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ALVEY® ROBOTIC SOLUTIONS
Tooling is the heart of any robotic system. Alvey robotic tools are designed for the specifics of each application, fabricated in Intelligrated’s manufacturing facility and tested with product supplied by the customer to ensure exceptional reliability.
Effective pallet and sheet handling can be designed into the robot tool with a corresponding increase in robot utilization as a lower cost, more compact alternative to ancillary pallet and sheet dispensers.
Additionally, as the application requires, Intelligrated can integrate other commercially available tools. So whether your product is a case, pail, bundle or bag, in case, row or layer quantities; Intelligrated has the right tool for you.
Intelligrated is the largest manufacturer of conveyor equipment in North America. Our manufacturing and system design capability combined with over a century of conveyor application experience enable us to design the best available conveyor system solution for any robotic application.
Intelligrated has been perfecting row forming design for over 60 years on conventional Alvey palletizers and over 15 years for robotic applications. High-speed, gentle and accurate positioning of products is critical to maximizing robotic throughput and minimizing downtime.
Infeed Conveyor & Load Forming
Alvey Robotic Tooling
Fork and Clamp Tool
Side Clamp Tool
Product Infeed and Row Forming
High-Speed Sortation
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• Widest product range of transportation and accumulation conveyors
• High-speed sortation for feeding multiple pick points and robot cells
• Row and layer formers based on 60 years of Alvey palletizing
experience
• Auxiliary layer tables to improve throughput
• Multiple case turning options
• Simple “pusher” case sorter option
• Fork, clamp, vacuum or combination tooling for virtually any product
• In-house custom tool design for complex applications
• Single case, complete row or entire layer handling tools available
• Complex layer handling tool to handle thousands of SKUs
• Third party tool integration if required
• Segmented, multi-drop tools
Alvey Robotic Solutions
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Infeed Conveyor & Load Forming
Alvey Robotic Tooling
Pallet & Sheet Handling
Allied Products & Services
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• Pallet load conveyors and integration of stretch wrapping systems
• Fully integrated control systems
• Comprehensive after-sales service and support
• Customer Service Dashboard™ incident and project tracking database
• OnTimeParts™ comprehensive on-line parts catalog
OHIO
KENTUCKY
TENNESSEE
MISSISSIPPI ALABAMA
MISSOURI
ARKANSAS
LOUISIANA
GEORGIA
S.C.
N.C.
VIRGINIAW.
VA.
PA.
NEW YORK
VT.
N.H.
FLORIDA
INDIANA
IOWA
MINNESOTA
WISCONSIN
ILLINOIS
OKLAHOMA
KANSAS
TEXAS
NEBRASKA
SOUTH DAKOTA
NORTH DAKOTAMONTANA
WYOMING
COLORADO
NEW MEXICOARIZONA
UTAH
IDAHO
OREGON
NEVADA
CALIFORNIA
MICHIGANCT.
MA.R.I.
N.J.
DE.MD.
MAINEWASHINGTON
ALASKA
Headquarters
To maximize robot cell efficiency, full pallet loads must be removed from the robot work envelope quietly and reliably.
Intelligrated offers a complete line of pallet conveyor system components, including many types of chain driven live roller (CDLR) conveyor, multi-strand chain conveyors, transfer cars, turntables and right angle transfers. All of this equipment is designed, manufactured, controlled, installed and commissioned by Intelligrated - providing true single-source responsibility for the complete robotic system.
Intelligrated has service engineers strategically placed in regional offices throughout the U.S., Canada and Mexico. Trained service professionals are available to provide assistance with products or pattern changes, troubleshooting, training or replacement parts.
Effective pallet and sheet handling is a critical component of any robotic palletizing cell. Intelligrated offers a complete line of multi-function robotic tooling that is capable of placing slip sheets, tier sheets and empty pallets. For higher speed applications, stack-fed Alvey pallet dispensers and sheet dispensers are available.
Where multiple products are palletized on different pallets within a single or multiple robot cell, space constraints within the robot cell or reach limitations of the robots can hinder efficient cell design. Auxiliary pallet dispensers and high-speed sheet dispensers provide a flexible solution while maintaining maximum palletizing speed of the robot.
Pallet & Sheet Handling
Allied Products & Services
Service Locations
Pallet Conveyor and Transfer Car
Robotic Pallet Handling
High-Speed Pallet Dispenser
FPO
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FPO
• Multi-function robot tooling can handle customer product plus sheet
and pallets
• Standalone Alvey pallet and sheet dispensers offer additional flexibility
• Pallet gantry or shuttle systems can deliver pallets to multiple robot
cells
• Multiple pallet types feeding on-demand to robot cells
• Complete safety interlocks for pallet and sheet replenishment
Intelligrated provides a full range of Alvey robotic palletizing solutions. Alvey robotic solutions provide future floor space savings, product flexibility and consistent, around-the-clock productivity.
FPO
• Systems Integration
• Sortation Systems
• Conveyor Systems
• Palletizing Solutions
• Software & Controls
• Order Fulfillment Systems
• 24x7 Technical Support
• Design & Build
Intelligrated Products and Services
Intelligrated Service & Support
The in-house Customer Service and Support (CSS) program offered by Intelligrated backs all of our products. Services available include:
• IN-24X7® technical support
• Replacement parts logistics
• Field service
• Equipment and system audits
• Upgrades and modifications
• Full service and maintenance contracts
• Preventive maintenance
• Customer training and documentation
CSS is available 24x7 to provide all of the services needed to keep your equipment running at peak efficiency. Whether it’s on-site support or troubleshooting via our hotline, Intelligrated has the most comprehensive customer support program in the industry.
Service and Parts Hotline
Phone + 1 877.315.3400
www.ontimeparts.com
RB02 10.10 © 2010 Intelligrated. All rights reserved. Alvey® is a Registered trademark of Intelligrated Inc.
7901 Innovation Way, Mason, Ohio 45040 + 1 866.936.7300
[email protected] www.intelligrated.com
For more information, contact:
Headquarters in Mason, Ohio
About Intelligrated
Intelligrated is a leading North American-owned, single-point provider of automated material handling solutions with operations in the U.S., Canada and Mexico. Headquartered in Cincinnati, Intelligrated designs, manufactures and installs complete material handling automation solutions, including conveyor systems, IntelliSort® sortation systems, Alvey® palletizers and robotics, Real Time Solutions® order fulfillment systems, warehouse control software and advanced machine controls—all supported by 24x7 Customer Service and Support.
Serving the warehousing, distribution, consumer product manufacturing, postal and parcel markets, Intelligrated collaborates closely with its clients to develop productivity solutions and support their needs throughout the life of their material handling systems.