all purpose insulated cabins insulated ... - duramax sheds · duramax insulated shed limited seven...

A L L P U R P O S E I N S U L A T E D C A B I N S

OWNER’S MANUAL /Instructions for AssemblySize 10 Ft x 13 Ft with “Extension Kits” (10 Ft x 6 1/2 Ft / 3.1 Mtr. x 2 Mtr.) (Approx.)Ver. : 0.0

Insulated Cabin-Gable RoofInsulated Cabin Gable Roof

• Strong & Secure Cabin• Quick & Easy Assembly • Metal Cladded Insulated Walls • Wide Door with Lock• Easily Expandable

Call us for any missing or damaged parts.Do not return to the store.• Window Kits Available

Available Kits

Building Dimensions (One extension):Approximate

SizeStorage Exterior Dimension Interior Dimension

10 Ft x 6 1/2 Ft 65 Sq. Ft. 462 1/8 Cu.Ft.

Roof Edge to EdgeBase Dimension

3.1 Mtr. x 2 Mtr. 6.03 Sq.Mtr. 13.08 Cu.Mtr.

WidthDepthHeight

inch cm.79 201

inch cm.

120 1/2 30679 201

128 1/4 325.6111 7/8 284.2

inch cm.79 201

118 1/8 30085 1/2 217

Wall to WallArea Volume

www.duramaxbp.com

CustomerService Hotline(800) 483-4674

PART 1ASSEMBLING CABIN WITH EXTENSION KITPART 2ADDING EXTENSION KIT TO EXISTING CABIN

Note : For Cabin with Extension assembly use this manual only

OPTION - 2 : Extension Kit assembly on Right Side of the Basic Cabin

Note - Basic Cabin dimensions are available in basic cabin manual.

Duramax Insulated ShedLimited Seven Year Warranty

U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or workmanship for a period of seven years from the date of purchase.

This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered. In no event shall we pay the cost of flooring, labor, installation or any other costs related thereto.

This warranty only covers failures due to defects in material or workmanship which occurs during normal use and does not extend to color change arising due to normal weathering or to damage resulting from misuse or neglect, commercial use, failure to follow assembly instructions and the owner’s manual (including proper anchoring of the shed), painting, forces of nature and other causes which is beyond our control.

Claims under this warranty must be made within the warranty period by calling 1-800-483-4674 or mail in a dated sales slip and clear photograph of the part to:

U.S. Polymers, Inc.1057 S. Vail Ave, Montebello, CA 90640.

We reserve the right to discontinue or change components. If a component has been discontinued or is not available,U.S. Polymers, Inc. reserves the right to substitute a component of equal quality as may be compatible.

Limits and Exclusions

There are no express warranties except as listed above. The warrantor shall not be liable for incidental or consequential damages resulting from the use of this product, or arising out of any breach of this warranty. All express warranties are limited to the warranty period set forth above . Some states do not allow the exclusion or limitation on how long an implied warranty lasts, so the above limitations may not apply to you.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state or country to country.

CODE QTY

F1D 2F2D 2F3D 4F4D 4F5D 2F6D 2F7D 4F8D 18F9D 4F10D 8F11D 8BC1D 2BC2D 2BC3D 2BC4D 2TC1E 2TC2E 2TC3E 1TC4E 1TC5E 1TC6E 1TC7E 6TC8E 3TS1E 6DCLD 1DCRD 1DSD 1DST 1CC1E 4CC2E 4

Note: Check all parts prior to installation.

CODE QTY

DNS 2DFA4 2P2BE 4DCV4 2S2 543S3 4S8 4S14 8S15 24S16 44S10 44S21 18HC 3SILICON CLEAR 2DOOR LOCK 1SUPER GLUE 1

CODE QTY

RFTE 2RFLE 1RFRE 1RF1E 1RF2E 1RF3E 1RF4E 1GLE 1GRE 1GBLE 1GBRE 1GJE 2GSE 8RFSD 12PC1D 2PC2D 2W1D 6W2D 1W1E 2W2E 2W3E 2 R1E 1R2E 2R3E 1R4E 1R5E 2R6E 1DE 1 WINDOW 1 WINDOW Frame 1

Basic Parts List

Hand GlovesCordless Drill - Philips HeadScrew driver - Philips HeadCarpenter’s SquareEye Protector8’ Step LadderAdjustable pliers

IMPORTANT : USE HAND GLOVES TO PREVENT INJURY.

Tools You Will Need

Level - 3ft.Tape MeasureHammer or Rubber MalletCaulk Gun10mm Hex. Socket Bit7.0mm Spanner

PROFILES

BC1D, BC2D BC3D, BC4D

TC3E, TC4E,TC5E, TC6E

DCLD, DCRD, DSD

RFTE

GLE, GRE,GBLE, GBRE

GJEPC1D PC2D RFLE,RFRE

S2,S8 S3 S10

S14 S16

F1D, F2D, F3D, F4D, F5D, F6D, F7D, F8D, F9D

TC1E, TC2E

TC7E, TC8E, TS1E

DST

RFSD

F11D

F10D

GSE CC1E

DNS DFA4P2BE HC

PARTS ACCESSORIES

CC2E WINDOW WINDOW FRAME

S15

RF3E, RF4E

S21

RF1E, RF2E


Basic Exploded View

F1D

F2D

F2D

F1D

F9DF10D

F11D

F7D

F8DF3D

F3DF5D

F4D

F4DF6D

F5D

F6D

DCLD

DCRD

DE

W1D

W1D

W1D

W1D

W1D

W1DDCV4

PC1D

PC2D

PC2D

DCV4

PC1D

W1E

W2E

W3E

W1E

W2E

W3E

CC1E

CC1E

CC1E

CC1E

CC2E

CC2E

CC2E

CC2EBC1D

BC2D

BC2D

BC1DBC3D

BC4D

BC3D

BC4D

DSD

DST

TC2E

TC1E

TC1E

TC2E

TC3E

TC4E

TC5E

TC6ETC7E

TC7E

TC7E

TC7ETC8E

TC8E

TC8E

TS1E

TS1E

TS1E

TS1E

TS1E

RFTE

RFTE

GLE

GRE

GBLE

GBRE

RF1E

RF2E

RF3E

RF4E

GJE

GSE

GSE

GSEGSE

GSE

GSE

GSE

GJE

GSE

RFRE

RFLE

RFSD

RFSD

RFSD

RFSD

RFSDP2BE

P2BE

P2BE

P2BER1E

R2E

R2E

R3E

R4E

R5E

R5E

R6E

W2D

DNSDFA4

DNSDFA4

CODE QTY

F8D 12F9D 4F10D 8F11D 4F12D 2F13D 4BC5D 1BC6D 1TC7E 4TC8E 2TC9E 1TC10E 1TS1E 4RFTE 1RF5E 1GJE 2GSE 4G1E 1G2E 1W1D 4R2E 2R5E 4

Note: Check all parts prior to installation.

CODE QTY

S2 187S14 4S16 16S10 16S21 22SILICON CLEAR 1

Extension Parts List


PROFILES

BC5D, BC6D

TC7E, TC8E, TS1E

G1E, G2E

S2 S10 S14 S16

F8D, F9D, F12D, F13D

TC9E, TC10E

F11D

F10D

PARTS ACCESSORIES

S21

RFTE RF5E

GJE

GSE


Exploded View

Option - 2 Extension Kit Assembly on Right side of the Basic Cabin

W1D

W1D

W1D

TC7E

TC7E

TC7E

TC7ETC8E

TC8E

TS1ETS1E

TS1E

TS1E

RFTE

R2E

R2E

R5E

R5E

W1D

F12D

F13DF13D

F8D

F10D

F11DF12D

BC5D

BC6D

TC9E

G2E

G1E

GSE

GJE

RF5E

GJEGSE

GSE

TC10E

F9D

Note: It is important that these instructions are followed step by step.

1


A. Foundation & Base Assembly

Make Two setsNote

F1D

F2D

S2

All parts are clearly marked and care should be taken to use the correct one.NoteBefore Assembling Foundation make sure that the floor level should be perfect flat.

1

2

Parts needed:

F1D 2F2D 2F3D 4F4D 4F5D 2F6D 2F7D 4F8D 18F9D 4

CODE QTY

F10D 8F11D 8BC1D 2BC2D 2BC3D 2BC4D 2S2 160S14 8

CODE QTY

F1D

S2

F12D

F2D

Parts needed for each extension:

F8D 12F9D 4F10D 8F11D 4F12D 2F13D 4

CODE QTY

BC5D 1BC6D 1S2 78S14 4

CODE QTY

Option-2- Extension Kit Assembly on Right side of the Basic Cabin

PART 1- Assembling Cabin with Extension Kit

Add one (F12D) for each Extension.

Make Four setsNote

S2

F3D

F4D

F1DS2

F12D

F2D

3

4

2


5

F3D

S2

F4D

F13D

Make Four setsNote



3


Make Two setsNoteF5D

F6D

S2

6

7

F1D

F2D

F2D

F1D

F6D

F5D

F5D

F6D

S2

F12D

F12D

4


8

9

F1D

F2D

F5D

F6D

F6D

F5D

F2D

F1D

S2

F7D

F7D

F7D

F7D

F12D

F12D

F3D

F4D

F3D

F4D

F3D

F3D

F4D

F4D

S2

F13D

F13D

F13D

F13D

5


10

11

S2

F8D

F8D

F8D

F9D

S2

F10D

F9D

S2

F10D

F9D

F9D

F9D

F9D

F9D

F9D

F9D

F9D

Add 12 nos (F8D) for each Extension.

Add 4 Nos (F9D) for each Extension.

Add 8 Nos (F10D) for each Extension.

6


12

13

F12D

BC1D

S2

Fig. 1 Fig. 2

F2D

BC6D

S2

BC4D

F2D

F1D

F1D

F2D

F12D

F12D

F5D

F6D

F6D

F5D

F2DF1D

S14

F11D

F12D

BC1D

BC2D

BC1D

BC3D

BC4D

BC2D

BC4D

BC3D

BC5D

BC6D

F2D

F12D F6D

F5D

S2

FRONT

BACK

LEFT

RIGHT

2

1

F1D

Add Four (F11D) for each Extension.

Add one (BC5D & BC6D) for each Extension.

7


14

15

After assemble the Base ‘U’ Channel it can be filled with concrete up to the Foundation level.

Concrete

Option - 1- Concrete

Note

The Plywood can be placed by this sizes inside the base ‘U’ Channel.

The Plywood should be placed after completing the Wall Panel Assembly.

Option - 2- Plywood (Not included)

8


B. Wall Assembly

Note This Insulated Cabin included with one Window Panel (W2D) . This can be fixed in any of the wall positions either front or back.

1

Fig. 2

BC5D

W1D

BC3D

Fig. 1

W1D

W1D

BACK

FRONT

RIGHT

BC2D

BC3D

BC2D

BC1D

1

2

BC5DBC1D

BC6D

BC4D

BC4D

BC3D

LEFT

Parts needed:

W1D 6W2D 1W1E 2W2E 2W3E 2TC1E 2TC2E 2TC3E 1TC4E 1TC5E 1TC6E 1TC7E 6TC8E 3

CODE QTY

TS1E 6CC1E 4CC2E 4DCLD 1DCRD 1DSD 1DST 1RFTE 2RFSD 12S2 267

CODE QTY


W1D 4TC7E 4TC8E 2TC9E 1TC10E 1TS1E 4RFTE 1S2 59

CODE QTY

Note Remove the protective films before start assembly.

W1D

9


2

3

W3E

W1D

Fig. 1

W3EW1D

Fig. 2

BC3D

BACK

RIGHT

BC6D BC4D

BC3D

BC1D

BC5D

W1D1

2

W3E

W1DW3E

CC1E

Fig. 4

S2

W1D

CC1E

Fig. 3

BC3DBC5D

CC1E

Fig. 1

S2

Fig. 2

CC1E

BC5D

S2

W1DW3E

4

3

3

1&2 BC5DBC3D

BACKRIGHT

CC1E

FRONT

10


S2

W1DW3E

CC1E

BC5DBC3DBACK

RIGHT

2

2

1

4

S2

W3E

CC1E

Fig. 2

S2

Fig. 1

BC3D

CC1E

5

Fig. 1

W1D

S2BC5D S2

W1D W3E

BC5D BC3D

RIGHT

BACK

1

W1D

W3E

11


W1D

W1D

Fig. 1

6

Fig. 2

W1D

S2

BC2D

7

LEFT

LEFT

BACK1

2

1

1

1

1

W1D

W1D

W1D

S2

BC5D

BC1D

W1D

W1D

W1D

BC2D

FRONT

S2

Fig. 2

CC1E

CC1ES2

BC4D

W3E

Fig. 1

S2

BC4D

W1DW1D

BACK

3

2

1

W3E

2

Fig. 3

Add Two (W1D) for each Extension.

CC1E

CC1E

W3E

BACK

BC4D

W1D

S2

1LEFT

BC3D

12


8

9

Fig. 1

W3E

S2BC4D

TC9E

1&2

S2

W1D

W1D

BACK

FRONT

W1D

W1D

W1D

3&4

TC1E

LEFT

TC9E

Fig. 1

TC9E

Fig. 2

S2

Fig. 3

TC1E

TC1E

Fig. 4S2

Add One (TC9E) for each Extension.

CC1E

CC1E CC1ECC1E

CC1E

CC1E

CC1E

13


10

11

Push the wall from both side, and make sure the panels are fully inserted.

Note

TC2E

BACK

LEFT

FRONT

TC1E

TC9E

1&3

2&4

S2Fig. 1 Fig. 2

TC2ETC1E

W1D

TC2E

W1D

W1D

TC9E

Fig. 3

TC9E

TC2E

S2

Fig. 4

TC1E

TC2E

S2

TC2E

BACK

LEFT

FRONT

TC1E

TC9E

W1D

W1D

W1D

W1D

W1D

W1D

S2

TC2E

S2

TC1ETC9E

Fig. 1

W1E

W1D

14


12

13

Fig. 2

W1E

S2

BC3D

Fig. 1

W2E

W3E

S2

Fig. 3

S2

BC1D

W1D

Fig. 2

BC1D

W1E

W1D

LEFT

1

3

3

2

FRONT

S2

LEFT

BC3D

S2

BC4D

FRONT

BACK

W1E

W2E

W3E

2

1

CC1E

CC1ECC1E

CC1E

W1E

TC4E

Fig. 2

TC4E

S2 Fig. 4

W2E

TC3E

TC4E

Fig. 6

S2

CC1E

15


14

15

W2E

W1E

LEFT

BACK

W3E

TC4E

TC3E

S2

5&6

2&4

1&3

W3E

TC3E

Fig. 1

W3E

TC3E

S2

Fig. 3

W2E

TC3E

TC4E

Fig. 5

BC3D

BC4D

S2

FRONT

BACKRIGHT

W3E

W2E

W1E

2

1

Fig. 1

W2E

W3E

Fig. 2

W1E

S2

BC4D

CC1E

CC1E CC1E

CC1E

CC1E

W1E

W2D

W1E

TC5E

Fig. 2

TC5E

S2

Fig. 4

CC1E

CC1E

17

16


16

1

3

3

2

BC6D

W1E

W1D

FRONT

S2

S2

Fig. 3

S2

BC6D

W2D

Fig. 2

RIGHT

W2E

W1E

RIGHT

BACK

W3E

TC6E

TC5E

S2

5&6

2&4

1&3W3E

TC6E

Fig. 1

W3E

TC6E

S2

Fig. 3

W2E

TC6E

TC5E

Fig. 5

W2E

TC5E

TC6E

Fig. 6

S2

CC1E

CC1E

CC1E

CC1E

CC1E

CC1ECC1E

CC1E

Fig. 1

18

17


Fig. 1

W1D

W2D

Fig. 2

BC2D

W1D

This Insulated Cabin included with one Door (DE) . This can be fix in Four position as shown.

Note

This Instruction steps continues with position- 1

1

4

DE

FRONT

BACK

RIGHT

2

3

FRONT

RIGHT

W2D

W1D

W1D

W1D

W1D

1

2

BC6D

BC2D

BC1D

S2

1

1

Add Two (W1D) for each Extension.

W1D

TC2E

Fig. 1

W1D

TC10E

Fig. 3

S2

TC2E

Fig. 2

TC4E

S2

TC5E

Fig. 4

TC10E

20

19

18


Push the wall from both side, and make sure the panels are fully inserted.

Note

TC2E

1&2

S2

W1D

W2D

BACK

FRONT

W1D

W1D

W1D

3&4

TC10E

LEFT

TC1E

TC2EW1D

Fig. 1

TC10E

TC1E

S2

Fig. 4

TC10E

TC1E

Fig. 2

W1DTC1E

TC2E

S2

Fig. 3

BACK

RIGHT

FRONT

TC10E

2&4

TC1E

TC2E

1&3 S2

Add One (TC10E) for each Extension.

CC1E

CC1E

CC1E

CC1E

CC1E

CC1E

Fig. 1

CC2E

S2

BC5D BC3D

Fig. 2

CC2E S2

TC9ETC6E

Fig. 3

S2

CC2E

TC10E

TC5E

19


22

21

S2

TC2ETC1E

TC10E

BACK

LEFTFRONT

S2

W1D

W1D

W1D

W1D

W2D

TC10E

TC2E

TC1E

TC10E

1

2

FRONT

BC5D

BACK

RIGHT

BC6D

TC5E

TC6E

BC3D

CC2E

S2

TC9E

3

23

24

20


3

FRONT

TC3ETC1E

TC4E

TC2E

BC4D

BC2D

BACK

LEFT

BC1D

S2

CC2E

1

2

W1DDCRD

Fig. 2

BC1D

DCRD

Fig. 1

S2

Fig. 4

W1D

Fig. 3

W1D

S2

If the Door is assembling any other positions (2,3 or 4),Please follow page 46-47

Note

S2

W1D

W1D

DCLD

1

4

2&3

DCRD

DCRD DCRD

Fig. 1

CC2E

S2

BC4D BC2D

Fig. 2

CC2ES2

TC3E

TC1E

Fig. 3

S2

CC2E

TC2E

TC4E

21


25

FRONT

W1D

S2

BC1D

DSD

1&2

DSTTC2E

W1D

Fig. 1

DSD

BC1D Fig. 2

DSD

S2

Add Four (TS1E) for each Extension.

S2

1

W1D

W1D

W1D

W1DW1D

W1D

W1D

W1D

W2D

W1D

BACK

LEFT

TS1E

TS1E

TS1E

TS1E

TS1E

TS1E

TS1E

TS1E

TS1E

TS1E

TC1E

FRONT

TC10E

TC2E

TC9E

TC2E

TC1E

Fig. 1

TS1E

S2TC9E

If the Door is assembling any other positions (2,3 or 4),Please follow page 46-47

Note

26

DSD

BC1D DST

TC2E


27

22

Make 5 setsNote

28

FRONT

RIGHT

LEFT

TS1E

1&2

TC7E

TC7ETC8E

Fig. 1

TC7ETC1E

TS1E

Fig. 2

TC7E

TC1E

TS1E

S2

TS1E

TC7E

TC7ETC8E

TS1E

TC7E

TC7ETC8E

TS1E

TC7E

TC7ETC8E

TS1E

TC7E

TC7ETC8E

Add Four (TC7E) with Two (TC8E) For each Extension.

Add Four (TC7E &TS1E) with Two (TC8E) For each Extension.

Fig. 1

TC7ETC7E

Fig. 3

TC7E

TC8E

1&2

3&4

TC7E

TC7E

TC8E

S2

Fig. 2

TC7E

TC7E

S2

Fig. 4

TC8E

S2

TC7E

23


29

TC3E

TC4E

RFSD

BACK

LEFT

1

2

2

2

11

30

FRONT

LEFT

BACK

3

TC7E

S2

TC4ETC3E

1

2

2TC7E

TC7E

TC7E

TC7E

TC7E

TC7E

TC7E

TC7E

TC7E

TC5E

TC6E

RFTE

RFTE

RFTE

Add One (RFTE) for each Extension.

Fig. 3

TC3E

S2

RFTE

TC4E

Fig. 1

TC6E

TC5E

RFTE

S2

Fig. 2

RFTE

RFTE

S2

TC7E

Fig. 2

S2

RFSD

TC4E

Fig. 1

S2

RFSD

TC3E

24


31

TC5E

TC6E

RFSD

BACK

RIGHT

1

2

2

2

11

LEFT

BACK

FRONT

Fig. 2

S2

RFSD

TC5E

Fig. 1

S2

RFSD

TC6E

25


1

C. Roof Assembly

On top ‘U’ channel these 2 holes are Pre-drilled for reference, align the holes and secure.

Note

Parts needed:

R1E 1R2E 2R3E 1R4E 1R5E 2R6E 1RF1E 1RF2E 1RF3E 1RF4E 1RFLE 1RFRE 1GLE 1GRE 1GBLE 1

CODE QTY

GBRE 1GJE 2GSE 8PC1D 2PC2D 2P2BE 4DFA4 2DNS 2DCV4 2S2 116S3 4S8 4S15 24S16 44S10 44S21 18

CODE QTY

LEFT

BACK

R4E

TC1E

TC3E

S16

RFTE

1&2

3&4


R2E 2R5E 2RF5E 1G1E 1G2E 1GJE 2

CODE QTY

GSE 4S2 50S16 16S10 16S21 22

CODE QTY

Note

Remove the protective films before start assembly.

Fig. 1

R4E

RFTE

Fig. 2

R4E

TC3E

S10

Fig. 3

R4E

S10

TC1E

Fig. 4

R4E

S16

S10

R4E

26


2

3

LEFT

BACK

R4E

TC1E

TC3E

S16

RFTE

4

LEFT

BACK

R5E

TC2ES16

RFTE

R4E

BACK

R5E

R5E

R5E

R5E

RFTE

RFTE

TC9E

S16

RFTE

R5E

R5E

S10

Add Two (R5E) for each Extension.

RFTE

R5E

R4E

R4E

S16

S10

S10

S10

27


5

BACKRIGHT

R6E

S16

RFTE

R5E

1

2

6

R1E

TC2E

S16

1

LEFT

FRONT

2

R4ERFTE

On top ‘U’ channel these 2 holes are Pre-drilled for reference, align the holes and secure.

Note

RFTE

Fig. 1

R6E

R5E

Fig. 2

RFTE

R6E

S16

TC2E

Fig. 2

R1E

S16

Fig. 1

R1E

R4E

S16

TC4E

S10

S10

S10S10

S10

28


LEFT

BACK

1,2&34

RF1E

S2

R4E

R1E

W2E

W3E

R1E

TC2E

S16

LEFTFRONT

R4E RFTE

8

7

R1E

S16

RF1E

RFSD

TC3E

R4E

Fig. 1

TC3E

RF1E

R4E

Fig. 2

RF1E

R4E

S2

Fig. 3

RF1E

R4E

S2

S2

Fig. 4

S10

S10

29


10

9

LEFT

FRONT

2&3

S2

W2E

W1E

R4E

R1E

RF2E

1&4

LEFT

FRONT

2

1&3

S2RFLE

R4E

R1E

R5E

RF2E

RF1E

R1E

RF2E

S2

Fig. 3

RF2E

RFSD

R1E

Fig. 1

R1E

RF2E

RF1E

Fig. 2

R1ERF2E

S2

Fig. 4

S2

RFLE

RF2E

RF1E

Fig. 1

RFLE

R5E

Fig. 2

RF2E

RF1E

RFLES2

Fig. 3

RFLE

R2E

Fig. 1

RFTE

R2E

R1E

Fig. 2

S10

RFLE

S2

R2E

R5E

Fig. 1

RFRE

Fig. 4

RFLE

RFRE

Fig. 2

R2E

R5E

S2

RFLE

RFRE

Fig. 3

30


11

12

R2ETC1E

S16

FRONT

R5ERFTE

R1E

LEFT

RFLE

1

2

S10

S16S10

FRONT

BACK

S2

RFRE

R2E

R5E

RFLE

R5E

2&3

1

4

R2E

R2E

Fig. 2

RFLE

RFRE

R2ER2E

Fig. 1

RFRE

S2

R2E

R5E

Fig. 1

FRONT

R2E

R5E

R2E

RFLE

RFRE

R5E

S2

1

31


13

14

FRONT

R2E

TC2E

S16

R5E

R2E

RFLE

RFRE

R5E

2

1

S10

S16S10

RFRE

S2

R2E

R5E

Fig. 1

RF5E

Fig. 4

RFRE

R2ER2E

Fig. 1

R2E

R2E

Fig. 2

RFRE

RF5E

Fig. 2

R2E

R5E

S2

RFRE

RF5E

Fig. 332


15

16

R2ETC2E

S16

FRONT

R5E RFTE

R2E

RFRE

S10

2

1

RIGHT

FRONT

BACK

S2

RF5E

R2E

R6E

RFRE

R5E

2&3

1

4

Add Two (R2E) for each Extension.

Add One (RF5E) for each Extension.

S16S10

R2E

R2E

Fig. 2

RF5E

S2

R2E

R5E

RFRE

RF5E

R2ER2E

Fig. 1

S20

33


17

18

RIGHT

FRONT

1

R2ETC1E

S16

R5E

R2E

RFRE

RF5E

R6E

2

RIGHT

FRONT

BACK

R2E

R5E

R2E

RFLE

RF5E

R6E

S2

S16S10

S10

34


19

20

RIGHT

FRONT

S16

2

1

3

R3E

R2E

RF5E

R6E

RIGHT

BACK

1,2,3&5

4&6

RF4E

R6E

RF5E

S2

RF5E

R3ER2E

Fig. 1

Fig. 3

RF5E

R3E

S16

R3E

R2E

Fig. 2

Fig. 3

RF4E

RF5E

R6E

S2

Fig. 2

RF4E

RF5ER6E

Fig. 6

RF4E

R6ES2

Fig. 4

RF4E

R6E

S2

Fig. 5

RF5E

S2

RF4E

Fig. 1

RF4E

R6E

RFSD

S10

S10

Fig. 2

RF3E

RF5E

Fig. 1

R3E RF3E

RFSD

Fig. 3

RF5E

RF3E

S2

Fig. 4

R3E

RF3E

S2

Fig. 1

RF5E

RF3E

S2

Fig. 2

R3E

RF3E

S2

Fig. 5

RF5E

S2

RF3E

RF4ERF5E

S2

R3E

R6E

Fig. 6

35


21

22

RIGHT

1,2,3&5

6

4

RF3E

R6ERF5E

S2

R3E

RIGHT2

RF3E

R6ERF5E

S2

R3E

1

FRONT

LEFT

S21

TC7E

R4E

R1E

R5E

R2ETC7E

23

24

36


FRONT

BACK

RIGHT

S21

TC7E

TC7E

Fig. 1

S21

TC7ER4E

Fig. 2

TC7E

S21

Fig. 3

S21

TC7E

TC7E

S21

TC7E

S2

RFTE

R4E

LEFT

FRONT

S2

RFTE

R4E

R1E

R5E

R2E

25

26

37


FRONT

BACK

RIGHT

RFTE

RFTE

RFTE

S2

TC2E

GSE

R1E

Fig. 2

TC2E

GSE

R1E

S2

Fig. 3

TC2E

R1E

Fig. 1

Silicon

GLE

GSE Fig. 1

GLE

S2

GSE

Fig. 2

FRONTGSE

GSE

TC10E

GSE

TC1E

GSE

1,2&3

FRONT

S2

G1E

GRE

GLE1&2

1&2

1&2

1&2

Add Two (GSE) for each Extension.

Add One (G1E) for each Extension.

TC1ETC10E

TC2E

TC1ETC10E

TC1ETC10E

G1EGRE G1E

GRE

27

28

38


39


29

30

FRONT

G1E

GRE

S2

GJE

S2

GJE

GLE

Silicon

G1E

GJEGLE

Fig. 3

GJEGLE

G1E

Fig. 1

GJES2

Fig. 2

GLE

G1E

TC2E

GSE

R1E

Fig. 2

TC2E

GSE

R1E

S2

Fig. 3

TC2E

R1E

Fig. 1

Silicon

BACKGSE

GSE

GSE

TC1E

GSE

1,2&3

TC2E

TC9E

1,2&3

1,2&3

Add One (GJE) for each Extension.

G1E

GRE

G1E

GRE

G1E

GRE

TC1ETC9E

TC1ETC9E

TC1ETC9E

Add Two (GSE) for each Extension.

GBRE

GSE Fig. 1

GBRE

GSE

S2Fig. 2

BACK

G2ES2

GJE

S2

GJE

GBRE

GBLE

Silicon

G2E

GJEGBRE

Fig. 3

GJEGBRE

G2E

Fig. 1

GJES2

Fig. 2

GBRE

G2E

BACK

S2

G2E

1&2

1&2

1&2

1&2

GBRE

GBLE

1,2&3

1,2&3

Add One (G2E) for each Extension.

G2EGBLE

G2EGBLE

Add One (GJE) for each Extension.

G2E

GBLE

G2E

GBLE

G2E

GBLE

31

40


32

BACK

RIGHT

1,2&3

DNS

GBRE

GRE

DNS

Fig. 1

DFA4

GBRD

DNS

Fig. 2

DNS

GBRD

Fig. 3

S3

P2BE

GBRE

G2E

GRE

G1E

P2BE

P2BE

Fig. 2

P2BEGBRE

Silicon

P2BE GBRE

Fig. 3

Glue

P2BE

Fig. 1

1,2&3

1,2&3

1,2&3

1,2&3

P2BE

GLE

GBLE

DNS

DFA4

DFA4

DFA4

DFA4

41


33

34

BACK

LEFT

FRONT

RIGHT

1,2,4&5

3

DCV4

CC1E

DCV4

CC1E

DE

1,2,&3

1,2,&3

1,2,&3

FRONT

42


35

36

Dia. 3.0mm.

CC1EPC1D

Fig. 1

PC1D

S2

CC1E

Fig. 2

Glue

DCV4

Fig. 3

Fig. 4

PC2D

PC1D

DCV4S2

Fig. 5

DCRD

Fig.2

DE

DCRD

S15

Fig.3

DE

S15

Fig.1

HC

FRONT

43


DCLD

37

38

Fig.8

Fig.2Fig.1

Fig.3 Fig.4

Fig.5 Fig.6

Fig.7

44


D. Window Assembly

CABIN

OUTS

IDE

RubberSili

con

CABIN INSIDE

Dia.3.0mm.

Rubber

Silicon

1

3 4

CABIN

OUTS

IDE

W2D

2

Silicon

45


S8

CABIN INSIDECABIN INSIDE

5 6

Note Remove the protective films after assembly.

DST

TC1E

Fig. 4

DST

TC1E

S2

S21

W1DDCRD

Fig. 2

BC1DDCRD

Fig. 1

Door Assembly in Positions 2,3 & 4

If the Door is assembling in positions 2,3, & 4, Please follow the steps (1-3)respectively for assembling DCLD, DCRD, DST & DSD.

Note

46


S2

DCRD

DCLD

S2

S21

S21

1

2

DST

3&4

FRONT

Fig. 3

DST

TC1E

1

W1D

W2D

BC2DBC5D

TC2ETC9E

TC2ETC9E

4

DE

FRONT

BACK

RIGHT

2

3

TC2ETC9E

BC1DBC2DBC5D

DSD

Fig. 2

DSD

S21

47


S2

DCRD

DCLD

1

FRONT

2

S21

S21

S2

Fig. 1

W1D

S21

DCRD

W2D

S2

Fig. 2

W1D

DCRD

W2D

2

FRONT

DCLD

DCRD

BC2D

S21

DSD

1&2

Fig. 1

DSD

BC1DBC2DBC5D

3

S2

48


1

PART 2 : Adding Extension Kit to Existing Cabin

LEFT

FRONT

S2

RFRER2E

R3E

R5E

RF3E

RF4E

R6E

RFLE

DCV4

DCV4

PC2D

PC1D

PC1D

S2

CC1E

CC1E

PC2D

Step 1.Remove PC1E,PC2E,RFRE,RF3E & RF4E

RIGHT

FRONT

S2

BACK

R6E

R3E

R5E

R2E

GSE

TC1E

GSE

S2

49


3

S2GRE

GBRE

S2

GJE

RIGHTFRONT

RFSD

BACK2

Step 2.Remove GJE,GRE,GBRE & RFSD

Step 3.Remove GSE

FRONT

RIGHT

S21

TC7E

TC7E

FRONT

RIGHT

RFTE

R6E

R3E

S2

50


4

5

Step 4.Remove S21 From TC7E

Step 5.Remove S2 From RFTE

RIGHTFRONT

BACK

RFTE

R2E

R5E

SUPPORT

RIGHT

FRONT

BACK

R6E

R3ES16S10

51


6

7

Step 6.Remove R3E & R6E

Step 7.Support the Roof Panel(R2E&R5E) by using an appropriate support to avoid the structure from collapsing.

Support Not Included

RIGHTFRONT

BACK

TC5E

S2

TC6E

CC1E

CC1E

RIGHT

FRONT

BACK

S2

R5E

R2E

TS1E

TS1E

TC7E

TC7E

TC8E

52


8

9

Step 8.Remove Roof Structure (TS1E,TC7E & TC8E)

Step 9.Remove S2 From TC5E & TC6E

RIGHT

BACK

FRONT

BACK

S2

W3E

W2E

W1E

BC3D

BC4D

53


10

12

RIGHT

FRONT

CC2E

S2

CC2E

TC6E

TC2E

TC1E

TC5E

RIGHT

BACK

W1E

W2E

W3E

CC1E

S2

CC1E

TC6E

TC5E

11Step 10.Remove CC2E Step 11.Remove CC1E, TC5E & TC6E

Step 12.Remove W1E,W2E,W3E

RIGHT

BACK

FRONT

S2

BC4D

F6D

F5D

BC3D

RIGHTFRONT

BACK

BC2D

W2D

W1D

TC1E

TC2E

BC1D

S2

54


14

13Step 13.Remove BC3D & BC4D

Step 14.Remove W1D & W2D

55


16

FRONT

RIGHT

BACK

F5DF7D

F7D

F2D

F1D

F6D

15

Step 16- Come back to 10’x13’ Insulated Cabin-Gable Roof Extension manual (PART-1) and follow the steps accordingly.

FRONTRIGHT

BACK

Step 15.Remove F7D, F6D & F5D

56


17

Follow the Diagram to Extension Assemble on Right Side Basic Cabin.

W1D

W1D

W1D

W1D

F12D

F12D

F13D

BC6D

BC5D

F8D

F10D

F9D

TC7E

TC7E

TC7E

TC7ETC8E

TC8ETS1E

TS1E RFTE

TC10E

TS1E

TS1E

TC9E

R2E

R2E

R5E

R5E

G2E

G1E

GSE

GJE

RF5E

GJE

GSEGSE

U.S. Polymers, Inc.1057 S. Vail Ave Montebello, CA 90640,United States of America

RD-0.0 2014-08-12

10'x13' Cabin Front Pages (Right Ext).pdf10'x13' Cabin Page 1-9 (Right Ext)10'x13' Cabin Page 10-20 (Right Ext)10'x13' Cabin Page 21-29 (Right Ext)10'x13' Cabin Page 30-40 (Right Ext)10'x13' Cabin Page 41-47 (Right Ext)10'x13' Cabin Page 48-56 (Right Ext)

all purpose insulated cabins insulated ... - duramax sheds · duramax insulated shed limited seven...

Documents