
101
Tr55
x6P
3
Pg2
9
Tr55
x6P
3
approx. 63 60
50
Reduced scale diagrams / dimensions in mm
Shell part 1
Shell part 1
Shell part 1
Series GM42
GM42 SF Flange plug Series GM42
GM42 ST Pg29 Plug Series GM42
GM42 KD Cable-connecting receptacle Series GM42
36
Ø4.3
Ø3.5
60 50
66.5
89
60 50
Tr55
x6P
3
32
Ø4.5
60
5060.5
L2
L1
Pg
L3
Ø18
... 2
4
L4
Pg2
9
Pg2
1
24Ø20.5
Reduced scale diagrams / dimensions in mm
Shell part 2
Series part 2
GM42 RD Pg21 GM42 VS Pg29 or M3 VPg21
Shell part 1
Cable Ø Adapter Cable gland L1 L2 L3 L4
14 ... 18 GM42 RD Pg21 M3 VPg21 16 28.5 Pg21 30
18 ... 24 --- GM42 VS Pg29 18 32.5 Pg29 41
GM42 VS Pg29 Cable gland for cables Ø 18 ... 24 mmGM42 RD Pg21 + M3 VPg21 Adapter + cable gland for cables Ø 14 ... 18 mm Series GM42
GM42 DF Flange mount receptacle Series GM42
GM42 WG Backshell 90° Series GM42
37
33
Ø65
Tr55
x6P
3
39
46.5
Tr55
x6P
3
52.5
2019 18
17
161514
13
7
43
1211
12 5
6
8910
PE
Ø44
.5
A
B C
DE
2019 18
17
161514
13
7
43
1211
12 5
6
8910
PE
Ø44
.5
A
B C
DE
Reduced scale diagrams / dimensions in mm
ProtectionGM42 VK Protection cap for plugs GM42 VD Protection cap for receptacles
Inserts
Pin insert G42 E-20P+PE/L Socket insert G42 E-20S+PE/L
Connector type GM42 Series
Number of contacts 6+2 pole + PE 10 pole + PE 12 pole + PE 14 pole + PE 20 pole + PE 64 pole + PE
Contact arrangementContact identification marked on insert:
Pin insert: Rear view Socket insert: Front view
6 5
43
2
1
P1 P2
12
3
456
7
8
910
11
1012
9
7
6
5 4
3
2
18 12
3
456
7
8
910
1112
1314 20
19
1817 16
15
1413
7
4
3
1211
12
56
8
9
10
62 63 64
59 50
584243444560
57412324254661
56402210112647
553921911227
382082
28
543719734
13
53361865
1429
52351716153048
513433323149
Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contacts
--- ---
G42 E-6+2P+PE/C G42 E-6+2S+PE/C
G42 E-10P+PE/L G42 E-10S+PE/L
--- ---
G42 E-12P+PE/L G42 E-12S+PE/LG42 E-12P+PE/C G42 E-12S+PE/C
G42 E-14P+PE/L G42 E-14S+PE/LG42 E-14P+PE/C* G42 E-14S+PE/C*
G42 E-20P+PE/L G42 E-20S+PE/LG42 E-20P+PE/C G42 E-20S+PE/C
--- ---
GM42 E-64P+PE/C GM42 E-64S+PE/C
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)
500 V PE contact
500 V PE contact
230 V / 400 V PE contact
230 V / 400 V PE contact
230 V / 400 V PE contact
61x 25 V 3x 230 V / 400 V
PE contact
Key positions (polarization) 5 5 5 5 5 5
Contacts **Max. rated current of individual contact Outer diameter of contactContact type/size (crimp contacts)
8x 25 A∅ 3 mm
Type H
10x 25 A∅ 2.3 mm
---
12x 25 A∅ 3 mm
Type H
14x 16 A∅ 2.3 mm
Type B
20x 10 A∅ 1.58 mm
Type A
64x 10 A∅ 1.6 mm
Type G
PE contact ***Diameter solder contactsContact type/size (crimp contacts)
---Type H
∅ 3 mm---
∅ 3 mm
Type H∅ 3 mm
Type H∅ 3 mm
Type H∅ 1.6 mm
Type G
* If implemented accordingly, the 14 pole insert for crimp contacts is intermateable with the 10 pole insert for solder contacts** For detailed information on individual contacts see page 38*** PE = Protective conductor terminal, for details about PE contacts refer to page 38
G42 Pin inserts 6+2+PE/10+PE/12+PE/14+PE/20+PE/64+PE poleG42 Socket inserts 6+2+PE/10+PE/12+PE/14+PE/20+PE/64+PE pole Series GM42
GM42 VK, GM42 VD Protection caps Series GM42
38
31
Ø1.58 Ø3.76 Ø3.76 Identification Identification Wire gauge Ø1.58 Wire gauge
L2 L1
Ø1.6 Ø3.2 Ø3.5 Wire gauge Ø1.6 Wire gauge
L2 L1
Ø2.3 Ø5.15 Ø5.15 Identification Identification Wire gauge Wire gauge Ø2.3
L2 L1
Ø3 Ø7.2 Ø7.2 Identification Identification Wire gauge Wire gauge Ø3
L2 L1
Ø1.58 Ø3.76 Ø3.76 Identification Identification Wire gauge Ø1.58 Wire gauge
L2 L1
Ø1.6 Ø3.2 Ø3.5 Wire gauge Ø1.6 Wire gauge
L2 L1
Ø2.3 Ø5.15 Ø5.15 Identification Identification Wire gauge Wire gauge Ø2.3
L2 L1
Ø3 Ø7.2 Ø7.2 Identification Identification Wire gauge Wire gauge Ø3
L2 L1
Ø1.58 Ø3.76 Ø3.76 Identification Identification Wire gauge Ø1.58 Wire gauge
L2 L1
Ø1.6 Ø3.2 Ø3.5 Wire gauge Ø1.6 Wire gauge
L2 L1
Ø2.3 Ø5.15 Ø5.15 Identification Identification Wire gauge Wire gauge Ø2.3
L2 L1
Ø3 Ø7.2 Ø7.2 Identification Identification Wire gauge Wire gauge Ø3
L2 L1
Ø1.58 Ø3.76 Ø3.76 Identification Identification Wire gauge Ø1.58 Wire gauge
L2 L1
Ø1.6 Ø3.2 Ø3.5 Wire gauge Ø1.6 Wire gauge
L2 L1
Ø2.3 Ø5.15 Ø5.15 Identification Identification Wire gauge Wire gauge Ø2.3
L2 L1
Ø3 Ø7.2 Ø7.2 Identification Identification Wire gauge Wire gauge Ø3
L2 L1
19.5
Reduced scale diagrams / dimensions in mm
Ordering code, contacts SAC-1,00-Ag-09 09 = Specail design G18 Series
Contakt type Contact platingS = Pin, B = Socket Ag = Silver plated
Contact diameter Wire gaugeType A = 1.58 mm ∅ Type B = 2.3 mm ∅
C = Crimp contactType H = 3 mm ∅ Type G = 1.6 mm ∅
Contacts
Note: PE contacts must be at least of the same AWG size as the main contacts.
Contacts SAC-x, BAC-x, BS-A Crimp contacts (Pin/Socket) and Filler plug:
Pin contact
Ordering code L1 Identification
SAC-0,50-Ag 28.6 No groove
SAC-1,00-Ag 28.6 1 groove
SAC-1,50-Ag 28.6 2 grooves
SAC-2,50-Ag 28.6 3 grooves
SAC-1,00-Ag-09 32.6 1 groove
SAC-1,50-Ag-09 32.6 2 grooves
Socket contact
Ordering code L2 Identification
BAC-0,50-Ag 28.6 No groove
BAC-1,00-Ag 28.6 1 groove
BAC-1,50-Ag 28.6 2 grooves
BAC-2,50-Ag 28.6 3 grooves
Termination
Wire gauge Rated current
AWG 20 7.5 A
AWG 18 ... 16 10 A
AWG 14 16 A
AWG 12 27.5 A
AWG 18 ... 16 10 A
AWG 14 16 A
Filler plug: BS-A: Unimplemented contact cavities can be fitted with filler plugs
Pin contact
Ordering code L1 Identification
SBC-0,50-Ag 40.4 No groove
SBC-1,00-Ag 40.4 1 groove
SBC-1,50-Ag 40.4 2 grooves
SBC-2,50-Ag 39.0 3 grooves
SBC-4,00-Ag 39.0 1 wide groove
SBC-6,00-Ag 39.0 2 wide grooves
Socket contact
Ordering code L2 Identification
BBC-0,50-Ag 37.0 No groove
BBC-1,00-Ag 37.0 1 groove
BBC-1,50-Ag 37.0 2 grooves
BBC-2,50-Ag 35.6 3 grooves
BBC-4,00-Ag 35.6 1 wide groove
BBC-6,00-Ag 35.6 2 wide grooves
Termination
Wire gauge Rated current
AWG 20 7.5 A
AWG 18 ... 16 10 A
AWG 14 16 A
AWG 12 27.5 A
AWG 10 35 A
AWG 9 35 A
Contacts SBC-x, BBC-x, BS-B Crimp contacts (Pin/Socket) and Filler plug:
Filler plug: BS-B: Unimplemented contact cavities can be fitted with filler plugs
Pin contact
Ordering code L1 Identification
SHC-1,00-Ag 43.6 1 groove
SHC-1,50-Ag 43.6 2 grooves
SHC-2,50-Ag 43.6 3 grooves
SHC-4,00-Ag 46.6 1 wide groove
SHC-6,00-Ag 46.6 2 wide grooves
Socket contact
Ordering code L2 Identification
BHC-1,00-Ag 42.4 1 groove
BHC-1,50-Ag 42.4 2 grooves
BHC-2,50-Ag 42.4 3 grooves
BHC-4,00-Ag 45.4 1 wide groove
BHC-6,00-Ag 45.4 2 wide grooves
Termination
Wire gauge Rated current
AWG 18 ... 16 10 A
AWG 14 16 A
AWG 12 27.5 A
AWG 10 35 A
AWG 9 35 A
Contacts SHC-x, BHC-x Crimp contacts (Pin/Socket):
Pin contact
Ordering code L1 Identification
SGC-0,37-Ag 25,0 ---
SGC-0,50-Ag 25,0 ---
SGC-1,00-Ag 25,0 ---
SGC-1,50-Ag 25,0 ---
SGC-2,50-Ag 25,0 ---
Socket contact
Ordering code L2 Identification
BGC-0,37-Ag 21,6 ---
BGC-0,50-Ag 21,6 ---
BGC-1,00-Ag 21,6 ---
BGC-1,50-Ag 21,6 ---
BGC-2,50-Ag 21,6 ---
Termination
Wire gauge Rated current
AWG 25 ... 21 5 A
AWG 20 7.5 A
AWG 18 ... 16 10 A
AWG 14 16 A
AWG 12 27.5 A
Contacts SGC-x, BGC-x Crimp contacts (Pin/Socket):
Contacts Crimp contacts (pin/socket) and filler plugs
Contacts
39
15
10
5
0
15
10
5
0 0 10 20 30
2.5 □
1.5 □
1/0.75 □
0.5 □
0 20 40 60
1.5 □
80
32 pole 2.5 □
1.5 □ 20 pole
20 pole
20 pole
32 pole
32 pole
32 pole
1.5 □
0.5 □
0.5 □
2 pole
1.5 □
2,5 □
4 □
4 □
32 pole2.5 □
2 pole
2 pole2.5 □
4 □ 20 pole
1.5 □ 32 pole2.5 □ 48 pole
1.5 □ 48 pole
1.5 □
2.5 □
6 □
4 □
6 □ 3 pole
3 pole 1.5 □
6 □ 12 pole
1.5 □ 24 pole
2.5 □ 20 pole
4 □ 3 pole
4 □ 16 pole
3 pole2.5 □ 4 □ 20 pole
85 □
25 □
16 □
10 □
4 pole 10 □
4 pole 16 □ 35 □ 16 pole
35 □ 4 pole
25 □ 4 pole
25 □ 16 pole
16 □ 16 pole
10 □ 16 pole
25 □
16 □
10 □
6 □
25 □
3 pole 10 □
6 pole
3 pole 16 □
16 □ 6 pole
10 □ 6 pole 6 □ 3 pole
6 □ 6 pole
25 □ 3 pole
Curre
nt a
t 20°
C [A
]
Number of contacts Ambient temperature [°C]
0 10 20 30 0 20 40 60 80
Number of contacts Ambient temperature [°C]
0 10 20 30 50 0 20 40 60 80
Number of contacts Ambient temperature [°C]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 20 0 20 40 60 80
Number of contacts Ambient temperature [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 205 25 5 25 0 20 40 60 80
Number of contacts Ambient temperature[°C]
60
40
0
60
40
20 20
100 100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
1/0.75 □
1/0.75 □
15
10
5
0
15
10
5
0 0 10 20 30
2.5 □
1.5 □
1/0.75 □
0.5 □
0 20 40 60
1.5 □
80
32 pole 2.5 □
1.5 □ 20 pole
20 pole
20 pole
32 pole
32 pole
32 pole
1.5 □
0.5 □
0.5 □
2 pole
1.5 □
2,5 □
4 □
4 □
32 pole2.5 □
2 pole
2 pole2.5 □
4 □ 20 pole
1.5 □ 32 pole2.5 □ 48 pole
1.5 □ 48 pole
1.5 □
2.5 □
6 □
4 □
6 □ 3 pole
3 pole 1.5 □
6 □ 12 pole
1.5 □ 24 pole
2.5 □ 20 pole
4 □ 3 pole
4 □ 16 pole
3 pole 2.5 □ 4 □ 20 pole
85 □
25 □
16 □
10 □
4 pole 10 □
4 pole 16 □ 35 □ 16 pole
35 □ 4 pole
25 □ 4 pole
25 □ 16 pole
16 □ 16 pole
10 □ 16 pole
25 □
16 □
10 □
6 □
25 □
3 pole 10 □
6 pole
3 pole 16 □
16 □ 6 pole
10 □ 6 pole 6 □ 3 pole
6 □ 6 pole
25 □ 3 pole
Curre
nt a
t 20°
C [A
]
Number of contacts Ambient temperature [°C]
0 10 20 30 0 20 40 60 80
Number of contacts Ambient temperature [°C]
0 10 20 30 50 0 20 40 60 80
Number of contacts Ambient temperature [°C]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 20 0 20 40 60 80
Number of contacts Ambient temperature [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 205 25 5 25 0 20 40 60 80
Number of contacts Ambient temperature[°C]
60
40
0
60
40
20 20
100 100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
1/0.75 □
1/0.75 □
15
10
5
0
15
10
5
0 0 10 20 30
2.5 □
1.5 □
1/0.75 □
0.5 □
0 20 40 60
1.5 □
80
32 pole 2.5 □
1.5 □ 20 pole
20 pole
20 pole
32 pole
32 pole
32 pole
1.5 □
0.5 □
0.5 □
2 pole
1.5 □
2,5 □
4 □
4 □
32 pole 2.5 □
2 pole
2 pole 2.5 □
4 □ 20 pole
1.5 □ 32 pole 2.5 □ 48 pole
1.5 □ 48 pole
1.5 □
2.5 □
6 □
4 □
6 □ 3 pole
3 pole 1.5 □
6 □ 12 pole
1.5 □ 24 pole
2.5 □ 20 pole
4 □ 3 pole
4 □ 16 pole
3 pole2.5 □ 4 □ 20 pole
85 □
25 □
16 □
10 □
4 pole 10 □
4 pole 16 □ 35 □ 16 pole
35 □ 4 pole
25 □ 4 pole
25 □ 16 pole
16 □ 16 pole
10 □ 16 pole
25 □
16 □
10 □
6 □
25 □
3 pole 10 □
6 pole
3 pole 16 □
16 □ 6 pole
10 □ 6 pole 6 □ 3 pole
6 □ 6 pole
25 □ 3 pole
Curre
nt a
t 20°
C [A
]
Number of contacts Ambient temperature [°C]
0 10 20 30 0 20 40 60 80
Number of contacts Ambient temperature [°C]
0 10 20 30 50 0 20 40 60 80
Number of contacts Ambient temperature [°C]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 20 0 20 40 60 80
Number of contacts Ambient temperature [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 205 25 5 25 0 20 40 60 80
Number of contacts Ambient temperature[°C]
60
40
0
60
40
20 20
100 100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
1/0.75 □
1/0.75 □
15
10
5
0
15
10
5
0 0 10 20 30
2.5 □
1.5 □
1/0.75 □
0.5 □
0 20 40 60
1.5 □
80
32 pole 2.5 □
1.5 □ 20 pole
20 pole
20 pole
32 pole
32 pole
32 pole
1.5 □
0.5 □
0.5 □
2 pole
1.5 □
2,5 □
4 □
4 □
32 pole2.5 □
2 pole
2 pole2.5 □
4 □ 20 pole
1.5 □ 32 pole2.5 □ 48 pole
1.5 □ 48 pole
1.5 □
2.5 □
6 □
4 □
6 □ 3 pole
3 pole 1.5 □
6 □ 12 pole
1.5 □ 24 pole
2.5 □ 20 pole
4 □ 3 pole
4 □ 16 pole
3 pole2.5 □ 4 □ 20 pole
85 □
25 □
16 □
10 □
4 pole 10 □
4 pole 16 □ 35 □ 16 pole
35 □ 4 pole
25 □ 4 pole
25 □ 16 pole
16 □ 16 pole
10 □ 16 pole
25 □
16 □
10 □
6 □
25 □
3 pole 10 □
6 pole
3 pole 16 □
16 □ 6 pole
10 □ 6 pole 6 □ 3 pole
6 □ 6 pole
25 □ 3 pole
Curre
nt a
t 20°
C [A
]
Number of contacts Ambient temperature [°C]
0 10 20 30 0 20 40 60 80
Number of contacts Ambient temperature [°C]
0 10 20 30 50 0 20 40 60 80
Number of contacts Ambient temperature [°C]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 20 0 20 40 60 80
Number of contacts Ambient temperature [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 205 25 5 25 0 20 40 60 80
Number of contacts Ambient temperature[°C]
60
40
0
60
40
20 20
100 100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
1/0.75 □
1/0.75 □
15
10
5
0
15
10
5
0 0 10 20 30
2.5 □
1.5 □
1/0.75 □
0.5 □
0 20 40 60
1.5 □
80
32 pole 2.5 □
1.5 □ 20 pole
20 pole
20 pole
32 pole
32 pole
32 pole
1.5 □
0.5 □
0.5 □
2 pole
1.5 □
2,5 □
4 □
4 □
32 pole2.5 □
2 pole
2 pole2.5 □
4 □ 20 pole
1.5 □ 32 pole2.5 □ 48 pole
1.5 □ 48 pole
1.5 □
2.5 □
6 □
4 □
6 □ 3 pole
3 pole 1.5 □
6 □ 12 pole
1.5 □ 24 pole
2.5 □ 20 pole
4 □ 3 pole
4 □ 16 pole
3 pole2.5 □ 4 □ 20 pole
85 □
25 □
16 □
10 □
4 pole 10 □
4 pole 16 □ 35 □ 16 pole
35 □ 4 pole
25 □ 4 pole
25 □ 16 pole
16 □ 16 pole
10 □ 16 pole
25 □
16 □
10 □
6 □
25 □
3 pole 10 □
6 pole
3 pole 16 □
16 □ 6 pole
10 □ 6 pole 6 □ 3 pole
6 □ 6 pole
25 □ 3 pole
Curre
nt a
t 20°
C [A
]
Number of contacts Ambient temperature [°C]
0 10 20 30 0 20 40 60 80
Number of contacts Ambient temperature [°C]
0 10 20 30 50 0 20 40 60 80
Number of contacts Ambient temperature [°C]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 20 0 20 40 60 80
Number of contacts Ambient temperature [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 20 5 25 5 25 0 20 40 60 80
Number of contacts Ambient temperature[°C]
60
40
0
60
40
20 20
100 100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
1/0.75 □
1/0.75 □
15
10
5
0
15
10
5
0 0 10 20 30
2.5 □
1.5 □
1/0.75 □
0.5 □
0 20 40 60
1.5 □
80
32 pole 2.5 □
1.5 □ 20 pole
20 pole
20 pole
32 pole
32 pole
32 pole
1.5 □
0.5 □
0.5 □
2 pole
1.5 □
2,5 □
4 □
4 □
32 pole2.5 □
2 pole
2 pole2.5 □
4 □ 20 pole
1.5 □ 32 pole2.5 □ 48 pole
1.5 □ 48 pole
1.5 □
2.5 □
6 □
4 □
6 □ 3 pole
3 pole 1.5 □
6 □ 12 pole
1.5 □ 24 pole
2.5 □ 20 pole
4 □ 3 pole
4 □ 16 pole
3 pole2.5 □ 4 □ 20 pole
85 □
25 □
16 □
10 □
4 pole 10 □
4 pole 16 □ 35 □ 16 pole
35 □ 4 pole
25 □ 4 pole
25 □ 16 pole
16 □ 16 pole
10 □ 16 pole
25 □
16 □
10 □
6 □
25 □
3 pole 10 □
6 pole
3 pole 16 □
16 □ 6 pole
10 □ 6 pole 6 □ 3 pole
6 □ 6 pole
25 □ 3 pole
Curre
nt a
t 20°
C [A
]
Number of contacts Ambient temperature [°C]
0 10 20 30 0 20 40 60 80
Number of contacts Ambient temperature [°C]
0 10 20 30 50 0 20 40 60 80
Number of contacts Ambient temperature [°C]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 20 0 20 40 60 80
Number of contacts Ambient temperature [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 205 25 5 25 0 20 40 60 80
Number of contacts Ambient temperature[°C]
60
40
0
60
40
20 20
100 100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
1/0.75 □
1/0.75 □
15
10
5
0
15
10
5
0 0 10 20 30
2.5 □
1.5 □
1/0.75 □
0.5 □
0 20 40 60
1.5 □
80
32 pole 2.5 □
1.5 □ 20 pole
20 pole
20 pole
32 pole
32 pole
32 pole
1.5 □
0.5 □
0.5 □
2 pole
1.5 □
2,5 □
4 □
4 □
32 pole2.5 □
2 pole
2 pole2.5 □
4 □ 20 pole
1.5 □ 32 pole2.5 □ 48 pole
1.5 □ 48 pole
1.5 □
2.5 □
6 □
4 □
6 □ 3 pole
3 pole 1.5 □
6 □ 12 pole
1.5 □ 24 pole
2.5 □ 20 pole
4 □ 3 pole
4 □ 16 pole
3 pole 2.5 □ 4 □ 20 pole
85 □
25 □
16 □
10 □
4 pole 10 □
4 pole 16 □ 35 □ 16 pole
35 □ 4 pole
25 □ 4 pole
25 □ 16 pole
16 □ 16 pole
10 □ 16 pole
25 □
16 □
10 □
6 □
25 □
3 pole 10 □
6 pole
3 pole 16 □
16 □ 6 pole
10 □ 6 pole 6 □ 3 pole
6 □ 6 pole
25 □ 3 pole
Curre
nt a
t 20°
C [A
]
Number of contacts Ambient temperature [°C]
0 10 20 30 0 20 40 60 80
Number of contacts Ambient temperature [°C]
0 10 20 30 50 0 20 40 60 80
Number of contacts Ambient temperature [°C]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 20 0 20 40 60 80
Number of contacts Ambient temperature [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 205 25 5 25 0 20 40 60 80
Number of contacts Ambient temperature[°C]
60
40
0
60
40
20 20
100 100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
1/0.75 □
1/0.75 □
15
10
5
0
15
10
5
0 0 10 20 30
2.5 □
1.5 □
1/0.75 □
0.5 □
0 20 40 60
1.5 □
80
32 pole 2.5 □
1.5 □ 20 pole
20 pole
20 pole
32 pole
32 pole
32 pole
1.5 □
0.5 □
0.5 □
2 pole
1.5 □
2,5 □
4 □
4 □
32 pole 2.5 □
2 pole
2 pole 2.5 □
4 □ 20 pole
1.5 □ 32 pole 2.5 □ 48 pole
1.5 □ 48 pole
1.5 □
2.5 □
6 □
4 □
6 □ 3 pole
3 pole 1.5 □
6 □ 12 pole
1.5 □ 24 pole
2.5 □ 20 pole
4 □ 3 pole
4 □ 16 pole
3 pole2.5 □ 4 □ 20 pole
85 □
25 □
16 □
10 □
4 pole 10 □
4 pole 16 □ 35 □ 16 pole
35 □ 4 pole
25 □ 4 pole
25 □ 16 pole
16 □ 16 pole
10 □ 16 pole
25 □
16 □
10 □
6 □
25 □
3 pole 10 □
6 pole
3 pole 16 □
16 □ 6 pole
10 □ 6 pole 6 □ 3 pole
6 □ 6 pole
25 □ 3 pole
Curre
nt a
t 20°
C [A
]
Number of contacts Ambient temperature [°C]
0 10 20 30 0 20 40 60 80
Number of contacts Ambient temperature [°C]
0 10 20 30 50 0 20 40 60 80
Number of contacts Ambient temperature [°C]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 20 0 20 40 60 80
Number of contacts Ambient temperature [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 205 25 5 25 0 20 40 60 80
Number of contacts Ambient temperature[°C]
60
40
0
60
40
20 20
100 100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
1/0.75 □
1/0.75 □
15
10
5
0
15
10
5
0 0 10 20 30
2.5 □
1.5 □
1/0.75 □
0.5 □
0 20 40 60
1.5 □
80
32 pole 2.5 □
1.5 □ 20 pole
20 pole
20 pole
32 pole
32 pole
32 pole
1.5 □
0.5 □
0.5 □
2 pole
1.5 □
2,5 □
4 □
4 □
32 pole2.5 □
2 pole
2 pole2.5 □
4 □ 20 pole
1.5 □ 32 pole2.5 □ 48 pole
1.5 □ 48 pole
1.5 □
2.5 □
6 □
4 □
6 □ 3 pole
3 pole 1.5 □
6 □ 12 pole
1.5 □ 24 pole
2.5 □ 20 pole
4 □ 3 pole
4 □ 16 pole
3 pole2.5 □ 4 □ 20 pole
85 □
25 □
16 □
10 □
4 pole 10 □
4 pole 16 □ 35 □ 16 pole
35 □ 4 pole
25 □ 4 pole
25 □ 16 pole
16 □ 16 pole
10 □ 16 pole
25 □
16 □
10 □
6 □
25 □
3 pole 10 □
6 pole
3 pole 16 □
16 □ 6 pole
10 □ 6 pole 6 □ 3 pole
6 □ 6 pole
25 □ 3 pole
Curre
nt a
t 20°
C [A
]
Number of contacts Ambient temperature [°C]
0 10 20 30 0 20 40 60 80
Number of contacts Ambient temperature [°C]
0 10 20 30 50 0 20 40 60 80
Number of contacts Ambient temperature [°C]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 20 0 20 40 60 80
Number of contacts Ambient temperature [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 205 25 5 25 0 20 40 60 80
Number of contacts Ambient temperature[°C]
60
40
0
60
40
20 20
100 100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
1/0.75 □
1/0.75 □
15
10
5
0
15
10
5
0 0 10 20 30
2.5 □
1.5 □
1/0.75 □
0.5 □
0 20 40 60
1.5 □
80
32 pole 2.5 □
1.5 □ 20 pole
20 pole
20 pole
32 pole
32 pole
32 pole
1.5 □
0.5 □
0.5 □
2 pole
1.5 □
2,5 □
4 □
4 □
32 pole2.5 □
2 pole
2 pole2.5 □
4 □ 20 pole
1.5 □ 32 pole2.5 □ 48 pole
1.5 □ 48 pole
1.5 □
2.5 □
6 □
4 □
6 □ 3 pole
3 pole 1.5 □
6 □ 12 pole
1.5 □ 24 pole
2.5 □ 20 pole
4 □ 3 pole
4 □ 16 pole
3 pole2.5 □ 4 □ 20 pole
85 □
25 □
16 □
10 □
4 pole 10 □
4 pole 16 □ 35 □ 16 pole
35 □ 4 pole
25 □ 4 pole
25 □ 16 pole
16 □ 16 pole
10 □ 16 pole
25 □
16 □
10 □
6 □
25 □
3 pole 10 □
6 pole
3 pole 16 □
16 □ 6 pole
10 □ 6 pole 6 □ 3 pole
6 □ 6 pole
25 □ 3 pole
Curre
nt a
t 20°
C [A
]
Number of contacts Ambient temperature [°C]
0 10 20 30 0 20 40 60 80
Number of contacts Ambient temperature [°C]
0 10 20 30 50 0 20 40 60 80
Number of contacts Ambient temperature [°C]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 20 0 20 40 60 80
Number of contacts Ambient temperature [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 20 5 25 5 25 0 20 40 60 80
Number of contacts Ambient temperature[°C]
60
40
0
60
40
20 20
100 100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
1/0.75 □
1/0.75 □
Outer diameter of contact 3 mm (pin, front view)
Outer diameter of contact 6 mm (pin, front view) Outer diameter of contact 8 mm (pin, front view)
Outer diameter of contact 10 mm (pin, front view)
Outer diameter of contact 1.58 mm (pin, front view) Outer diameter of contact 1.6 mm (pin, front view)
Outer diameter of contact 2.3 mm (pin, front view)
Derating curves
40
7 or 12
7 or 12
11 10 9 78 6 5 4 3 2 2a 1 12
17
17
164 14 13 1214a5a
Reduced scale diagrams / dimensions in mm
Place components 6 through 10 on cable in sequence shown. Trim the individual cable conductors to the desired length and strip the insulation to a length of 7 mm (with cables AWG 20 ... 12) and 12 mm respectively (with
Assembly of plugs:
Bring earth sleeve 3 into line with the centre of the plug shell 6 and press it in. Fit contact insert 2 / 2a into plug shell. Ensure key position for polarization is correct. Tighten with threaded ring 1 by means of assembly tool 12 . Assembly of components for sealing 7 , 8 and for strain relief
Assembly of receptacles:
Assembly of contact insert in plug:
9 through 11 : Before you screw the cable gland 9 to the back of the plug shell (tightening torque approx. 5 Nm) make sure that the connection of the individual conductors is not too tight and the cables are free from stress and strain.
cables AWG 10 ... 7). Terminate cable conductors to contacts (crimp, solder, screw-type), see 'Assembly instructions contacts'.
Assembly of contact inserts in receptacles:Fit contact insert 14 / 14a in receptacle shell. Ensure key position for polari-zation is correct. Tighten insert with threaded ring 13 by means of assembly tool 12 .
Assembly instructions G Series Series G
Assembling
41
Montagehinweise Katalog A20, Seite 43Datei: Seite43---GM-Montage-Stecker.eps
9 8 6 5a57 1428a
Reduced scale diagrams / dimensions in mm
Assembly instructions GM Series Series GM
Assembly instructions contacts Series G/GM
Place components 9 , 8 or 8a , 7 , 6 on cable in sequence shown. Crimp stripped individual cable conductors to contacts 5 or 5a . The edge of the insulation where the wire is stripped should abut on the point of crimping. Fit crimped contacts 5 or 5a into contact insert 2 or 14 .
Make sure that clip is locked in place in contact insert. We recommend che-cking of the established contact. The contact retention test force is 40 N.
Fit contact insert 2 or 14 into plug shell 6 . Take care that key position for polarization is correct.
Assembly of plugs:
For connecting the protective conductor and the PE contact a 100 mm long additional green yellow earth wire is required. Crimp commercial cable lugs
17 to protective conductor and other end of additional earth wire and fas-ten both cables with screw 4 to the earth sleeve 3 of the plug shell or directly to the receptacle shell 16 .
Fit crimped contacts 5 or 5a into contact insert 2 or 14 moving from centre to perimeter.
Crimped connection:
Wire gauge Crimp tool Extraction tool
0.5 ... 1.5 mm² / AWG 20 ... 14 SBZ Crimp tool AWZ-A Extraction tool for contacts Type A
2.5 mm² / AWG 12 SBZ Crimp tool AWZ-B Extraction tool for contacts Type B
4.0 ... 6.0 mm² / AWG 10 ... 9 SBZ Crimp tool AWZ-C/H Extraction tool for contacts Type C/H
Make sure that clip is locked in place in contact insert. We recommend che-cking of the established contacts. The contact retention test force is 40 N.
For a better protection against contact a number of inserts come with a slee-ve 14 which is to be assembled in the shell together with the insert.
Soldered connections (AWG 20 ... 1): Solder contacts are pre-assembled in the factory and cannot be disas-
sembled from the inserts by the user.
Choose soldering iron and kind of accessories which ensure that only a short time is needed for soldering.
The intended use of crimp contacts is that of a solderless connection. So do not use them for soldered connections.
42
Ordering code Description
G18 MS Assembly tool
G28 MS Assembly tool
G42 MS Assembly tool
G42 MS * Assembly tool, special design Tightening torque 15 Nm
G57 MS Assembly tool
G57 MS ** Assembly tool, special design Tightening torque 20 Nm
Assembly tool, special design, for the following contact inserts:* G42 E-3S+PE/L-2
G42 E-3P+PE/L-2 G42 E-4S+PE/L G42 E-4P+PE/L G42 E-6S+PE/L-2 G42 E-6P+PE/L-2
** G57 E-3S+2+PE/L G57 E-3P+2+PE/L G57 E-4S+PE/L G57 E-4P+PE/L
AWZ-x Extraction tool
Gxx MS Assembly tools for assembling pin and socket inserts in plugs and receptacles
CWZ-600-1 Crimp tool
Reduced scale diagrams
Accessories
Accessories
Accessories
Ordering code Description
AWZ-A Extraction tool for crimp contacts, Type A
AWZ-B Extraction tool for crimp contacts, Type B
AWZ-C/H Extraction tool for crimp contacts, Type C and H
AWZ-G Extraction tool for crimp contacts, Type G
Ordering code Description
EWZ-E Insertion tool for crimp contacts, Type G
EWZ-E Insertion tool
Gxx MS Assembly tools for G18, G28, G42 and G57 Series Series G/GM
AWZ-x, EWZ-E Extraction tool, insertion tool Series G/GM
CWZ-600-1 Crimp tool Series G/GM
Assembly tools
Ordering code Crimp tool for
CWZ-600-1
Contacts SAC-x*, BAC-x*, SBC-x, BBC-x, SCC-x, BCC-x
* Do not use for contacts SAC-2.50-xx,BAC-2.50-xx
Tool frame M22520/1-01 and Turret M22520/1-02(No fig.)
For contacts SAC-2.50-xx, BAC-2.50-xx only! Crimp tool and turret from DMC or Buchanan. Order direct from OEM.
43
65
50
36 28
Ø4.5 or
M4 M4 or Ø4.5
21.5 28.5
11 11
50
G18 Series G28 Series G42 Series G57 Series
GM42 Series
Ø4.5 or
M4
Ø6.5 or
M6
Ø4.5 or
M4
Ø37
Ø51
Ø54
Ø73 Ø30
Reduced scale diagrams / dimensions in mm
Mounting instructions: ● Please refer to the diagrams shown for the dimensi-
ons of the mounting holes as required for panelmount and bulkhead receptacles.
● Cutouts for protective conductors of G28 and G42 connectors are only required for panels and bulk-heads thicker than 3 mm. With thickness > 12 mm please observe the required clearance and creepagedistances.
Mounting holes for panel mount receptacles:
Mounting holes Series G/GM
Mounting holes
44
with compliments:
We reserve the right to make technical alterations without prior notice.
For updated product information visit www.schaltbau-gmbh.de. Issued 12-2020A1833/1105/0.0 Printed in Germany
Electrical Components and Systems for Railway Engineering and Industrial Applications
Connectors Connectors manufactured to industry standardsConnectors to suit the special requirements of communications engineering (MIL connectors)Charging connectors for battery-powered machines and systemsConnectors for railway engineering, including UIC connectorsSpecial connectors to suit customer requirements
Snap-action switches Snap-action switches with positive opening operationSnap-action switches with self-cleaning contactsEnabling switchesSpecial switches to suit customer requirements
Contactors Single and multi-pole DC contactorsHigh-voltage AC/DC contactorsContactors for battery powered vehicles and power suppliesContactors for railway applicationsTerminal bolts and fuse holdersDC emergency stop switchesSpecial contactors to suit customer requirements
Control devices Master controllers and reversers for railway applicationsToggle switch devicesHandles and foot switches for railway applications (dead-man equipment)Switching elements with high breaking capacityEmergency brake handlesSignal devices
Transportation system equipment Power supplies for passenger coaches (electric equipment)Battery chargers for locomotives and passenger coachesHigh-voltage equipment for single and multi-phase operationHeating devices and heating controlsDesign and engineering services for high-voltage equipmentSpecial equipment to suit customer requirements
Schaltbau GmbHHollerithstrasse 581829 MunichGermanyPhone +49 89 9 30 05-0Fax +49 89 9 30 05-350e-Mail contact@schaltbau.deInternet www.schaltbau.com
Electrical Components and Systems for Railway Engineering and Industrial Applications
RoHS2011/65/EC
Schaltbau
Qua
lity you cancount on
Schaltbau
Qua
lity you cancount on
Schaltbau GmbH manufactures in
compliance with RoHS.
The production facilities of Schaltbau GmbH have been IRIS certified since
2008.
Certified to DIN EN ISO 14001
since 2002. For the most recent certificate visit
our website.
Certified to DIN EN ISO 9001
since 1994. For the most recent certificate visit
our website.
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