AL-RASIKH & AL-MERJALJOINT VENTURE PRESENTATION

The future is in our hands

Introduction

Al-Rasikh and Al-Merjal are both Iraq companies working in the field of rebuilt the infrastructure of energy, industry, Gas and oil.The two companies started cooperation in many projects since 2013 and approaches a joint venture agreement recently through combining the resources and experience to handle the existing and future projects challenges.In this presentation we are going to focus on the experience integration of both companies resources.

Part II

• AL Merjal General Construction company established in 1991 and registered in Iraq as (first class electrometrical company ).

• AL Merjal employed highly qualified and experience engineers and technical workers indifferent industries.

• AL Merjal has vast experience in rehabilitation of the thermal power plant, construction, of new power plant, transmission ,distribution and vast experience in oil & gas and industry , this comes due to full coordination with international prime contracts .

• The early start of AL Merjal general construction company was with AL Heqma civil work bureau and Al Sharq mechanical and electrical work both were registered in 1991 in Baghdad chamber of commerce from 1991 to 2001. In 2001 the two bursas were united and registered with the Iraq company register as AL Merjal general construction company in no. (8050) dated 23/10/2001 AL Merjal is committed to provide the best services to the highest engineering standard and highest performance under supervision of high caliber staff. AL Merjal committed to satisfy the time schedule of different projects under difficult circumstances.

ORGANAIZATION CHART & PERCENTAGE OF WORKS PER SECTOR

EngineeringDept.

AuditingDept.

Jordan/Amman HeadOffice

Iraq / Baghdad Office

Technical Dept.

Managing Director

FinancialDept.

QA / QCDept.

HSEDept.

Secretary

Doc. Control

Site Manger

Projects Dept.

HSE Mechanical Electrical Civil Instrument SecurityTeam Team Team Team team Team

Percentage of Works Per Sector

Energy Sector 70%

Oil &Gas Sector 20%

Industrial infrastructures4%Others (water, wastewater 6%

65

25

10

Percentage of Energy sector

Thermal Power Plants

Gas Power Plants

Diesel Power Plants

SERVICES & FIELDS

1 . Our Services :

• Project Management Services

• Engineering Services

• Civil Construction Services

• Electro-Mechanical full construction services

• Commissioning Services

• O&M Services

• Projects Rehabilitation Services

• Project Procurement Services

• Projects Assessment Services

2 . Fields We Are Working For:

• Energy Field:

Power Generation Power Transmission Power Distribution

• Oil and Gas Field:

Refineries Pipelines Pumping Station Industrial Oil Unit

• Water Field:

Water Treatment Plant Waste Water Treatment Plant Water Intake and

Pumping Stations

LIST OF TOOLS & EQUIPMENT'S

• Crane ( 20 - 50 Ton )• Magnetic drills• Electric stroke Saws• Fork lifts (5 &10 Tons )• Truck provided with Hydraulic Crane• Truck, Trailers, Loaders• Caravans (Offices, Living & Services )• Welding Machines & Accessories ( TIG & MIG Machines ….etc.)• Mechanical Inspection Equipment.• Electric basket• Power Machinery (tubes beveling machines, portable & bench grinders,

portable & bench drills, etc.)• Insulation machinery (Roller, Shear...etc )• Testing Tools ( Vacuum, Pressure pump up to 220bars, pneumatic kit for

exchangers tubes test )• Scaffolding• Stress Relief equipment with accessories• Electrical Winch Machines• Lifting Tools ( tear fore. chain blocks,..) up to 20 tons• Generator 50 -150 KVA

• Air Compressor.• Water Jet cleaning machines.• Sand Blasting .• Tube bending machine.• Plate bending machine.• Excavator.• Wheel Loader.• Water Truck .• Pick-up vehicles.

LIST OF WORKFORCE

1- Head & Operation Management Staff• Management Team.• Engineering & Design team.• Contracting & Legal Revising team.• Procurement Team.• Financial & Commercial Team.• Operation Management Team.• Planning & Scheduling Team.• Tendering & Proposal Team.• Human Recourses Management Team.• Project Control Management team.• QA/QC Team.• HSE Team.

2- Projects Management & Operation Staff• Projects Operation Management Team .• Site Management Team .• Security Team.• Civil Construction Team .• Electro-Mechanical Erection & Rehabilitation Team .• Testing & Commissioning Team .• Document Control Team .

3- Project Sites Implementation Staff• Site Implementation Engineers .• Site Implementation Technician & Forman.• Site Material loading & Handling Team .• Site Skilled & Unskilled Labor .• Site Administration Team• Site Assessment team• Site Security Guard Team

PROJECTS LIST

# Project Description Project Location Date Of Project Client

1

Full replacement work services of water tube boiler and furnace as well for steam boiler no. 1 to 4

Baiji thermal powerplant 1996 - 2000 MOE

2 Rehabilitation of 2 unit 220MW capacity each

Baiji thermal powerplant 1999 - 2000 Ansaldo

Energy

Rehabilitation of steam3 boiler with capacity of 80

ton /Hr.

Al-Phosphate chemical plant facility in Al –Anbar Gov.

1999 - 2000 MOI

Construction of Crude oil4 steel storage tanks with

capacity of 2 X 3000 M3Seneya Refinery 2000 - 2001 MOO

5 Rehabilitation of boiler 60 Ton/Hr. capacity

Petro-Chemical Plant facility in

Basra Gov.2001 - 2002 MOI

6 Rehabilitation of 6 Boilers 60 Ton/ Hr. capacity

Al-Phosphate Chemical Plant

facility in Al-Mosul Gov.

2002 - 2003 MOI

Dismantle of onecomplete Boiler 90 ton/hr

7 capacity and install new Boiler 160 Ton/Hr capacity

North Gas company 2002 - 2003 MOO

8

Rehabilitation of unit 5 & 6boilers 580 ton/Hr. capacity each as well asall related auxiliary work

Daura power plant 2002 - 2003 Babcock / Germany

Design , Supply &9 Erection one Over head

crane 65 ton capacity

Baiji gas powerplant 2003 - 2004 MOE

Installation of 2 LFO10 storage tanks 5000 M3

capacity

Baiji gas power plant 2003 - 2004 MOE

Electro-Mechanical erection services of 8 gas

11 turbine unitsmanufactured by GE 25 MW capacity

Baiji gas power plant 2004 - 2005

Washingto n Group

( GESupervisio

n)

Rehabilitation of 5 thermal 12 units no. 1,2,3, 4 & 6 ( 220

MW capacity each)Baiji thermal power 2004 - 2005 Bechtel

company

13

A complete installation facility of 2 gas turbine units no. 3 & 4 manufactured by Siemens 159 MW capacity type V.94.2

Baiji gas powerplant 2005 - 2006

Odabrecht Company

(SIEMENS S/V)

Complete Construction services of TAZA gas turbine power plant ( 1 X

14 265 MW + 1 X 60 MW )capacity manufactured by Siemens type ( V.94.3+ V.64)

Kirkuk Gov. 2004 - 2006SIEMENS(Germany)

15 EPC firefighting system) Seneya Oil Refinery 2006 -2006 MOO

16

Rehabilitation services of boiler 580 Ton / Hr. capacity each for unit 3& 4

Dura power plant2006 - 2007

MOE

Complete construction of17 new boiler ,150 ton/ Hr. in

Dura oil refineryDaura oil refinery 2007 - 2008 Bono

( Italy)

Complete civil Construction services of

18 Erbil gas turbine power plant with capacity of (6 X 125MW )

Erbil gas turbine powr plant 2007 - 2009 ABB

19

Full site technical assessment services of unit 1 & 3 Hitachi Boilers for JICA – Japan

Musaiab Thermal Power Plant 2007 – 2010 Hitachi

Japan

Condenser Re-tubing20 Services of Thermal Units

no. 1 to 6

Baiji thermal power plant 2008 - 2009 MOE

21

Full replacement work of two lifting pumps station with capacity of 8.2 M/Sec

Baii Thermal power plant 2010 - 2010 MOE

Full replacement services22 work of circulating water

system of water intake

Baii Thermal power plant 2011 - 2011 MOE

23

Complete Construction works for HFO Diesel power plant with capacity of ( 4 X 6 MW ) manufactured by WARTSILA

Duhok Gov. 2012 - 2013 WARTSILAAustria

Rehabilitation of24 chemical separation

tower type O6H1B

ARADAT Co.for Chemicals &

DetergentsBaiji

2014 - 2014 ARADATCo.

EPC steam boiler 15025 ton/Hr. manufactured by

Bono – ITALYDura Oil Refinery 2012 - 2014 Bono

Italy

BRIEF DISCRIPTION FOR MAIN PROJECTS

1 .REHABILITATION OF BEIJI THERMAL POWERPLANT

(2 X 220 MW ) WITH ANSALDO ENERGYMerjal Co. the first Iraqi company completionfor full Rehabilitation for Thermal Power Plant

Rehabilitation Of 2 Units Of 220 Mw Each, For Baiji Thermal Power As Sub-contractor For ANSALDO Energy, Italy, In 1999 To 2000 . Work Includes Boilers, Turbines, Generators, And B.O.P. (( Mechanical, Electrical, I&C , Inspection, Pre Commissioning & Commissioning ))

2. REHABILITATION OF BEIJI THERMAL POWERPLANT

(5 X 220 MW ) WITH BECHTEL COMPANY

Rehabilitation of Unit 1,2,3,4 and 6 capacity 220 MW each, for Baiji Thermal Power Plant with Bechtel Co.,in 2004 to 2005 . Work includes boilers, turbines , generators, and B.O.P. (( mechanical , electrical , I&C, Inspection, Pre commissioning & commissioning )) .

3. Rehabilitation Of Daura boilers withBabcock GMBH Company

Rehabilitation of 2 boilers (580 Ton/Hr.) for units 5&6 including mechanical , electrical , I & C inspection , pre commissioning and commissioning with BABCOCK Co. , project started 2002, and finished in 2003.

4.TAZA GAS TURBIN 265 (V.94.3) & 60 (V.64 ) WITH SEIMENS

Merjal Co. the first Iraqi company completion for full construction gas turbine plant

Complete Construction Of two Unit 265 MW (V.94.3) & 60 MW( V.64) Gas Turbine For TAZA Power Plant, 2004-2005, withSEIMENS as turnkey job ,Starting From Site preparation ,Foundation, Steel Structures, GT, Air Intake, Auxiliary, BalanceOf Plant, Piping And Fitting, Buildings, Gas Reduction Station,Water Treatment Unit, Fire Fighting Network , Control. Switch

dGear An I&C .

Construction unit (3 &4 ) Baiji Gas Turbines (V.94.2) 159 MW each, with Odabrecht Co.2005-2006.Complete Construction Of two Unit 159 MW (V.94.2) Gas Turbine For beiji Power Plant, as turnkey job ,Starting From Site preparation , Foundation, Steel Structures, GT, Air Intake, Auxiliary, Balance Of Plant, Piping And Fitting, Water Treatment Unit, Fire Fighting Network, Control. Switch Gear And I&C

5. BAIJI GAS TURBINE ( 2 X 159 MW) WITH ODABRECHT COMPANY

Engineering , Supply & Construction of new, 150 ton/ hr, Bono Made for Daura oil refinery, ministry of oil .The scope of work included foundation, steel structure,and biler installation. Pre-commissioning and commissioning, start up test for 72 hours, and over to client.

6. EPC BOILER 150 TON/HR MANUFACTURED BY BONO – ITALY

Details of rehabilitation for BAIJI & DOURA Thermal Power Plants done by AL MARJALmany times

1. Boiler Section Replace of water Wall Panels up to 30 m with baffle tube. Replace of Corner Panels. Replace of Headers and Nipples. Replace front & rear hopper panels . Replace buck – stays . Replace hanger bolts . Replace primary superheat coils . Replace secondary superheat coils . Replace cold reheat coils . Replace hot reheat coils . Replace economizer coils . Replace hanger tubes

Replace boiler casing . Replace cladding . Replace insulation . Replace attemperators . Replace safety, manual, motorize and pneumatic valves . Replace drum internal parts . Overall and inspection for FDF & GRF with replacement all bearings and bearing housing. Replace air heaters ( baskets, sectors, support and guide bearings …etc. Replace all type of soot blowers with all accessories Replace oil Burners & igniters with all accessories. Replace steam air heaters coils. Replace of prefabricated Gas & Air ducts with its expansions. Replace of Air & Gas Dumpers . Replace of wind boxes with its expansions. Replace of Power Panels & cables.

Replace of field instrumentation

Replace of Fuel Heaters & Filters.

Maintain of Boiler chimney.

Inspection and Test for all above activities.

Chemical washing and passivation.

Replace of field instrumentation

Replace of Fuel Heaters & Filters.

Maintain of Boiler chimney.

Inspection and Test for all above activities.

Chemical washing and passivation

2. Turbine sector Replace HP, IP& LP rotors . Replace all bearings. Replace diaphrams . Replace the turning gears. Replace oil & steam seals. Condenser re-tubing. Replace HP, LP heaters Replace feed water pumps. Replace condensate pumps. Replace Turbine Main Valves. Replace power panels & cables . Replace field Instrumentation.

3. GENERATOR SECTOR Replace Rotor. Replace bearings Electrical tests for Rotor & Stator .

4. BOP Replace two lifting pumps 8.2 m/s with all accessories . Replace three circulating pumps with all accessories . Maintain Gas reduction station. Maintain fuel plant system. Maintain water treatment plant.

QA/QC PLAN

Merjal Company ( MGCC ) has developed this Construction Quality Assurance/Quality Control (QA/QC) Manual to ensure that Construction activities comply with the applicable updated engineering standards, approved design criteria, engineering plans and specifications, and good engineering practice.

The Engineering Specifications, and the Quality Assurance (QA) and Quality Control (QC) Inspections, sampling, testing, survey controls, and records required to demonstrate that the Permit has met these requirements.

(MGCC) has developed the QA/QC company dept. to ensure that construction activities comply with the applicable updated engineering standards, approved design criteria, engineering plans and specifications, and good engineering practice.

The following plans & Procedures have been built by (MGCC) QA/QCDept. covering all required QA/QC instruction & guidelines for projectsconstruction and supervision:

• QA/QC construction procedure

• QA/QC Organization Chart

• QA/QC job description

• QA/QC check sheets

• QA/QC inspection plan

• QA/QC Calibration plan

• QA/QC piping hydrostatic testing

• QA/QC welding procedure

HSE PLAN

Merjal Company (MGCC) safety manual has been established to assist staff of the Division of Engineering to be aware of their duties with respect to workplace health and safety.

It details aspects of the Workplace Health and safety of engineering construction works.

The responsibility for implementation of the guidelines set out in this document rests with each member of the Division. In particular the document highlights the responsibilities of management and staff within the Department. Success in implementation depends on each person having a positive attitude to the spirit of these guidelines.

An understanding of the contents of the manual is essential for teaching staff, supervisors and other employees. It outlines the responsibilities, procedures and actions required of all persons to achieve high standards of workplace health and safety.

(MGCC )has been established independent safety department managingthe following:

• Jobsite Safety Rules

• Construction Safety Rules

• Scaffolding Safety Guidelines

• Safe Lifting Guideline and Procedure

• Safety Personal Protective Equipment

• Safety Organization Chart

CERTIFICATES

Conclusion

Network References Skills

From what we saw above

Al-Rasikh JV with Al-Marjel means:

That is why we believe that ……

The future is in our hands

Al-Rasikh joint venture with Al-Marjel holds the success key forefficient solutions for rebuilding the infra-structure of our country.