all 115 1 catalogo cng 2011

Components for CNG Systems

3

Cng Cylinder valves 4

Manual cylinder valves 6

automatic cylinder valves 10

Cng filling valves 12

Manual filling valves 14

automatic filling valves 18

Cng valves aCCessories 20

Cng PressUre redUCers 22

reducer model aT04 24

reducer model aT12 26

reducers accessories 32

Cng solenoid valves 34

solenoid valves accessories 35

4

CNG cylinder valves are the new challenge of Tomasetto Achille Spa, developed to enlarge our range of components with the spirit to supply always the best ratio between quality and price. Homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and in compliance

Cng Cylinder valves

Manual UnventedCng Cylinder valve

Manual Unvented lightCng Cylinder valve

Homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and in compliance with the ISO15500 standards.

Homologated in accordance with the European Regulation ECE R110.

5

with the ISO15500 standards, our CNG cylinder valves are manufactured with high standards of quality and equipped with all safety devices: thermo fuse (PRD), burst disc, excess flow valve, manual tap, solenoid valve, etc.. Tomasetto CNG cylinder valves are available in different models, in several configurations and, upon request, in personalized versions as well.

automaticCng Cylinder valve

Manual ventedCng Cylinder valve

Homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415, NAG 417 and COVENIN 3227 and in compliance with the ISO15500 standards.

Homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and in compliance with the ISO15500 standards.

6

Manual UnventedTomasetto CNG manual unvented cylinder valves are homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and they also comply with the ISO15500 standards. Our valves can be equipped with all safety devices: thermo fuse (PRD), burst disc, excess flow valve, manual tap.

> Thermo fuse (PRD)> Burst disc (30 or 41 MPa)> Manual tap> Internal excess flow valve> Threads: depending on the cylinder

Cng Cylinder valves

TeCHniCal daTaMaterialWeightType of productPressure

Temperature

PRD safety valve

Burst disc

Manual tap flow capacityManual tap

Excess flow valvePipe connection

Hot forged brass CNC machined0,55 kgUnvented manual valveMax. working pressure 26,0MPaTest pressure 27,5MPa w/ burst disc 33,0MPa w/o burst disc Hydraulic collapse pressure >100MPa Working temperature -40°C/85°CPRD activation temperature +108°C ±6°C Min. area of gas flow ø 6 mmEmptying tank time* 76sec.(*45lt, internal pressure 22 MPa, external pressure 0,1 MPa, temperature 15° C, CNG) PRD activation time (with fire directed on PRD valve) 10sec.Min. area of gas flow 33,2mm2

Burst pressure (T20°C) 41MPa 0%/+10% 30MPa 0%/+10%Min. area of gas flow (inside valve) 12,6mm2 Tightening torque at 36MPa 3 ± 0,5NmOpening/closing angle (* equal to 2,5 rotations) 900° (±45° *)∆P valve activation 0,65MPa M12x1 M14x1 1/4” NPT 1/8” NPT

7

Manual Unvented lightManual Unvented Light Valves have been developed from the standard version with the aim to target very price sensitive markets, by reducing the weight of the body and maintaining the same performances. This version can be equipped with excess flow valve and manual tap and is provided exclusively with integrated safety devices (thermo fuse (PRD) + burst disc)

> Thermo fuse (PRD)> Burst disc (30 or 41 MPa)> Manual tap> Internal excess flow valve> Threads: depending on the cylinder

TeCHniCal daTaMaterialWeightType of productPressure

Temperature

PRD safety valve

Burst disc

Manual tap flow capacityManual tap

Excess flow valvePipe connection

Hot forged brass CNC machined0,35 kgUnvented manual valveMax. working pressure 26,0MPaTest pressure 27,5MPa w/ burst disc 33,0MPa w/o burst disc Hydraulic collapse pressure >60MPa Working temperature -40°C/85°CPRD activation temperature +108°C ±6°C Min. area of gas flow ø 6 mmEmptying tank time* 76sec.(*45lt, internal pressure 22 MPa, external pressure 0,1 MPa, temperature 15° C, CNG) PRD activation time (with fire directed on PRD valve) 10sec.Min. area of gas flow 33,2mm2

Burst pressure (T20°C) 41MPa 0%/+10% 30MPa 0%/+10%Min. area of gas flow (inside valve) 12,6mm2 Tightening torque at 36MPa 3 ± 0,5NmOpening/closing angle (* equal to 2,5 rotations) 900° (±45° *)∆P valve activation 0,65MPa M12x1 1/8” NPT

8

Manual ventedTomasetto CNG manual vented cylinder valves are homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and they also comply with the ISO15500 standards. Our valves can be equipped with all safety devices: thermo fuse (PRD), burst disc, excess flow valve, manual tap. IMPoRTaNT: ThIS TyPE of valvES DoES NoT NEED ThE GaS-TIGhT houSING.

> Thermo fuse (PRD)> Burst disc> Manual tap> Internal excess flow valve> Threads: depending on the cylinder

Cng Cylinder valves

75

103

Ø30

58

51

9

TeCHniCal daTaMaterial

Weight

Type of product

Pressure

Temperature

PRD safety valve

Burst disc

Manual tap flow capacity

Manual tap

Excess flow valve

Pipe connection

Hot forged brass CNC machined

0,65 kg

Vented manual valve

Max. working pressure 26,0MPa

Test pressure 27,5MPa w/ burst disc

33,0MPa w/o burst disc

Hydraulic collapse pressure >100MPa

Working temperature -40°C/+85°C

PRD activation temperature +108°C ±6°C

Min. area of gas flow 28,3mm2

Emptying tank time* 76 sec.

(*45lt, internal pressure 22 MPa, external pressure 0,1

MPa, temperature 15° C, CNG)

PRD activation time** 10sec.

(**with fire directed on PRD valve)


Burst pressure (T20° C) 41MPa 0%/+10% 30MPa 0%/+10%


(inside valve)

Tightening torque at 36MPa 3±0,5Nm

Opening/closing angle 900° (±45° *)

(*equal to 2,5 rotations)

∆P valve activation 0,65MPa

M12x1

1/4” NPT

1/8” NPT

10

automaticTomasetto CNG vented automatic cylinder valves are homologated in accordance with the European Regulations ECE R110 and R10 and they also comply with the ISO15500 standards. They are also approved in accordance with the ENARGAS NAG 415 and NAG 417 and COVENIN 3227. Our valves can be equipped with all safety devices: thermo fuse (PRD), burst disc, excess flow valve, manual tap and solenoid valve. IMPoRTaNT: ThIS TyPE of valvES DoES NoT NEED ThE GaS-TIGhT houSING.

> Thermo fuse (PRD)> Burst disc> Manual tap> Internal excess flow valve> Electro valve > Threads: depending on the cylinder

Cng Cylinder valves

11


Weight

Type of product

Pressure

Temperature

PRD safety valve

Burst disc


Manual tap

Excess flow valve

Solenoid valve

Pipe connection


1,10 kg

Vented automatic valve


Test pressure 27,5MPa w/ burst disc

33,0MPa w/o burst disc





Emptying tank time* 76sec.

(*45lt, internal pressure 22 MPa, external pressure

0,1 MPa, temperature 15°C, CNG)

PRD activation time** 10sec.

(**with fire directed on PRD valve)

Min. area of gas flow 33,2 mm2

Burst pressure (T20° C) 41MPa 0%/+10% 30MPa 0%/+10%


(inside valve)

Tightening torque at 36MPa 3 ±0,5Nm


(* equal to 2,5 rotations)

∆P valve activation 0,65MPa


Voltage 12 V DC

Power dissipation 15 W

Opening ∆P 8V @ 26MPa

M12x1

1/4” NPT

1/8” NPT

12

Tomasetto CNG filling valves are homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and they also comply with the ISO15500 standards. They

Cng filling valves

ManualCng filling valve

13

are available in different models and versions, both manual or equipped with solenoid valve. Upon request, personalized versions can be supplied as well.

automaticCng filling valve

14

Cng filling valves

with PiCoversion

ngv1 type version

russian typeversion

model Manual filling valvesTomasetto CNG Manual Filling valves are available in 3 different versions, according to the customers’ requirement or Countries of destination:

> With PICo> NGv1 Type > Russian Type

15

model Manual valve with PiCo CNG Manual Filling valves with PICO are homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and in compliance with the ISO15500 standards. They are available with different types of connectors (PICO Brazil, PICO Argentina, PICO New Zealand). Moreover, the PICO New Zealand is available also in the “T” type version.

> Non-return valve> Burst disc (30 or 41 bar)> Manual tap> Discharge tap> Standard connection threads M12x1

version

outlet Pipe Connection

External Pipe Connection

PICO ARG, BR, NZ

M12x1, M14x1, 1/4” NPT, 1/8” NPT

1/2” G

16

Cng filling valves

model Manual filling valve ngv1 type CNG Manual Filling valves NGV1 type are homologated in accordance with the European Regulation ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and in compliance with the ISO15500 standards. They are available in two different models:> Standard type, with manual tap and non-return valve, available with NGV1 and NGV1 ITALIA connectors> “T” type, without manual tap, with non-return valve, available with NGV1 and NGV1 ITALIA connectors

> Non-return valve> Manual tap (only for standard version)> Standard connection threads M12x1

version

Model



NGV1, NGV1 ITALIA

Standard or “T” type

M12x1, M14x1, 1/4” NPT, 1/8” NPT

1/2” G

17

model Manual filling valve russian type CNG Manual Filling valves Russian type have been developed for the Former Russian Soviet Republic and can be equipped with manual tap and discharge tap

> Manual tap> Discharge tap> Standard connection threads M12x1

version



RuSSIaN

M12x1, M14x1, 1/4” NPT, 1/8” NPT

1/2” G

18

automaticTomasetto CNG automatic filling valves are a new product in the CNG market and were developed with the aim to give the possibility to avoid the use of the high pressure solenoid valve in the system, allowing to save time and money. These valves are homologated in accordance with the European Regulations ECE R110 and R10 and in compliance with the ISO15500 standards. They are also approved in accordance with the ENARGAS NAG 415 and NAG 417. The automatic filling valves are offered with different type of adaptors (PICO Brazil, PICO Argentina, PICO New Zealand, PICO NGV1).

> Non-return valve> Burst disc (30 or 41 bar)> Manual tap> Discharge tap> Standard connection threads M12x1> Solenoid valve

Cng filling valves

19


Weight

Type of product

Pressure

Temperature


Manual tap

Solenoid valve


1,0 kg

Automatic filling valve


Test pressure 27,5MPa





(inside valve)

Tightening torque at 36MPa 3 ±0,5Nm


(*equal to 2,5 rotations)

Min. area of gas flow 21,6 mm2

Voltage 12 V DC



version



PICO ARG, BR, NZ, NGV1, NGV1 ITALIA

M12x1, M14x1, 1/4” NPT, 1/8” NPT

1/2” G

20

Cng valves aCCessories

AMP super-seal Minitimer solenoid wire

vM4511

Locking wrench for manual unvented CNG cylinder valve

vM4523Locking wrench for vented CNG cylinder valve

vM4524

Coil 12V 15W AMP

vM4520

Coil 12V 15W Minitimer

vM4521Coil 24V 15W AMP

vM4537

AMP super-seal solenoid wire

MvaT3513


vM4543

High pressure solenoid valve maintenance kit

rMaT2172Coil cap with OR

vM1036

Gas-tight housing

vM4545

21

Fitting for double conical joint Ø8

Flat nut

vM2043

Zinc-plated double conical joint Ø6

Two tanks connecting accessories bag for CNG cylinder valve Ø6

vM1025

Zinc-plated double conical joint Ø8

vM2118

rMaT3012

M12x1 zinc-plated fitting

eM14010

Fitting for double conical joint Ø6

vM2084

vM2116M14x1 cap

vM2117

M12x1 cap

vM2099

Fixing metal shaft with mounting screws for cut-off and filling valve

vM1022Filling and cut-off valve accessories bag

vM1024Fixing accessories bag for cylinder valves - Ø6

vM1023

Two tanks connecting accessories bag for CNG cylinder valve Ø8

vM1034Fixing accessories bag for cylinder valves - Ø8

vM1033

22

Tomasetto Achille designs and manufactures pressure reducers (pressure regulators) for CNG complete systems, calibrated for different engines.

Cng Pressure reducers

aT04Model

aT12 lngModel

23

Our range of reducers includes electronic models for traditional systems and model for sequential injection systems and, upon request, can be supplied with personalized trademarks.

aT12 sTandardModel

aT12 sUPerModel

aT12 sPeCialModel

24

aT04Tomasetto CNG pressure reducer, model AT04, is a 3 stages electronic reducer for traditional systems. Compact and very reliable, it is homologated in accordance with ECE R110 and complies with ISO 15500 standards. This reducer is equipped with a double regulation system to obtain always the best performances

> Maintenance kit: RMaT2160


Model

25

TeCHniCal daTaDimension

Material

Weight

Type of product

Max. inlet pressure

Coil voltage

Coil power

Inlet connection

outlet connection

154,5x190x110 mm

Die-cast aluminium body, CNC machined

2,00 kg

CNG traditional reducer

26 MPa

12 V DC

15 W

Ø 6mm M12x1

Swivel plastic pipe Ø 19mm

version

100 hP

140 hP

Super (>140 hP)

CNG floW RaTE

22 kg/h

30 kg/h

up to 40 kg/h

REf. CoDE

RMTA1001

RMTA1010

RMTA1020

26

aT12Tomasetto CNG pressure reducer, model AT12, is a 2 stages reducer for sequential injection systems. Compact and very reliable, it is homologated in accordance with ECE R110, approved in accordance with the ENARGAS NAG 415 and NAG 417 and complies with ISO 15500 standards. The outlet pressure of this reducer is adjustable from 0,10 to 0,25 MPa to obtain always the best performance. Tomasetto CNG AT12 pressure reducers is avaiable in different versions: STANDARD, SUPER and SPECIAL. In this range it is also included an LNG version for special applications on liquid natural gas systems.


Model

sTandardversion sUPerversionwith high pressure solenoid valve.

lngversionspecial version for LNG applications

sPeCialversionwithout solenoid valve.

27

aT12 sTandard version Tomasetto CNG pressure reducer, model AT12, STANDARD version, is a 2 stages reducer for sequential injection systems, equipped with a low pressure solenoid valve.

> Maintenance kit: RMaT2170> Solenoid valve maintenance kit: RMaT2171


Material

Weight

Type of product

Max. inlet pressure

1st stage pressure

Coil voltage

Coil power

Inlet connection

outlet connection

flow rate

120x145x155 mm

Die-cast Aluminium body, CNC machined

1,45 kg

CNG sequential reducer

26,00 MPa

0,50 MPa

12 V DC

17 W

Ø 6.0 mm M12x1

Fixed pipe fitting Ø 13.5 mm

35 kg/h CH4

Model

28

aT12 sUPerTomasetto CNG pressure reducer, model AT12, SUPER version, is a 2 stages reducer for sequential injection systems, equipped with a high pressure solenoid valve.

> Maintenance kit: RMaT2170> Solenoid valve maintenance kit: RMaT2172


Model


Material

Weight

Type of product

Max. inlet pressure

1st stage pressure

Coil voltage

Coil power

Inlet connection

outlet connection

flow rate

110x155x150 mm


1,60 kg


26,00 MPa

0,50 MPa

12 V DC

15 W

Ø 6.0 mm M12x1


70 kg/h CH4

29

aT12 sPeCial versionTomasetto CNG pressure reducer, model AT12, SPECIAL version, is a 2 stages reducer for sequential injection systems, without solenoid valve.


Model


Material

Weight

Type of product

Max. inlet pressure

1st stage pressure

Inlet connection

outlet connection

flow rate

110x155x145 mm


1,30 kg


26,00 MPa

0,50 MPa

Ø 6.0 mm M12x1


70 kg/h CH4

30


aT12 lngTomasetto CNG pressure reducer, model AT12, LNG version, is a 1 stage reducer for special applications on liquid natural gas systems, equipped with a low pressure solenoid valve.


Model

31

ThE lNG vERSIoN IS alSo avaIlaBlE WIThouT ThE SolENoID valvE, uPoN REquEST.


Material

Weight

Type of product

Max. inlet pressure

Coil voltage

Coil power

Inlet connection

outlet connection

flow Rate

110x135x130 mm

Die-cast aluminium body, CNC machined

1,50 kg

CNG traditional reducer

0,8 MPa

12 V DC

15 W

M14x1 pipe Ø 8 mm

Swivel plastic pipe Ø 19mm

35 kg/h CH4 with solenoid valve

70 kg/h CH4 without solenoid valve

32

Cng redUCers aCCessories

High pressure solenoid valve maintenance kit (for CNG reducer AT12 Super version)

rMaT2172Solenoid valve maintenance kit (for CNG reducer AT12 Standard version)

rMaT2171

CNG reducer AT04 maintenance kit

rMaT2160


vM4511Faston solenoid wire

MvaT3514AMP super-seal solenoid wire

MvaT3513

LNG reducer AT12 maintenance kit

rMaT2190CNG reducer AT12 maintenance kit

rMaT2170

33



vM4537

Coil 12V 11W faston

rM2927 Coil 12V 17W AMP

MvaT3755

Coil 12V 15W AMP

vM4520


vM4543

Coil 12V 17W faston

MvaT3752

Coil cap with OR

vM1036

34

Cut-off valveTomasetto CNG high pressure solenoid valves are homologated in accordance with the European Regulations ECE R110, and R10, approved in accordance with the ENARGAS NAG 415 and NAG 417 and they also comply with the ISO15500 standards.

Cng solenoid valves


Weight

Type of product

Pressure

Temperature

Coil

Pipe Connection


0,60 kg

High pressure valve

Max. working pressure 26,0 MPa

Test pressure 27,5 MPa




Voltage 12 V DC



Electrical connection AMP Minitimer

M12x1, M14x1, 1/4” NPT, 1/8” NPT

35

accessories for Cng solenoid valves



vM4537


vM4511

Filter + gasket

vM1035

Coil 12V 15W AMP

vM4520


vM4543

High pressure solenoid valve maintenance kit

rMaT2172

Fixing metal shaft with mounting screws for cut-off and filling valve

vM1022Filling and cut-off valve accessories bag

vM1024Two tanks connecting accessories bag for CNG cylinder valve Ø8

vM1034

AMP super-seal solenoid wire

MvaT3513

Coil cap with OR

vM1036

www.tomasetto.com

Tomasetto achille Spa

via del Progresso, 47/53

Castegnero (vI) Italy

Ph. +39 0444 638326

fax +39 0444 639367

[email protected]

GP

LCO

MM

UN

ICAT

ION

.CO

M

all 115 1 catalogo cng 2011

Documents