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  • System description

    System attributes

    TROCAL AluFusion AD

    System

    AluFusion AD

    Register

    1.1

    Page

    1

    Scale

    1:1 / 1:2June 2008

    Subject to modifications without prior notice.

    1.1 System attributes TROCAL AluFusion AD

    Five-chamber profile system with 70 mm

    installation depth. Lean look owing to

    gentle curves and bevelled edges.

    No visible glazing beads inside. So greater

    tightness, no dirt trap and no displacement in

    the mitres, smooth clear design.

    Weldable or conventional EPDM gaskets in

    black or grey.

    High inherent rigidity of the aluminium cover,

    window sashes need no steel reinforcement

    The aluminium cover bears all the loads,

    and steel is used only on special designs,

    e.g. for greater sound insulation require-

    ments or pressure loads.

    Controlled drainage and ventilation through

    the antechambers in the outer and sash

    frames.

    16 mm hardware groove with undercut for

    clip-on hardware.

    Glazing or panelling up to 40 mm possible

    without additional profiles. No sash deflec-

    tion even with heavy glazing.

    Variable outer frame clip designs for simple

    and professional installation. The TROCAL

    range of additional and ancillary profiles pro-

    vides an extensive line of alternative choic-

    es. Dowel holes are possible through sepa-

    rate installation chambers.

    Classical joint design, straight-edged and

    therefore stress-free connection, customis-

    able colour scheme for the aluminium cover

    profile.

  • System description

    Opening modes

    TROCAL AluFusion AD

    System

    AluFusion AD

    Register

    1.2

    Page

    1Scale

    not to scale

    June 2008

    Subject to modifications without prior notice.

    fixed frame fixed frame fixed frame fixed tilt/turn

    tilt/turn tilt/turn tilt/turn bottom-hung

    tilt/turn

    balcony door 2-part balcony door

    fixed tilt/turn

    2-part balcony door with floating mullion

    bottom-hung tilt/turn

    parallel sliding-tilting door

    1.2 Opening modes

    residential door

  • System description

    Specifications

    TROCAL AluFusion AD

    System

    AluFusion AD

    Register

    1.3

    Page

    1

    ScaleJune 2008

    Subject to modifications without prior notice.

    The profiles are manufactured in an extrusion process.

    Constant production control safeguards the quality and geometrical precision of the pro-

    files. The profiles fulfil the requirements under RAL-GZ 716/1, Part 1.

    profile material moulding compound, white as per

    DIN 7748 PVC-u, EDLP, 080-35-28

    density DIN EN ISO 1183 1.44 g/cm3

    impact toughness up to -40 C DIN 53453 (small standard test piece)

    w/o fracture

    notch toughness DIN EN ISO 179

    (in standard atmosphere 23 C (1fc test piece) 40 kJ/m2

    under DIN EN ISO 179)

    ball hardness DIN ISO 239 T1 100 N/mm2

    (impression time 30 s)

    tensile strength DIN EN ISO 527 40 N/mm2

    modulus of elasticity DIN EN ISO 527 2500 N/mm2

    heat distortion temperature:

    Vicat VST/B (measured in oil) DIN ISO 306 80 CISO R 75/A (measured in oil) DIN 53461 69 C

    linear thermal expansion

    coefficient -30 C to +50 C 0.8 x 10-4

    K-1

    thermal conductivity DIN 52612 0.16 W/mK

    volume resistivity DIN VBE 0303 T3 1016

    W cm

    relative permittivity DIN 53483 3.3 at 50 Hz;

    2.9 at 106

    Hz

    fire behaviour DIN 4102 flame

    resistant,

    self-extinguishing

    weather resistance

    RAL GZ 716/1 after 8.0 GJ/m2

    insolation energy better than resistance grade

    4 of the grey scale

    according to DIN ISO 105-A03

    weathering resistance

    RAL GZ 716/1 after 8.0 GJ/m2

    insolation energy drop in notch

    toughness < 30%

    or > 28 KJ/m2

    particular resistances termite-proof, rot-proof, chemical-resistant as

    per DIN 8061 Bbl. 1, e.g. to: lyes, acids,

    salts, salt solutions, alkalis, seawater, petrol,

    oil, lime, cement, exhaust gases of all kinds

    1.3 Specifications

  • System description

    Specifications

    TROCAL AluFusion AD

    System

    AluFusion AD

    Register

    1.3

    Page

    2

    ScaleJune 2008

    Subject to modifications without prior notice.

    physiological properties

    and environmental behaviour inert, neutral

    Its weather, chemical, and rot resistance ensure that

    they pose no risk to health or the environment when

    handled.

    profile wall thickness as per RAL GZ 716/1

    machining operations drilling, milling, sawing, filing, welding,grinding

    corner connections welded

    opening modes side-hung, tilt/turn, bottom-hung, sliding/tilting door

    glazing types dry glazing with roll-in peripheral EPDM gaskets or

    coextruded weldable TPE gaskets (sashes only)

    pane types insulating glass,

    glass thicknesses from 20 to 40 mm possible

    glazing beads for fixed glazing only,

    engaged over the whole length

    gaskets a) frame sash

    b) fixed glazing

    material EPDM

    gasket colour black and light grey (RAL 7035)

    (other colours on request)

    hardware commercially available, according to TROCAL hard-

    ware list

    chamber size according to installation instructions for 12+1 mm hard-

    ware

    hardware fasteners screws

    sash stop simple

    drainage drilled or elongated holes near the rebate;

    slots in drainage antechamber

    (as per instructions)

    sealing flexible between wall and outer frame

    flush-mounted basic frame not necessary

    installation in building facade all usual installation types possible

    profile shapes as per workbook

    surfaces colour white

    aluminium surfaces anodised and any RAL chart colour scheme

    paint finish possible

    cleaning and care Kraclean extra (colour white), water and suitable

    household cleaner (non-abrasive, non-dissolving). We

    cannot accept liability for all household cleaners. Do

    not use any cleaning or polishing agents that dissolve

    PVC.

  • System description

    Specifications

    TROCAL AluFusion AD

    System

    AluFusion AD

    Register

    1.3

    Page

    3

    ScaleJune 2008

    Subject to modifications without prior notice.

    heat transfer coefficients window insulation value (Uw) depends on the glazing

    used and the profiles insulation value

    glazing insulation value (Ug) approx 2.6 to 0.5 W/m2 K

    frame insulation value (Uf) depending on the system

    and profile combination approx 1.01.3 W/m2 K

    aluminium cover material Al Mg Si 0, 5, F22

    Reinforcements DIN EN 10.142/10.147/DX 51D+Z,

    cold-rolled as per DIN 59413/17118 or

    DIN EN 10.142/10.147, galvanised as per DVV 7

    Table 4a + 4b

    Important note The observed changes in length experienced by the

    heated profiles are minimal as demonstrated by

    numerous example installations. Owing to the extre-

    mely low thermal conductivity of PVC the profiles are

    not thoroughly heated, i.e. potential changes in length

    based on the coefficient of linear thermal expansion

    do not occur in practice.

  • Profile overviewMain profiles

    TROCAL AluFusion AD

    System

    AluFusion AD

    Register

    2.1

    Page

    1

    Scale

    nicht Scalegerecht

    June 2008

    Subject to modifications without prior notice.

    2.1 Main profiles

    61 01 00

    67 70 0752 06 08, 52 07 08,

    51 03 08

    61 02 00

    67 71 0752 06 08, 52 07 08,

    51 03 08

    62 05 00

    67 80 07 / 67 81 0752 05 08

    62 22 00

    67 85 07 / 67 86 0751 04 08, 52 23 08

    62 25 00

    67 83 07 / 67 82 07 / 67 84 0792 65 08

    53 11 00

    67 91 07 / 67 90 0753 11 08

    53 16 00

    67 91 07 / 67 90 0753 15 08

    63 01 00

    67 75 0753 03 08, 57 03 08

    63 22 00

    67 76 07

    63 22 00

    67 69 07

    63 24 00

    67 77 0752 06 08

  • Profile overviewMain profiles

    TROCAL AluFusion AD

    System

    AluFusion AD

    Register

    2.1

    Page

    3

    Scale:

    1:1June 2008

    Subject to modifications without prior notice.

    67 70 07 aluminium coverE = 229 mm

    S = 112 mm

    61 01 00 outer frame

    61 01 00 outer frame

    Scale 1:1

    52 06 08

    50 03 00 black50 03 30 greyEPDM weatherseal

    59 44 88mounting sleeve forT connector 36.3 mm

    69 70 10drainage tube 10 x 14 mm

    S (mm) Ix (cm4) Iy (cm

    4)

    1.251.50

    1.31.6

    0.2

    0.3

    52 07 08

    S (mm) Ix (cm4) Iy (cm

    4)

    1.502.00

    2.12.6

    0.7

    0.9

    50 60 20 whitegroove panellingprofile

    51 03 08

    S (mm) Ix (cm4) Iy (cm

    4)

    1.50 2.6 2.1

    59 28 10dowel sup-port

    59 62 10glazing rebateblock

    59 66 10glazing rebateinsert withbearing packer

    Legends

    E = anodised surface

    S = visible surface

    10 10 00 black10 10 30 greyEPDM weatherseal

    90 31 00 black90 31 30 greyEPDM glazing gasket5 mm

    19 85 10transportlock

  • Profile overviewMain profiles

    TROCAL AluFusion AD

    System

    AluFusion AD

    Register

    2.1

    Page

    4

    Scale:

    1:1June 2008

    Subject to modifications without prior notice.

    Legends

    E = anodised surface

    S = visible surface

    67 71 07 aluminium coverE = 259 mm

    S = 127 mm

    61 02 00 outer frame

    61 02 00 outer frame

    Scale 1:1

    52 06 08

    10 10 00 black10 10 30 greyEPDM weatherseal

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