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Hilux Aluminium Roll Cover Installation Instructions
Model year: 2015/04 Vehicle code: GUN1***-D***HW GUN1***-C***HW
Part number: PW3B1-0K004 - Aluminium Roll Cover (EC) PW3B1-0K005 - Aluminium Roll Cover (DC) PW178-0K000 (1x) - Tailgate Protection Film PW178-0K002 (1x) - Rail Protection Film (EC) PW178-0K003 (1x) - Rail Protection Film (DC)
Manual reference number: AIM 003 411-2
Manual reference number: AIM 003 411-2 2 of 19
Revision recordRev. No. Date Page Picture Update New Deleted steps
1 29-11-2015 Various Various E.C. added, Torq change, Loctite change
2 16-06-2016 Various Various Dimensions step 2
Ø6 M6x12M8x40 M5x6
LHS RHS
PW3B1-0K034 PW3B1-0K035
PW3B1-0K071 ECPW3B1-0K036 DC
PW3B1-0K037
PW3B1-0K005
PW178-0K000Tailgate Protection Film Rail Protection Film
7U00**PW3B1-0K**0
**= 40, 41, 42, ......, 57
7U00**7U00**
PW178-0K002 ECPW178-0K003 DC
Manual reference number: AIM 003 411-2 3 of 19
A
C
E
Q
W
U
G
R
I
J
S
M
N
P
L
O
V
K
T
H
B
D
1x
1x
1x
6x 6x 6x 6x 24x 6x
6x 6x 4x 6x 6x 6x
2x 2x
2x
1x 1x
2x 1x
1x
1x
1-25 NmT15, T 30
5 mm
8 mm
222
H2O
Ø 22 mm
MSDS 40°C
18°C
CLEANER / DEGREASER
2KRust
Protection
TDS °C
Manual reference number: AIM 003 411-2 4 of 19
70mm
70mm
165mm165mm
1
1
2
2
AIM 003 421-*RAILPROTECTION
FILM
AIM 003 422-*
TAILGATEPROTECTION
FILM
Manual reference number: AIM 003 411-2 5 of 19
2
1
1 3 1 3
2 2
5mm90°
Ø 22 mm
PLASTIC BEDLINER ALUMINIUM BEDLINER
A-ACab Deck
B-B
A
A
B
B
CLEANER / DEGREASER
2KRust
Protection
1 3 4 5
2 3mm
Protection
CabDeck
Cab Deck
Protection
Manual reference number: AIM 003 411-2 6 of 19
4
3
G0mm1 2 3
C D+
RHS
LHS
1600mm Approx.
D
C
Y1
Y1
Y2
Y2
A
A
60mm
1
2
8
AC
1
C
A2
Manual reference number: AIM 003 411-2 7 of 19
7
5
6 7
LH = RH
M
C
M
A
LOCTITE222
T 30
2
4x
1
Manual reference number: AIM 003 411-2 8 of 19
9
8
J
J
J
PLASTIC BEDLINER ALUMINIUM BEDLINER
LH = RH
LH=RH
LH=RH
J
B
H
K
L
2
3
B
*
*
1
0 mm
T 15
6x
LOCTITE222
11
Manual reference number: AIM 003 411-2 9 of 19
10
H2O
1
2
Y1
Y2
N N
N
90˚
Manual reference number: AIM 003 411-2 10 of 19
14
12
13
X
X=X
E
E
X
0 mm
0 mm
1 2
1 2
Manual reference number: AIM 003 411-2 11 of 19
17
15
16
O
V
T
S
R Q V
IU
P
O
O
O
(6x)Y3
1 3
2
CLEANER / DEGREASER
Manual reference number: AIM 003 411-2 12 of 19
19
18
LH = RH
Y3
Y30 mm
E
O
0mm
Y3
6x
Manual reference number: AIM 003 411-2 13 of 19
21
20
N
E
0 mm
1
2
Manual reference number: AIM 003 411-2 14 of 19
23
22
J J
Y3(6x)5mm
8 Nm
PLASTIC BEDLINER ALUMINIUM BEDLINER
S
Manual reference number: AIM 003 411-2 15 of 19
25
24
LH = RH* *
90˚
Manual reference number: AIM 003 411-2 16 of 19
27
26
A
A
B
B
Manual reference number: AIM 003 411-2 17 of 19
29
28
Manual reference number: AIM 003 411-2 18 of 19
Owners manual
8 Nm+15000 Km+15000 Km
8 Nm (6x)
(6x)
+1000 Km
Y3(6x)5mm
8 Nm
S
Aluminium Roll CoverHilux 2015/04
CHECK SHEET
VIN n°
Model / Year Aluminium Roll CoverHilux 2015/04
X
X X
X
= OK
= OK
1
1
12
3
P/N = OK
2x
8 Nm 6x1
Serial NumberC L IC K
Owners manual
Installation Date: Stamp:Technician Name & Signature:
. . / . . / . . . .
B
=A =B
A S
Manual reference number: AIM 003 411-2 19 of 19