altran china ait€¦ · half hour trip circle to our company half hour to shanghai hongqiao...

Service Catalogue

2018

2

Summary

Company introduction

Service catalog summary (Engineering)

Offer introduce and reference

❖ Half hour trip circle to our company

Half hour to Shanghai Hongqiao International

Airport and High Metro Station

Company introduction

3S Consulting company is consulting service provider, focusing on engineering, supply chain management,

manufacturing & logistics, and related training in automotive industry. Main service include below 4 sections.

Engineering

Including project management, engineering design,

E/E solutions, engineering quality & test, simulation

analysis, and simultaneous engineering

Supply chain management

Include potential supplier evaluation, supplier

development, supplier quality management, supplier

improvement, and process audit

Manufacturing engineering

Include production planning, manufacturing

engineering, production quality management,

components sorting & inspection, and etc.

Training and Promote

Include OEM quality development process, problem

solving, quality tools, quality management systems,

process audit, Lean 6 sigma and etc.

4

Service catalog summary

▪Project management & SE

▪Engineering development

▪E/E solutions

▪Test & Simulation

Engineering section:

5

Engineering（1/4)

Our consultants manage and coordinate the project to ensure that all of milestones meet the plan.

Our professionals co-locate with clients to ensure swift advancement of project governance, effective cascading of

knowledge and toolsets, proactive interface management, and the appropriate level of technical collaboration from

the client community.

Our teams are deployed to client sites where a focus on innovation, design are paramount; making 3S’s role of

program and project management execution a welcome framework and facilitator.

To ensure that the project team communicates with clients smoothly.

Good project risk control.

Project Management & SE

Offer introduce

6

Engineering

Project Overview

o Project plan: Establish car-building plan of all phase of two projects.

o Process coordination: track vehicle online assembly as planned, monitor part delivery, regularly report for key parts.

o If any design issue or supplier quality issue, collect data about MPF, organize MPF meeting regularly, complete the meeting minutes, and follow up

the subsequent progress of issues.

Project Management

Achievement & Key data

o The milestones can be guaranteed.

o Project quality documents are complete and meet the requirements of the development

process.

o The project budget is not overweight.

o Client : DPCA

o The number of the consultant : 4

Offer reference

7

Engineering

Project Overview

o PSA Shanghai R&D center was established in 2008. It is a only R&D center that was set up outside French . It provides product development and

technical support to global market.

o Project Scope:

Confirm the new designed parts to be able to meet the relevant PSA assembly specifications and manufacturing standards.

During the product development , analyze the assembly feasibility of assembly parts, and provide the most reliable assembly proposal.

Provide the technical specifications of the relevant equipment and tools.

Through digital simulation and physical assembly to verify assembly feasibility of the parts and man-machine engineering.

Technical support for assembly-line vehicle assembling test , verify the assemblability of part and summarize Lessons Learned.

Simultaneous Engineering


o Successfully completed the simultaneous engineering of two global project (C84 P23C).

Offer assembly quotation of all assembly parts.

Define all process specifications in projects.

Set up technical requirements of facilities and tools.

o Help the client to improve the efficiency of the design work:

Manage operators' safety risk.

Control assembly time.

Reduce debugging time

Save development costs by reducing the number of tools

o Client : PSA

o The number of consultants : 2

Offer reference

8

Engineering（2/4)

Our development team has full-service design and development capabilities in Automotive.

3S design team members have a rigorous professional development commitment; keeping skills sets honed for

industry shifts and the latest customer-specific software and processes.

Creating specification together with expert

3S provide you service on component & sub-system development： PWT, Chassis electronics, Body electronics,

Cooling and HVAC, Infotainment system (MMC&IC), Power system, and etc.

Finish 2D drawing and 3D data together with supplier.

Communicate with supplier, and related departments about the design/layout/package and push the design frozen

process.

Meet schedule

Engineering Development

Offer introduce

Energy budget calculation

Choose proposal on battery, generator and starters

Simulation on power balance and cold start

Power system development

Adaption Calculation

Simulation

0 500 1000 1500 2000 2500

0

10

20

30

40

50

60

70Drive Cycle

Time (s)

Vel

ocity

(K

m/h

)Offer introduce

10

Engineering

Project Overview

o Design SILL mounding rear and carpet

o Optimize the 3D model

o Finish 3D data release

o Finish FDJ data release

Engineering Development


o Lead the design of Interior.

o Meet the project schedule.

o Help the clients trained 3 engineers

o Client : Volvo Cars


Offer reference

11

Engineering

Project Overview

o Shenzhen DENZA new technology co., LTD. was established jointly by BYD and Daimler , it is a joint venture enterprise, it was formally established in

2010, headquartered in Shenzhen .

o D FMEA on-site assessment

o D FMEA drafting (OV DFMEA)

o DFMEA review + rewrite (Systems + Sub systems+ Parts DFMEA)

Engineering Development - D FMEA


o On time finished the D FMEA

o Gave the client team training

o Better product reliability

o Decrease the failures rate

o Client : DENZA


Offer reference

12

E/E architecture

Hardware and software solutions

Infotainment

Component including lighting, switch, and etc.

Engineering（3/4)

E/E solutions

Offer introduce

13

EE Architecture

Development

Vehicle Electrical & Electronic Architectures

» Product vision

» Feature definitions

» Constraints

» Use Cases

» System architecture

» Logical and physical feature

mappings

» Bus and ECU definitions

» Product & technology road-maps

CONTENT

» Established architectural frameworks

» Proprietary tools & IP blocks

» Deployment and connectivity capability

» AUTOSAR premium partner

Vehicle EE architectures face challenges of increasing market expectations

and more stringent constraints on cost, energy and time-to-market

3S Consulting’s system engineering, EE design and software services

support clients in balancing time, cost, function, and future expansion

BENEFITS

» Cost-effective delivery of features

» Roadmap to support unpredictable future development

» Protection for long term investment

Offer introduce

- Fully automotive and integrated into the car

electronics to use the vehicle‘s audio system, GPS

data and CAN messages

- Communication Stack Integration: telematics

system needs to implement common standards for

signaling, authentication, communication and error

detection. We offer solutions to deploy existing

communication stacks as well as to design and

develop new protocols using formal methods.

- Ability to implement telematics function, like:

Emergency Call, Service Call, Auto Collision

Notification, Stolen Vehicle Tracking, Remote Door

Lock & Unlock, Vehicle Diagnosis, etc.

14

TelematicsAutomotive OEMs and Tier1 suppliers are developing

telematics systems that offer new services and user

experiences. The complexity of such systems requires

a strong partner. We have demonstrated our expertise

through the development of telematics system.

Automotive Telematics Development

Offer introduce

Innovative Architectures: Service Orientated ArchitectureToday:

• New features are integrated as

software components, with connected

sensors & actuators.

• Current ECU-based architecture

expensive, time-consuming, inflexible

Solution:

• New innovative concept based on

Service Oriented Architecture

Features:

• Scalable network of elements

• Centralised intelligence & function

• Hypervised RTE supporting multiple

OS technologies

Benefits:

• Reduction in weight and cost through

fewer components

• Faster time to market through

reduced complexity, increased

scalability and resilience3S Consulting approach:

1. SOA approach based on existing 3S Consulting-developed infotainment solutions,

2. 3S Consulting is investing in R&D in the base technology of SOA

3. 3S Consulting is speaking to potential partners for the development and exploitation of the IP in the SOA

concept

I/O

interface

I/O

interface

I/O interface

I/O

interface

SOA computePlatform

SOA computePlatform

Smart motor

Smart motor

Smart switches

Smart lights

Smart sensor

Smart sensor

Smart sensor

Smart actuator

Smart actuator

Smart motor

Smart motor

Smart switches

Smart lights

Smart sensor

Smart sensor

Smart sensor

Smart actuator

Smart actuator

Smart motor

Smart motor

Smart switches

Smart lights

Smart sensor

Smart sensor

Smart sensor

Smart actuator

Smart actuator

Smart motor

Smart motor

Smart switches

Smart lights

Smart sensor

Smart sensor

Smart sensor

Smart actuator

Smart actuator

LINCAN

LIN

CAN

LINCAN

LIN

CAN

Current situation:

Interconnected ECUs in AdHoc

manner

New Concept:

Centralised SW, optimized wiring

Ethernet

Offer introduce

Step 1

Project preparation

Step 4

System test phase 1

Step 5

System test phase 2

Step 6

System test phase 3

CAN bus hardware spec design

CAN bus communication spec design

CAN network management spec design

CAN diagnostic spec design

CAN communication matrix design

CAN communication & diagnosis

simulation

CAN test spec formulation, incl. physical /

communication/ diagnosis/ NWM tests

Unit test

Test car based integration test

Real vehicle based system test

System requirement

analysis

Formulate time table

Step 2

Requirement Spec design

Step 3

System design

Unit test



Unit test



In Vehicle Network Development & Testing

Innovative Architectures: Network Process

Offer introduce


CAN Protocol Technical Standards Usage

Application layer ISO 14229 / ISO 15765-3 only diagnostics

Transport protocol ISO 15756-2 only diagnostics

Data link layer ISO 11898-1normal communication & diagnostics

Physical layer & transmission media

ISO 11898-2normal communication & diagnostics

Network management ISO 17356-5 / OSEK NMnormal communication & diagnostics

Others ISO 16845 & ISO 26262

Commercial cars

CAN Protocol Technical Standards Usage

SAE J1939 All

Offer introduce

Protocol and Standard – Passenger cars

1818

In-Vehicle

Infotainment

In-Vehicle Infotainment

» Need Statement

» Use Cases

» Constraints

» Baseline systems

» Concepts, designs & prototypes

» Development of systems up to

production gate

» Validation, upgrade and establishment

of support and content ecosystem

CONTENT

» Established infotainment development know-how

» Proprietary tools & IP blocks

» Industry-standard platforms

including Android and GENIVI

Range of services covering whole IVI lifecycle: concept generation,

validation, definition, architecture, prototyping, development,

testing, and update. Providing viable and desirable infotainment

systems to the market, potentially based on industry standards (e.g.

GENIVI)

BENEFITS

» Tangible product vision

» Confidence in product

» Reduced development and market risk

Offer introduce

&A Connected Car demonstrator to face new mobility challenges

Open & Connected Car

19

Open: the platform is currently based on

open-source (incl. GENIVI-compliant OS); it

was also developed with open-innovation in

mind to better serve clients by providing them

with an accelerator to develop their own

connected car solutions (technology, usage

and business models).

Connected: the demonstrator enables

application download, web radio and cloud connectivity; it

connects the car to home for movie and music drag and drops;

it connects devices such as smartphones and tablets to share

content, or uses them as remote controls, but also adapt

services/ applications for safe and seamless in-car usage;

finally the system is fully connected to the CAN Bus, enabling

new services around the use of vehicle data that can be sent to

the cloud.

Offer introduce

20

Human Systems

Integration

» Product vision

» User community

» Use cases

» Constraints

» HMI products & solutions

» Architectures and roadmaps

» Technology, usability and

ecosystem established

CONTENT

» AUX-p: frameworks & IP for human interaction with intelligent systems

» User experience prototyping lab

» Otomat: automated test tool for HMI software

» HMI delivery centres

3S Consulting has capability in the concepts, technology and processes of advanced

HMI design and assessment:

• HMI Prototyping & Tools

• HMI Development

• HMI Middleware

• Human Factors assessment

• Advanced Interaction (speech, gaze, touch, movement

• Graphics Performance & Optimization

BENEFITS

» Product success through (early) user acceptability

Human Systems Integration

Offer introduce

21

Engineering

Project Overview

o Bus system development and network test before SOP

o Requirement analysis and system design, such as message format, transmission speed

o Detailed network protocol design, including network implementation spec. diagnosis spec, communication message matrix

o Network system simulation and validation

o Network protocol and configuration files release

o Network test, including communication test, physical test and diagnosis test

o Use tools MATLAB/SIMULINK, CANoe, CANStress

E/E Solutions


o Build a vehicle network, including HSCAN, MSCAN, LIN, gateway of which is BCM, the

system accommodates communication and control among different ECUs and reduces

development period

o Network test result of stage SOP matches network spec requirement

o Network platform has extendability, reusability

o Plentiful DTC definition makes customer can detect network fault through diagnosis tool

o Projects: Vehicle bus system development for B class sedan

Star type CAN bus physical layer development for C class sedan

Offer reference


22

Engineering

Project Overview

o Develop new in-car infotainment system by designing, carrying out and overseeing implementation.

o Manage components, integrate them into infotainment system and support the validation

o Component specification design in software and system modules

o Planning and Overseeing product in lifecycle (Design Review, Project follow up, Action Items)

o Managing components open items with suppliers

o System component integration in infotainment sub-system

o Testing support on the vehicle and bench

E/E Solutions


o Development of new OEM car radio head units from

o requirements definition to mass production;

o Maintenance of OEM radio head units in current production.

o Client: Fiat-Chrysler

o Number of consultants: 2

Offer reference

Infotainment

23

Engineering

Project Overview

o The Volvo needed a system to prototype and validate complex and innovative HMI concepts

o The solution was developed by 3S Consulting and deployed at Volvo Product Design

o 3S Consulting developed the HMI & Business Logic and reduced development effort by using Mentor Graphics Inflexion UI and Android Tablets and

Smartphone to build customized applications and HMI

E/E Solutions


o 3S provided the client with the tools to improve efficiency and shorten development lead

times of the driver instrument interface.

o The interaction designer can now for the first time see their HMI designs interact with

each other in the concept stage of the development life cycle.

o The specific features included Voice control, 2D and 3D graphics, Navigation,

Instrumentation, Text-To-Speech & Speech-To-Text for messaging and a cloud based

Media Player (Spotify)

o For scalability and cost saving, commercial Android tablets were used as displays, and a

Java application as data transceiver

o To interface to real vehicle data signals, the 3S Consulting UX toolkit is connected to the

API layer in Vector products such as CANoe and CANalyzer

o Client: Volvo Cars

Offer reference

HMI Prototyping

24

Comprehensive application of advanced product quality planning tool, to ensure product quality.

Our consultant keep good communication with team and clients

Cover structure, BIW, NVH, Battery pack, and etc.

Use Ansys, Hypermesh and other analysis software

Track the related test, complete the simulation and test, and output the simulation report

Engineering（4/4)

Test & Simulation

Offer introduce

25

Automotive HiL

» Vehicle systems &

components

» Functional and non-

functional requirements

(including performance))

» Validated vehicle systems &

subsystems

» Re-usable models

CONTENT

» Experience in Powertrain, Body Control, Engine Control and Climate

» Test centres (see next slide)

» Expertise in equipment design, procurement and installation

3S Consulting has capability in both methods, tools and also dedicated centers

for HiL testing and development:

• Test rig design & build

• Vehicle, System & ECU/component level HiL

• Model and test software development

BENEFITS

» Single source (to reduce procurement overhead & risk)

» Cross-sector experience of X-in-loop and simulation technologies

EE Testing Offers

Offer introduce

26

Componentent-

Test

sub-system-

Test

VIT & Lab Car

Sub-system Test:Functional test;• PWT• Chassis electronics• Body electronics• Cooling and HVAC• Infotainment system (MMC&IC)• Power systemNetwork test;Diagnostic.

Component Test:Functional test;Network test;Diagnostic;EMC test

VIT Test; System Test Bench; Lab-Car :Network test;Functional test;Diagnostic;EMC test

EE Testing Offers

Offer introduce

2727

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Test Process

Project Management & Controlling

EE Testing Offers

Offer introduce

28 28

Test Planning

Test Specification

Test Realization

Test Evaluation

Test Strategy

Define Milestones

+ Dependencies

Specify interfaces

and

communication

structures

Distribute tasks to

staff

Test strategy

Release planning

Deadline

Test system

Deadline

Test system

Milestone Plan

Obtain test

system / staff

Test specification

Review

Test planning

Feature-Release Plan

Test matrix

Dependencies

Test manualCommunication

manual

Who tests what?

Test basis

Interpret

test basis

Identify logical test

cases

Guideline for Test

Design Technik

Document

physical test

cases

Review /

Release

Test

realization

Allocation of test

cases for test

equipment

Test

planningTsst

evaluation

Test cases

(brief description)

Prioritized test cases

Distributed test

cases

Test matrix

Test basis

Test specification

Interpreteted

test basis

Interpreted

test basis

Risk assessment

Identification of

Sub-modules /

Features

Defining the

criteria for risk

assessment

Specifying rules

for test case selection

Comparison with other test groups

Sub-module- /

Feature tree

Sub-module- / Feature tree

Who tests what?

Criteria for risk

assessment

Sub-module- /

Feature tree

Criteria for risk

assessment

Risk assessment

Rules for test case

selection

Requirements

Review other test groups

Test basisSpecify own global

test extent

Estimate own

global test effort

Matching with

resources

Effort estimation

Effort estimation

Test

planning

Risk assessmentOWN

test extent

OWN

test extent

Review „own

test extents“

Test specification

Manually /

automatically Test

Implement test run

Test execution

automated

manually

TestprogrammTest program

Test programTest program

Milestone Plan

Test

evaluation

Test the

implementation

TestprogrammTestprogrammLog-Files

Test preparation

Planning

test

resources

Test matrix

Test strategy

Test specification

Test

realization

„Failed“ Rating

Update test matrix

TestprogrammTestprogrammLog-Files

Log-File

Issues

„Passed“ Rating

Release

Creation +

Distribution test report

Test

sp

eci

fication

Error in test

Report of / from other test groups

Test matrix

Test matrix

Issue Tracking

Test specification

Test basis

Checking the

results

Test strategist

Test manager

Test designer

Tester

The activities from the process model can be allocated between various roles

(each role has responsibilities in several phases)

Test Process

Offer introduce

29

29

Simulator

Signal conditioning

dSPACE hardware:

• processor boards

• I/O boards

Loads and failure

simulation

External connectors

for real loads

Breakout box and

ECU connectors

Additional connectors

e.g., CARB, OBD

Power supply

PX-20, COTS

hardware

Power supply

Loads Relays

BOB

Power switch, ECU

connector, connectors

Real loadsPlace for real loads

e.g., throttel valve

HIL Build

Offer introduce

30

ECU solutions

We provide small series control units for niche vehicles and vehicle variants -

all from a single source

Development services throughout the entire product life cycle

Hardware and software development

Control unit production and logistics

Small series control units for niche vehicles and vehicle variants – all from a single source

Develop single functions onward to ECU series software

Software integration with function, module and system tests

Software integration and configuration in particular for AUTOSAR and OSEK

Diagnosis data support (concept, data description and coding process)

Offer introduce

31

Electronics consulting

Through preventive and accompanying support we provide compliance with

customer and branch-specific standards

Preventive and accompanying support for compliance with customer and branch-

specific standards

CMMI®, ISO 15504/SPICE,

Functional safety - IEC 61508 / ISO CD 26262

LIN test center

Training for acquiring E/E expertise

Offer introduce

32

Engineering

Project Overview

o Extracting test cases out of software specification

o Coverage of 5 different powertrain platform with HiL

o Testing and validation of the powertrain functionalities

o Management of the facilities for an optimization of the testing capabilities

Engineering test

Offer reference


o First collaboration 3S Consulting UK- 3S Consulting India

o Cost effective solution for the client

o Full HiL engineering services

o Purchase of equipment, growing the service capabilities of the WTC

o Access to cutting-edge HiL technology with Scalexio rigs leased to the client

o Client: CAF

Engine Control validation for diesel systems

33

Engineering

Project Overview

o Adapt the actual manual tests to Automated tests

o Test case definition

o Testing of Function, CAN communication, Hardware (I/O), Car Configuration, Diagnostic

Engineering test

Offer reference


o Decrease the time of testing from weeks to hours

o Strong Partnership with the client

o Opening to extended application with the Tool and Simulation Team

o Good competences & autonomous team management

o Client: BBAC

Battery Management Unit Test(HIL &Bench)

34

Engineering

Project Overview

o For a certain model of FCA, the navigation system failure rate is high, the market failure rate of the first 3 months is up to 3.63%

o Our consultants collected after defect data, and using Plato accurately find out the Top issues.

o Get the defective parts log in the vehicle verification and validation test , and use appropriate quality analysis tools to find out the root cause ,

work out corrective and preventive action.

o The implementation of long-term validation test to verify the effectiveness of corrective and preventive actions.

o Based on the data of after-sales return items set up quality chart to monitor the downtrend of defect rate.

Engineering test & problem solving


o Our consultants help clients set up a team to improve the quality level of navigation system,

the team members including OEM and parts suppliers.

o Compare with 2014 model ,the navigation system defect rate of 2015 model just is 0.92%,

reduced 74.5%.

o Client : FCA

o The number of the consultants : 1

Offer reference

35

Engineering

Project Overview

o Responsible for modeling simulation of core, module and battery pack, and proposed optimization plan for structural design through simulation

analysis

o Based on the national standard, conduct the analysis of battery pack the static, modal, random vibration, extrusion, mechanical impact and relevant

simulation and experimental verification

o Track the related structural test of battery pack, complete the simulation and test, and output the simulation report;

o Based on the simulation and test accumulation, a simulation and test related technical standard of battery pack structure design was established.

Simulation Analysis


o Dig out the design issues

o Optimized the structure

o Saved the development cost

o Reduce the development time more than 2 weeks

o Client : SVW

o The number of consultants: 1

Offer reference

36

Engineering

Project Overview

o SVW planned to implement fleet test for one model car evaluation from 2018 - 2019.

o Amount: 6 vehicles in total

o Drive condition: City traffic conditions below 20 km/h, driving of all cars every working day two times 10k; one time 30km on the weekend

o Min. time between both drivers 6h to ensure two cold starts every day

o Area: Shanghai/Jiangsu or other required locations

Engineering test

Offer reference


o 3S provides test organization, test plan execution, engineering support and

documentation for car evaluation in China (including but not limited to Shanghai, Heihe,

Hainan, Golmud if required)

o 3S executes SVW’s test route and test specification including evaluation for function

tests if required

o To provide daily and weekly report about service status to VW according to VW’s

requirements.

o Client: SVW

o Team : 1 x project manager in Shanghai

1 x technical support in Shanghai

2 driver, 2 shifts per day

Fleet test

37

Key contact

刘飞斌 Sucre

(+86)1391 7233 700

(+86)21 8015 8325 ext. 808

[email protected]

上海箴思汽车工程咨询有限公司Unit 2216, Number 488 Anchi Road, Jiading District, Shanghai, 201805 P.R.China

中国上海市嘉定区安驰路488号CAS汽车广场2216室

www.3SConsulting-group.com

http://www.3sconsulting-group.com/

altran china ait€¦ · half hour trip circle to our company half hour to shanghai hongqiao...

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