alsecured28iqx9o4y1gap.cloudfront.net/sites/ · 2015. 9. 17. · fire, safety and environmental...

ALSECUREFire, safety and environmental cables

Alsecure is the cable you can stake your

reputation on when safety and security

are critical – to maintain circuit integrity

for mains power, lighting, alarms, pumps,

and other essential services when under fire.

Trust Alsecure to keep you safe and secure.

Nexans Olex Alsecure range is highly flexible and can be

handled and installed safely and easily with standard tools

just like normal building cables.

For more information on these products or for information

on Nexans Olex power, industrial and mining products, visit

www.olex.com.au

Trust Alsecure to keep you safe and secure.

Contents

Introduction 2

Alsecure® Envirolex® 4

Building Flat 6

Flexible Single Core 8

Data 10

Alsecure® Premium® INFIT™ 12

Single Core 90ºC 14

Multicore 90ºC 16

Instrumentation (COMING SOON) 20

Technical

Nomenclature and Fire Resistance Cable Rating System 22

Installation Guide 24

The Cable Range 25

1

Sustainable development has become a major concern in

our society in recent years. For the construction industry,

particularly in buildings, sustainable development implies

a built environment which is habitable, safe and healthy.

Nexans Olex recognizes the importance of sustainable

development in the building and construction industry and

opportunities for advancement of cable design and technology.

As a result, Nexans Olex have developed a three tier offering

for its range of environmental, fire and safety cables for the

building and construction industry based on the following

considerations:

Adopting GBCA guidelines on Best Practice PVC, to ensure

this material is used (manufactured and processed) in a

responsible manner throughout our manufacturing plants,

suppliers’ value chain and end of life management.

Halogen free fire retardant products for a safe and healthy

building environment.

Long life cables made from materials with low

environmental impact both during and after service life.

Building a sustainable future with Nexans Olex.

2 |

Building a sustainable future with Nexans Olex.

Electric cables and their use can

contribute towards sustainable

construction because they can

be an important contributor

to energy efficiency, providing

a safe and healthy built

environment and protect people

and equipment in case of

emergency or fire.

Alsecure®

Premium INFIT™

(Ceramifiable)

Alsecure® Envirolex®

PVC Best Practice Manufactured CablesAs defined by GBCA

Fire Resistant Flame RetardantLow Smoke Zero HalogenNo Acid Gas & Hazardous Fume EmissionsMica Free

Medium Fire PerformanceFlame RetardantLow Smoke Zero HalogenReduced Acid Gas & Hazardous Fume EmissionsLead and other Heavy Metal Free

Environmental, fire and safety cables

Nexans Olex complies with GBCA PVC Best Practice Guidelines.

All PVC used in Nexans Olex manufactured cables follows the

guidelines for Best Practice PVC.

Using Nexans Olex manufactured PVC cables can contribute

to your project earning points towards your new building’s

GBCA Green Star rating (PVC Best Practice Audit document

is available upon request).

Extensive range of enhanced performance cables for the

construction industry engineered from low smoke halogen

free materials with improved fire retardant properties

(over standard PVC cables) reduced smoke, acid gas and

hazardous fume generation particularly under fire conditions,

while retaining the excellent mechanical and electrical

properties designed into Nexans Olex cables.

Complete range of high performance fire safety/ fire resistant

cables engineered from materials developed in conjunction

with CSIRO. This unique cable polymeric insulation material

hardens into a protective ceramic shield when exposed to fire,

maintaining circuit integrity and life-saving essential services.

In addition to its unique property, the material has low calorific

value and fire retardant properties with minimal generation of

hazardous smoke and corrosive fume emissions.

3

PVC Best Practice Manufactured Cables


Alsecure® Premium INFIT® (Ceramifiable®)

For a safer environment, you can breathe easy.Alsecure® Envirolex® cables are an extensive range

of enhanced performance cables for the construction

industry engineered to dramatically reduce

environmental impact, particularly under fire conditions,

while retaining the excellent mechanical and electrical

properties designed into Nexans Olex cables.

Halogenfree

Lowsmoke

ClBr

Fl

4

ALSECURE®

ENVIROLEX®

Corrosionresistant

Operatingtemp 110°C

Highflexibility

Flameretardant


Physicaltoughness

Highflexibility

Flameretardant

Operatingtemp 90°C

Flameretardant

Operatingtemp 90°C

Flameretardant

Operatingtemp 90°C

Highflexibility

Flameretardant

Highflexibility

Flameretardant

Electro magneticinterference

Operatingtemp 90°C

Highflexibility

Flameretardant

Chemicalresistance

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Lowsmoke

Lowsmoke

Lowsmoke

Lowsmoke

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Corrosionresistant

Corrosionresistant

Corrosionresistant

Fireresistant

Fireresistant

Fireresistant

Chemicalresistance

Chemicalresistance

Chemicalresistance

Chemicalresistance

Fireresistant

Alsecure® Envirolex® Building Flat 6

Alsecure® Envirolex® Flexible 8

Alsecure® Envirolex® Data 10


Alsecure® Envirolex® cables are an extensive range of enhanced performance cables

for the construction industry engineered to dramatically reduce environmental impact,

particularly under fire conditions, while retaining the excellent mechanical and electrical

properties designed into Nexans Olex cables. Olex uses a variety of inorganically filled

polyolefin based materials to engineer the cables in the Alsecure® Envirolex® range to

meet a wide variety of end users and performance requirements.

Cable types from building wires, flexible, low voltage power, multicore control and data.

Advantages of Alsecure® Envirolex® Cables

Conductor range up to 630mm2 for single core cables

Improved performance in case if fire:

– Flame retardant/self-extinguishing

– Reduced acid, gas and smoke generation

– Non-corrosive

– Reduced toxicity

Halogen free (i.e. no chlorine, bromine etc.)

Lead free

Easy termination and installation requirements

Made in accordance with Australian Standards

Alsecure® Envirolex® cables have been tested according to and comply with the

requirements as specified in AS1660.5.6.

Alsecure® Envirolex® products include readily strippable cables for general construction

purposes as well as the tougher products commonly found in cables with high

performance capability.

Alsecure® Envirolex® materials can also be used as alternatives for all other low voltage

power and control cables (Refer Nexans Olex Handbook for Low Voltage power and

Control cable from pages 8 to 25). Cables are available on request, subject to minimum

production run.

Setting the highest standards

Properties Australian Standards International Standards

Flame Retardant AS/NZS1660.5.6 IEC60332-1

Bunched Retardance AS/NZS1660.5.1 IEC60332-3-2A

Low Smoke AS/NZS1660.5.2 IEC61034-2

Halogen Free AS/NZS1660.5.3 IEC60754-1

Non Corrosive AS/NZS1660.5.4 IEC60754-2

Applications

Get product and technical information wherever you are with the Olex Handbook app. See page 25 for details.

5

Nominal Main Nominal Nominal Earth Nominal Approx. Product conductor conductor insulation sheath conductor overall mass code area type thickness thickness area diameter mm2 mm mm mm2 mm kg/100m 2C+E 1.0 Solid Cu 0.6 0.9 1.0 9.0x4.2 5.7 CTCP02JA002 1.5 Strand Cu 0.6 0.9 1.5 10.0x4.6 7.2 CTCP05JA002 2.5 Solid Cu 0.6 1.0 2.5 11.2x5.0 11.0 CTCP06JA002 2.5 Strand Cu 0.6 1.0 2.5 11.7x5.3 11.1 CTCP07JA002 4.0 Strand Cu 0.7 1.1 2.5 13.4x6.2 15.2 CTCP09JA002 6.0 Strand Cu 0.7 1.1 2.5 14.5x6.8 19.2 CTCP11JA002 10.0 Strand Cu 0.7 1.2 4.0 17.0x7.8 29.8 CTCP13JA002 16.0 Strand Cu 0.7 1.3 6.0 19.7x8.9 43.7 CTCP15JA002 3C+E 1.5 Strand Cu 0.6 0.9 1.5 12.7x4.6 9.4 ETCP05JA003 2.5 Strand Cu 0.6 1.0 2.5 14.9x5.3 14.6 ETCP07JA003

Alsecure® Envirolex® cables have been tested according to and comply with the requirements of the single flame tests specified in AS/NZ1660-5.6. Alsecure® Envirolex® products include readily strippable cables for general construction purposes as well as the tougher products commonly found in cables with higher fire performance capability.

Construction 2 & 3 core + earth flat, 450/750V X-90 (XLPE) insulated,

HFS-90-TP sheathed to AS/NZS 5000.2, copper conductor, 90°C.

Alsecure® Envirolex® Building Flat

6 |

Specifications

Unenclosed Enclosed Buried Underground Three Cond. Spaced Touching Conduit in Unenclosed Unenclosed direct ducts phase size air round & partially & completely voltage or flat surrounded surrounded drop cable by thermal by thermal mV/A.m mm2 insulation insulation

Cu Cu Cu Cu Cu Cu Cu Cu 1.5 20 19 16 15 9 20 20 30 2.5 28 26 24 21 13 29 29 16.4

Unenclosed Enclosed Buried Underground Single Cond. Spaced Touching Conduit in Unenclosed Unenclosed direct ducts phase size air round & partially & completely voltage or flat surrounded surrounded drop cable by thermal by thermal mV/A.m mm2 insulation insulation

Cu Cu Cu Cu Cu Cu Cu Cu 1 18 17 16 14 9 19 19 54.1 1.5 24 22 20 18 11 24 24 34.7 2.5 34 31 28 25 16 34 34 18.9 4 45 42 37 33 21 45 45 11.8 6 57 53 46 42 27 56 56 7.85 10 78 73 63 58 36 75 75 4.68 16 104 97 82 78 49 132 98 2.95

FIRE, SAFETY AND ENVIRONMENTAL CABLES | 7

ALSECURE®

ENVIROLEX®

Enhanced performance cables

Single Phase Current RatingsTwo core XLPE/PVC 90° 0.6/1kV cables. Table of ratings are also applicable to armoured cables.

Corrosionresistant


Highflexibility

Flameretardant


Physicaltoughness

Highflexibility

Flameretardant

Operatingtemp 90°C

Flameretardant

Operatingtemp 90°C

Flameretardant

Operatingtemp 90°C

Highflexibility

Flameretardant

Highflexibility

Flameretardant


Operatingtemp 90°C

Highflexibility

Flameretardant

Chemicalresistance

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Lowsmoke

Lowsmoke

Lowsmoke

Lowsmoke

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Corrosionresistant

Corrosionresistant

Corrosionresistant

Fireresistant

Fireresistant

Fireresistant

Chemicalresistance

Chemicalresistance

Chemicalresistance

Chemicalresistance

Fireresistant

Three Phase Current RatingsThree and four core XLPE/PVC 90° 0.6/1kV cables. Table of ratings are also applicable to armoured cables.

Low Smoke

Flame Retardant

Self – Extinguishing

Halogen Free

Lead Free

Low Acidity

Non Corrosive in Fire Situations

No Special Termination or

Installation Requirements

.Applications

Power and Lighting

Nominal Maximum Nominal Approx. Product conductor diameter overall mass code area of wires diameter mm2 mm mm kg/100m 10 0.21 8.5 14 BZHX01AA001 16 0.21 9.8 20 BZHX02AA001 25 0.21 11.3 30 BZHX03AA001 35 0.21 12.6 40 BZHX04AA001 50 0.31 14.2 54 BZHX05AA001 70 0.31 16.2 74 BZHX06AA001 95 0.31 18.3 99 BZHX07AA001 120 0.51 20.7 125 BZHE87AA001 150 0.51 22.6 150 BZHE88AA001 185 0.51 24.6 179 BZHE89AA001 240 0.51 27.7 240 BZHE90AA001 300 0.51 31.0 290 BZHE91AA001 400 0.51 35.4 389 BZHE92AA001 500 0.51 40.0 498 BZHE93AA001 630 0.51 44.0 629 BZHE94AA001

Applications Flexible cable is intended for installations with moving equipment, electric appliances and for building sites. This cable can be installed in open air or buried (with extra mechanical protection).

Construction 110°C: 0.6/1kV cables, flexible, X-110 (XLPE) insulated and HFS-110-TP

sheathed to AS/NZS 5000.1 (Power) and AS/NZS 1995 (Welding, copper conductors,

110°C continuous, LSOH.

Note: Also available in green/yellow earth 10-120mm2

Alsecure® Envirolex® Flexible

8 |

Specifications

Unenclosed Enclosed Buried Underground Single Cond. Spaced Spaced Touching Conduit Partially Completely direct ducts phase size from in air surrounded surrounded voltage surface by thermal by thermal drop mm2 insulation insulation mV/A.m

Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu 10 103 99 81 78 62 40 119 88 97 4.97 16 137 131 107 104 83 53 154 115 127 3.12 25 183 175 143 137 109 72 198 148 163 1.99 35 225 214 176 165 132 88 238 177 195 1.43 50 276 261 215 205 164 – 282 214 236 1.07 70 349 328 272 255 204 – 346 262 288 0.751 95 434 406 339 321 257 – 416 321 352 0.556 120 505 471 394 369 296 – 473 366 400 0.453 150 581 540 454 430 344 – 531 420 448 0.382 185 673 624 527 493 394 – 601 477 517 0.323 240 806 743 630 594 476 – 698 561 600 0.271 300 934 857 730 – – – 789 648 694 0.240 400 1094 998 853 – – – 898 738 790 0.216 500 1278 1155 990 – – – 1018 837 921 0.199 630 1498 1334 1146 – – – 1148 973 1045 0.185


Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu 10 99 86 81 71 57 40 77 77 88 4.3 4.3 16 132 114 107 93 74 53 130 99 115 2.7 2.71 25 177 153 143 125 100 72 168 130 148 1.72 1.72 35 218 188 176 151 121 88 201 155 176 1.24 1.25 50 267 230 215 182 146 – 237 184 212 0.924 0.929 70 339 291 272 234 187 – 291 230 259 0.65 0.657 95 422 363 339 285 228 – 348 277 315 0.481 0.491 120 492 422 394 337 269 – 396 322 357 0.392 0.403 150 565 486 453 382 306 – 445 362 400 0.331 0.344 185 656 564 526 449 359 – 503 415 461 0.28 0.296 240 786 674 629 548 439 – 583 492 533 0.235 0.252 300 912 780 727 626 501 – 657 556 617 0.208 0.227 400 1069 910 847 718 575 – 746 631 700 0.187 0.208 500 1248 1053 981 865 692 – 843 736 815 0.172 0.195 630 1462 1217 1132 983 787 – 947 827 920 0.160 0.184

Three Phase Current RatingsThree single core R-HF-110, R-E-110, X-HF-110° cables

ALSECURE®

ENVIROLEX®


Features and Benefits

110°C

Flame Retardant

No Heavy Metals

No Corrosive Emissions

Low Smoke

Flexible

Halogen Free

Applications

Welding Flex

Switchboard

Mains Power

Flexible Robotic Cable


Corrosionresistant


Highflexibility

Flameretardant


Physicaltoughness

Highflexibility

Flameretardant

Operatingtemp 90°C

Flameretardant

Operatingtemp 90°C

Flameretardant

Operatingtemp 90°C

Highflexibility

Flameretardant

Highflexibility

Flameretardant


Operatingtemp 90°C

Highflexibility

Flameretardant

Chemicalresistance

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Lowsmoke

Lowsmoke

Lowsmoke

Lowsmoke

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Corrosionresistant

Corrosionresistant

Corrosionresistant

Fireresistant

Fireresistant

Fireresistant

Chemicalresistance

Chemicalresistance

Chemicalresistance

Chemicalresistance

Fireresistant

Single Phase Current RatingsTwo single core R-HF-110, R-E-110, X-HF-110° cables

Applications Offering you an alternative to standard PVC sheath cables, a range of LSZH cables for security, data and fire is now available from Nexans Olex.

Alsecure® Envirolex® Data/Comms

10 |

Number of Nominal Nominal Stranding Approximate Maximum Sheath colour Pack sizes Product cores/pairs conductor overall mass for conductor code area diameter cable resistance @20°C mm2 mm2 No./mm kg/100m ohm/km 4 pairs 0.22 5.3 1/0.50 3.2 93.8 Blue 300m reel JCAT5ELSZHA3 4 pairs 0.22 5.3 1/0.50 3.2 93.8 Grey 300m reel JCAT6LSOH

LAN

Number of Nominal Nominal Stranding Approximate Maximum Sheath colour Pack sizes Product cores/pairs conductor overall mass for conductor code area diameter cable resistance @20°C mm2 mm2 No./mm kg/100m ohm/km 2 cores 1.5 5.3 7/0.50 5 13.6 Red 300m reel JRSI502A3LSOH

Number of Nominal Nominal Stranding Approximate Maximum Sheath colour Pack sizes Product cores/pairs conductor overall mass for conductor code area diameter cable resistance @20°C mm2 mm2 No./mm kg/100m ohm/km 6 cores 0.22 5.5 7/0.20 4.7 95.3 Grey 300m box JD6CSLSOH 2 pairs 0.35 4.3 7/0.25 3 55 Grey 300m box JD2PISLSOHB30

Number of Nominal Nominal Stranding Approximate Maximum Sheath colour Pack sizes Product cores/pairs conductor overall mass for conductor code area diameter cable resistance @20°C mm2 mm2 No./mm kg/100m ohm/km N/A 6.2 – 1/0.60 5.5 62 Black 500m reel JBCRG59CCTVLSOH

Number of Nominal Nominal Stranding Approximate Maximum Sheath colour Pack sizes Product cores/pairs conductor overall mass for conductor code area diameter cable resistance @20°C mm2 mm2 No./mm kg/100m ohm/km 4 cores 0.5 4.7 14/0.20 3.4 45.2 White 300m box JSC5WT4LSOHB30 N/A 0.75 3.0x6.0 24/0.20 3.1 26.4 White/blk stripe 500m reel JSF75WTBKLSOH

Unscreened Security

Unscreened Alarm

Screened Data

Coaxial

ALSECURE®

ENVIROLEX®




Low Smoke

Halogen Free

Flame Retardant

Lead Free

Low Acidity

No Special Termination

or Installation Requirements

Applications

Security System

Access Control

Railway Stations

Hospitals

Cinemas

Shopping and Commercial Centres

Government Buildings/Schools

Airports

Tunnels

Over the past few years there has been an increase in the awareness

and demand for safety within public places, such as, hospitals,

government buildings, airports, tunnels and railway stations etc.

Contractors are now being asked to install cables which, in the

event of fire are non hazardous to the public and the environment.

Nexans Olex has produced a range of LSZH cables which in the

event of a fire, have three main characteristics with safety in mind,

low smoke, low hazardous fumes and low flame propagation.

Corrosionresistant


Highflexibility

Flameretardant


Physicaltoughness

Highflexibility

Flameretardant

Operatingtemp 90°C

Flameretardant

Operatingtemp 90°C

Flameretardant

Operatingtemp 90°C

Highflexibility

Flameretardant

Highflexibility

Flameretardant


Operatingtemp 90°C

Highflexibility

Flameretardant

Chemicalresistance

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Lowsmoke

Lowsmoke

Lowsmoke

Lowsmoke

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Corrosionresistant

Corrosionresistant

Corrosionresistant

Fireresistant

Fireresistant

Fireresistant

Chemicalresistance

Chemicalresistance

Chemicalresistance

Chemicalresistance

Fireresistant

Ultimate fire protection.Fire may destroy everything else in its path, but Alsecure®

Ceramifiable® literally gets tougher. Ceramifiable’s insulation layer

hardens into a protective ceramic shield when exposed to fire,

maintaining circuit integrity and life-saving essential services.

Alsecure® Ceramifiable® stands up to fire without mica tape, making

it more flexible and easier to strip then traditional fire rated cables.

12

Alsecure Projects

Brisbane Airport LinkValue: $10 million AUDContract: To supply 1,100kms Alsecure Premium Fire Resistant CablesCable types supplied: 10mm2-630mm2 Single Core, 4mm2-95mm2 Multicore, InstrumentationProject completed: April 2012Application: Tunnel Cabling – (alarms, pumps, fans, essential services)

Bligh Street ProjectValue: $2 million AUDContract: To supply Alsecure Premium Fire Resistant CablesCable types supplied: 10mm2 to 630mm2 Single Core, 2.5mm2 to 95mm2 Multicore Project completed: 2010Application: Mains power for essential services

Next Distribution CentreValue: $600kContract: To supply Alsecure Premium Fire Resistant CablesCable types supplied: 10mm2 to 630mm2 Single Core, 2.5mm2 to 95mm2 MulticoreProject completed: 2012Application: Mains power for essential services

Rolleston Coal ProjectValue: $330kContract: To supply Alsecure Premium Fire Resistant CablesCable types supplied: 300mm2 Single CoreProject completed: 2012Application: Mains power for essential services

ALSECURE®

PREMIUM INFIT™

Alsecure® Premium INFIT™

Single Core Flex 90°C 14

Multicore 90ºC 16

Instrumentation and Data

(COMING SOON) 20

Alsecure Premium INFIT™ – Breakthrough in Fire Safety Cables

Originally developed in conjunction with the CSIRO & Cooperative Research Centre for

Polymers, Alsecure® Premium INFIT™ utilises the latest in polymer composite technology.

Unlike conventional polymers that breakdown in a fire emergency, the INFIT (previously

known as Ceramifiable®) polymer technology transforms from a flexible, plastic covering

into a tough insulating ceramic barrier that preserves circuit integrity (no breaks or short

circuits) of essential/critical services and equipment such as fire alarms, emergency

lighting, pumps, fans and important process safety continue to operate for period

of time.

How does Alsecure® Premium® INFIT™ work?

INFIT™ technology operates by including the components to form a ceramic material

into a polymeric matrix that is the insulation of the cable. These components are able to

form a ceramic when activated by the high temperature of a fire. The aspect that defines

the product is that the transition is seamless, in that the ceramic is forming at the same

time as the polymer is degrading. This means that the insulation shape and size remains

approximately the same before and after a fire.


Superior fire performance

Zero hazardous fume emissions

Halogen free

Fire resistant

Superior thermal performance

Environmentally friendly – no mica, lead or toxic materials

High flexibility

Safe, easy to use, terminable and handle

Resistant to mechanical and water impacts

Setting the highest standards

Properties Australian Standards International Standards

Flame Retardant AS/NZS1660.5.6 IEC60332-1

Fire Retardant AS/NZS 3013 WS52W

Circuit Integrity AS/NZS 1660.5.5 IEC60331.11

Flame Retardant AS/NZS 1660.5.1 IEC60332-3

Low Smoke AS/NZS 1660.5.2 IEC61034-2

Halogen Free AS/NZS 1660.5.3 IEC60754-1

Non Corrosive AS/NZS 1660.5.4 IEC60754-2

For more details on the features and benefits, please email us at

[email protected]

Applications

| 13

Corrosionresistant


Highflexibility

Flameretardant


Physicaltoughness

Highflexibility

Flameretardant

Operatingtemp 90°C

Flameretardant

Operatingtemp 90°C

Flameretardant

Operatingtemp 90°C

Highflexibility

Flameretardant

Highflexibility

Flameretardant


Operatingtemp 90°C

Highflexibility

Flameretardant

Chemicalresistance

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Lowsmoke

Lowsmoke

Lowsmoke

Lowsmoke

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Corrosionresistant

Corrosionresistant

Corrosionresistant

Fireresistant

Fireresistant

Fireresistant

Chemicalresistance

Chemicalresistance

Chemicalresistance

Chemicalresistance

Fireresistant

Get product and technical information wherever you are with the Olex Handbook app. See page 25 for details.

Nominal Nominal Nominal Nominal Approx Minimum bending Maximum Product conductor insulation sheath overall mass radius during pulling code cross section thickness thickness cable installation tension area diameter mm2 mm mm mm kg/100m mm kN 10 1.0 1.4 9.5 16 45 0.2 PXKX01AA001 16 1.0 1.4 10.5 22 50 0.3 PXKX02AA001 25 1.2 1.4 12.2 33 60 0.5 PXKX03AA001 35 1.2 1.4 13.4 42 80 0.8 PXKX04AA001 50 1.4 1.4 15.4 59 90 1.1 PXKX05AA001 70 1.4 1.4 17.1 78 105 1.5 PXKX06AA001 95 1.6 1.5 19.4 105 115 2.1 PXKX07AA001 120 1.6 1.5 21.6 128 130 2.6 PXKE87AA001 150 1.8 1.6 23.6 156 140 3.3 PXKE88AA001 185 2.0 1.7 26.1 189 155 4.0 PXKE89AA001 240 2.2 1.8 29.3 249 175 5.2 PXKE90AA001 300 2.4 1.9 32.4 303 195 6.5 PXKE91AA001 400 2.6 2.0 36.3 390 220 8.7 PXKE92AA001 500 2.8 2.1 41.7 508 250 10.9 PXKE93AA001 630 2.8 2.2 45.9 647 275 13.7 PXKE94AA001

Colours – insulation white (natural), outer sheath – red.

Construction 0.6/1 kV, Single Conductor, Stranded Flexible (Class 6 to AS/NZS 1125)

Plain Annealed Copper, INFIT™ Ceramifiable® (HFI-90-TP to AS/NZS 3808) Insulated,

Halogen Free Flame Retardant (HFS-90-TP to AS/NZS 3808) Sheathed Cable to AS/NZS 5000.1,

90°C Maximum Operating Temperature, WS52W Fire Rated to AS/NZS 3013.

14 |


(Ceramifiable) Single Core Flex 90ºC

Applications Suitable for use in power circuits, consumer mains, sub mains including lift sub mains, pumps and essential circuits – 0.6/1KV.

Specifications


Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu 10 83 81 64 64 51 32 77 77 86 4.87 16 110 106 85 82 66 43 136 98 110 3.10 25 147 141 114 109 87 57 173 127 142 2.00 35 183 174 141 132 105 71 210 154 171 1.43 50 231 218 178 167 134 – 256 190 212 1.00 70 292 274 225 204 163 – 312 232 257 0.718 95 351 328 271 248 198 – 364 276 299 0.558 120 418 389 322 286 229 – 419 319 350 0.448 150 483 448 373 336 269 – 473 368 395 0.375 185 555 512 428 377 301 – 528 412 450 0.323 240 668 613 515 452 361 – 616 486 523 0.269 300 772 705 594 – – – 693 548 604 0.239 400 933 843 715 – – – 804 650 700 0.211 500 1090 975 830 – – – 906 733 812 0.195 630 1288 1135 969 – – – 1031 860 931 0.181


Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu Cu 10 81 69 64 55 44 32 66 66 78 4.22 4.22 16 106 91 85 73 59 43 115 85 99 2.68 2.68 25 142 121 114 94 75 57 146 109 128 1.73 1.74 35 177 151 141 118 94 71 176 134 154 1.24 1.24 50 223 191 178 144 115 – 215 163 191 0.869 0.875 70 283 241 225 183 146 – 261 203 231 0.622 0.630 95 341 290 271 214 171 – 304 237 268 0.483 0.492 120 406 346 322 256 205 – 349 279 313 0.388 0.399 150 470 400 372 291 233 – 394 316 352 0.325 0.338 185 540 459 427 334 267 – 440 357 401 0.280 0.295 240 651 553 514 391 313 – 511 416 465 0.233 0.251 300 752 637 591 458 366 – 575 479 537 0.207 0.227 400 909 764 709 533 426 – 664 554 620 0.183 0.204 500 1062 884 821 630 504 – 746 642 717 0.169 0.192 630 1256 1030 956 719 575 – 846 729 818 0.157 0.181


Fire Rated – Ceramifiable®

ALSECURE®

PREMIUM INFIT®

Single Phase Current RatingsTwo single core HFI-90-TP, 90° 0.6/1kV cables


Easy to Install

No Mica Tape

No Protective Equipment Needed

Fire Resistant

Non Hazardous

No Heavy Metals


Low Smoke

Low Calorific Value

Flexible

Applications

Power Circuit

Consumer Mains and Subs Mains

Lift Sub Mains

Pumps

Essential Circuits

Three Phase Current RatingsThree single core HFI-90-TP, 90° 0.6/1kV cables

Corrosionresistant


Highflexibility

Flameretardant


Physicaltoughness

Highflexibility

Flameretardant

Operatingtemp 90°C

Flameretardant

Operatingtemp 90°C

Flameretardant

Operatingtemp 90°C

Highflexibility

Flameretardant

Highflexibility

Flameretardant


Operatingtemp 90°C

Highflexibility

Flameretardant

Chemicalresistance

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

Lowsmoke

ClBr

Fl

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Lowsmoke

Lowsmoke

Lowsmoke

Lowsmoke

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Halogenfree

ClBr

Fl

Corrosionresistant

Corrosionresistant

Corrosionresistant

Fireresistant

Fireresistant

Fireresistant

Chemicalresistance

Chemicalresistance

Chemicalresistance

Chemicalresistance

Fireresistant

Applications Suitable for use in power circuits, consumer mains and sub mains including lift sub mains, pumps and essential circuits – 0.6/1KV.

Construction 0.6/1 kV, Multiple Conductor, Stranded (Class 2 to AS/NZS 1125) Plain Annealed

Copper, INFIT™ Ceramifiable® (HFI-90-TP to AS/NZS 3808) Insulated, Halogen Free Flame Retardant

(HFS-90-TP to AS/NZS 3808) Sheathed Cable to AS/NZS 5000.1, 90°C Maximum Operating

Temperature, WS52W Fire Rated to AS/NZS 3013.


(Ceramifiable) 90ºC Multicore

16 |

Specifications

Number Nominal Nominal Nominal Nominal Approx. Product of conductor insulation sheath overall mass code cores cross section thickness thickness diameter area mm2 mm mm mm kg/100m 2 0.75 1.0 1.8 10.6 14.1 PEKE99AA002* 3 0.75 1.0 1.8 11.1 16.0 PEKE99AA003* 4 0.75 1.0 1.8 12.0 18.6 PEKE99AA004* 3+E 1.5 1.0 1.8 11.9 19.8 PDKP05AA003 4 1.5 1.0 1.8 12.2 20.3 PEKP05AA004 4+E 1.5 1.0 1.8 12.9 23.4 PDKP05AA004 2 2.5 1.0 1.8 11.8 22.8 PEKP07AA002 2+E 2.5 1.0 1.8 12.2 22.4 PDKP07AA002 3 2.5 1.0 1.8 12.4 23.1 PEKP07AA003 3+E 2.5 1.0 1.8 13.2 26.6 PDKP07AA003 4+E 2.5 1.0 1.8 14.3 31.2 PDKP07AA004 2 4.0 1.0 1.8 12.9 27.9 PEKP09AA002 2+E 4.0 1.0 1.8 13.1 27.1 PDKP09AA002 3 4.0 1.0 1.8 13.6 29.5 PEKP09AA003 3+E 4.0 1.0 1.8 14.2 32.7 PDKP09AA003 4+E 4.0 1.0 1.8 15.4 39.8 PDKP09AA004 Colours: 2 Core – red, black

3 Core – red, white, blue 4 Core – red, white, blue, black

*Coming soon.

Unenclosed Enclosed Partially Buried Underground Single Cond. Spaced Touching Conduit surrounded Completely direct ducts phase size in air by thermal surrounded voltage insulation by thermal drop mm2 insulation mV/A.m

Cu Cu Cu Cu Cu Cu Cu Cu 1 16 14 13 12 7 16 16 46.8 1.5 20 19 16 15 9 20 20 30 2.5 28 26 24 21 13 29 29 16.4 4 38 35 30 28 18 37 37 10.2


Easy to Install

No Mica Tape


Fire Resistant

Non Hazardous

No Heavy Metals


Low Smoke

Low Calorific Value

Applications

Power Circuit

Consumer Mains and Subs Mains

Lift Sub Mains

Pumps

Essential Circuits



ALSECURE®

PREMIUM INFIT®

Single Phase Current RatingsTwo Core or Two Core and Earth HFI-90-TP, 90° Cables 0.6/1kV

Three Phase Current RatingsThree Core or Three/Four Core and Earth HFI-90-TP, 90° Cables 0.6/1kV

Unenclosed Enclosed Partially Buried Underground Single Cond. Spaced Touching Conduit surrounded Completely direct ducts phase size in air by thermal surrounded voltage insulation by thermal drop mm2 insulation mV/A.m

Cu Cu Cu Cu Cu Cu Cu Cu 1 18 17 16 14 9 19 19 54.1 1.5 24 22 20 18 11 24 24 34.7 2.5 34 31 28 25 16 34 34 18.9 4 45 42 37 33 21 45 45 11.8

Operatingtemp 90°C

Lowsmoke

Halogenfree

ClBr

Fl

Corrosionresistant

Fireresistant

Flameretardant

Chemicalresistance

Number Nominal Nominal Nominal Nominal Approx. Product of conductor insulation sheath overall mass code cores cross section thickness thickness diameter area mm2 mm mm mm kg/100m 2+E 6 1.0 1.8 14.3 29 PDTP11AA002 3+E 6 1.0 1.8 15.4 37 PDTP11AA003 4+E 6 1.0 1.8 16.9 45 PDTP11AA004 2+E 10 1.0 1.8 16.0 40 PDTP13AA002 3+E 10 1.0 1.8 17.3 52 PDTP13AA003 4+E 10 1.0 1.8 18.9 65 PDTP13AA004 3+E 16 1.0 1.8 19.4 73 PDTP15AA003 4+E 16 1.0 1.8 21.3 94 PDTP15AA004 3+E 25 1.2 1.8 23.6 108 PDTC17AA003 4+E 25 1.2 1.8 26.3 137 PDTC17AA004 3+E 35 1.2 1.8 24.7 139 PDTC18AA003 4+E 35 1.2 1.8 27.4 176 PDTC18AA004 4+E 50 1.4 2.0 33.2 242 PDTC19AA004 Colours: 2 Core – red, black 3 Core – red, white, blue 4 Core – red, white, blue, black

Applications Suitable for use in power circuits, consumer mains and sub mains including lift sub mains, pumps and essential circuits – 0.6/1KV.

18 |

Specifications


(Ceramifiable) 90ºC Multicore

Construction 0.6/1 kV, Multiple Conductor, Stranded (Class 2 to AS/NZS 1125) Plain Annealed

Copper, INFIT™ Ceramifiable® (HFI-90-TP to AS/NZS 3808) Insulated, Halogen Free Flame Retardant

(HFS-90-TP to AS/NZS 3808) Sheathed Cable to AS/NZS 5000.1, 90°C Maximum Operating

Temperature, WS52W Fire Rated to AS/NZS 3013.



ALSECURE®

PREMIUM INFIT®


Easy to Install

No Mica Tape


Fire Resistant

Non Hazardous

No Heavy Metals


Low Smoke

Low Calorific Value

Applications

Power Circuit

Mains and Subs Mains

Lift Sub Mains

Power to Fire Pumps

Essential Circuits

Unenclosed Enclosed Buried Underground Single Cond. Spaced Touching Conduit Partially Completely direct ducts phase size in air surrounded surrounded voltage by thermal by thermal drop mm2 insulation insulation mV/A.m

Cu Cu Cu Cu Cu Cu Cu Cu 6 48 45 38 36 22 46 46 6.8 10 66 62 53 49 31 63 63 4.05 16 88 83 68 66 41 110 81 2.55 25 119 111 91 89 56 143 107 1.61 35 147 137 114 110 69 172 130 1.17 50 180 168 136 134 - 204 155 0.868

Single Phase Current RatingsTwo Core or Two Core and Earth HFI-90-TP, 90° Cables 0.6/1kV

Three Phase Current RatingsThree Core or Three/Four Core and Earth HFI-90-TP, 90° Cables 0.6/1kV

Unenclosed Enclosed Buried Underground Single Cond. Spaced Touching Conduit Partially Completely direct ducts phase size in air surrounded surrounded voltage by thermal by thermal drop mm2 insulation insulation mV/A.m

Cu Cu Cu Cu Cu Cu Cu Cu 6 57 53 46 42 27 56 56 7.85 10 78 73 63 58 36 75 75 4.68 16 104 97 82 78 49 132 98 2.95 25 140 131 110 105 66 170 128 1.86 35 173 162 132 129 81 205 154 1.35 50 211 197 162 158 - 244 185 1.00

Operatingtemp 90°C

Lowsmoke

Halogenfree

ClBr

Fl

Corrosionresistant

Fireresistant

Flameretardant

Chemicalresistance

Number Nominal Approx. Minimum Maximum Product of diameter mass bending radius pulling code pairs during installation tension mm2 kg/100m mm kN Conductor 0.75mm2

1 7.8 6.6 115 0.06 PBKP03AA001 2 12.2 13.0 185 0.12 PBKP03AA002 4 13.5 20.5 200 0.24 PBKP03AA004 6 16.3 29.3 240 0.36 PBKP03AA006 8 18.6 38.2 280 0.48 PBKP03AA008 10 20.4 46.2 310 0.60 PBKP03AA010 12 22.3 55.0 340 0.72 PBKP03AA012 16 25.5 71.7 380 0.96 PBKP03AA016 20 28.3 88.5 430 1.20 PBKP03AA020 24 30.9 105.2 460 1.40 PBKP03AA024 Conductor 1.5mm2

1 8.4 8.0 125 0.12 PBK184AA001 2 13.2 15.8 200 0.24 PBK184AA002 4 14.7 25.6 220 0.48 PBK184AA004 6 17.6 36.9 270 0.72 PBK184AA006 8 20.2 48.2 300 0.96 PBK184AA008 10 22.4 59.6 340 1.20 PBK184AA010 12 24.5 71.0 370 1.40 PBK184AA012 16 28.0 92.7 420 1.90 PBK184AA016 20 31.1 114.5 470 2.40 PBK184AA020 24 33.9 136.2 500 2.90 PBK184AA024

Colours – insulation natural/black, outer sheath red only.

Individual/Overall Screened and Triple are available upon request. MOQ applies.

Applications Suitable for use in alarms, pumps, fans and instrumentation. Designed for use as instrumentation cables 110V AC/150V DC.

20 |

Specifications


(Ceramifiable) Instrumentation & Data

COMING SOON

Construction 110 V AC / 150 V DC , Multiple Paired Conductor, Stranded Plain Annealed Copper , INFIT™

Ceramifiable® (HFI-90-TP to AS/NZS 3808) Insulated, Overall Screened with a Polyester/Aluminium laminate tape

and Stranded Tinned Annealed Copper Drain Wire, Halogen Free Flame Retardant (HFS-90-TP to AS/NZS 3808)

Sheathed Cable, 90°C Maximum Operating Temperature, WS51W Fire Rated to AS/NZS 3013.

Note: WS51W Fire rating.

Nominal Maximum Conductor Inductive Insulation conductor conductor DC resistance at reactance at resistance at area resistance at 50Hz 50Hz 20°C 20°C mm2 Ohm/km Ohm/km Ohm/km MegOhm/km 0.75 21.2 27 0.119 15 1.5 13.6 17.3 0.111 13



ALSECURE®

PREMIUM INFIT®

COMING SOON


Easy to Install

No Mica Tape


Fire Resistant

Halogen Free

Non Hazardous

No Heavy Metals


Low Smoke

Low Calorific Value

Applications

Pumps and Sprinkler Systems

Fire Alarms

Process Control Safety Systems

Smoke and Gas Detection Systems

Alsecure Premium Ceramifiable Instrumentation & Data

Lowsmoke

Halogenfree

ClBr

Fl

Corrosionresistant

Fireresistant

Flameretardant

Chemicalresistance

AS/NZS 3013:2005 specifies a rating system for wiring code.

Characteristic letters – WS (‘Wiring System’)

Fire protection period – 1 to 5

Rating against mechanical damage – 1 to 5

Circuit integrity subjected to water after a fire – W

Note

Where a value is not yet determined or applicable an

‘x’ is inserted

WS means wiring system

W means water test after fire

Fire Rating

X N/A

1 15 minutes

2 30 minutes

3 60 minutes

4 90 minutes

5 120 minutes

Technical Information

22 |

Sample characteristicsSamples vertically tied on a ladderNumber depending on the non metallic volume per metre of ladder and the targeted categoryMinimum length 3500mm

Test characteristicsAir input 5000 l/min20.5kW burnerDuration 40min (cat A-B) 20min (cat C-D)

RequirementFlame spread ≤ 2.5metres

Fire Tests – Fire Retardancy – Bunched Cable Test – AS/NZS1660.5.1

Nomenclature and Fire Resistance Cable Rating System

Sample characteristicsCompound 0.5 to 1g/test

Test characteristicsFurnace temperature NFC20453 800°C others 900°CDuration NFC20453 20min EN & IEC 30min

Test outputsCorrosivity (pH) and conductivity

RequirementTo water pH ≥ 3.5To water conductivity ≤ 100µ5cm

Acid Corrosivity Test – AS/NZS1660.5.4

Sample characteristicsLength 600mmSample positioned vertically in a standardised cabin

Test characteristicsCalibrated flame 1kWFlame angle 45°/sampleFlame blue tip touching the cableFlame application time 1 to 4min depending on the cable diameter

RequirementTo H1 > 50mmTo H2 < 540mm

Fire Retardant – Single Cable Test – AS/NZS1660.5.6

Sample characteristicsCable length 1.0m

Number External diameter Number of test sample (mm) Cables Bundles D > 40 1 20 < D ≤ 40 2 10 < D ≤ 20 3 5 < D ≤ 10 N1

1 < D ≤ 5 - N2

N1 = 45/D & N2 = 45/3D

Test characteristicsStandardised alcohol fire source below the samples

RequirementCable specification (≥ 80; 70; 60%)

Low Smoke – AS/NZS1660.5.2

Sample characteristicsCable diameter mmMinimum length 1200mm

Test characteristicsFlame temperature 750ºCRing number cable dia ≤ 10 to 5 cable dia ≤ 10 to 5Voltage cable nominal voltageDuration 105min (90min with fire + 15min under voltage)

RequirementFunction continuity ≥ 105min

Circuit Integrity Test – AS/NZS1660.5.5

23

Note: It is the contractor’s responsibility to ensure that Alsecure® Fire Rated cables are installed in accordance with the relevant standards and regulations for fire rated areas. Contact your local Nexans Olex sales office for further guidelines on suitable fixing methods and materials.

The following installation guide details procedures required to maintain the fire performance features of the Alsecure® – FR range.

This guide is intended to cover typical installation situations, however common sense should always be adopted. In all cases it is the contractor’s

responsibility to ensure that the various standards and regulations applicable to the installation are observed.

AS/NZS 3013: 2005 RATED

Fixed direct onto wall/structure

Laid into trays

Tied onto ladders/struts

Suspended onto catenary

Fixing Devices Fixing Distances Fasteners

Building Structures Equally Fire Rated Walls and Structures (2 hours to AS1530.4)

Where Cable Mechanical Rating Where Additional Mechanical Protection Adequate Protection Required

10 x OD(6 x OD)

For emergency lighting, use fire rated junction boxes

within the fire zone.Fire Rated

BarrierFire Rated Barrier

Greaterthan 90°

Lessthan 45°

Max 1000mm Max 500mm

Fire Zone

Max 250mm

45°

90°

WS x 1

WS x 1WS x 2

Steel Catenary must support cable over total span.Anchor points fire rated.

Steel Mesh or Steel Sheet Cover

Steel Cover

Steel Pipe

Under SteelBeam

In Corner Position

WS x 2

*Installation load shall not exceed 50% of manufacturer’s recommended load bearing capacity.

8 No joins or terminations in fire zone.

4 Bends must be supported.

4

Maximum bending radius of 10 x OD based on rigid conductors (Class 2) and 6 x OD based on flexible conductors (Class 6)

4 Double point (WS x 2)

Single point (WS x 1) galvanised saddles*

4 Galvanised steel clips*

4 Stainless steel ties*

8 NO rope/wire/nylon ties

4 Steel percussion bolts*

4 Steel screw & bolt*

4 Steel expansion bolts*

8 NO plastic/nylon/aluminium

Alsecure® Fire Rated Installation Guide

24 |

The Nexans Olex Cable Range

Low voltage power and control cablesBuilding wires

Flats

PVC/PVC SDIs

XLPE/PVC single cores

PVC/PVC circulars

XLPE/PVC multicores

Armoured PVC/PVC circulars

Armoured XLPE/PVC multicores

Multicore control

Armoured multicore control

Neutral screened

Aerial

Varolex® screened VSD/EMC

Fire performance cablesPyrolex™ Ceramifiable® Fire Rated (FR)

– single core ES110

– multicore ES90

Fire Safe (FS) power

Rolling stock

Locomotive

Envirolex®

Instrolex® instrumentation cablesOverall screened

Overall screened armoured

Individual & overall screened

Individual & overall screened armoured

Thermocouple extension wire

Flexible power and control cablesVersolex® – XLPE/TPE

– Power

– Welding

– EMC/VSD

– Submersible

Flexolex® EPR/CPE power

Titanex®

PVC/PVC power

PVC/PVC control

Data & communications cablesDatolex® – Security

– Figure 8

– Category 5e

– Coaxial

Gardolex™ Garden Lighting

Audiolex™ – Speaker

– Coaxial

Fibre – Multi Mode

– Single Mode

Telephone – Internal

– External

Data

Mining cables (flexible) to 33kVReeling and trailing cables

to AS/NZS 1802 and 2802

Feeder cables

Machine cables

Specialised industrial cables Airport lighting cables:

– Primary and secondary cables

Automation cables

Offshore Oil and gas cables

Defence cables – AO 14,000

– VG cables

– Milspec cables

Rolling stock cables

Materials handling cables

Marine cables

Wind turbine cables

HV transmission cablesExtra High Voltage U/G XLPE to 330kV

(joints, terminations, engineering

services, condition monitoring)

Bare overhead conductors– All Aluminium

– All Aluminium alloy 1120

– ACSR

– Steel earth wire and stay wire

(galvanised or aluminium clad)

HV distribution cablesU/G XLPE to 33kV

Paper insulated lead covered to 33kV

Aerial bundled cable XLPE to 33kV

(metallic and non-metallic screened)

Covered Conductor

Single Point Suspension

HV submarine cables11kV to 33kV (EHV also)

XLPE, EPR or PILC insulation

Radial water barrier:

– Al/HDPE, LAS, stainless steel sheath

Mechanical protection:

– Single, double wire armour, HDPE,

hessian served

25

The right cable at your fingertips.

The new Olex Handbook app now available. Search your app store for ‘Olex Handbook’ or scan a QR code.

LOW VOLTAGE INDUSTRIAL HIGH VOLTAGE FIRE RATED DATA/COMMS MINING

Australia Head Office 207 Sunshine Road Tottenham

Victoria 3012 Australia Phone 613 9281 4444

Cable Sales Phone 1300 CABLES

New Zealand Paraite Road Bell Block

New Plymouth New Zealand Phone 646 755 9800

www.olex.co.nz

For more information see

www.olex.com.au

OLC14515

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