aluminum cans production. profitable manufacturing ... · • the aluminium containers, stack-up...
TRANSCRIPT
Aluminum Cans Production.
Profitable Manufacturing
Business of Aluminum
Beverage Cans.
Aluminium Cans for Brewery.
Beverage Can Manufacturing
Project.
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Introduction
Aluminum cans provide long-term food quality preservation
benefits. Aluminum cans deliver 100 percent protection against
oxygen, light, moisture and other contaminants. The first
generation of aluminum cans weighed approximately 3 ounces
per unit. Today’s cans weigh less than half an ounce. Aluminum
cans bring packaging benefits as well. They are easily formed,
resist corrosion and will not rust. Cans made from aluminum
easily support the carbonation pressure required to package
soda and withstand pressures of up to 90 pounds per square
inch.
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Aluminum beverage cans are every day commodities that
people come across on a regular basis, whether it’s while they
are grocery shopping, taking their lunch break, or pondering in
front of a vending machine.
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The aluminium beverage can is now the popular choice for
carbonated and still soft drinks, mineral waters, beers and
lagers. It competes successfully against drinks containers of
glass, plastic and steel, and is the only drinks container for
which closed loop recycling applies; a used aluminium drinks
can is recycled back into aluminium can sheet for the
manufacture of another aluminium drinks can.
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Advantages of Aluminium Can
The various advantages that make it a choice material
are:
• Light Weight: its light weightness makes aluminium
containers easy to transport, carry and store.
• Impermeable: The containers made from aluminium are
impermeable to odor, gases or water vapor.
• The containers do not impart any metallic odor or taste
to the containers.
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• The aluminium containers, stack-up well against other
beverage containers. They occupy less space to carry
same volume of contents when compared to glass bottles.
• The aluminium cans have no bottom or side seams, thus
minimizing chances for leakages.
• It has high strength to weight ratio.
• The cans can be made tamper proof.
• In certain cases, such as dairy products, internal
lacquering is not necessary.
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• It is a good conductor of heat, which means heating, or
chilling is quick and efficient.
• It shows quite corrosion resistance.
• It offers excellent recycling property.
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Market Outlook
Increasing consumption of beverages coupled with the rising
need for convenience is driving the market for beverage
packaging in India. The Indian beverage packaging market is
exhibiting robust growth with sustainable packaging being the
need of the hour. Beverages accounted for 21% of the total
consumer packaging market in 2014. Demand for consumer
packaging from the beverage sector is expected to grow
marginally ahead of other user sectors at around 12% till 2017.
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The beverage cans market size was valued at USD 39.19 billion
in 2015 and is expected to witness significant growth over the
forecast period primarily owing to superior cooling properties
and storage space reduction by using advanced materials in
beverage cans manufacturing. The industry is expected to
witness high growth owing to increasing consumption of
alcoholic beverages such as beer and cider which are required
to cooled at a specific temperature for enhanced taste.
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U.S. Beverage Cans Market Volume, By Application, 2013 -
2024 (Billion Cans)
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The packaging industry in India is estimated to reach $73
billion by 2020, from $32 billion in 2015, says a study by
Federation of Indian Chambers of Commerce & Industry (Ficci)
and Tata Strategic Management Group. The country’s packaging
industry is set to register 18 per cent growth, year-on-year with
sub-sectors like flexible packaging and rigid packaging to grow
annually at the rate of 25 per cent and 15 per cent respectively.
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India’s packaging industry size is very miniscule with only four
per cent share of the global industry. Per capita packaging
consumption in India is also low at 4.3 kg compared to 42 kg in
Germany and 19 kg in Taiwan. But, with the boom in organized
retail and e-commerce, packaging is set to get an enormous
boost.
The global beverage cans market size is expected to reach USD
60.92 billion by 2024, according to a new report by Grand View
Research, Inc. owing to increasing demand for compact
beverage packaging solutions.
Few Indian Major Players are as under
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· Bharat Containers (Nagpur) Pvt. Ltd.
· Hindustan Tin Works Ltd.
· Kandhari Beverages Pvt. Ltd.
· Punsumi Foils & Components Ltd.
· Zenith Tins Pvt. Ltd.
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Project at a Glance
PROJECT AT A GLANCE (` in lacs)
COST OF PROJECT MEANS OF FINANCE
Particulars Existing Proposed Total Particulars Existing
Propose
d Total
Land & Site Development
Exp. 0.00 120.00 120.00Capital 0.00 178.19 178.19
Buildings 0.00 194.00 194.00Share Premium 0.00 0.00 0.00
Plant & Machineries 0.00 172.89 172.89
Other Type Share
Capital 0.00 0.00 0.00
Motor Vehicles 0.00 8.00 8.00Reserves & Surplus 0.00 0.00 0.00
Office Automation
Equipments 0.00 40.00 40.00Cash Subsidy 0.00 0.00 0.00
Technical Knowhow Fees
& Exp. 0.00 25.00 25.00Internal Cash Accruals 0.00 0.00 0.00
Franchise & Other
Deposits 0.00 0.00 0.00
Long/Medium Term
Borrowings 0.00 534.57 534.57
Preliminary& Pre-operative
Exp 0.00 2.00 2.00Debentures / Bonds 0.00 0.00 0.00
Provision for
Contingencies 0.00 17.00 17.00
Unsecured
Loans/Deposits 0.00 0.00 0.00
Margin Money - Working
Capital 0.00 133.87 133.87
TOTAL 0.00 712.76 712.76TOTAL 0.00 712.76 712.76
Project at a Glance
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Year Annualised Book
Value
Debt Dividen
d
Retained
Earnings
Payout Probabl
e
Market
Price
P/E
Ratio
Yield Price/
Book Value
EPS CEPS Per Share
Per
Share Per Share
No.of
Times
` ` ` ` ` % ` % ` %
1-2 5.69 8.79 15.69 24.00 0.00
100.0
0 5.69 0.00 5.69 1.00 0.00
2-3 8.38 11.10 24.06 18.00 0.00
100.0
0 8.38 0.00 8.38 1.00 0.00
3-4 11.02 13.41 35.09 12.00 0.00
100.0
0 11.02 0.00 11.02 1.00 0.00
4-
5 13.60 15.70 48.68 6.00 0.00
100.0
0 13.60 0.00 13.60 1.00 0.00
5-
6 16.09 17.94 64.77 0.00 0.00
100.0
0 16.09 0.00 16.09 1.00 0.00
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Project at a Glance
Year D. S. C. R. Debt /
-
Depos
its
Debt
Equity
as-
Equity
Total
Net
Wort
h
Retur
n on
Net
Worth
Profitability Ratio Assets
Turnov
er
Ratio
Curre
nt
Ratio
Individ
ual
Cumulat
ive
Overa
ll
GPM PBT PAT Net
Contri
bution
P/V
Ratio
(Number of times)
(Number of
times) % % % % % %
Initia
l 3.00 3.00
1-
2 1.30 1.30 1.53 1.53 2.54
30.28
% 16.77%
11.36
%
872.0
1
97.70
% 0.92 1.20
2-3 1.59 1.44 0.75 0.75 1.51
33.23
% 22.05%
14.34
%
697.4
5
66.98
% 0.98 1.38
3-4 1.94 1.59 1.94 0.34 0.34 0.94
35.22
% 25.80%
16.50
%
789.4
7
66.34
% 0.99 1.62
4-5 2.35 1.76 0.12 0.12 0.61
36.56
% 28.51%
18.10
%
881.4
9
65.84
% 0.97 1.90
5-6 2.85 1.94 0.00 0.00 0.40
37.46
% 30.46%
19.27
%
973.5
1
65.45
% 0.92 2.70
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Project at a Glance
BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 44.58%
Total BEP (% of Installed Capacity) 47.97%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age ) 26.82%
Payback Period of the Project is ( In Years )
2 Years 4
Months
Fixed Assets Coverage Ratio ( No. of times ) 4.078
Major Queries/Questions Answered in the Report?
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1. What is Aluminum Can Production industry ?
2. How has the Aluminum Can Production Core industry performed so far and how will it perform in the coming years ?
3. What is the Project Feasibility of Aluminum Can Production Plant ?
4. What are the requirements of Working Capital for setting up Aluminum Can Production plant ?
5. What is the structure of the Aluminum CanProduction Business and who are thekey/major players ?
6. What is the total project cost for setting up PaperAluminum Can Production?
7. What are the operating costs for setting upAluminum Can Production plant ?
8. What are the machinery and equipmentrequirements for setting up Aluminum CanProduction plant ?
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9. Who are the Suppliers and Manufacturers ofPlant & Machinery for setting up Aluminum CanProduction plant ?
10. What are the requirements of raw material forsetting up Aluminum Can Production plant ?
11. Who are the Suppliers and Manufacturers of Rawmaterials for setting up Aluminum CanProduction Business ?
12. What is the Manufacturing Process of AluminumCan Production plant ?
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13. What is the total size of land required for setting upAluminum Can Production plant ?
14. What will be the income and expenditures forAluminum Can Production plant ?
15. What are the Projected Balance Sheets ofAluminum Can Production Business?
16. What are the requirement of utilities andoverheads for setting up Aluminum Can Productionplant?
17. What is the Built up Area Requirement and cost forsetting up Aluminum Can Production Business?
18. What are the Personnel (Manpower)Requirements for setting up Aluminum CanProduction Business?
19. What are Statistics of Import & Export forAluminum Can?
20. What is the time required to break-even ofAluminum Can Production Business?
21.What is the Break-Even Analysis of Aluminum CanProduction plant?
22.What are the Project financials of Aluminum CanProduction Business?
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23. What are the Profitability Ratios of Aluminum CanProduction plant?
24. What is the Sensitivity Analysis-Price/Volume ofAluminum Can Production plant?
25. What are the Projected Pay-Back Period andIRR of Aluminum Can Production Business?
26. What is the Process Flow Sheet Diagram ofAluminum Can Production project?
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27. What are the Market Opportunities for settingup Aluminum Can Production plant?
28. What is the Market Study and Assessment forsetting up Aluminum Can Production plant?
29. What is the Plant Layout for setting up AluminumCan Production Business?
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1. INTRODUCTION
2. TYPES OF CANS
3. USES
4. PROPERTIES
5. B.I.S. SPECIFICATION
5.1. IS: 14407 (1996): ALUMINIUM CANS FOR BEVEREGES [MTD 32: METAL
CONTAINERS]
6. MARKET SURVEY
6.1. THE PACKAGING INDUSTRY AND ALUMINIUM’S GROWING
RELEVANCE
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6.2. INDUSTRY INSIGHTS
6.3. APPLICATION INSIGHTS
6.4. CHALLENGING MARKET CONDITIONS
6.5. PRODUCT INSIGHTS
7. EXPORT & IMPORT: ALL COUNTRIES
7.1. EXPORT: ALL COUNTRIES
7.2. IMPORT: ALL COUNTRIES
8. FINANCIALS & COMPARISON OF MAJOR INDIAN
PLAYERS/COMPANIES
8.1. ABOUT FINANCIAL STATEMENTS OF CMIE DATABASE
8.2. PROFITS & APPROPRIATIONS
8.3. TOTAL LIABILITIES
8.4. TOTAL ASSETS
8.5. NET CASH FLOW FROM OPERATING ACTIVITIES
8.6. SECTION – I
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8.6.1. Name of Company with Contact Details
8.6.2. Name of Director (s)
8.6.3. Plant Capacity
8.6.4. Location of Plant
8.6.5. Name of Raw Material(s) Consumed With Quantity & Cost
8.7. SECTION – II
8.7.1. Assets
8.7.2. Cash Flow
8.7.3. Cost as % Ge of Sales
8.7.4. Forex Transaction
8.7.5. Growth in Assets & Liabilities
8.7.6. Growth in Income & Expenditure
8.7.7. Income & Expenditure
8.7.8. Liabilities
8.7.9. Liquidity Ratios
8.7.10. Profitability Ratio
8.7.11. Profits
8.7.12. Return Ratios
8.7.13. Structure of Assets & Liabilities (%)
8.7.14. Working Capital & Turnover Ratios
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9. EXPORT & IMPORT STATISTICS DATA OF INDIA
9.1. EXPORT STATISTICS DATA FOR ALUMINIUM BEVERAGE CANS
9.2. IMPORT STATISTICS DATA FOR ALUMINIUM BEVERAGE CANS
9. 10. PRESENT MANUFACTURERS
11.ADVANTAGES OF ALUMINIUM CAN
12.STANDARD SIZES & CAPACITIES IN DIFFERENT
COUNTRIES
13.ALUMINIUM CAN STRUCTURE
13.1. BASIC CAN CRITERIA
13.2. PRODUCTS FEATURES AND USAGE
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14.RAW MATERIAL
15.MANUFACTURING PROCESS
16.PROCESS FLOW DIAGRAM
17.QUALITY CONTROL IN MANUFACTURING
17.1. INCORRECT IMPLEMENTATION OF QUALITY CONTROL IN
MANUFACTURING
17.2. USING QUALITY ASSURANCE WITH QUALITY CONTROL IN
MANUFACTURING
18.SUPPLIERS OF PLANT & MACHINERY
19.SUPPLIERS OF RAW MATERIAL
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20.PHOTOGRAPHS/IMAGES FOR REFERANCES
20.1. RAW MATERIAL PHOTOGRAPHS
20.2. MACHINERY PHOTOGRAPHS
20.3. PRODUCT PHOTOGRAPHS
21.PLANT LAYOUT
Project Financials
• Project at a Glance Annexure
• Assumptions for Profitability workings ………………………..1
• Plant Economics…………………………………………………..2
• Production Schedule………………………………………………3
• Land & Building……………………………………………….……4
Factory Land & Building
Site Development Expenses
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• Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
• Other Fixed Assets………………………………………..........….......6
Furniture & Fixtures
Pre-operative and Preliminary Expenses
Technical Knowhow
Provision of Contingencies
• Working Capital Requirement Per Month……………………….…7
Raw Material
Packing Material
Lab & ETP Chemical Cost
Consumable Store
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• Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Salary and Wages …………………………………………....……..9
• Turnover Per Annum ……………………………………….....…10
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital
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• Annexure 1 :: Cost of Project and Means of Finance
• Annexure 2 :: Profitability and Net Cash Accruals
Revenue/Income/Realisation
Expenses/Cost of Products/Services/Items
Gross Profit
Financial Charges
Total Cost of Sales
Net Profit After Taxes
Net Cash Accruals
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• Annexure 3 :: Assessment of Working Capital requirements
Current Assets
Gross Working Capital
Current Liabilities
Net Working Capital
Working Note for Calculation of Work-in-process
• Annexure 4 :: Sources and Disposition of Funds
• Annexure 5 :: Projected Balance Sheets
ROI (Average of Fixed Assets)
RONW (Average of Share Capital)
ROI (Average of Total Assets)
• Annexure 6 :: Profitability Ratios
D.S.C.R
Earnings Per Share (EPS)
Debt Equity Ratio
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• Annexure 7 :: Break-Even Analysis
Variable Cost & Expenses
Semi-Variable/Semi-Fixed Expenses
Profit Volume Ratio (PVR)
Fixed Expenses / Cost
B.E.P
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• Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume
Resultant N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP
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• Annexure 12 :: Shareholding Pattern and Stake Status
Equity Capital
Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
Determined Capacity P.A of Products/Services
Achievable Efficiency/Yield % of Products/Services/Items
Net Usable Load/Capacity of Products/Services/Items
Expected Sales/ Revenue/ Income of Products/ Services/
Items
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• Annexure 14 :: Product wise Domestic Sales
Realisation
• Annexure 15 :: Total Raw Material Cost
• Annexure 16 :: Raw Material Cost per unit
• Annexure 17 :: Total Lab & ETP Chemical Cost
• Annexure 18 :: Consumables, Store etc.
• Annexure 19 :: Packing Material Cost
• Annexure 20 :: Packing Material Cost Per Unit
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• Annexure 21 :: Employees Expenses
• Annexure 22 :: Fuel Expenses
• Annexure 23 :: Power/Electricity Expenses
• Annexure 24 :: Royalty & Other Charges
• Annexure 25 :: Repairs & Maintenance
Expenses
• Annexure 26 :: Other Manufacturing Expenses
• Annexure 27 :: Administration Expenses
• Annexure 28 :: Selling Expenses
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• Annexure 29 :: Depreciation Charges – as per Books
(Total)
• Annexure 30 :: Depreciation Charges – as per Books (P &
M)
• Annexure 31 :: Depreciation Charges - as per IT Act WDV
(Total)
• Annexure 32 :: Depreciation Charges - as per IT Act WDV
(P & M)
• Annexure 33 :: Interest and Repayment - Term Loans
• Annexure 34 :: Tax on Profits
• Annexure 35 :: Projected Pay-Back Period and IRR
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Scope of the Report
The report titled “Market Survey cum Detailed Techno Economic
Feasibility Report on Aluminium Cans for Brewery” provides an insight
into the Aluminum Can Production market in India with focus on uses
and applications, Manufacturing Process, Process Flow Sheets, Plant
Layout and Project Financials of Aluminum Can Production project. The
report assesses the market sizing and growth of the Indian Aluminum
Can Production Industry. While expanding a current business or while
venturing into new business, entrepreneurs are often faced with the
dilemma of zeroing in on a suitable product/line. And before
diversifying/venturing into any product, they wish to study the
following aspects of the identified product:
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• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period
We at NPCS, through our reliable expertise in the project consultancy
and market research field, have demystified the situation by putting
forward the emerging business opportunity in the Aluminum Can
Production sector in India along with its business prospects. Through
this report we have identified Aluminum Can Production project as a
lucrative investment avenue.
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We bring deep, functional expertise, but are known for our
holistic perspective: we capture value across boundaries and
between the silos of any organization. We have proven a
multiplier effect from optimizing the sum of the parts, not just the
individual pieces. We actively encourage a culture of
innovation, which facilitates the development of new
technologies and ensures a high quality product.
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o Project Identification
o Detailed Project Reports/Pre-feasibility Reports
o Market Research Reports
o Business Plan
o Technology Books and Directory
o Industry Trend
o Databases on CD-ROM
o Laboratory Testing Services
o Turnkey Project Consultancy/Solutions
o Entrepreneur India (An Industrial Monthly Journal)
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What do we offer?
o We have two decades long experience in project consultancy and
market research field
o We empower our customers with the prerequisite know-how to take
sound business decisions
o We help catalyze business growth by providing distinctive and
profound market analysis
o We serve a wide array of customers , from individual entrepreneurs
to Corporations and Foreign Investors
o We use authentic & reliable sources to ensure business precision
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How are we different ?
Our Approach
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Requirement collection
Thorough analysis of the project
Economic feasibility study of the Project
Market potential survey/research
Report Compilation
Contact us
NIIR PROJECT CONSULTANCY SERVICES
106-E, Kamla Nagar, Opp. Spark Mall,
New Delhi-110007, India.
Email: [email protected] , [email protected]
Tel: +91-11-23843955, 23845654, 23845886, 8800733955
Mobile: +91-9811043595
Fax: +91-11-23845886
Website : www.entrepreneurindia.co , www.niir.org
Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView
https://goo.gl/VstWkd
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https://www.linkedin.com/company/niir-project-
consultancy-services
https://www.facebook.com/NIIR.ORG
https://www.youtube.com/user/NIIRproject
https://plus.google.com/+EntrepreneurIndiaNewDelhi
https://twitter.com/npcs_in
https://www.pinterest.com/npcsindia/
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Follow us
For more information, visit us at: www.niir.org
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