1 tesys t motor management system customer presentation
Post on 25-Dec-2015
228 Views
Preview:
TRANSCRIPT
1
TeSys TMotor Management System
Customer Presentation
2
Motor starters A wide range of solutions
TeSys T Overview Offer introduction Targeting & Application Associated Features Customer benefit Unique Value Proposition
TeSys T in detail Components & Combinations Main Functions: Control, Protection, Monitoring
Conclusion
Summary
3
Motor starters A wide range of solutions
TeSys T Overview Offer introduction Targeting & Application Associated Features Customer benefit Unique Value Proposition
TeSys T in detail Components & Combinations Main Functions: Control, Protection, Monitoring
Conclusion
Summary
4
Electronic Relays Motor & Equipment Protection
D Contactors
F Contactors
K Contactors
Bar Contactors
LR Thermic Relays
Motor Starters Switches / Fuses Disconnectors
GV2 Circuit Breakers
GV7 Circuit Breakers
GV3 Circuit Breakers
Mounted Motor Starters - Enclosures
A wide range of solutions
TeSys T Motor Management System
New
5
Motor starters A wide range of solutions
TeSys T Overview Offer introduction Targeting & Application Associated Features Customer benefit Unique Value Proposition
TeSys T in detail Components & Combinations Main Functions: Control, Protection, Monitoring
Conclusion
Summary
6
TeSys T: as result of customer needs
Full functionality, protection and monitoring availability by means of configurable control
in remote control through network in local control when bus system fail
Safe design and high degree of applicability Integrated Power & Control up to high ratings Main Protections & Control functions in one device
Accurate measurement Solid - state full motor protection ensuring long term stability of tripping
characteristics
Numerous alarms & trip thresholds Basic overload & the more demanding protections based on temperature
sensor, earth leakage & voltage
Sharp analysis of motor operating conditions Monitoring and operation statistics
7
A comprehensive and advanced offer
Operator terminal
or
Native protocol connectivity
Additional protection functions
Remote control and monitoring
For up to 810A
Hearth Leakage protection
XX X
Control Unit Operator
Q32007
Controller expansion module
External CT
Ground CT
PC withPower Suite
Ethernet TCP/IP
8
Configuration through
•Magelis HMI
•PLC/DCS
•PowerSuite SoftWare
Configuration through
•Magelis HMI
•PLC/DCS
•PowerSuite SoftWare
Offer introduction and related features
Control functions
•Local or remote control
•Pre-defined operating modes
•Custom operating mode
•Fault management
Control functions
•Local or remote control
•Pre-defined operating modes
•Custom operating mode
•Fault management
Protection functions
•Thermal Overload protections
•Voltage protections
•Current protections
•Power protection
Protection functions
•Thermal Overload protections
•Voltage protections
•Current protections
•Power protection
Metering and Monitoring functions
•Current / Voltage / Power measurement
•Statistics / Diagnostics
•Motor states
Metering and Monitoring functions
•Current / Voltage / Power measurement
•Statistics / Diagnostics
•Motor states
Segment coverage
•Advanced functions and extended configurability to meet most needs of motor applications in industry
Segment coverage
•Advanced functions and extended configurability to meet most needs of motor applications in industry
Advanced Functions Strong Adapbility
Communication with PLC/DCS through
Communication with PLC/DCS through
Ethernet TCP/IP
Optional components
•Removable terminal strips
•Complementary auxiliaries
Optional components
•Removable terminal strips
•Complementary auxiliaries
Easy Implemenation
Fast Installation
•Plate mounting and iMCC drawer installation
•Embedded CT, “Passing” connection
Fast Installation
•Plate mounting and iMCC drawer installation
•Embedded CT, “Passing” connection
9
Targeting: priority sectors
“Wherever productivity is a concern”
“Wherever operation and maintenance constraints impose centralization of motor starters”
“Other opportunities”
Other opportunities Food & beverage Airports Road Tunnels
“Energy & Infrastructures”
Oil & Gas processing Petrochemical Refinery, Offshore
Platform Water
Water treatment
“Industry”
Mines Minerals & Metals Cement Glass Steel Ore-Extraction
Microelectronic Pharmaceutical Chemical Industry
Cosmetics, Detergents, Fertilisers, Paint
10
Targeting: general Market trend
End-users of mixed and continuous process sites are looking for higher efficiency and competitiveness therefore are using electricity more and more as primary energy
Improved motor control can bring massive progress Better control and protection for motors and process Reduce installation global cost (electrical distribution+ monitoring) Reduce process downtime Simplify future expansion and upgrade
Intelligent Motor Protection Relays provides massive advantages compared to bimetallic overloads
Intelligent Motor Control Relays prices are decreasing year after year
MCC very quickly shift to Intelligent MCC (iMCC)
11
Targeting: Power & Control architecture
Information flow
Energy flow
Others Instrumentation
Process control
iMCC
MVPCC
12
Targeting: Low Voltage Switchboard
“Non Schneider” iMCC
Technical RoomTechnical Room
13
Find your convenience!
Native connectivity to all main Protocols: Ethernet, Modbus, CanOpen, Profibus & DeviceNet
All in 1 device for main protection & control features. Optional Expansion module for Voltage and Power
Easy Commissioning & Control.Multi choice of interface HMI, PC or Network.
Wide range design: 3 rating up to 100 A without external CTs. High voltage digital input (100..240 VAC) without additional module
FreelyFreely combine your conveniences
14
Find your convenience!
Simplification of the schemes design thanks to predefined operating mode andhigh ability of motorcontrol & protection functions
Speed up process start-up through diagnostic data to correct wrong setting & easy adaptation. Reduce error risk throughpredefined operating mode
Easy & quick integration inside of any kind of Low Voltage switchboard. Consistent with Schneider Electric iMCC offer: Okken, Blokset & Model 6
Faster implementation & space saving thanks to less components and hence less cabling.Faster configurationthrough PowerSuite uploading
SaveSave engineering & commissioning
timetime
15
Find your convenience!
Process availability thanks to high level protection. Electronic technologyprovides high accuracy &reliability. Guaranteedprotection in case of bus fail Reduce
maintenance cost thank to faster problem fixing: detailed diagnostic & statistic for preventive maintenance. Cut stockof spare parts as one multifunction device
Prevent untimely downtime through acquisition and monitoring of operational & diagnostic data: alarms before tripping; detailed log of trip condition for improvement
Cut down system failure risk thanks to TeSys T safe design. Power & Control integrated in the same device: no flat cables. Less components less failure
ReduceReduce process downtime & maintenance
costcost
16
Unique Values
Simply Smart !”
“TeSys® range Values”• Leader in Motor Protection & Control• Availability
“Schneider Electric MCC offer”• Proven & Branded
Acceleration&
Simplificationof purchasing
process
Freedom ofchoice of Motor
Management System
“Native Open Connectivity”• Multiple Networks: MODBUS
Ethernet TCP/IP
17
Unique Values“High degree of Applicability” Exhaustive P&C functionsWide range &Multiple networksConsistency of mapping
“Form factor & Installation System”Okken (75 mm drawer),Blokset & Model 6
Space SavingTime savingSafe solutionCost saving
Simply Smart !”
“Integrated Design”Integrated CT up to 100 A
Mains Protection & Control functions integrated
Safe DesignRobustness
Quality
18
Motor starters A wide range of solutions
TeSys T Overview Offer introduction Targeting & Application Associated Features Customer benefit Unique Value Proposition
TeSys T in detail Components & Combinations Main Functions: Control, Protection, Monitoring
Conclusion
Summary
19
A comprehensive and advanced offer
Operator terminal
PC withPower Suite
Ground CT
or
Native protocol connectivity
Additional protection functions
Remote control and monitoring
For up to 810A
Hearth Leakage protection
XX X
Control Unit Operator
Q32007
Ethernet TCP/IP
Controller expansion module
External CT
20
Motor Management Controller
Power Supply
6 Discrete inputs(internal powered inputs)
1 Fault relay output (NO/NC)
3 relays outputs 5A
Ground fault input
Probe temp.
Network connection
(screw terminal)
Network connection (RJ45 port)
Expansion module/ HMI/PC connection
(modbus RS485)Reset or Self test Button
Plug-in terminals
Diagnostic Leds
Front layout
21
Ethernet TCP/IP
4Q2007
TeSys Port: Ethernet/Modbus
2Q2007
Motor Management Controller
Network Protocol connectivity
22
External load CT
LT6CT... orLUTC… or
Customer Choice
Integrated CT for current range up to 100A Loops for adapting the current More loops increase the accuracy
External CT to expand the current range up to 810 A
Controller accept 5A and 1A secondary signal from external CT
Motor Management Controller
23
Ground fault CT (current =0 => no
ground fault)
External ground CT for precise ground protection Measures as a level significantly lower than internal ground fault (20 mA
to 10 A)
Motor Management Controller
24
Additional Motor Protection
• Over / Under Voltage
• Over / Under Power Factor
• Over / Under Power
• Load shedding
Additional Input
• 4 discrete inputs
Power Supply
• Powered by Controller
Assembling
• Side by side or
•Remote
Expansion Module
25
3 Phase inputs Voltage (0 to 690 VAC)
Controller RJ45 port
HMI/PC connection
4 discrete inputs(external powered inputs)
Expansion module powered by the controller
Status indication Leds
Expansion Module
Front layout
26
Operator Terminal
One to ManyApplication
One to OneApplication
Magelis XBTN410• Local Control• Configures parameters • Displays real-time values• Alarm monitoring
Magelis XBTN410• Local Control• Configures parameters • Displays real-time values• Alarm monitoring
• 24V DC supply needed• XBTZ938 cable • Modbus protocol for data
tranfering
• 24V DC supply needed• XBTZ938 cable • Modbus protocol for data
tranfering
Mahelis XBTN410: Configuration, Display & Control
27
One to OneApplication
LTMCU Device• Local Control• Configures parameters • Displays real-time values• Alarm monitoring
LTMCU Device• Local Control• Configures parameters • Displays real-time values• Alarm monitoring
• Powered by MMC• XBTZ938 cable
• Powered by MMC• XBTZ938 cable
Available on 3Q2007
Available on 3Q2007
Control Operator Unit: Configuration, Display & Control
Operator Terminal
28
PowerSuite Software
One to One Application or
One to Many Application
PowerSuite Software• Configures parameters • Displays real-time values• Alarm monitoring• Logic block programming
PowerSuite Software• Configures parameters • Displays real-time values• Alarm monitoring• Logic block programming
• RS232/485 Converter:
VW3A8106• Direct ethernet 8 pin cable:
VW3A8306R10
• RS232/485 Converter:
VW3A8106• Direct ethernet 8 pin cable:
VW3A8306R10
Configuration, Display & Control
29
Network architecture
PLC DCS
Ethernet TCP/IP
A15
TeSys T on the network :• Remote Control• Configures & sets up the
functions • Monitoring
TeSys T on the network :• Remote Control• Configures & sets up the
functions • Monitoring
• Network Connection Port on the front (picture shows RJ45 for Modbus)
• Terminal Strip(For DeviceNet, only terminal strip is presented)
• Network Connection Port on the front (picture shows RJ45 for Modbus)
• Terminal Strip(For DeviceNet, only terminal strip is presented)
30
Part number
31
Custom mode
Remote reset
Two-speed
Manual reset
Automatic reset
Controller
Two-step
Reverser
Independant
Overload
Remote mode
Local mode : Terminal strip or HMI
Controller & expansion module
Control functions
Motor Control Modes
Operating Modes
Fault Management
Motor Control Functions
Depending on the controller configuration
32
6 HMI or Powersuite port connection
7 Cable connection (controller & expansion)
8 Network port
6 HMI or Powersuite port connection
7 Cable connection (controller & expansion)
8 Network port
Power Wiring
2 3
4
5
76
8
Expansion moduleController
11 Circuit breaker
2 Contactor
3 Control power supply (24VDC / 100-240VAC)
1 Circuit breaker
2 Contactor
3 Control power supply (24VDC / 100-240VAC)
4 Ground fault current transformer
5 PTC thermistor (binary or analog)
4 Ground fault current transformer
5 PTC thermistor (binary or analog)
33
6 logic input - Internal supplied power
6 logic input - Internal supplied power
Fault relay output
97-98: NO ; 95-96: NC
Fault relay output
97-98: NO ; 95-96: NC
4 logic input require external power
isolated with input on the controller
4 logic input require external power
isolated with input on the controller
2 control relay output
2 control relay output
Warning relay output
Warning relay output
Control Wiring
34
Control Modes - Local Control
• Control local mode selection is defined by input I.6: 0= Local mode
• Control local channel setting: 0= Local Terminal, 1= Local HMI
• Local Stop Command will always be responded regardless of the control mode
• Control local mode selection is defined by input I.6: 0= Local mode
• Control local channel setting: 0= Local Terminal, 1= Local HMI
• Local Stop Command will always be responded regardless of the control mode
Control Through Magelis HMI
Control Through Magelis HMI
Control Through Terminnal Strips
Control Through Terminnal Strips
Network
Monitor Through Network
Monitor Through Network
35
Control Modes - Remote Control
• Control Remote mode selection is defined by input I.6: 1= Remote mode
• The bumpless parameter determines the behavior of outputs O1 & O2 when changing control mode. If this parameter is enable the outputs remain the same position when there is a changing control mode.
• Local Stop Command will always be responded regardless of the control mode
• Control Remote mode selection is defined by input I.6: 1= Remote mode
• The bumpless parameter determines the behavior of outputs O1 & O2 when changing control mode. If this parameter is enable the outputs remain the same position when there is a changing control mode.
• Local Stop Command will always be responded regardless of the control mode
HMI only for MonitoringHMI only for Monitoring
Terminals only for Signal InputTerminals only for Signal Input
Network
Control Command Through Network
Control Command Through Network
36
Note : The selected operating mode determine the behavior of all controller inputs and outputs.
Note : The selected operating mode determine the behavior of all controller inputs and outputs.
Operating Modes
Pre-configured operating mode Overload : The Start/Stop of the motor is realized by a mechanism other
than the controller Independent : Direct on line full voltage non reversing motor starting Reverser : Direct on line full voltage reversing motor starting Two-Step : Reduced voltage starting motor Two-Speed : Two-Speed motor for motor types : Dahlander, Pole
Changer
Custom operating mode PowerSuite logic editor : provides logic functions (Boolean, Register,
Timers, Counter,…) that manage the controller behavoir to create a user mode
37
Operating Modes Example
The diagram is an example using the Tesys T in a Direct-On-Line starting motor
The diagram is an example using the Tesys T in a Direct-On-Line starting motor
The switch Start/stop command the relay output O1
The switch Start/stop command the relay output O1
2 wire control :input remain active as long as an active signal is present on the input
2 wire control :input remain active as long as an active signal is present on the input
2 Wire
D.O.L. Control
38
The Start push button I1 commands contactor KM1then KM2 and in a second time the contactor KM3.
The Start push button I1 commands contactor KM1then KM2 and in a second time the contactor KM3.
Transit Conditions (step 1 to step 2) :Motor step 1 to 2 time out or current falling below the motor step 1 to 2 threshold
Transit Conditions (step 1 to step 2) :Motor step 1 to 2 time out or current falling below the motor step 1 to 2 threshold
The diagram is an example of the Tesys T reduced voltage starting motor such as Wye-Delta (see picture) or Open transition primary resistor or open transition autotransformer
The diagram is an example of the Tesys T reduced voltage starting motor such as Wye-Delta (see picture) or Open transition primary resistor or open transition autotransformer
3 Wire
Star-Delta Control
Operating Modes Example
39
Custom Operating Mode - 2 Languages
Function Block Diagram
Function Block Diagram
List Language
List Language
Possibility to use an existing logic file to modify the logic command that manage controller behavior
Possibility to use an existing logic file to modify the logic command that manage controller behavior
40
Motor Protection functions
Depending on the controller configuration
Controller Controller & Expansion module
Functions
Thermal overload (inverse & definite time)
Current phase (imbalance, loss, reversal)
Under/OverCurrent
Long start, Jam
Ground current
Motor temperature sensor
Rapide cycle lockout
Voltage phase (imbalance, loss, reversal)
Under/OverVoltage
Voltage load shedding
Current
Under/OverPower factor
Under/OverPowerPower
Voltage
41
Metering & Monitoring Functions
Motor control states, motor operating time
Max. current & start time of the last start
Time to trip & time to reset
Connection (CT, temperature sensor, comm.)
Internal watchdog faults, internal temperature
Control command
Fault history
Motor control function counts
Diagnostic fault counts
Protection fault counts
Thermal capacity & motor temperature
Power (power active/reactive, power factor)
Voltage (line to line, imbalance, frequency)
Current (line, average, ground, ph. imbalance)
Controller Controller & expansion module
Metering and monitoring functions
Measure
Statistics
Diagnostics
Motor states
42
Metering & Monitoring Functions
Monitoring Interface
43
Monitoring: Statistics
Counting log for every kind of faults Protection faults : overload, overcurrent, … Diagnostics faults : HMI port com loss, internal fault, …
Recording the motor control history Motor starts count and operating time Motor starts per hour Rapid cycle lockout count Load shedding count Last start record
Recording the last 5 faults Fault code Date and time Value of parameters &
measurements
44
Monitoring: Diagnostic faults
Internal faults Watchdog : stack over/underflow Temperature
Control command checks Start /stop command (current checking after the command) Run /stop check back (current checking during the stage)
Connection fault Current Transformer connection Voltage connection Temperature sensor connection
Communication loss Local terminal connection Communication loss : HMI, Network, expansion module
45
Monitoring: Motor states
Operating states Ready Start Run Not ready
Thermal overload status Time to trip (before the fault occurs) Time to reset (after a thermal overload occurs)
46
Motor starters A wide range of solutions
TeSys T Overview Offer introduction Targeting & Application Associated Features Customer benefit Unique Value Proposition
TeSys T in detail Components & Combinations Main Functions: Control, Protection, Monitoring
Conclusion
Summary
47
Conclusion
Native Open Communication
"I use the same device for any protocol network"– Open to all main communication protocols, TeSys T provide an high
level of adaptability in any kind of application
High level of applicability
"I have everything in one device" The most important Control and Protection features are available through
the Controller without any additional optional module. All that make everything easier: Selection, Engineering, Implementation and Utilization
Robust design
"I want a device that guarantee the continuity of service"– Power & Control function in one device
48
for your attentionTT hanks
top related