2007 3 - rockwell automation · 34.88 twhgenesis energy genesis 40 huntly 1,040 4 2005 22 84% 40mw...
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2007 3
6 Genesis Energy
Powermonitorª 1000
Automation Today is published by
ROCKWELL AUTOMATION ASIA PACIFIC LTD
27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong Tel: (852) 2887 4788 ¥ Fax: (852) 2508 1846
EDITOR:
Gail Anderson Ð gmanderson@ra.rockwell.com
ROCKWELL AUTOMATION GREATER CHINA
4/F, Office Tower 1, Henderson Center, 18 Jianguomennei Ave
Dongcheng District 100005, Beijing
Tel: (86)10/6518 2535 ¥ Fax:(86)10/6518 2536
Contact: Elton Wang Ð efwang@ra.rockwell.com
©2007 Rockwell Automation. All rights reserved. The contents of this
publication may not be reproduced in whole or part without the consent of the copyright owner.
RSEnergyMetrix¨
Powermonitorª 1000 3000
Hyperion
6
EtherNet/IPª
Scott Summerville
2 2007 3
2007 3 3
2
4
4
4
4 Cadbury Schweppes
4 Eli Lilly
6
5 2007
10 2007
11 PowerFlex
12
13
14 Allen-Bradley
15 OEM 70%
16 20%
18 HAN-TEK
20
21
24
26 Allen-Bradley CO2
30 PowerFlex 70 ControlLogix
33 CMS
34 Allen-Bradley PowerFlex 40P Panel
35 SMC-Flex
37 RSLogix DeviceNet
37 Powermonitor 1000
38 PowerPad
38
39 XM
39 Allen-Bradley PowerFlex 40P
Category 3
OEM
2007 3
,
140 MicroLogixª
PLC /
David Johnson
Johnson
Johnson
2008 400
Johnson
(IEC)
Aarau KEMA
4 2007 3
1,600
Logix FactoryTalk¨
Cadbury Schweppes
Cadbury Schweppes
SAP 17
OEM
Cadbury Schweppes
OEM
Eli Lilly
Propack Dataª MES
Eli Lilly
Lilly MES
Propack Data MES
Lilly
2007 3 5
2007
2007 3 12
2007
9
13
Allen-Bradley
OEM
OEMax
John McCombs
40
OEM 2003 7
OEM
John McCombs
A l l e n -
Bradley PowerFlex
Al len-
Bradley PowerFlex 40P
Safety Guard
A l l e n - B r a d l e y
PowerFlex400P 70
700 700s
OEM
OEMax
OEM
OEM
,
,
,
OEM ,
,
6 2007 3
ARC -
,
Paul
Stiller
Stiller
/
Stiller
Powermonitorª
1000 3000
RSEnergyMetrix¨
Ta l w a d i y a
Bhopal Division
Powermonitor 3000
SOLPRO
Powermonitor 3000
Bhopal Division
Powermonitor 3000
,
2007 3 7
8 2007 3
Stiller RSEnergyMetrix
Hyperion
RSEnergyMetrix
Hyperion
ControlLogix¨
Powermonitorª 3000
RSView¨SE RSEnergyMetrix¨
15
RSEnergyMetrix
RSEnergyMetrix
Powermonitor 3000
312,500
RSEnergyMetrix
2007 3 9
116
Hyperion
A l l e n -
Bradley¨ Powermonitors PLC SLCª-
5/05s RSView¨ RSEnergyMetrix
RSPowerª32
(SCADA) 116
RSView RSEnergyMetrix
Hyperion
RSEnergyMetrix
(SCADA) RSEnergyMetrix
33,000
Hyperion
100 HP
220,000
DeviceNetª
ControlNetª
Powermonitor 3000 RSEnergyMetrix
www.ab.com/PEMS
10 2007 3
2007 1 23
2007
(Tom O' Reilly)
2007
600
OEM(
)
OEM
CompactLogixª , CMS
OEM
OEMax
CMS
OEM
OEM
OEMax
CMS
O E M a x
OEM
A
B
0.37kW 26,500kW
Allen-Bradley
Allen-Bradley
2 0 0 6 1 1
FactoryTalk¨
,
Logix
1998
2006 9
5,200
1998
60
, 51
2006
1061
2007
2007 3 11
Power Flex
PowerFlex
PowerFlex
PowerF lex
DEMO
DEMO
PowerFlex 4
PowerFlex 70
PowerFlex 700 PowerFlex
700S Phase DriveLogix5730
PowerFlex
18 1 4 100005
010-65182535 010-65182499 Email: llxiao@ra.rockwell.com
3
2007/03
12 2007 3
2007 2 7 ,
David Hegarty
2005
(Listen Think Solve)
2007
OEM
CMS
D a v i d
Hegarty
CMS , OEM(
)
CompactLogixª
,
, OEM
CMS
I/O ,
,
OEM
2007
2007 CMS
2007 3 13
2007 1 12
CAMRS 2006
2006
G u a r d L o g i x ª
FactoryTalk¨
Kinetix 6000
18
36757
ACIG
GuardLogixª
Kinetix 6000
FactoryTalk¨
Logix
,
2007
1 23
2006
14 2007 3
2007 2 9
Allen Bradley ( A B)
OEM
A B
A B
A B
0.37kW 26,500kW
A B
A B
A B
A B
A B
A
B
A B
A B
Allen-Bradley
2007 3 15
OEM
FAS
FAS
FAS
FAS
(CpK) 1.67
Cpk 1.67
FAS
(GM)
( FAS) FAS
CompactLogixª
ControlLogixª
PowerFlex¨ 70
ArmorBlock¨ On-Machineª 1791
1792 1794 I/O
I/O CompactLogix
PowerFlex FAS
DeviceNetª ControlLogix
ControlLogix
EtherNet/IPª
PanelViewª
Plus RSView¨ Studio
FAS
CompactLogix
30%
R S L o g i x ª
ControlLogix FAS
FAS On-Machine
I/O
I/O
FAS
I/O 50%
PowerFlex 70
DeviceNet 70%
OEM
70%
www.rockwellautomation.com/solutions/integratedarchitecture/
16 2007 3
50 Haldor Topsoe
Frederikssund
Haldor Topsoe
70
25,000 130,000
Haldor
Topsoe DCS K i rby
Ducayet
20% Allen-Bradley¨ ControlLogix¨
Logix Haldor Topsoe 20%
Allen-Bradley¨ ControlLogix¨ Haldor Topsoe
15%
Logix
¥
¥
¥
¥
¥ 15%
¥ 20%
2007 3 17
Ducayet
Haldor Topsoe
Haldor Topsoe
Haldor Topsoe
Haldor Topsoe
Logix
Allen-Bradley¨
C o n t r o l L o g i x ¨
(PAC)
¨ RSLogixª 5000
FactoryTalkª View
ControlNetª
Allen-Bradley Flexª I/O
Logix
Haldor Topsoe
ControlLogix PAC
HMI
Ducayet
Haldor Topsoe
I/O
Ducayet
Haldor Topsoe
Haldor Topsoe
18 2007 3
HAN-TEK
-
HAN-TEK
Dirt Devil HAN-TEK
Glenwilow
HAN-TEK Todd Vande
Sande
Dirt Devil
50
150
HAN-TEK
Allen-Bradley¨ SLCª 5/05
50 150
Rockwell Software¨ RSView¨
Dirt Devil
Dirt Devil
1010 1440
Dir t
Devil 12
HAN-TEK
2007 3 19
VandeSande
12
Horizon HAN-TEK
Dirt Devil
A l l e n -
Bradley¨ SLC¨ 5/05
Rockwell Software¨ RSView¨
RSView Dirt Devil
SLC 5/05
HAN-TEK
150
Dirt Devil
Dirt Devil
70%
1010 Dirt Devil
1440
Allen-Bradley
Dirt
Devil
50
12
VandeSande
HAN-TEK
Allen-Bradley, Rockwell Software,
RSView SLC
Allen-Bradley SLC500 I/O
20 2007 3
Ralph
DeLisio
DeLisio
(CbM)
CbM
DeLisio CbM
CbM
CbM
Gary Mitchell
PLC
ERP
Mitchell
Mitchell
2007 3 21
. I/O HMI
IEEE 802.3
TCP/UDP/IP
ISO
IEEE 802.3
10Base5
(
)
10Base2 (
)
10BaseT 100BaseT 1000BaseT
CAT5 CAT6
TCP/IP
TCP/UDP/IP
Novell¨
NetWare¨ DECnet¨
TCP/UDP/IP
Http
Ftp SNMP VoIP
SMTP
(QoS) (
)
IGMP Snooping(
)
(
)
OSI EtherNet/IP™
I/O
TCP/UDP/IP
IT
TCP/UDP/IP
TCP/UDP/IP
TCP/IP
EtherNet/IPª
22 2007 3
:
www.ab.com/networks/ethernet.html
EtherNet/IP
802.3 TCP/UDP/IP
EtherNet/IPª DeviceNetª
ControlNetª
CIPª
I/O
IP IP
IT EtherNet/IP
(
)
EtherNet/IP
2001
EtherNet/IP 150
350
EtherNet/IP
EtherNet/IP
2007 3 23
24 2007 3
Genesis
Genesis
Huntly
5
20% Genesis
Huntly
60
2001
34.88 TWh Genesis Energy
Genesis
40
Huntly
1,040
4
2005
22 84%
40MW
Genesis
1,425 MW
4
60%
Genesis
1999 Genesis
Genesis
Genesis
Genesis
Genesis Energy
2007 3 25
Hurricks
XM¨
XM
Hurricks
(WAN) Hurricks
5
13 XM
Huntly XM
11 1.3-MW
40-MW
385-MW
Simon Hurricks
Genesis
Genesis
Hurricks
Genesis
Huntly
Hurricks
Hurricks
Genesis
800
Genesis
Huntly
WAN
XM 5
10
24
Genesis
Genesis
Hurricks
Genesis
10%
Genesis
XM
Hurricks
Genesis Energy
XM
www.rockwellautomation.com/go/predictive
and www.rockwellautomation.com/xm
26 2007 3
CO2
CO2
100%
Green CO2
AIRCO 1140kg/h
Allen-Bradley CO2 CO2
Allen-Bradley CO2
( 406 3 210011)
( 221140)
:
Allen-Bradley
Green
CO2
: Allen-Bradley
Abstract: In this article the author generally analyses thedeveloping direction of automatic control systemwhich is FSC and Integration of Enterprise Managementand Control on the basis of Allen-Bradley FSC and DryIce Explode Tobacco plant in Green Co.LTD finish thedesign of automatic control system which is onesystem of management and control with three controldepartments.
Keywords: Allen-Bradley FCS Dry Ice Explode TobaccoIntegration of Enterprise Management and ControlApplication.
L 3mm M 28 O
CO2
2007 3 27
( )
( 20% )
360
12% 0.5%
DCS(Distributed Control System)
CO2
Allen-Bradley
PLC-5(PLC-1 PLC-2
PLC-3) PC( )
(OI -1 OI -2 OI -3) A l len-
Bradley (MP-1 MP-2) (MP-
3 ) Al len-
Bradley DH+ PLC OI
OI
OI Allen-Bradley 1784K
MP PLC /
(I/O) PLC
1
(field bus)
[1]
(FCS)
DCS
DCS
2
(HSMES)
FCS PLC
,
ERP
1
CO2
Ethernet
Controlnet Devicenet
MIS
Internet
28 2007 3
2
PLC
I/O
PLC Al len-
Bradley Controllogix5550
C o n t r o l n e t [ 2 ]
Devicenet DH+
F l e x I / O
Devicenet [3]
Pane lv iew1400
Panelview1400 Devicenet
Devicenet
Allen-Bradley
Al len-
Bradley Controlnet
Rsview HP
PLC
controlnet
Ethernet
SQL server Web/server
HP
3
1 CO2
(
)
Devicenet PLC
PLC SLC
Controllogix (
Controllogix )
26
PLC-
500 DH+ DH+
PLC
PLC
2 Allen-Bradley
ControlNet ControlNet
/ (Producer/Consumer)
[4]
WS1
WS2
DH+ AIRCO
CO2
PLC
Rsview
3
SQL Server Web/server
TCP/IP
2007 3 29
Ethernet
Controlnet
( )
( ) (
)
4
/
Panelview
1 Allen-Bradley
D/A A/D
I/O
2
Controlnet PLC
DH+
3 Ethernet
CO2
:
[1] . .
2000.
[2] . A l l e n - B r a d l e y
ControlLogix .2004.
[3] . A l l e n - B r a d l e y
DeviceNet .2004.
[4] . A l l e n - B r a d l e y
ControlNet .2004.
:
30 2007 3
RS485/422
A l l e n - B r a d l e y
PowerFlex
N e t L i n x
DeviceNet ControlNet EtherNet/IP
DeviceNet ControlNet Universal
RIO RS485DF1 Profibus interbus-S
(ControlNet)
(DeviceNet)
(EtherNet)
ControlLogix
P o w e r F l e x 7 0
ControlLogix
PowerFelx
ControlLogixControlLogix
( )
Logix5550
Logix5550
ControlLogix
I / O
ControlLogix
/
ControlLogix
2.1 ControlLogix
ControlLogix
RSLogix5000
PowerFlex703.1 (EtherNet)
(IP )
PowerFlex 70 ControlLogix( 066004)
: A l l e n - B r a d l e y
PowerFLex
(EtherNet/IP)
(ControlNet) (DeviceNet)
PowerFlex70
ControlLogix
PowerFlex
: PowerFlex ControlLogix;
Abstract: A communication system of converter PowerFlexproduced by Allen-Bradley company isintroduced. The Rockwell three-layer networks ofEtherNet/IP, ControlNet, and DeviceNet areemployed in it. By way of example, the networkfunction of converter PowerFlex70communication in the ControlLogix systemconfiguration, showing the strong industrialnetwork function of PowerFlex converteradequately.
Keywords: Industrial Network; PowerFlex;ControlLogix;EtherNet; ControlNet; DeviceNet
2.1ControlLogix
RSLinx
NEU_RALab Host Name
IP
C o n t r o l L o g i x
RSLogix5000 1756ENB
1756ENET
P o r t
Conf igurat ion Enable
Bootp IP
3.2 (ControlNet)
3.2.1 ControlNet
(ControlNet International,Ltd.)
I/O
/
3.2.2 PowerFlex70
PowerFlex70
SCANport
ControlNet
/
ControlLogix 1203-
CN1
RSNetWorx
/ /
RSLinx
1203-CN1
RSNetWorx for
ControlNet
1203-CN1
(Datalink)
ControlLogix
3.2.2
1203-CN1 4
A B C D
2 A
2 3
/
PLC
2 8
3.3 (DeviceNet)
3.3.1 DeviceNet
DeviceNet
(CAN) /
DeviceNet
3.2.1PowerFlex
ControlNet
3.3.2 PowerFlex70
2007 3 31
32 2007 3
PowerFlex70
5
5
SCANport DPI
2 DPI 5
ControlLogix
DPI 5 Allen-Bradley
20-COMM-D DeviceNet
ControlLogix
DeviceNet
PowerFlex70
0
63
PGM
A U T O
125K 250K 500K PGM
AUTO
PGM
P o w e r F l e x 7 0
DeviceNet
20 ( 10 )
I/O
DeviceNet
I/O
HIM
RSNetWorx for
DeviceNet HIM PowerFlex70
Logix5550
P o w e r F l e x 7 0
Datalinks
PowerFlex70
ControlLogix
PowerF lex70
ControlLogix
PowerFlex70
PowerFlex70
3.2.2 I/O
3.3.1 PowerFlex70
3.3-1 DPI
DPI 1 HIM
DPI 2
DPI 3 DPI 2
1
/
DPI 5 :
[1] User Manual for PowerFlex
DeviceNet Adapter of Allen-
Bradley
[2] ControlNet
2007 3 33
(CPI)
1)
2)
3)
OEM
1) (
)
2)
3)
I/O
OEM
CompactLogix( 1769-
L 3 2 E )
PanelView Plus
PowerFlex
IO
ArmorPoint I/O ArmorPoint I/O
I/O
IP67
ArmorPoint I/O
DeviceNet
EtherNet/IP
CompactLogix
I/O
1)RSLogix5000
2) I/O
3)Panelview Plus
OEM
CMS
OEM
CMS
OEM
OEM
CMS
34 2007 3
OEM
, ,
, ,
,
,
1
2
3
OEM
PowerFlex 40P 1
2 PowerFlex 40P
3
ERP
Allen-Bradley PowerFlex 40P
Panel
2007 3 35
OEM
HL
100
HL
300mm
8mm
HL 4P
5
1000mm
1.
10
(132KW, 264A),
2.
3.
4.
1 ( )
2
3
4.
7 /
,
5 SMC
1 10%
/
2 PLC
HL
SMC-Flex
36 2007 3
2007 3 37
Allen-
Bradley¨ Powermonitorª 1000
Powermonitor 1000
Powermonitor 1000
Powermonitor 1000
¨ RSPowerª RSEnergyMetrix¨
RSView¨ ¨ Allen-
Bradley (PLC-5¨ SLCª-500
ControlLogix¨)
Powermonitor 1000
(TR1 TR2)
(EM1 EM2
EM3)
(EM3)
www.ab.com/PEMS/pm1000.html
www.rockwellautomation.com/rockwellsoftware/design/rs
logix5000/index.html
Rockwell Software RSLogixª
DeviceNetª Logix
DeviceNet
RSLogixª 5000 DeviceNet
(UDT)
DeviceNet
Logix
RSLogix 5000 DeviceNet
Logix (PAC) 12
DeviceNet RSNetWorxª for
DeviceNet v7.00.00
RSLogix DeviceNet
Powermonitor 1000
62.5ms
PowerPad
RS-232
www.ab.com/PEMS/powerpad.html
Allen-Bradley¨ Guardmasterª MSR300
I/O
MSR300 (SIL) 3
Category 4
MSR300
MSR300
20 ( / / / ) 18
,
MSR300
MSR300 LED
www.ab.com/safety/prod_directory/safety_relays/msr300.html
PowerPadª
LCD
50
PowerPad 12
50 4
4,096
256
PowerPad
38 2007 3
A l l e n -
B r a d l e y ¨
PowerFlex¨ 40P
OEM
Category 3
StepLogic PowerFlex 40P
PowerFlex 40P
PowerFlex 40P 240 480 600
0.4 11 kW (0.5 15 ) DriveGuard¨
EN954-1 Category
3 ( ) PowerFlex
40P
I/O
PowerFlex 40P
(
)
www.ab.com/drives/powerflex/40/pflex40p.html
Allen-Bradley PowerFlex 40P Category 3
XM
¥ XM-121A
XM
¥ XM-442 EODS
XM-442
www.rockwellautomation.com/services/conditionmonitoring
/protection.html
Allen-Bradley¨ XM¨ 121A
XM-442 EODS( )
(TSI) XM
TSI
XM
XM
XM
2007 3 39
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