alufusion eng trocal
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trocal brochure alufusionTRANSCRIPT
System description
System attributes
TROCAL AluFusion AD
System
AluFusion AD
Register
1.1
Page
1
Scale
1:1 / 1:2June 2008
Subject to modifications without prior notice.
1.1 System attributes TROCAL AluFusion AD
Five-chamber profile system with 70 mm
installation depth. Lean look owing to
gentle curves and bevelled edges.
No visible glazing beads inside. So greater
tightness, no dirt trap and no displacement in
the mitres, smooth clear design.
Weldable or conventional EPDM gaskets in
black or grey.
High inherent rigidity of the aluminium cover,
window sashes need no steel reinforcement
The aluminium cover bears all the loads,
and steel is used only on special designs,
e.g. for greater sound insulation require-
ments or pressure loads.
Controlled drainage and ventilation through
the antechambers in the outer and sash
frames.
16 mm hardware groove with undercut for
clip-on hardware.
Glazing or panelling up to 40 mm possible
without additional profiles. No sash deflec-
tion even with heavy glazing.
Variable outer frame clip designs for simple
and professional installation. The TROCAL
range of additional and ancillary profiles pro-
vides an extensive line of alternative choic-
es. Dowel holes are possible through sepa-
rate installation chambers.
Classical joint design, straight-edged and
therefore stress-free connection, customis-
able colour scheme for the aluminium cover
profile.
System description
Opening modes
TROCAL AluFusion AD
System
AluFusion AD
Register
1.2
Page
1Scale
not to scale
June 2008
Subject to modifications without prior notice.
fixed frame fixed frame fixed frame fixed tilt/turn
tilt/turn tilt/turn tilt/turn bottom-hung
tilt/turn
balcony door 2-part balcony door
fixed tilt/turn
2-part balcony door with floating mullion
bottom-hung tilt/turn
parallel sliding-tilting door
1.2 Opening modes
residential door
System description
Specifications
TROCAL AluFusion AD
System
AluFusion AD
Register
1.3
Page
1
ScaleJune 2008
Subject to modifications without prior notice.
The profiles are manufactured in an extrusion process.
Constant production control safeguards the quality and geometrical precision of the pro-
files. The profiles fulfil the requirements under RAL-GZ 716/1, Part 1.
profile material moulding compound, white as per
DIN 7748 PVC-u, EDLP, 080-35-28
density DIN EN ISO 1183 1.44 g/cm3
impact toughness up to -40 C DIN 53453 (small standard test piece)
w/o fracture
notch toughness DIN EN ISO 179
(in standard atmosphere 23 C (1fc test piece) 40 kJ/m2
under DIN EN ISO 179)
ball hardness DIN ISO 239 T1 100 N/mm2
(impression time 30 s)
tensile strength DIN EN ISO 527 40 N/mm2
modulus of elasticity DIN EN ISO 527 2500 N/mm2
heat distortion temperature:
Vicat VST/B (measured in oil) DIN ISO 306 80 CISO R 75/A (measured in oil) DIN 53461 69 C
linear thermal expansion
coefficient -30 C to +50 C 0.8 x 10-4
K-1
thermal conductivity DIN 52612 0.16 W/mK
volume resistivity DIN VBE 0303 T3 1016
W cm
relative permittivity DIN 53483 3.3 at 50 Hz;
2.9 at 106
Hz
fire behaviour DIN 4102 flame
resistant,
self-extinguishing
weather resistance
RAL GZ 716/1 after 8.0 GJ/m2
insolation energy better than resistance grade
4 of the grey scale
according to DIN ISO 105-A03
weathering resistance
RAL GZ 716/1 after 8.0 GJ/m2
insolation energy drop in notch
toughness < 30%
or > 28 KJ/m2
particular resistances termite-proof, rot-proof, chemical-resistant as
per DIN 8061 Bbl. 1, e.g. to: lyes, acids,
salts, salt solutions, alkalis, seawater, petrol,
oil, lime, cement, exhaust gases of all kinds
1.3 Specifications
System description
Specifications
TROCAL AluFusion AD
System
AluFusion AD
Register
1.3
Page
2
ScaleJune 2008
Subject to modifications without prior notice.
physiological properties
and environmental behaviour inert, neutral
Its weather, chemical, and rot resistance ensure that
they pose no risk to health or the environment when
handled.
profile wall thickness as per RAL GZ 716/1
machining operations drilling, milling, sawing, filing, welding,grinding
corner connections welded
opening modes side-hung, tilt/turn, bottom-hung, sliding/tilting door
glazing types dry glazing with roll-in peripheral EPDM gaskets or
coextruded weldable TPE gaskets (sashes only)
pane types insulating glass,
glass thicknesses from 20 to 40 mm possible
glazing beads for fixed glazing only,
engaged over the whole length
gaskets a) frame sash
b) fixed glazing
material EPDM
gasket colour black and light grey (RAL 7035)
(other colours on request)
hardware commercially available, according to TROCAL hard-
ware list
chamber size according to installation instructions for 12+1 mm hard-
ware
hardware fasteners screws
sash stop simple
drainage drilled or elongated holes near the rebate;
slots in drainage antechamber
(as per instructions)
sealing flexible between wall and outer frame
flush-mounted basic frame not necessary
installation in building facade all usual installation types possible
profile shapes as per workbook
surfaces colour white
aluminium surfaces anodised and any RAL chart colour scheme
paint finish possible
cleaning and care Kraclean extra (colour white), water and suitable
household cleaner (non-abrasive, non-dissolving). We
cannot accept liability for all household cleaners. Do
not use any cleaning or polishing agents that dissolve
PVC.
System description
Specifications
TROCAL AluFusion AD
System
AluFusion AD
Register
1.3
Page
3
ScaleJune 2008
Subject to modifications without prior notice.
heat transfer coefficients window insulation value (Uw) depends on the glazing
used and the profiles insulation value
glazing insulation value (Ug) approx 2.6 to 0.5 W/m2 K
frame insulation value (Uf) depending on the system
and profile combination approx 1.01.3 W/m2 K
aluminium cover material Al Mg Si 0, 5, F22
Reinforcements DIN EN 10.142/10.147/DX 51D+Z,
cold-rolled as per DIN 59413/17118 or
DIN EN 10.142/10.147, galvanised as per DVV 7
Table 4a + 4b
Important note The observed changes in length experienced by the
heated profiles are minimal as demonstrated by
numerous example installations. Owing to the extre-
mely low thermal conductivity of PVC the profiles are
not thoroughly heated, i.e. potential changes in length
based on the coefficient of linear thermal expansion
do not occur in practice.
Profile overviewMain profiles
TROCAL AluFusion AD
System
AluFusion AD
Register
2.1
Page
1
Scale
nicht Scalegerecht
June 2008
Subject to modifications without prior notice.
2.1 Main profiles
61 01 00
67 70 0752 06 08, 52 07 08,
51 03 08
61 02 00
67 71 0752 06 08, 52 07 08,
51 03 08
62 05 00
67 80 07 / 67 81 0752 05 08
62 22 00
67 85 07 / 67 86 0751 04 08, 52 23 08
62 25 00
67 83 07 / 67 82 07 / 67 84 0792 65 08
53 11 00
67 91 07 / 67 90 0753 11 08
53 16 00
67 91 07 / 67 90 0753 15 08
63 01 00
67 75 0753 03 08, 57 03 08
63 22 00
67 76 07
63 22 00
67 69 07
63 24 00
67 77 0752 06 08
Profile overviewMain profiles
TROCAL AluFusion AD
System
AluFusion AD
Register
2.1
Page
3
Scale:
1:1June 2008
Subject to modifications without prior notice.
67 70 07 aluminium coverE = 229 mm
S = 112 mm
61 01 00 outer frame
61 01 00 outer frame
Scale 1:1
52 06 08
50 03 00 black50 03 30 greyEPDM weatherseal
59 44 88mounting sleeve forT connector 36.3 mm
69 70 10drainage tube 10 x 14 mm
S (mm) Ix (cm4) Iy (cm
4)
1.251.50
1.31.6
0.2
0.3
52 07 08
S (mm) Ix (cm4) Iy (cm
4)
1.502.00
2.12.6
0.7
0.9
50 60 20 whitegroove panellingprofile
51 03 08
S (mm) Ix (cm4) Iy (cm
4)
1.50 2.6 2.1
59 28 10dowel sup-port
59 62 10glazing rebateblock
59 66 10glazing rebateinsert withbearing packer
Legends
E = anodised surface
S = visible surface
10 10 00 black10 10 30 greyEPDM weatherseal
90 31 00 black90 31 30 greyEPDM glazing gasket5 mm
19 85 10transportlock
Profile overviewMain profiles
TROCAL AluFusion AD
System
AluFusion AD
Register
2.1
Page
4
Scale:
1:1June 2008
Subject to modifications without prior notice.
Legends
E = anodised surface
S = visible surface
67 71 07 aluminium coverE = 259 mm
S = 127 mm
61 02 00 outer frame
61 02 00 outer frame
Scale 1:1
52 06 08
10 10 00 black10 10 30 greyEPDM weatherseal
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